CN112108143A - Ultra-high temperature denitration catalyst - Google Patents

Ultra-high temperature denitration catalyst Download PDF

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CN112108143A
CN112108143A CN202011031006.7A CN202011031006A CN112108143A CN 112108143 A CN112108143 A CN 112108143A CN 202011031006 A CN202011031006 A CN 202011031006A CN 112108143 A CN112108143 A CN 112108143A
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titanium dioxide
catalyst
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朱立全
朱江
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Jiangxi Xinke Environment Protection Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/30Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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Abstract

The invention relates to the technical field of catalysts, and discloses an ultrahigh-temperature denitration catalyst which comprises the following raw materials in parts by weight: 75-100 parts of titanium dioxide, 9-15 parts of tungsten trioxide, 1.5-3 parts of vanadium pentoxide, 3-6 parts of aramid fiber, 4-6 parts of pulp cotton, 2-5 parts of stearic acid, 4-7 parts of aluminum oxide, 3-8 parts of zirconium dioxide, 5-10 parts of titanium dioxide, 6-12 parts of magnesium oxide and 4-8 parts of rare earth compound; the specific preparation method of the ultra-high temperature denitration catalyst comprises the following steps: selecting titanium dioxide, tungsten trioxide, vanadium pentoxide, aramid fiber, pulp cotton and stearic acid to perform hydrothermal reaction, drying, and roasting at 300-600 ℃ to obtain solid powder; selecting and using alumina. The invention improves the high temperature resistance and the compressive strength of the catalyst, prolongs the service life of the catalyst, improves the catalytic efficiency of the catalyst, and is suitable for popularization and use.

