CN112091626A

CN112091626A - Portable processing equipment for manufacturing fluid valve

Info

Publication number: CN112091626A
Application number: CN202010921849.8A
Authority: CN
Inventors: 刘瑞; 刘奎新; 王璐; 陈国瑞
Original assignee: Huainan Walite Fluid Equipment Co ltd
Current assignee: Huainan Walite Fluid Equipment Co ltd
Priority date: 2020-09-04
Filing date: 2020-09-04
Publication date: 2020-12-18
Anticipated expiration: 2040-09-04
Also published as: CN112091626B

Abstract

The invention discloses portable processing equipment for manufacturing a fluid valve, which comprises a machine shell, wherein an operation platform mechanism is fixedly arranged on the left side in the machine shell, a cutter mounting mechanism is fixedly arranged on the right side in the machine shell, the bottom of a first fixed platform is fixedly arranged on the left side in the machine shell, the top of the first fixed platform is rotatably connected with a first operation platform, the left side of the top of the first operation platform is rotatably provided with a first support platform, the right side of the top of the first operation platform is rotatably provided with a second support platform, the center of the top of the first support platform is fixedly provided with a first clamping platform, a second clamping platform and a third clamping platform, the left side of the second support platform is fixedly provided with an air suction; after adopting above-mentioned structure, avoided manual handling slitter edge and burr, improved operation personnel's security, improved the succinct of process simultaneously, saved the time, promoted the efficiency of work.

Description

Portable processing equipment for manufacturing fluid valve

Technical Field

The invention relates to the technical field of industrial processing equipment, in particular to portable processing equipment for manufacturing a fluid valve.

Background

The fluid valve is a valve for controlling fluid flow by changing the section or length, and a throttle valve and a one-way valve are connected in parallel to form a one-way throttle valve. The throttling valve and the one-way throttling valve are simple flow control valves, in a constant displacement pump hydraulic system, the throttling valve and an overflow valve are matched to form three throttling speed regulating systems, namely an oil inlet path throttling speed regulating system, an oil return path throttling speed regulating system and a bypass throttling speed regulating system, the fluid valve has no flow feedback function, cannot compensate speed instability caused by load change, and is generally only used in occasions with small load change or low requirement on speed stability. At present, when the existing fluid valve machining equipment produces a fluid valve, the waste edges and burrs on a fluid valve main body need to be cut and polished manually, the method wastes time, reduces the working efficiency, and an operator has potential safety hazards.

Disclosure of Invention

In order to overcome the technical problems, the invention aims to provide the convenient processing equipment for manufacturing the fluid valve, which avoids manual processing of waste edges and burrs, improves the safety of operators, improves the simplicity of working procedures, saves time and improves the working efficiency.

The purpose of the invention can be realized by the following technical scheme:

the utility model provides a fluid valve makes and uses portable processing equipment, includes the casing, the inside left side fixed mounting of casing has operation platform mechanism, the inside right side fixed mounting of casing has cutter installation mechanism.

The operating platform mechanism comprises a first fixed platform, a first operating platform, a first supporting platform, a second supporting platform, an air suction pump, a first clamping platform, a second clamping platform, a third clamping platform, an air suction pipe, a rubber pad, glass bead screws and a fluid valve main body, wherein the first bottom of the first fixed platform is fixedly mounted on the left side inside the casing, the first top of the first fixed platform is rotatably connected with the first operating platform, the first top of the first operating platform is rotatably connected with the first supporting platform, the right side of the first top of the operating platform is rotatably connected with the second supporting platform, the first top of the first supporting platform is fixedly mounted with the first clamping platform, the second clamping platform and the third clamping platform, the air suction pump and the air suction pipe are fixedly mounted on the.

The tool mounting mechanism comprises a second fixing table, an oil cylinder, a first mounting table, a second mounting table, a tool, a grinding wheel, a rotating shaft, a motor and a cylinder, wherein the bottom of the second fixing table is fixedly mounted on the right side inside the casing, the first mounting table is slidably mounted at the top of the second fixing table, the oil cylinder is fixedly mounted at the top of the second fixing table, a moving shaft of the oil cylinder is fixedly connected to one side of the bottom of the first mounting table, the oil cylinder is located on the right side of the first mounting table, the air cylinder is fixedly mounted at the bottom of the first mounting table, the moving shaft of the air cylinder is fixedly connected with the second mounting table, the second mounting table is slidably mounted on the first mounting table, the top of a boss on the right side of the second mounting table is fixedly mounted with the motor, the rotating shaft of.

