CN112108794A - Automobile total-assembly fixture system and multi-vehicle type total-assembly three-dimensional garage - Google Patents
Automobile total-assembly fixture system and multi-vehicle type total-assembly three-dimensional garage Download PDFInfo
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- CN112108794A CN112108794A CN201911422214.7A CN201911422214A CN112108794A CN 112108794 A CN112108794 A CN 112108794A CN 201911422214 A CN201911422214 A CN 201911422214A CN 112108794 A CN112108794 A CN 112108794A
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- 230000000712 assembly Effects 0.000 claims abstract description 45
- 238000000429 assembly Methods 0.000 claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims description 131
- 238000003825 pressing Methods 0.000 claims description 31
- 238000003860 storage Methods 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000003466 welding Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
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Abstract
Description
技术领域technical field
本发明涉及车身制造技术领域,尤其涉及一种汽车总拼夹具系统及多车型总拼立体库。The invention relates to the technical field of vehicle body manufacturing, in particular to an automobile assembly fixture system and a multi-model assembly stereo library.
背景技术Background technique
目前在车身总拼技术中主要形式有侧框式总拼技术以及机器人抓手式总拼技术,其中在侧框式总拼技术中,由于对侧围总成的定位夹具均布置在车身外侧,导致焊接机器人的布置空间受到制约且焊接可达性低。At present, the main forms of body assembly technology are side frame assembly technology and robot gripping assembly technology. Among them, in the side frame assembly technology, since the positioning fixtures for the side wall assembly are arranged on the outside of the body, As a result, the layout space of the welding robot is restricted and the welding accessibility is low.
鉴于此,有必要提供一种汽车总拼夹具系统及多车型总拼立体库,以至少克服或缓解现有技术中的上述缺陷。In view of this, it is necessary to provide an automobile assembly fixture system and a multi-model assembly stereo library to at least overcome or alleviate the above-mentioned defects in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种汽车总拼夹具系统及多车型总拼立体库,旨在解决因采用侧框式定位方法对汽车进行总拼定位而导致焊接机器人的布置空间受到制约的技术问题。The main purpose of the present invention is to provide an automobile assembly fixture system and a multi-model assembly stereo library, which aims to solve the technical problem that the layout space of the welding robot is restricted due to the use of the side frame positioning method for the assembly positioning of the automobile. .
为了实现上述目的,本发明提供一种汽车总拼夹具系统,其中,所述汽车总拼夹具系统包括主框架、第一定位夹紧装置以及驱动装置;所述主框架包括安装横梁以及设置在所述安装横梁上的安装架组;所述第一定位夹紧装置可移动地设置于所述安装架组上,所述安装架组用于置于所述汽车的两个侧围总成之间,以使所述第一定位夹紧装置置于所述汽车内部;所述驱动装置设置于所述安装架组上,所述驱动装置用于驱动所述第一定位夹紧装置相对所述安装架组移动,以使所述第一定位夹紧装置从所述汽车内部对所述汽车的两个侧围总成和尾门框进行定位和夹紧。In order to achieve the above purpose, the present invention provides an automobile assembly fixture system, wherein the automobile assembly fixture system includes a main frame, a first positioning and clamping device and a driving device; the main frame includes a mounting beam and a The mounting frame group on the mounting beam; the first positioning and clamping device is movably arranged on the mounting frame group, and the mounting frame group is used to be placed between the two side wall assemblies of the automobile , so that the first positioning and clamping device is placed inside the automobile; the driving device is arranged on the mounting frame group, and the driving device is used to drive the first positioning and clamping device relative to the installation The frame group moves, so that the first positioning and clamping device positions and clamps the two side wall assemblies and the tailgate frame of the automobile from the inside of the automobile.
优选地,所述安装架组包括设置在所述安装横梁上的第一安装架;所述驱动装置包括分设于所述第一安装架两端的两个第一驱动气缸;所述第一定位夹紧装置包括滑动设置在所述第一安装架上的两个第一定位夹紧机构;两个所述第一驱动气缸与两个所述第一定位夹紧机构一一对应连接,两个所述第一驱动气缸用于分别驱动两个所述第一定位夹紧机构相背运动,以使两个所述第一定位夹紧机构分别对间隔设置的两个所述侧围总成的A柱或C柱进行定位和夹紧。Preferably, the mounting bracket group includes a first mounting bracket arranged on the mounting beam; the driving device includes two first driving cylinders respectively arranged at both ends of the first mounting bracket; the first positioning clip The tightening device includes two first positioning and clamping mechanisms slidably arranged on the first mounting frame; the two first driving cylinders are connected with the two first positioning and clamping mechanisms in one-to-one correspondence, and the two The first driving cylinder is used to respectively drive the two first positioning and clamping mechanisms to move in opposite directions, so that the two first positioning and clamping mechanisms are respectively used for the A of the two side wall assemblies that are arranged at intervals. Column or C-pillar for positioning and clamping.
优选地,所述第一定位夹紧机构包括滑动设置在所述第一安装架的第一滑移架,以及设置在所述第一滑移架上的第一定位销、第一定位块、第一夹紧臂和第一夹紧气缸;所述第一滑移架与所述第一驱动气缸连接;所述第一夹紧臂的一端与所述第一夹紧气缸连接,所述第一夹紧臂的另一端设置有第一抵接块;所述第一定位销用于与所述A柱或所述C柱的定位孔配合,以对所述A柱或所述C柱进行定位,所述第一定位块用于与所述A柱或所述C柱的一侧表面抵接,所述第一夹紧气缸用于驱动所述第一夹紧臂带动所述第一抵接块靠近所述A柱或所述C柱的另一侧表面,以使所述第一抵接块和所述第一定位块配合对所述A柱或所述C柱进行夹紧。Preferably, the first positioning and clamping mechanism comprises a first sliding frame slidably arranged on the first mounting frame, and a first positioning pin, a first positioning block, a first clamping arm and a first clamping cylinder; the first sliding frame is connected with the first driving cylinder; one end of the first clamping arm is connected with the first clamping cylinder, the first The other end of a clamping arm is provided with a first abutting block; the first positioning pin is used to cooperate with the positioning hole of the A-pillar or the C-pillar, so that the A-pillar or the C-pillar can be fixed on the A-pillar or the C-pillar. Positioning, the first positioning block is used for abutting with one side surface of the A-pillar or the C-pillar, and the first clamping cylinder is used to drive the first clamping arm to drive the first abutting The connecting block is close to the other side surface of the A-pillar or the C-pillar, so that the first abutting block and the first positioning block cooperate to clamp the A-pillar or the C-pillar.