Description

Ultra-high temperature denitration catalyst
Technical Field
The invention relates to the technical field of catalysts, in particular to an ultrahigh-temperature denitration catalyst.
Background
The denitration catalyst generally refers to a catalyst applied to a denitration system of a power plant, and is a substance which promotes a reducing agent to selectively react with nitrogen oxides in flue gas at a certain temperature in a reaction. When the existing denitration catalyst is used at a high temperature, the catalytic efficiency is poor, the denitration catalyst is invalid due to the high temperature, and in most cases, the used catalyst is a solid catalyst, the high-temperature resistance of the catalyst is poor, and the service life of the catalyst is short, so that the problem is solved by the ultra-high-temperature denitration catalyst.
Disclosure of Invention
The ultrahigh-temperature denitration catalyst provided by the invention solves the problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme:
the ultrahigh-temperature denitration catalyst comprises the following raw materials in parts by weight: 75-100 parts of titanium dioxide, 9-15 parts of tungsten trioxide, 1.5-3 parts of vanadium pentoxide, 3-6 parts of aramid fiber, 4-6 parts of pulp cotton, 2-5 parts of stearic acid, 4-7 parts of aluminum oxide, 3-8 parts of zirconium dioxide, 5-10 parts of titanium dioxide, 6-12 parts of magnesium oxide and 4-8 parts of rare earth compound; the specific preparation method of the ultra-high temperature denitration catalyst comprises the following steps:
s1, carrying out hydrothermal reaction on titanium dioxide, tungsten trioxide, vanadium pentoxide, aramid fiber, paper pulp cotton and stearic acid, drying, and roasting at 300-600 ℃ to obtain solid powder;
s2, selecting and using 5-10 parts of titanium dioxide, 5-10 parts of aluminum oxide, zirconium dioxide and 6-12 parts of magnesium oxide to be modified by rare earth compounds, uniformly mixing, drying and roasting to obtain first-stage carrier powder, wherein the roasting temperature is 300-;
s3, mixing and pulping the primary carrier powder and a salt solution corresponding to the primary carrier powder, then precipitating the salt solution by using a precipitator, filtering, washing, drying and roasting to obtain secondary carrier powder, wherein the roasting temperature is 500-800 ℃;
s4, mixing and pulping the secondary carrier powder and a salt solution of La, Ce, Nd or Sm, then precipitating the La, Ce, Nd or Sm by using a precipitator, and filtering, washing, drying and calcining to obtain high-temperature-resistant catalyst carrier powder;
s5, dissolving the solid powder obtained in the step S1 to prepare a solution, adding the high-temperature-resistant catalyst carrier powder prepared in the step S4 to dissolve and mix, and drying and roasting to prepare the ultra-high temperature denitration catalyst. .
Preferably, the feed comprises the following raw materials in parts by weight: 80-100 parts of titanium dioxide, 12-15 parts of tungsten trioxide, 2-3 parts of vanadium pentoxide, 4-6 parts of aramid fiber, 4.5-6 parts of pulp cotton, 3-5 parts of stearic acid, 5-7 parts of aluminum oxide, 4-8 parts of zirconium dioxide, 6-10 parts of titanium dioxide, 7-12 parts of magnesium oxide and 5-8 parts of rare earth compound.
Preferably, 75-90 parts of titanium dioxide, 9-12 parts of tungsten trioxide, 1.5-2.5 parts of vanadium pentoxide, 3-5 parts of aramid fiber, 4-5 parts of pulp cotton, 2-4 parts of stearic acid, 4-6 parts of aluminum oxide, 3-7 parts of zirconium dioxide, 5-9 parts of titanium dioxide, 6-10 parts of magnesium oxide and 4-7 parts of rare earth compound.
Preferably, 85 parts of titanium dioxide, 10 parts of tungsten trioxide, 2.5 parts of vanadium pentoxide, 4.5 parts of aramid fiber, 5 parts of pulp cotton, 3.5 parts of stearic acid, 5.5 parts of aluminum oxide, 5 parts of zirconium dioxide, 7.5 parts of titanium dioxide, 9 parts of magnesium oxide and 6 parts of rare earth compound.
Preferably, in S1, the pH of the hydrothermal reaction mixture is 10 to 12.
Preferably, in the S5, the drying temperature is 80-120 ℃, the drying time is 2.3-3h, and the roasting temperature is 200-300 ℃.
Preferably, in the S6, the high-temperature-resistant catalyst carrier is obtained by molding according to the need, and inert gas N2 or He is introduced during calcination, wherein the calcination temperature is 900-1200 ℃.
Preferably, in the step S4, the modifier is obtained by modifying a rare earth compound, and the modifier rare earth elements are rare earth oxides such as La, Ce, Nd, Sm and the like.
The invention has the beneficial effects that:
the catalyst is prepared by mixing the high-temperature-resistant catalyst carrier and the catalyst, so that the catalyst can exert high-efficiency catalytic efficiency in a high-temperature environment, the catalyst is prevented from losing effectiveness, and the service life of the catalyst is prolonged.
The aramid fiber is added into the denitration catalyst, so that the strength and compressive strength of the catalyst are improved, and the service life of the catalyst is prolonged; the porosity of the catalyst is increased by adding the pulp cotton. Thereby improving the catalytic efficiency of the catalyst.
The invention improves the high temperature resistance and the compressive strength of the catalyst, prolongs the service life of the catalyst, improves the catalytic efficiency of the catalyst, and is suitable for popularization and use.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments.
Example one
The ultrahigh-temperature denitration catalyst comprises the following raw materials in parts by weight: 75 parts of titanium dioxide, 9 parts of tungsten trioxide, 1.5 parts of vanadium pentoxide, 3 parts of aramid fiber, 4 parts of pulp cotton, 2 parts of stearic acid, 4 parts of aluminum oxide, 3 parts of zirconium dioxide, 5 parts of titanium dioxide, 6 parts of magnesium oxide and 4 parts of rare earth compounds; the specific preparation method of the ultra-high temperature denitration catalyst comprises the following steps:
s1, carrying out hydrothermal reaction on titanium dioxide, tungsten trioxide, vanadium pentoxide, aramid fiber, paper pulp cotton and stearic acid, drying, and roasting at 300-600 ℃ to obtain solid powder;