As a further scheme of the invention: the top of the front side of the casing is rotatably connected with a protective cover through a hinge, the middle of the lower end surface of the protective cover is provided with a handle, and the protective cover is a PVC transparent plastic plate.

As a further scheme of the invention: the first clamping table is in threaded connection with the second clamping table, the second clamping table is in threaded connection with the third clamping table, the diameter of the first clamping table is larger than that of the second clamping table, and the diameter of the second clamping table is larger than that of the third clamping table.

As a further scheme of the invention: the glass bead screw air suction device is characterized in that a supporting plate is arranged at the bottom of the left side of the supporting table II, an air suction pump is fixedly mounted at the top of the supporting plate, an arc-shaped groove is formed in the top of the supporting table II, an air suction groove is formed in the center of the bottom of the arc-shaped groove, an air suction hole is formed in the middle of the left side of the supporting table II, the air suction hole is communicated with the air suction groove, one end of an air suction pipe is fixedly connected with the air suction end of the air suction pump, the other end of the air suction pipe is fixedly connected into the air suction hole, a rubber pad is bonded on the surface of the arc-shaped groove, glass bead screws are symmetrically.

As a further scheme of the invention: the cylinder is characterized in that a first clamping groove is formed in the middle of the top of the first fixed table, a fourth clamping table is arranged at the bottom of the first mounting table, the four clamping tables are slidably mounted in the first clamping groove, the two oil cylinders are symmetrically distributed on the tops of the two fixed tables, a first clearance groove is formed in the right side of the first mounting table, a second clearance groove is formed in the bottom of the first clearance groove, a second clamping groove is formed in the side wall of the second clearance groove, a fifth clamping table is arranged on the right side of the second mounting table, the fifth clamping table is slidably mounted in the second clamping groove, and a cylinder is fixedly mounted at the lower end of the.

As a further scheme of the invention: the fluid valve is manufactured with portable processing equipment use step:

step one, a fluid valve main body formed by die casting is placed in an arc-shaped groove at the top of a support table two, an air pump is started, the inside of an air suction groove and an air suction hole is vacuumized or in a negative pressure state, the fluid valve main body is fixed on a rubber pad in the arc-shaped groove, an oil cylinder and an air cylinder are started to move a cutter to a proper position, waste edges and burrs of the flange end face of the fluid valve main body after die casting are cut, after cutting of one side is finished, the support table two ninety degrees is rotated, the other side is cut, after cutting of three sides is finished, the cutter is dismounted, an upper grinding wheel is fixedly installed on a rotating shaft, the end face of the flange after cutting is ground, one side is.

And step two, after the end face of the flange is cut and polished, rotating the operation table one by one for eighty degrees, adjusting the first support table to the right side, detaching the fluid valve main body on the second support table, clamping the fluid valve main body on the first support table, adjusting the grinding wheel to a proper position, and polishing burrs on the circular face of the flange.

And step three, covering a protective cover in the cutting and polishing processes, and externally regulating and observing.

The invention has the beneficial effects that:

1. because the rubber pad has been bonded on the arc wall surface, can avoid the fluid valve main part damage on the one hand, on the other hand passes through the rubber pad plasticity, makes the fluid valve main part that a supporting bench two can fix multiple model, has improved the rate of utilization of this equipment, has saved operating time, has improved work efficiency.

2. Because the first support table is provided with the first clamping table, the second clamping table and the third clamping table with different diameters, the fluid valve main bodies with various models can be clamped, the working time is saved, and the working efficiency is improved.

3. Whole cutting, polish and all go on in the casing is inside, have solved staff's potential safety hazard, can see the cutting degree of polishing through transparent visor, and convenient in time adjustment, and equipment fixing dismantles the convenience.

Drawings

The invention will be further described with reference to the accompanying drawings.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal plan structure of the housing of the present invention;

FIG. 3 is a schematic perspective view of the cutter mounted inside the housing of the present invention;

FIG. 4 is a schematic perspective view of a grinding wheel mounted inside the housing of the present invention;

FIG. 5 is a schematic sectional view of the operation platform mechanism of the present invention;

FIG. 6 is a schematic top view of the tool mounting mechanism of the present invention;

FIG. 7 is a schematic view of the right side of the tool mounting mechanism of the present invention;

FIG. 8 is a schematic sectional view of the cutter mounting mechanism of the present invention;

FIG. 9 is a schematic view of a mounting block according to the present invention;

FIG. 10 is a schematic structural view of a second fixing table in the present invention;

FIG. 11 is a schematic view of a connecting structure of the casing and the protective cover according to the present invention.