优选地,所述安装架组包括设置在所述安装横梁上的第二安装架;所述驱动装置还包括分设于所述第二安装架两端的两个第二驱动气缸;所述第一定位夹紧装置还包括滑动设置在所述第二安装架上的两个第二定位夹紧机构;两个所述第二驱动气缸与两个所述第二定位夹紧机构一一对应连接,两个所述第二驱动气缸用于分别驱动两个所述第二定位夹紧机构相背运动,以使两个所述第二定位夹紧机构分别对间隔设置的两个所述侧围总成的B柱进行定位和夹紧。Preferably, the mounting bracket group includes a second mounting bracket arranged on the mounting beam; the driving device further includes two second driving cylinders arranged at both ends of the second mounting bracket; the first positioning The clamping device also includes two second positioning and clamping mechanisms slidably arranged on the second mounting frame; the two second driving cylinders are connected with the two second positioning and clamping mechanisms in one-to-one correspondence, and the two Each of the second driving cylinders is used to drive the two second positioning and clamping mechanisms to move opposite to each other, so that the two second positioning and clamping mechanisms are respectively used for the two spaced-apart side wall assemblies. The B-pillar is positioned and clamped.
优选地,所述第二定位夹紧机构包括滑动设置在所述第二安装架上的第二滑移架,以及设置在所述第二滑移架上的第二定位块和第二夹紧气缸、与所述第二夹紧气缸连接的第二夹紧臂、以及设置在所述第二夹紧臂上的第二定位销和第二抵接块;所述第二滑移架与所述第二驱动气缸连接;所述第二定位块用于与所述B柱的一侧表面抵接,所述第二夹紧气缸用于驱动所述第二夹紧臂带动所述第二定位销和所述第二抵接块靠近所述B柱,以使所述第二定位销与所述B柱的定位孔配合对所述B柱进行定位,以及所述第二抵接块与所述B柱的另一侧表面抵接,且所述第二抵接块和所述第二定位块配合对所述B柱进行夹紧。Preferably, the second positioning and clamping mechanism comprises a second sliding frame slidably arranged on the second mounting frame, and a second positioning block and a second clamping frame arranged on the second sliding frame a cylinder, a second clamping arm connected with the second clamping cylinder, and a second positioning pin and a second abutting block arranged on the second clamping arm; the second sliding frame is connected to the the second driving cylinder is connected; the second positioning block is used for abutting with one side surface of the B-pillar, and the second clamping cylinder is used for driving the second clamping arm to drive the second positioning block The pin and the second abutting block are close to the B-pillar, so that the second positioning pin cooperates with the positioning hole of the B-pillar to position the B-pillar, and the second abutting block is connected to the B-pillar. The other side surface of the B-pillar abuts, and the second abutting block and the second positioning block cooperate to clamp the B-pillar.
优选地,所述安装架组包括设置在所述安装横梁上的第三安装架;所述驱动装置还包括设置在所述第三安装架的第三驱动气缸;所述第一定位夹紧装置还包括滑动设置在所述第三安装架上的第三滑移架、以及分设于所述第三滑移架两端的两个第三定位夹紧机构;所述第三滑移架和所述第三驱动气缸连接,所述第三驱动气缸用于驱动所述第三滑移架带动两个所述第三定位夹紧机构分别靠近间隔设置的两个所述侧围总成的D柱和所述尾门框,以使两个所述第三定位夹紧机构分别对两个所述D柱和所述尾门框的两端进行定位和夹紧。Preferably, the mounting bracket group includes a third mounting bracket arranged on the mounting beam; the driving device further includes a third driving cylinder arranged on the third mounting bracket; the first positioning and clamping device It also includes a third sliding frame slidably arranged on the third mounting frame, and two third positioning and clamping mechanisms respectively arranged at both ends of the third sliding frame; the third sliding frame and the The third driving cylinder is connected, and the third driving cylinder is used to drive the third sliding frame to drive the two third positioning and clamping mechanisms to be close to the D-pillars and the tailgate frame, so that the two third positioning and clamping mechanisms respectively position and clamp the two D-pillars and the two ends of the tailgate frame.
优选地,所述第三定位夹紧机构包括设置在所述第三滑移架上的第三定位销、第三定位块和两个夹紧组件;所述第三定位销用于与所述尾门框的定位孔配合,所述第三定位块用于与所述尾门框抵接,两个所述夹紧组件用于分别对所述D柱的上边沿和后边沿进行夹紧;所述夹紧组件包括设置在所述第三滑移架上的第三夹紧气缸和两个第三夹紧臂,两个所述第三夹紧臂相对间隔设置,两个所述第三夹紧臂的一端分别与所述第三夹紧气缸连接,两个所述第三夹紧臂的另一端分别相对设置有第三抵接块;所述第三夹紧气缸用于分别驱动两个所述第三夹紧臂带动两个所述第三抵接块彼此靠近,以使两个所述第三抵接块配合对所述D柱进行夹紧。Preferably, the third positioning and clamping mechanism comprises a third positioning pin, a third positioning block and two clamping assemblies arranged on the third sliding frame; the third positioning pin is used for connecting with the The positioning holes of the tailgate frame are matched, the third positioning block is used for abutting with the tailgate frame, and the two clamping assemblies are used to clamp the upper edge and the rear edge of the D-pillar respectively; the The clamping assembly includes a third clamping cylinder and two third clamping arms arranged on the third sliding frame, the two third clamping arms are arranged at a distance from each other, and the two third clamping arms are One end of the arm is respectively connected with the third clamping cylinder, and the other ends of the two third clamping arms are respectively provided with third abutting blocks opposite to each other; the third clamping cylinder is used to drive the two The third clamping arm drives the two third abutting blocks to approach each other, so that the two third abutting blocks cooperate to clamp the D-pillar.
优选地,所述安装架组还包括分设于所述安装横梁两侧的两个第四安装架,所述第四安装架包括设置在所述主框架上的基座、以及与所述基座活动铰接的安装板;所述驱动装置还包括第四驱动气缸,所述第四驱动气缸的缸体设置在其中一个所述第四安装架的所述安装板上,所述第四驱动气缸的输出轴与另一个所述第四安装架的所述安装板连接;所述第一定位夹紧装置还包括分设在两个所述安装板上的两个第四定位夹紧机构;所述第四驱动气缸用于驱动两个所述第四定位夹紧机构靠近间隔设置的两个所述侧围总成的上边梁,以使两个所述第四定位夹紧机构分别对两个所述上边梁进行夹紧。Preferably, the mounting bracket group further includes two fourth mounting brackets disposed on both sides of the mounting beam, the fourth mounting brackets include a base disposed on the main frame, A living hinged mounting plate; the driving device further includes a fourth driving cylinder, the cylinder body of the fourth driving cylinder is arranged on the mounting plate of one of the fourth mounting brackets, and the fourth driving cylinder is mounted on the mounting plate. The output shaft is connected with the mounting plate of the other fourth mounting frame; the first positioning and clamping device further includes two fourth positioning and clamping mechanisms respectively arranged on the two mounting plates; the first positioning and clamping device Four driving cylinders are used to drive the two fourth positioning and clamping mechanisms to be close to the upper side beams of the two side wall assemblies that are arranged at intervals, so that the two fourth positioning and clamping mechanisms are respectively aligned with the two The upper edge beam is clamped.