s2, selecting and using 5-10 parts of titanium dioxide, 5-10 parts of aluminum oxide, zirconium dioxide and 6-12 parts of magnesium oxide to be modified by rare earth compounds, uniformly mixing, drying and roasting to obtain first-stage carrier powder, wherein the roasting temperature is 300-;
s3, mixing and pulping the primary carrier powder and a salt solution corresponding to the primary carrier powder, then precipitating the salt solution by using a precipitator, filtering, washing, drying and roasting to obtain secondary carrier powder, wherein the roasting temperature is 500-800 ℃;
s4, mixing and pulping the secondary carrier powder and a salt solution of La, Ce, Nd or Sm, then precipitating the La, Ce, Nd or Sm by using a precipitator, and filtering, washing, drying and calcining to obtain high-temperature-resistant catalyst carrier powder;
s5, dissolving the solid powder obtained in the step S1 to prepare a solution, adding the high-temperature-resistant catalyst carrier powder prepared in the step S4 to dissolve and mix, and drying and roasting to prepare the ultra-high temperature denitration catalyst.
Example two
The ultrahigh-temperature denitration catalyst comprises the following raw materials in parts by weight: 85 parts of titanium dioxide, 10 parts of tungsten trioxide, 2.5 parts of vanadium pentoxide, 4.5 parts of aramid fiber, 5 parts of pulp cotton, 3.5 parts of stearic acid, 5.5 parts of aluminum oxide, 5 parts of zirconium dioxide, 7.5 parts of titanium dioxide, 9 parts of magnesium oxide and 6 parts of rare earth compound; the specific preparation method of the ultra-high temperature denitration catalyst comprises the following steps:
s1, carrying out hydrothermal reaction on titanium dioxide, tungsten trioxide, vanadium pentoxide, aramid fiber, paper pulp cotton and stearic acid, drying, and roasting at 300-600 ℃ to obtain solid powder;
s2, selecting and using 5-10 parts of titanium dioxide, 5-10 parts of aluminum oxide, zirconium dioxide and 6-12 parts of magnesium oxide to be modified by rare earth compounds, uniformly mixing, drying and roasting to obtain first-stage carrier powder, wherein the roasting temperature is 300-;
s3, mixing and pulping the primary carrier powder and a salt solution corresponding to the primary carrier powder, then precipitating the salt solution by using a precipitator, filtering, washing, drying and roasting to obtain secondary carrier powder, wherein the roasting temperature is 500-800 ℃;
s4, mixing and pulping the secondary carrier powder and a salt solution of La, Ce, Nd or Sm, then precipitating the La, Ce, Nd or Sm by using a precipitator, and filtering, washing, drying and calcining to obtain high-temperature-resistant catalyst carrier powder;
s5, dissolving the solid powder obtained in the step S1 to prepare a solution, adding the high-temperature-resistant catalyst carrier powder prepared in the step S4 to dissolve and mix, and drying and roasting to prepare the ultra-high temperature denitration catalyst.
EXAMPLE III
The ultrahigh-temperature denitration catalyst comprises the following raw materials in parts by weight: 100 parts of titanium dioxide, 15 parts of tungsten trioxide, 3 parts of vanadium pentoxide, 6 parts of aramid fiber, 6 parts of pulp cotton, 5 parts of stearic acid, 7 parts of aluminum oxide, 8 parts of zirconium dioxide, 10 parts of titanium dioxide, 12 parts of magnesium oxide and 8 parts of rare earth compound; the specific preparation method of the ultra-high temperature denitration catalyst comprises the following steps:
s1, carrying out hydrothermal reaction on titanium dioxide, tungsten trioxide, vanadium pentoxide, aramid fiber, paper pulp cotton and stearic acid, drying, and roasting at 300-600 ℃ to obtain solid powder;
s2, selecting and using 5-10 parts of titanium dioxide, 5-10 parts of aluminum oxide, zirconium dioxide and 6-12 parts of magnesium oxide to be modified by rare earth compounds, uniformly mixing, drying and roasting to obtain first-stage carrier powder, wherein the roasting temperature is 300-;
s3, mixing and pulping the primary carrier powder and a salt solution corresponding to the primary carrier powder, then precipitating the salt solution by using a precipitator, filtering, washing, drying and roasting to obtain secondary carrier powder, wherein the roasting temperature is 500-800 ℃;
s4, mixing and pulping the secondary carrier powder and a salt solution of La, Ce, Nd or Sm, then precipitating the La, Ce, Nd or Sm by using a precipitator, and filtering, washing, drying and calcining to obtain high-temperature-resistant catalyst carrier powder;
s5, dissolving the solid powder obtained in the step S1 to prepare a solution, adding the high-temperature-resistant catalyst carrier powder prepared in the step S4 to dissolve and mix, and drying and roasting to prepare the ultra-high temperature denitration catalyst.
The ultrahigh-temperature catalyst and the common catalyst are put at different temperatures for catalytic reaction, and the catalytic efficiency is detected to obtain the following table:
sample (I) Reaction efficiency at 100 DEG C Reaction efficiency at 500 DEG C
Example one 80% 79%
Example two 85% 85%
EXAMPLE III 83% 84%
Ordinary catalyst 77% 20%
According to the table, the catalytic efficiency of the ultra-high temperature denitration catalyst prepared by the method is basically unchanged in a high temperature environment, the catalyst has good high temperature resistance, and the service life is long.
The catalyst is prepared by mixing the high-temperature-resistant catalyst carrier and the catalyst, so that the catalyst can exert high-efficiency catalytic efficiency in a high-temperature environment, the catalyst is prevented from losing effectiveness, and the service life of the catalyst is prolonged. The aramid fiber is added into the denitration catalyst, so that the strength and pressure resistance of the catalyst are improved, and the service life of the catalyst is prolonged; the porosity of the catalyst is increased by adding the pulp cotton. Thereby improving the catalytic efficiency of the catalyst.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention should be covered by the scope of the present invention.