In the figure: 1. a protective cover; 2. a housing; 3. a hinge; 4. a handle; 10. an operating platform mechanism; 40. a tool mounting mechanism; 101. a first fixed table; 102. a first operating platform; 103. a first support table; 104. a second support table; 105. an air pump; 106. clamping a first table; 107. a second clamping table; 108. a third clamping table; 109. an air intake duct; 110. a rubber pad; 111. a glass bead screw; 112. a fluid valve body; 401. a second fixed table; 402. an oil cylinder; 403. a first mounting table; 404. a second mounting table; 405. a cutter; 406. a grinding wheel; 407. a rotating shaft; 408. a motor; 409. a cylinder; 1041. a suction groove; 1042. a suction hole; 1043. a support plate; 4011. a first clamping groove; 4031. a fourth clamping table; 4032. a second clamping groove; 4033. a first clearance groove; 4034. a second clearance groove; 4041. and (5) clamping a fifth table.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 11, a portable processing apparatus for manufacturing a fluid valve includes a housing 2, an operation platform mechanism 10 is fixedly installed on the left side inside the housing 2, and a cutter installation mechanism 40 is fixedly installed on the right side inside the housing 2;

the operating platform mechanism 10 comprises a first fixed platform 101, a first operating platform 102, a first supporting platform 103, a second supporting platform 104, an air suction pump 105, a first clamping platform 106, a second clamping platform 107, a third clamping platform 108, an air suction pipe 109, a rubber pad 110, a glass bead screw 111 and a fluid valve main body 112, wherein the bottom of the first fixed platform 101 is fixedly installed on the left side inside the shell 2, the top of the first fixed platform 101 is rotatably connected with the first operating platform 102, the left side of the top of the first operating platform 102 is rotatably connected with the first supporting platform 103, the right side of the top of the first operating platform 102 is rotatably connected with the second supporting platform 104, the center of the top of the first supporting platform 103 is fixedly provided with the first clamping platform 106, the second clamping platform 107 and the third clamping platform 108, the left side of the second supporting platform 104 is fixedly provided with the air;

the cutter mounting mechanism 40 comprises a second fixed station 401, an oil cylinder 402, a first mounting station 403, a second mounting station 404, a cutter 405, a grinding wheel 406, a rotating shaft 407, a motor 408 and an air cylinder 409, wherein the bottom of the second fixed station 401 is fixedly mounted on the right side in the casing 2, the first mounting station 403 is slidably mounted on the top of the second fixed station 401, the oil cylinder 402 is fixedly mounted on the top of the second fixed station 401, a moving shaft of the oil cylinder 402 is fixedly connected to one side of the bottom of the first mounting station 403, the oil cylinder 402 is positioned on the right side of the first mounting station 403, the air cylinder 409 is fixedly mounted at the bottom of the first mounting station 403, the moving shaft of the air cylinder 409 is fixedly connected with the second mounting station 404, the second mounting station 404 is slidably mounted on the first mounting station 403, the motor 408 is fixedly mounted on the top of a boss on the right side of the second mounting station 404, the other end of the rotating shaft 407 is fixedly connected with a cutter 405.

The top of the front face of the casing 2 is rotatably connected with a protective cover 1 through a hinge 3, the middle of the lower end surface of the protective cover 1 is provided with a handle 4, and the protective cover 1 is a PVC transparent plastic plate.

The top of the first clamping table 106 is in threaded connection with a second clamping table 107, the top of the second clamping table 107 is in threaded connection with a third clamping table 108, the diameter of the first clamping table 106 is larger than that of the second clamping table 107, and the diameter of the second clamping table 107 is larger than that of the third clamping table 108.

The glass bead air-suction machine is characterized in that a supporting plate 1043 is arranged at the bottom of the left side of the second supporting platform 104, an air suction pump 105 is fixedly mounted at the top of the supporting plate 1043, an arc-shaped groove is formed in the top of the second supporting platform 104, an air suction groove 1041 is formed in the center of the bottom of the arc-shaped groove, an air suction hole 1042 is formed in the middle of the left side of the second supporting platform 104, the air suction hole 1042 is communicated with the air suction groove 1041, one end of an air suction pipe 109 is fixedly connected to the air suction end 105, the other end of the air suction pipe 109 is fixedly connected to the air suction hole 1042, a rubber pad 110 is bonded to the surface of the arc-shaped groove, glass bead screws 111 are symmetrically mounted on the left side and the right side.