优选地,所述第四定位夹紧机构包括设置在所述安装板上的两个第四定位块和两个第四夹紧臂,以及与分别与两个所述第四夹紧臂连接的第四夹紧气缸;两个所述第四定位块设置在两个所述第四夹紧臂之间,且两个所述第四夹紧臂的自由端分别设置有第四抵接块,两个所述第四定位块和两个所述第四抵接块分别一一相对设置;两个所述第四定位块用于分别与所述上边梁的一侧表面抵接,所述第四夹紧气缸用于分别驱动两个所述第四夹紧臂带动两个所述第四抵接块靠近所述上边梁的另一侧表面,以使两个所述第四抵接块分别与两个所述第四定位块配合对所述上边梁的上边沿和下边沿进行夹紧。Preferably, the fourth positioning and clamping mechanism comprises two fourth positioning blocks and two fourth clamping arms arranged on the mounting plate, and two fourth clamping arms respectively connected to the two fourth clamping arms. a fourth clamping cylinder; the two fourth positioning blocks are arranged between the two fourth clamping arms, and the free ends of the two fourth clamping arms are respectively provided with fourth abutting blocks, The two fourth positioning blocks and the two fourth abutting blocks are respectively arranged one by one opposite to each other; the two fourth positioning blocks are used for abutting with one side surface of the upper side beam, Four clamping cylinders are used to drive the two fourth clamping arms respectively to drive the two fourth contact blocks to approach the other side surface of the roof beam, so that the two fourth contact blocks are respectively The upper edge and the lower edge of the upper side beam are clamped in cooperation with the two fourth positioning blocks.
优选地,所述汽车总拼夹具系统还包括第二定位夹紧装置,所述第二定位夹紧装置固定在所述安装横梁上,所述第二定位夹紧装置置于所述汽车顶部,以使所述第二定位夹紧装置对所述汽车的顶盖横梁和前围上盖板进行定位和夹紧。Preferably, the automobile assembly fixture system further comprises a second positioning and clamping device, the second positioning and clamping device is fixed on the mounting beam, and the second positioning and clamping device is placed on the top of the automobile, The second positioning and clamping device is used to position and clamp the roof beam and the cowl top cover of the automobile.
优选地,所述安装架组还包括分设于所述安装横梁两侧的两个第五安装架;所述第二定位夹紧装置还包括两个第五定位夹紧机构,两个所述第五定位夹紧机构分别对应设置在两个所述第五安装架上;所述第五定位夹紧机构包括设置在所述第五安装架上的第四定位销、第五定位块、第五夹紧臂和第五夹紧气缸,所述第五夹紧臂的一端和所述第五夹紧气缸连接,所述第五夹紧臂的另一端设置有第五抵接块;所述第四定位销用于与所述顶盖横梁的中横梁的定位孔配合,以对所述中横梁进行定位,所述第五定位块用于与所述中横梁的一侧表面抵接,所述第五夹紧气缸用于驱动所述第五夹紧臂带动所述第五抵接块靠近所述所述中横梁的另一侧表面,以使所述第五抵接块和所述第五定位块配合对所述中横梁进行夹紧。Preferably, the mounting bracket group further includes two fifth mounting brackets disposed on both sides of the mounting beam; the second positioning and clamping device further includes two fifth positioning and clamping mechanisms, two of the first positioning and clamping mechanisms. Five positioning and clamping mechanisms are respectively arranged on the two fifth mounting brackets; the fifth positioning and clamping mechanism includes a fourth positioning pin, a fifth positioning block, a fifth positioning a clamping arm and a fifth clamping cylinder, one end of the fifth clamping arm is connected to the fifth clamping cylinder, and the other end of the fifth clamping arm is provided with a fifth abutting block; the first The four positioning pins are used for matching with the positioning holes of the middle beam of the roof beam to position the middle beam, the fifth positioning block is used for abutting with one side surface of the middle beam, the The fifth clamping cylinder is used to drive the fifth clamping arm to drive the fifth abutting block to approach the other side surface of the middle beam, so that the fifth abutting block and the fifth The positioning block cooperates to clamp the middle beam.
优选地,所述安装架组还包括设置在所述安装横梁上的第六安装架;所述第二定位夹紧装置还包括定位压紧机构,所述定位压紧机构包括设置在所述第六安装架上的压紧气缸,滑动设置在所述第六安装架上的第四滑移架,以及设置在所述第四滑移架上的第五定位销、限位杆和压紧块,所述第四滑移架与所述压紧气缸连接;所述压紧气缸用于驱动所述第四滑移架带动所述第五定位销、所述限位杆和所述压紧块靠近所述前围上盖板,以使所述第五定位销与所述前围上盖板的定位孔配合对所述前围上盖板进行定位,所述限位杆与所述前围上盖板的侧边沿抵接对所述前围上盖板进行限位,所述压紧块与所述前围上盖板的上端面抵接对所述前围上盖板进行压紧。Preferably, the mounting bracket group further includes a sixth mounting bracket disposed on the mounting beam; the second positioning and clamping device further includes a positioning and pressing mechanism, and the positioning and pressing mechanism includes a positioning and pressing mechanism provided on the first A pressing cylinder on the sixth mounting frame, a fourth sliding frame slidably arranged on the sixth mounting frame, and a fifth positioning pin, a limit rod and a pressing block set on the fourth sliding frame , the fourth sliding frame is connected with the pressing cylinder; the pressing cylinder is used to drive the fourth sliding frame to drive the fifth positioning pin, the limiting rod and the pressing block close to the cowl top cover, so that the fifth positioning pin cooperates with the positioning holes of the cowl top cover to position the cowl top cover, and the limit rod is connected to the cowl top cover. The side edges of the upper cover plate abut to limit the position of the cowl upper cover plate, and the pressing block abuts against the upper end surface of the cowl upper cover plate to press the cowl upper cover plate.
此外,本发明还提供一种多车型总拼立体库,其中,所述多车型总拼立体库包括设置有多个存储库位的生产线,以及多个如上所述的汽车总拼夹具系统,多个所述汽车总拼夹具系统分别对应不同的车型设置,且多个所述汽车总拼夹具系统的多个所述安装横梁分别安装在不同的所述存储库位上。In addition, the present invention also provides a multi-model general assembly stereo library, wherein the multi-model general assembly stereo library includes a production line provided with a plurality of storage positions, and a plurality of the above-mentioned automobile general assembly fixture systems, and more Each of the automobile assembly jig systems are respectively set corresponding to different vehicle models, and a plurality of the mounting beams of the plurality of the automobile assembly jig systems are respectively installed on different storage locations.
在本发明的技术方案中,由于提供的汽车总拼夹具系统包括主框架、第一定位夹紧装置以及驱动装置,主框架包括安装横梁以及设置在安装横梁上的安装架组,驱动装置设置在安装架组上,并用于带动可移动地设置在安装架组上的第一定位夹紧装置相对安装架组移动,以使第一定位夹紧装置从汽车内部对汽车的侧围总成和尾门框进行定位和夹紧,从而可以将对汽车的侧围总成和尾门框进行拼装的第一定位夹紧装置进行内置,有利于获得更大焊接机器人的布置空间以及更多的焊接点数,提升焊接可达性。In the technical solution of the present invention, since the provided automobile assembly fixture system includes a main frame, a first positioning and clamping device and a driving device, the main frame includes a mounting beam and a mounting bracket group arranged on the mounting beam, and the driving device is arranged on the on the mounting frame group, and is used to drive the first positioning and clamping device movably arranged on the mounting frame group to move relative to the mounting frame group, so that the first positioning and clamping device is from the inside of the car to the side wall assembly and the tail of the car. The door frame is positioned and clamped, so that the first positioning and clamping device for assembling the side wall assembly and the tailgate frame of the car can be built in, which is conducive to obtaining a larger layout space for the welding robot and more welding points. Weld accessibility.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.