Claims (8)

1. The ultrahigh-temperature denitration catalyst is characterized by comprising the following raw materials in parts by weight: 75-100 parts of titanium dioxide, 9-15 parts of tungsten trioxide, 1.5-3 parts of vanadium pentoxide, 3-6 parts of aramid fiber, 4-6 parts of pulp cotton, 2-5 parts of stearic acid, 4-7 parts of aluminum oxide, 3-8 parts of zirconium dioxide, 5-10 parts of titanium dioxide, 6-12 parts of magnesium oxide and 4-8 parts of rare earth compound; the specific preparation method of the ultra-high temperature denitration catalyst comprises the following steps:
s1, carrying out hydrothermal reaction on titanium dioxide, tungsten trioxide, vanadium pentoxide, aramid fiber, paper pulp cotton and stearic acid, drying, and roasting at 300-600 ℃ to obtain solid powder;
s2, selecting and using 5-10 parts of titanium dioxide, 5-10 parts of aluminum oxide, zirconium dioxide and 6-12 parts of magnesium oxide to be modified by rare earth compounds, uniformly mixing, drying and roasting to obtain primary carrier powder, wherein the roasting temperature is 300 ℃ and 500 ℃;
s3, mixing and pulping the primary carrier powder and a salt solution corresponding to the primary carrier powder, then precipitating the salt solution by using a precipitator, filtering, washing, drying and roasting to obtain secondary carrier powder, wherein the roasting temperature is 500-800 ℃;
s4, mixing and pulping the secondary carrier powder and a salt solution of La, Ce, Nd or Sm, then precipitating the La, Ce, Nd or Sm by using a precipitator, and filtering, washing, drying and calcining to obtain high-temperature-resistant catalyst carrier powder;
s5, dissolving the solid powder obtained in the step S1 to prepare a solution, adding the high-temperature-resistant catalyst carrier powder prepared in the step S4 to dissolve and mix, and drying and roasting to prepare the ultra-high temperature denitration catalyst.
2. The ultra-high temperature denitration catalyst of claim 1, which is characterized by comprising the following raw materials in parts by weight: 80-100 parts of titanium dioxide, 12-15 parts of tungsten trioxide, 2-3 parts of vanadium pentoxide, 4-6 parts of aramid fiber, 4.5-6 parts of pulp cotton, 3-5 parts of stearic acid, 5-7 parts of aluminum oxide, 4-8 parts of zirconium dioxide, 6-10 parts of titanium dioxide, 7-12 parts of magnesium oxide and 5-8 parts of rare earth compound.
3. The ultra-high temperature denitration catalyst of claim 1, which is characterized by comprising the following raw materials in parts by weight: 75-90 parts of titanium dioxide, 9-12 parts of tungsten trioxide, 1.5-2.5 parts of vanadium pentoxide, 3-5 parts of aramid fiber, 4-5 parts of paper pulp cotton, 2-4 parts of stearic acid, 4-6 parts of aluminum oxide, 3-7 parts of zirconium dioxide, 5-9 parts of titanium dioxide, 6-10 parts of magnesium oxide and 4-7 parts of rare earth compound.
4. The ultra-high temperature denitration catalyst of claim 1, which is characterized by comprising the following raw materials in parts by weight: 85 parts of titanium dioxide, 10 parts of tungsten trioxide, 2.5 parts of vanadium pentoxide, 4.5 parts of aramid fiber, 5 parts of pulp cotton, 3.5 parts of stearic acid, 5.5 parts of aluminum oxide, 5 parts of zirconium dioxide, 7.5 parts of titanium dioxide, 9 parts of magnesium oxide and 6 parts of rare earth compound.
5. The ultra-high temperature denitration catalyst according to claim 1, wherein in S1, the pH of the hydrothermal reaction mixture is 10-12.
6. The ultra-high temperature denitration catalyst according to claim 1, wherein in S5, the drying temperature is 80-120 ℃, the drying time is 2.3-3h, and the roasting temperature is 200-300 ℃.
7. The ultra-high temperature denitration catalyst as claimed in claim 1, wherein in S6, the high temperature resistant catalyst carrier is obtained by molding as required, and inert gas N2 or He is introduced during calcination, wherein the calcination temperature is 900-1200 ℃.
8. The ultra-high temperature denitration catalyst according to claim 1, wherein in S4, the catalyst is prepared by modifying with a rare earth compound, and the modifier rare earth element is rare earth oxide such as La, Ce, Nd, Sm and the like.
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Publication number Priority date Publication date Assignee Title
CN114471599A (en) * 2022-03-01 2022-05-13 江苏鲲鹏环保工程技术有限公司 Denitration catalyst for deep denitration treatment and preparation method thereof
CN116351436A (en) * 2022-12-30 2023-06-30 江西新科环保股份有限公司 Intelligent control method for catalyst regeneration and wastewater treatment 5G network
CN116351436B (en) * 2022-12-30 2024-05-31 江西新科环保股份有限公司 Intelligent control method for catalyst regeneration and wastewater treatment 5G network

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