图1为本发明实施例的汽车总拼夹具系统与汽车的侧围总成和顶盖横梁配合的结构示意图;Fig. 1 is the structural schematic diagram that the automobile general assembly fixture system according to the embodiment of the present invention cooperates with the side wall assembly and the roof beam of the automobile;
图2为本发明实施例的汽车总拼夹具系统的结构示意图;2 is a schematic structural diagram of an automobile assembly fixture system according to an embodiment of the present invention;
图3为本发明实施例的汽车总拼夹具系统中第一安装架、第一驱动气缸和第一定位夹紧机构的一个结构示意图;3 is a schematic structural diagram of a first mounting frame, a first driving cylinder and a first positioning and clamping mechanism in an automobile general assembly fixture system according to an embodiment of the present invention;
图4为本发明实施例的汽车总拼夹具系统中第一安装架、第一驱动气缸和第一定位夹紧机构的另一个结构示意图;4 is another structural schematic diagram of the first mounting frame, the first driving cylinder and the first positioning and clamping mechanism in the automobile general assembly fixture system according to the embodiment of the present invention;
图5为本发明实施例的汽车总拼夹具系统中第二安装架、第二驱动气缸和第二定位夹紧机构的结构示意图;5 is a schematic structural diagram of a second mounting frame, a second driving cylinder and a second positioning and clamping mechanism in the automobile general assembly fixture system according to the embodiment of the present invention;
图6为本发明实施例的汽车总拼夹具系统中第三安装架、第三驱动气缸、第三滑移架和第三定位夹紧机构的结构示意图;6 is a schematic structural diagram of a third mounting frame, a third driving cylinder, a third sliding frame, and a third positioning and clamping mechanism in the automobile general assembly fixture system according to the embodiment of the present invention;
图7为本发明实施例的汽车总拼夹具系统中第四安装架、第四驱动气缸和第四定位夹紧机构的结构示意图;7 is a schematic structural diagram of a fourth mounting frame, a fourth driving cylinder, and a fourth positioning and clamping mechanism in the automobile general assembly fixture system according to the embodiment of the present invention;
图8为本发明实施例的汽车总拼夹具系统中第五安装架和第五定位夹紧机构的结构示意图;8 is a schematic structural diagram of a fifth mounting frame and a fifth positioning and clamping mechanism in an automobile assembly fixture system according to an embodiment of the present invention;
图9为本发明实施例的汽车总拼夹具系统中第六安装架和定位压紧机构的结构示意图;9 is a schematic structural diagram of a sixth mounting frame and a positioning and pressing mechanism in an automobile assembly fixture system according to an embodiment of the present invention;
图10为本发明实施例的汽车总拼夹具系统中第七安装架和第六定位夹紧机构的结构示意图。FIG. 10 is a schematic structural diagram of a seventh mounting frame and a sixth positioning and clamping mechanism in an automobile general assembly fixture system according to an embodiment of the present invention.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.
附图标号说明:Description of reference numbers:
具体实施方式Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relationship between various components under a certain posture (as shown in the accompanying drawings). The relative positional relationship, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本发明中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions involving "first", "second", etc. in the present invention are only for descriptive purposes, and should not be construed as indicating or implying their relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.
参见图1,本发明提供了一种汽车总拼夹具系统,汽车总拼夹具系统包括主框架1、第一定位夹紧装置2以及驱动装置3;主框架1包括安装横梁18以及设置在安装横梁18上的安装架组19;第一定位夹紧装置2可移动地设置于安装架组19上,安装架组19用于置于汽车的两个侧围总成5之间,以使第一定位夹紧装置2置于汽车内部;驱动装置3设置于安装架组19上,驱动装置3用于驱动第一定位夹紧装置2相对安装架组19移动,以使第一定位夹紧装置2从汽车内部对汽车的两个侧围总成5和尾门框(未图示)进行定位和夹紧。Referring to FIG. 1, the present invention provides an automobile assembly fixture system. The automobile assembly clamp system includes a main frame 1, a first positioning and clamping device 2 and a
在本发明的技术方案中,由于提供的汽车总拼夹具系统包括主框架1、第一定位夹紧装置2以及驱动装置3,主框架1包括安装横梁18以及设置在安装横梁18上的安装架组19,驱动装置3设置在安装架组19上,并用于带动可移动地设置在安装架组19上的第一定位夹紧装置2相对安装架组19滑动,以使第一定位夹紧装置2从汽车内部对汽车的侧围总成5和尾门框进行定位和夹紧,从而可以将对汽车的侧围总成5和尾门框进行拼装的第一定位夹紧装置2进行内置,有利于获得更大焊接机器人的布置空间以及更多的焊接点数,提升焊接可达性。In the technical solution of the present invention, since the provided automobile assembly fixture system includes a main frame 1 , a first positioning and clamping device 2 and a
在一实施例中,参见图1至图4,安装架组19包括设置在安装横梁18上的第一安装架11;驱动装置3包括分设于第一安装架11两端的两个第一驱动气缸31;第一定位夹紧装置2包括滑动设置在第一安装架11上的两个第一定位夹紧机构21;两个第一驱动气缸31与两个第一定位夹紧机构21一一对应连接,两个第一驱动气缸31用于分别驱动两个第一定位夹紧机构21相背运动,以使两个第一定位夹紧机构21分别对间隔设置的两个侧围总成5的A柱51或C柱53进行定位和夹紧。同时,两个第一驱动气缸31可以分别驱动两个第一定位夹紧机构21相向运动,以使两个第一定位夹紧机构21分别远离两个侧围总成5的A柱51或C柱53。即在汽车进行总拼的过程中,安装横梁18可以置于汽车的顶部,且第一安装架11可以伸入汽车的内部,两个第一驱动气缸31可以分别驱动两个第一定位夹紧机构21靠近间隔设置的两个侧围总成5的A柱51或C柱53,以使两个第一定位夹紧机构21分别对两个侧围总成5的A柱51或C柱53进行定位和夹紧,从而可以实现从汽车内部对侧围总成5的A柱51或C柱53进行定位和夹紧;在汽车总拼完成后,两个第一驱动气缸31可以分别驱动两个第一定位夹紧机构21远离两个侧围总成5的A柱51或C柱53,以使两个第一定位夹紧机构21收回于第一安装架11。In one embodiment, referring to FIG. 1 to FIG. 4 , the
需要特别说明的是,参见图2,在本发明中第一安装架11的数量可以为两个,两个第一安装架11间隔设置在安装架组19上,且每个第一安装架11上可以对应设置两个第一驱动气缸31和两个第一定位夹紧机构21,以分别对两个侧围总成5的A柱51和C柱53进行定位和夹紧。当然本发明并不限于此,A柱51和C柱53也可以共用一个第一安装架11,并在第一安装架11上可以设置有四个第一驱动气缸31和四个第一定位夹紧机构21,其中两个第一驱动气缸31和两个第一定位夹紧机构21对应两个侧围总成5的A柱51设置,另外两个第一驱动气缸31和另外两个第一定位夹紧机构21对应两个侧围总成5的C柱53设置。It should be noted that, referring to FIG. 2 , in the present invention, the number of the first mounting
进一步地,请再次参阅图1至图4,第一定位夹紧机构21包括滑动设置在第一安装架11的第一滑移架211,以及设置在第一滑移架211上的第一定位销212、第一定位块213、第一夹紧臂214和第一夹紧气缸215;第一滑移架211与第一驱动气缸31连接;第一夹紧臂214的一端与第一夹紧气缸215连接,第一夹紧臂214的另一端设置有第一抵接块216;第一定位销212用于与A柱51或C柱53的定位孔配合,以对A柱51或C柱53进行定位,第一定位块213用于与A柱51或C柱53的一侧表面抵接,第一夹紧气缸215用于驱动第一夹紧臂214带动第一抵接块216靠近A柱51或C柱53的另一侧表面,以使第一抵接块216和第一定位块213配合对A柱51或C柱53进行夹紧。在本发明中,第一夹紧臂214与第一滑移架211活动铰接。即在汽车进行总拼的过程中,第一驱动气缸31驱动第一滑移架211带动第一定位销212、第一定位块213、第一夹紧臂214和第一夹紧气缸215靠近A柱51或C柱53,第一定位销212插入A柱51或C柱53的定位孔,第一定位块213与A柱51或C柱53的一侧表面抵接,第一夹紧气缸215驱动第一夹紧臂214带动第一抵接块216与A柱51或C柱53的另一侧表面抵接,以使第一抵接块216和第一定位块213配合夹紧A柱51或C柱53,从而保证A柱51或C柱53在汽车总拼过程中的拼装稳定性;在汽车总拼完成后,第一夹紧气缸215先驱动第一夹紧臂214带动第一抵接块216远离A柱51或C柱53,以松开A柱51或C柱53,然后第一驱动气缸31驱动第一滑移架211带动第一定位销212、第一定位块213、第一夹紧臂214和第一夹紧气缸215远离A柱51或C柱53,从而使A柱51或C柱53可以脱离第一定位销212和第一定位块213的限制。同时,在本实施例中可以根据A柱51和C柱53的具体结构对第一安装架11,第一驱动气缸31和第一定位夹紧机构21进行相应布置,图3所示结构示意图可以对应A柱51,图4结构示意图可以对应B柱52。Further, please refer to FIGS. 1 to 4 again, the first positioning and
更具体地,第一安装架11上间隔设置有两个第一滑轨217,第一滑移架211分别与两个第一滑轨217滑动配合,第一驱动气缸31可以驱动第一滑移架211沿第一滑轨217运动,从而保证第一滑移架211运动的稳定性。More specifically, the first mounting
在一实施例中,参见图1、图2和图5,安装架组19还包括设置在安装横梁18上的第二安装架12;驱动装置3还包括分设于第二安装架12两端的两个第二驱动气缸32;第一定位夹紧装置2还包括滑动设置在第二安装架12上的两个第二定位夹紧机构22;两个第二驱动气缸32与两个第二定位夹紧机构22一一对应连接,两个第二驱动气缸32用于分别驱动两个第二定位夹紧机构22相背运动,以使两个第二定位夹紧机构22分别对间隔设置的两个侧围总成5的B柱52进行定位和夹紧。同时,两个第二驱动气缸32可以分别驱动两个第二定位夹紧机构22相向运动,以使两个第二定位夹紧机构22分别远离两个侧围总成5的B柱52。即在汽车进行总拼的过程中,安装横梁18可以置于汽车的顶部,且第二安装架12可以伸入汽车的内部,两个第二驱动气缸32可以分别驱动两个第二定位夹紧机构22靠近间隔设置的两个侧围总成5的B柱52,以使两个第二定位夹紧机构22分别对两个侧围总成5的B柱52进行定位和夹紧,从而可以实现从汽车内部对侧围总成5的B柱52进行定位和夹紧;在汽车的总拼完成后,两个第一驱动气缸31可以分别驱动两个第二定位夹紧机构22远离两个侧围总成5的B柱52,以使两个第二定位夹紧机构22收回于第二安装架12。In one embodiment, referring to FIG. 1 , FIG. 2 and FIG. 5 , the mounting
需要特别说明的是,当安装横梁18上间隔设置在两个第一安装架11时,第二安装架12可以设置在两个第一安装架11之间,但是本发明不限于此,当A柱51和C柱53共用一个第一安装架11时,安装横梁18上不设置第二安装架12,并且不对侧围总成5的B柱52进行定位和夹紧也是可以的。It should be noted that, when the mounting
具体地,第二定位夹紧机构22包括滑动设置在第二安装架12上的第二滑移架221,以及设置在第二滑移架221上的第二定位块222和第二夹紧气缸223、与第二夹紧气缸223连接的第二夹紧臂224、以及设置在第二夹紧臂224上的第二定位销225和第二抵接块226;第二滑移架221与第二驱动气缸32连接;第二定位块222用于与B柱52的一侧表面抵接,第二夹紧气缸223用于驱动第二夹紧臂224带动第二定位销225和第二抵接块226靠近B柱52,以使第二定位销225与B柱52的定位孔配合对B柱52进行定位,以及第二抵接块226与B柱52的另一侧表面抵接,且第二抵接块226和第二定位块222配合对B柱52进行夹紧。即在汽车进行总拼的过程中,第二驱动气缸32驱动第二滑移架221带动第二定位块222、第二夹紧气缸223和第二夹紧臂224靠近B柱52,以使第二夹紧臂224上的第二定位销225插入B柱52的定位孔,第二定位块222与B柱52的一侧表面抵接,第二夹紧气缸223驱动第二夹紧臂224带动第二抵接块226与B柱52的另一侧表面抵接,以使第二抵接块226和第二定位块222配合夹紧B柱52,从而保证B柱52在汽车总拼过程中的拼装稳定性;在汽车总拼完成后,第二夹紧气缸223先驱动第二夹紧臂224带动第二抵接块226远离B柱52,以松开B柱52,然后第二驱动气缸32驱动第二滑移架221带动第二夹紧臂224上的第二定位销225和第二定位块222远离B柱52,从而使B柱52可以脱离第二定位销225和第二定位块222的限制。Specifically, the second positioning and
更具体地,参见图5,第二安装架12上间隔设置有两个第二滑轨227,第二滑移架221分别与两个第二滑轨227滑动配合,第二驱动气缸32可以驱动第二滑移架221沿第二滑轨227运动,从而保证第二滑移架221运动的稳定性。More specifically, referring to FIG. 5 , two second sliding
在一实施例中,参见图1、图2和图6,安装架组19还包括设置在安装横梁18上的第三安装架13;驱动装置3还包括设置在第三安装架13的第三驱动气缸33;第一定位夹紧装置2还包括滑动设置在第三安装架13上的第三滑移架23、以及分设于第三滑移架23两端的两个第三定位夹紧机构24;第三滑移架23和第三驱动气缸33连接,第三驱动气缸33用于驱动第三滑移架23带动两个第三定位夹紧机构24靠近间隔设置的两个侧围总成5的D柱54和尾门框,以使两个第三定位夹紧机构24分别对两个D柱54和尾门框的两端进行定位和夹紧。同时,第三驱动气缸33可以驱动第三滑移架23带动两个第三定位夹紧机构24远离间隔设置的两个侧围总成5的D柱54和尾门框,以使两个D柱54和尾门框脱离两个第三定位夹紧机构24的限制。在本发明中,间隔设置的两个侧围总成5的D柱54和设置在两个D柱54之间的尾门框围绕形成汽车的尾门洞,即在汽车进行总拼的过程中,安装横梁18可以置于汽车的顶部,且第三安装架13面向汽车的尾门洞设置,第三驱动气缸33可以驱动第三滑移架23带动两个第三定位夹紧机构24靠近两个D柱54和尾门框,其中一个第三定位夹紧机构24靠近一个D柱54和尾门框的一端,另一个第三定位夹紧机构24靠近另一个D柱54和尾门框的另一端,两个第三定位夹紧机构24分别对对应的D柱54和尾门框进行定位夹紧,从而可以实现从汽车内部对D柱54和尾门框进行定位和夹紧;在汽车总拼完成后,第三驱动气缸33可以驱动第三滑移架23带动两个第三定位夹紧机构24远离两个侧围总成5的D柱54和尾门框,以使第三滑移架23和两个第三定位夹紧机构24收回于第三安装架13。同时,第三安装架13的两端分别设置有与第三滑移架23滑动配合的第三滑轨247,第三驱动气缸33可以驱动第三滑移架23沿第三滑轨247运动,从而保证第三滑移架23运动的稳定性。In one embodiment, referring to FIG. 1 , FIG. 2 and FIG. 6 , the mounting
进一步地,请再次参阅图1、图2和图6第三定位夹紧机构24包括设置在第三滑移架23上的第三定位销241、第三定位块242和两个夹紧组件243;第三定位销241用于与尾门框的定位孔配合,第三定位块242用于与尾门框抵接,两个夹紧组件243用于分别对D柱54的上边沿和后边沿进行夹紧;夹紧组件243包括设置在第三滑移架23上的第三夹紧气缸244和两个第三夹紧臂245,两个第三夹紧臂245相对间隔设置,两个第三夹紧臂245的一端分别与第三夹紧气缸244连接,两个第三夹紧臂245的另一端分别相对设置有第三抵接块246;第三夹紧气缸244用于驱动两个第三夹紧臂245带动两个第三抵接块246彼此靠近,以使两个第三抵接块246配合对D柱54进行夹紧。在本发明中,两个第三夹紧臂245分别与第三滑移架23活动铰接。同时,第三夹紧气缸244的缸体活动设置,其中一个第三夹紧臂245与第三夹紧气缸244的缸体连接,另一第三夹紧臂245与第三夹紧气缸244的输出轴连接。即在汽车进行总拼的过程中,第三驱动气缸33驱动第三滑移架23带动第三定位销241、第三定位块242和两个夹紧组件243靠近D柱54和尾门框,第三定位销241插入尾门框的定位孔,第三定位块242与尾门框的一侧表面抵接,将尾门框压紧于D柱54,两个夹紧组件243分别对D柱54的上边沿和后边沿进行夹紧,从而保证D柱54和尾门框在汽车总拼过程中的拼装稳定性;在汽车总拼完成后,夹紧组件243中的第三夹紧气缸244先驱动两个第三夹紧臂245带动两个第三抵接块246彼此远离,以松开D柱54,然后第三驱动气缸33驱动第三滑移架23带动第三定位销241、第三定位块242和两个夹紧组件243远离D柱54和尾门框,从而使尾门框可以脱离第三定位销241和第三定位块242的限制。Further, please refer to FIGS. 1 , 2 and 6 again. The third positioning and
在本发明中需要特别说明的是,第三安装架13面向汽车的尾门洞置于汽车的外部,并未伸入汽车的内部,但是第三安装架13处于两个侧围总成5之间,且第三驱动气缸33可以驱动第三滑移架23朝向靠近尾门洞的方向运动,以使第三定位夹紧机构24可以部分伸入汽车内部,并对侧围总成5的D柱54进行夹紧。It should be noted in the present invention that the third mounting
在一实施例中,参见图1、图2和图7,安装架组19还包括分设于安装横梁18两侧的两个第四安装架14,第四安装架14包括设置在主框架1上的基座141、以及与基座141活动铰接的安装板142;驱动装置3还包括第四驱动气缸34,第四驱动气缸34的缸体设置在其中一个第四安装架14的安装板142上,第四驱动气缸34的输出轴与另一个第四安装架14的安装板142连接;第一定位夹紧装置2还包括分设在两个安装板142上的两个第四定位夹紧机构25;第四驱动气缸34用于驱动两个第四定位夹紧机构25靠近间隔设置的两个侧围总成5的上边梁55,以使两个第四定位夹紧机构25分别对两个上边梁55进行夹紧。同时,第四驱动气缸34还可以分别驱动两个第四定位夹紧机构25远离上边梁55。即在汽车进行总拼过程中,安装横梁18可以置于汽车的顶部,且两个第四安装架14可以伸入汽车的内部,第四驱动气缸34的输出轴继续向外伸长以驱动与其连接的安装板142带动第四定位夹紧机构25靠近一侧的上边梁55,由于力的作用是相互的,使得与第四驱动气缸34的缸体连接的安装板142也可以带动第四定位夹紧机构25靠近另一侧的上边梁55,从而可以实现从汽车内部对侧围总成5的上边梁55进行夹紧;在汽车总拼完成后,第四驱动气缸34的输出轴向缸体内部缩回以驱动与其连接的安装板142的带动第四定位夹紧机构25远离一侧的上边梁55,同时由于与第四驱动气缸34的缸体连接的安装板142与基座141是铰接的,且失去了第四驱动气缸34的支撑作用,使得与第四驱动气缸34的缸体连接的安装板142也可以带动第四定位夹紧机构25远离另一侧的上边梁55。此外,安装横梁18上可以间隔设置多组的第四安装架14,一组第四安装架14即如上所述设置在主框架1相对两侧的两个第四安装架14,且每个第四安装架14上分别设置有对应的第四驱动气缸34和两个第四定位夹紧机构25,从而可以对上边梁55的不同部位进行夹紧,以保证夹紧的可靠性。In one embodiment, referring to FIGS. 1 , 2 and 7 , the mounting
具体地,第四定位夹紧机构25包括设置在安装板142上的两个第四定位块251和两个第四夹紧臂252,以及与分别与两个第四夹紧臂252连接的第四夹紧气缸253;两个第四定位块251设置在两个第四夹紧臂252之间,且两个第四夹紧臂252的自由端分别设置有第四抵接块254,两个第四定位块251和两个第四抵接块254分别一一相对设置;两个第四定位块251用于分别与上边梁55的一侧表面抵接,第四夹紧气缸253用于驱动两个第四夹紧臂252带动两个第四抵接块254靠近上边梁55的另一侧表面,以使其中一个第四夹紧臂252上的第四抵接块254与对应设置的第四定位块251配合对上边梁55的上边沿进行夹紧,另一个第四夹紧臂252上的第四抵接块254与对应设置的第四定位块251配合对上边梁55的下边沿进行夹紧。在本发明中,两个第四夹紧臂252分别与安装板142活动铰接。同时,第四夹紧气缸253还可以驱动两个第四夹紧臂252带动两个第四抵接块254朝向远离对应的第四定位块251的方向运动,以放松上边梁55。在本发明中第四夹紧气缸253的缸体活动设置,一个第四夹紧臂252和第四夹紧气缸253的缸体连接,另一个第四夹紧臂252和第四夹紧气缸253的输出轴连接,即第四夹紧气缸253的输出轴继续伸长时,第四夹紧气缸253的缸体朝向背离第四夹紧气缸253的输出轴伸长的方向运动,从而使得与第四夹紧气缸253的输出轴连接的第四夹紧臂252上的第四抵接块254靠近对应的第四安装块以夹紧上边梁55的下边沿,与第四夹紧气缸253的缸体连接的第四夹紧臂252上的第四抵接块254也可以靠近对应的第四安装块以夹紧上边梁55的上边沿;当第四夹紧气缸253的输出轴朝向缸体运动缩回时,第四夹紧气缸253的缸体的运动方向与第四夹紧气缸253的输出轴伸长的方向保持一致,以使两个第四夹紧臂252的第四抵接块254分别朝向远离对应第四定位块251的方向运动,松开上边梁55的上边沿和下边沿。Specifically, the fourth positioning and
另外,参见图1,汽车总拼夹具系统还包括第二定位夹紧装置4,第二定位夹紧装置4固定在安装横梁18上,第二定位夹紧装置4置于汽车顶部,以使第二定位夹紧装置4对汽车的顶盖横梁6和前围上盖板(未图示)进行定位和夹紧。In addition, referring to FIG. 1, the automobile general assembly fixture system also includes a second positioning and clamping device 4, the second positioning and clamping device 4 is fixed on the mounting
在一实施例中,参见图1、图2和图8,安装架组19还包括分设于安装横梁18的两侧的两个第五安装架15;第二定位夹紧装置4还包括分设于两个第五安装架15上的两个第五定位夹紧机构41;第五定位夹紧机构41包括设置在第五安装架15上的第四定位销411、第五定位块412、第五夹紧臂413和第五夹紧气缸414,第五夹紧臂413的一端和第五夹紧气缸414连接,第五夹紧臂413的另一端设置有第五抵接块415;第四定位销411用于与顶盖横梁6的中横梁62的定位孔配合,以对中横梁62进行定位,第五定位块412用于与中横梁62的一侧表面抵接,第五夹紧气缸414用于驱动第五夹紧臂413带动第五抵接块415靠近中横梁62的另一侧表面,以使第五抵接块415和第五定位块412配合对中横梁62进行夹紧。在本发明中,第五夹紧臂413与第五安装架15活动铰接。即在汽车进行总拼的过程中,安装横梁18可以置于汽车的顶部,且第五安装架15与顶盖横梁6的中横梁62对应,第四定位销411直接插入中横梁62的定位孔,第五定位块412与中横梁62的上边沿抵接,第五夹紧气缸414可以驱动第五夹紧臂413带动第五抵接块415靠近中横梁62的下边沿,以使第五抵接块415和第五定位块412配合将中横梁62进行夹紧,以保证中横梁62在汽车总拼过程中的拼装稳定性;在汽车总拼完成后,第五夹紧气缸414可以驱动第五夹紧臂413带动第五抵接块415远离中横梁62的下边沿,以松开中横梁62,然后再取下完成总拼工作的汽车即可。In one embodiment, referring to FIGS. 1 , 2 and 8 , the mounting
同时,参见图1、图2和图10,安装架组19还包括间隔第五安装架15设置在安装横梁18上的两组第七安装架17,任意一组第七安装架17包括两个第七安装架17,且两个第七安装架17分设在安装横梁18的两侧。每个第七安装架17上可以设置有第六定位夹紧机构43,设置在第五安装架15前侧的两个第七安装架17上的两个第六定位夹紧机构43用于夹紧顶盖横梁6的前横梁61,设置在第五安装架15后侧的两个第七安装架17上的两个第六定位夹紧机构43用于夹紧顶盖横梁6的后横梁63。第六定位夹紧机构43包括设置在第七安装架17上的第六夹紧臂431和第六夹紧气缸432、与第六夹紧气缸432连接的第五滑移架433、以及设置在第五滑移架433上的第六定位销434和第六定位块435,第六夹紧臂431的一端与第七安装架17活动铰接,第六夹紧臂431的另一端设置有第六抵接块436,第六抵接块436和第六定位块435相对间隔设置。第六夹紧气缸432可以驱动第五滑移架433带动第六定位销434靠近前横梁61或后横梁63的定位孔,以使第六定位销434和前横梁61或后横梁63的定位孔配合,同时第六夹紧气缸432驱动第五滑移架433带动第六定位块435靠近前横梁61或后横梁63的上边沿,直至第六定位块435与前横梁61或后横梁63的上边沿抵接,且将前横梁61或后横梁63的下边沿抵紧于第六抵接块436上,以使第六抵接块436和第六定位块435配合对前横梁61或后横梁63进行夹紧,从而保证前横梁61或后横梁63在汽车总拼过程中的拼装稳定性。Meanwhile, referring to FIG. 1 , FIG. 2 and FIG. 10 , the mounting
在一实施例中,参见图1、图2和图9,安装框架19还包括设置在安装横梁18上的第六安装架16;第二定位夹紧装置4还包括定位压紧机构42,定位压紧机构42包括设置在第六安装架16上的压紧气缸421,滑动设置在第六安装架16上的第四滑移架422,以及设置在第四滑移架422上的第五定位销423、限位杆424和压紧块425,第四滑移架422与压紧气缸421连接;压紧气缸421用于驱动第四滑移架422带动第五定位销423、限位杆424和压紧块425靠近前围上盖板,以使第五定位销423与前围上盖板的定位孔配合对前围上盖板进行定位,限位杆424与前围上盖板的侧边沿抵接对前围上盖板进行限位,压紧块425与前围上盖板的上端面抵接对前围上盖板进行压紧。即在汽车进行总拼的过程中,安装横梁18可以置于汽车的顶部,压紧气缸421驱动第四滑移架422带动第五定位销423、限位杆424和压紧块425靠近前围上盖板,以使第五定位销423插入前围上盖板的定位孔对前围上盖板进行定位,限位杆424与前围上盖板的侧边沿抵接对前围上盖板进行限位,压紧块425与前围上盖板的上端面抵接对前围上盖板进行压紧,从而保证前围上盖板在汽车总拼过程中的拼装稳定性;在汽车总拼完成后,压紧气缸421驱动第四滑移架422带动第五定位销423、限位杆424和压紧块425远离前围上盖板,从而使前围上盖板脱离第五定位销423、限位杆424和压紧块425的限制。同时,第六安装架16的两端分别设置有与第四滑移架422滑动配合的第四滑轨,压紧气缸421可以驱动第四滑移架422沿第四滑轨运动,从而保证第四滑移架422运动的稳定性。In one embodiment, referring to FIGS. 1 , 2 and 9 , the mounting
在本发明中,汽车总拼夹具系统包括设置在安装架组19上的第一定位夹紧装置2和第二定位夹紧装置4。第一定位夹紧装置2置于汽车的内部,并从汽车内部分别对汽车的侧围总成5和尾门框进行定位夹紧,其中设置在第一安装架11上的两个第一驱动气缸31可以分别驱动对应的两个第一定位夹紧机构21在汽车内部向靠近两个侧围总成5的A柱51或C柱53的方向运动,以使两个第一定位夹紧机构21分别对两个侧围总成5的A柱51或C柱53进行定位夹紧;设置在第二安装架12上的两个第二驱动气缸32可以分别驱动对应的两个第二定位夹紧机构22在汽车内部向靠近两个侧围总成5的B柱52的方向运动,以使两个第二定位夹紧机构22分别对两个侧围总成5的B柱52进行定位夹紧;设置在第三安装架13上的第三驱动气缸33可以驱动设置在第三滑移架23上的两个第三定位夹紧机构24在汽车内侧向靠近两个侧围总成5的D柱54和尾门框,以使两个第三定位夹紧机构24分别对两个侧围总成5的D柱54进行夹紧以及对尾门框的两端进行定位;设置在两个第四安装架14上的第四驱动气缸34可以驱动两个第四定位夹紧机构25在汽车内部向靠近两个侧围总成5的上边梁55的方向运动,以使两个第四定位夹紧机构25分别对两个侧围总成5的上边梁55进行夹紧,即可以通过将对侧围总成5的A柱51或C柱53进行定位夹紧的第一定位夹紧机构21,对B柱52进行定位夹紧的第二定位夹紧机构22,对D柱54进行定位夹紧的第三定位夹紧机构24,以及对上边梁55进行夹紧的第四定位夹紧机构25内置于汽车的两个侧围总成5之间,从而可以避免出现因采用侧框式总拼技术而占用汽车的外部空间的现象,有利于获得更大的焊接机器人的布置空间,提升焊接的可达性。In the present invention, the automobile assembly fixture system includes a first positioning and clamping device 2 and a second positioning and clamping device 4 arranged on the mounting
此外,第二定位夹紧装置4置于汽车的顶部,并从汽车顶部分别对汽车的顶盖横梁6和前围上盖板进行定位夹紧,其中分设于在两个第五安装架15上的两个第五定位夹紧机构41对顶盖横梁6的中横梁62进行定位夹紧;分设于第五安装架15前侧的两个第七安装架17上的两个第六定位夹紧机构43对顶盖横梁6的前横梁61进行定位夹紧;分设于第五安装架15后侧的两个第七安装架17上的两个第六定位夹紧机构43对顶盖横梁6的后横梁63进行定位夹紧;设置在第六安装架16上的定位压紧机构42对前围上盖板进行定位压紧,从而可以通过在主框架1上设置第五定位夹紧机构41、第六定位夹紧机构43和定位压紧机构42对汽车的顶盖横梁6和前围上盖板进行定位夹紧,即可以通过第一定位夹紧装置2和第二定位夹紧装置4配合实现对汽车总拼定位。In addition, the second positioning and clamping device 4 is placed on the top of the automobile, and respectively positions and clamps the roof beam 6 and the upper cowl plate of the automobile from the top of the automobile, which are respectively arranged on the two fifth mounting
此外,本发明还提供一种多车型总拼立体库,其中,多车型总拼立体库包括设置有多个存储库位的生产线,以及多个如上的汽车总拼夹具系统,多个汽车总拼夹具系统分别对应不同的车型设置,且多个汽车总拼夹具系统的多个安装横梁18分别安装在不同的存储库位上。由于多车型总拼立体库采用了上述实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。In addition, the present invention also provides a multi-model general assembly stereo library, wherein the multi-model general assembly stereo library includes a production line provided with a plurality of storage positions, and a plurality of the above-mentioned automobile assembly fixture systems, and a plurality of automobile assembly stereoscopic warehouses. The fixture systems are respectively set corresponding to different vehicle models, and the plurality of mounting
具体地,生产线可以布置有上线库位、切换库位和多个存储库位,多个存储库位用于对存储不同车型的汽车总拼夹具系统,可以对汽车总拼夹具系统的具体结构和尺寸大小进行相应布置,以满足不同车型总拼的需求。Specifically, the production line can be arranged with an online storage location, a switching storage location and multiple storage locations. The multiple storage locations are used to store the automobile assembly fixture system of different models. The sizes are arranged accordingly to meet the needs of different models.
同时,在生产线的上线库位上可以设置有上线装置,存储库位上设置有吊具装置,切换库位上设置有移行装置。当有汽车总拼夹具系统需要上线时,可以通过移行装置带动吊具装置运动至上线库位,上线装置将汽车总拼夹具系统吊设在吊具装置上,然后移行装置带动吊具装置以及吊具装置上的汽车总拼夹具系统进入相应的存储库位。此外,生产线还可以在上线装置的下方布置有举升装置,举升装置用于将汽车总拼夹具系统举升至与吊具装置上。At the same time, an on-line device can be set on the online storage position of the production line, a spreader device can be set on the storage storage position, and a moving device can be set on the switching storage position. When there is an automobile assembly fixture system that needs to go online, the spreader device can be driven to move to the online storage position through the moving device, and the online device hoists the automobile assembly fixture system on the spreader device, and then the travel device drives the spreader device and the spreader device. The car assembly fixture system on the tool device enters the corresponding storage location. In addition, the production line can also be arranged with a lifting device below the on-line device, and the lifting device is used to lift the automobile assembly fixture system to the spreader device.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields , are similarly included in the scope of patent protection of the present invention.
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CN114751297A (en) * | 2022-05-16 | 2022-07-15 | 江西五十铃汽车有限公司 | A vehicle side wall assembly spreader |
CN116038207A (en) * | 2022-11-25 | 2023-05-02 | 长春工业大学 | A welding fixture that integrates the B-pillar of the side wall inner panel, the beam and the end of the top beam |
CN116038207B (en) * | 2022-11-25 | 2023-12-22 | 长春工业大学 | Welding fixture integrating side wall inner plate B column, cross beam and top cross beam end |
CN116101641A (en) * | 2022-12-23 | 2023-05-12 | 天津九鹏汽车装备技术有限公司 | Composite tool for carrying automobile parts |
CN116101641B (en) * | 2022-12-23 | 2024-04-05 | 天津九鹏汽车装备技术有限公司 | Composite tool for carrying automobile parts |
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WO2021134837A1 (en) | 2021-07-08 |
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