Seted up draw-in groove 4011 in the middle of two 401 tops of fixed station, a 403 bottom of mount table is equipped with four 4031 of clamp table, four 4031 slidable mounting of clamp table is in a 4011 of draw-in groove, two hydro-cylinder 402 symmetric distribution is at two 401 tops of fixed station, a 4033 of keeping away from dead slot has been seted up on a 403 right side of mount table, 4033 of keeping away has been seted up in the bottom of the first 4033 of dead slot, 4034 of keeping away has been seted up on the two 4034 lateral walls of dead slot 4032, two 404 right sides of mount table are equipped with five 4041 of clamp table, 4041 slidable mounting of clamp table is in two 4032 of draw-in groove, keep away the inside lower extreme fixed mounting of one 4033 of dead slot and have cylinder 409.

The fluid valve is manufactured with portable processing equipment use step:

step one, placing a die-cast fluid valve main body 112 in an arc-shaped groove at the top of a second support platform 104, starting an air suction pump 105, vacuumizing or negative pressure inside an air suction groove 1041 and an air suction hole 1042, fixing the fluid valve main body 112 on a rubber pad 110 in the arc-shaped groove, starting an oil cylinder 402 and an air cylinder 409 to move a cutter 405 to a proper position, cutting waste edges and burrs on the flange end face of the die-cast fluid valve main body 112, after cutting of one side is finished, rotating the second support platform 104 by ninety degrees, cutting the other side, after cutting of three sides is finished, dismounting the cutter 405, fixedly mounting a grinding wheel 406 on a rotating shaft 407, grinding the end face of the cut flange, finishing one side, and rotating the second support platform 104 to grind the other side;

step two, after the cutting and polishing of the end face of the flange are finished, rotating the first 102 hundred eighty degrees operating platform, adjusting the first supporting platform 103 to the right side, detaching the fluid valve main body 112 on the second supporting platform 104, clamping the fluid valve main body on the first clamping platform 106 of the first supporting platform 103, adjusting the grinding wheel 406 to a proper position, and polishing burrs on the circular face of the flange;

and step three, covering the protective cover 1 in the cutting and polishing processes, and externally regulating and observing.

The working principle of the invention is as follows: the inside of the air suction groove 1041 and the air suction hole 1042 are pumped into a vacuum or negative pressure state by the air suction pump 105, then the fluid valve main body 112 with various types is fixed by matching with the rubber pad 110 in the arc groove, and the waste edges and burrs on the flange end surface of the fluid valve main body 112 are cut and polished by the cutter 405 and the grinding wheel 406; and then clamping the fluid valve main bodies 112 of different models by using the first clamping table 106, the second clamping table 107 and the third clamping table 108, polishing the flange circular surfaces of the fluid valve main bodies by using the grinding wheel 406, and protecting the safety of operators by using the protective cover 1 in the whole treatment process.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.

Claims

1. The portable processing equipment for manufacturing the fluid valve comprises a machine shell (2) and is characterized in that an operation platform mechanism (10) is fixedly installed on the left side inside the machine shell (2), and a cutter installation mechanism (40) is fixedly installed on the right side inside the machine shell (2);

the operating platform mechanism (10) comprises a first fixed platform (101), the bottom of the first fixed platform (101) is fixedly installed on the left side inside the casing (2), the top of the first fixed platform (101) is rotatably connected with a first operating platform (102), the left side of the top of the first operating platform (102) is rotatably connected with a first supporting platform (103), the right side of the top of the first operating platform (102) is rotatably connected with a second supporting platform (104), the center of the top of the first supporting platform (103) is fixedly provided with a first clamping platform (106), a second clamping platform (107) and a third clamping platform (108), the left side of the second supporting platform (104) is fixedly provided with an air suction pump (105) and an air suction pipe (109), and the top of the second supporting platform (104) is bonded;

cutter installation mechanism (40) includes fixed station two (401), fixed station two (401) bottom fixed mounting is on the inside right side of casing (2), fixed station two (401) top slidable mounting has mount table one (403), fixed station two (401) top fixed mounting has hydro-cylinder (402), hydro-cylinder (402) removal axle fixed connection is in mount table one (403) bottom one side, hydro-cylinder (402) are located mount table one (403) right side, mount table one (403) bottom fixed mounting has cylinder (409), cylinder (409) removal axle fixed connection has mount table two (404), mount table two (404) slidable mounting is on mount table one (403), mount table two (404) right side boss top fixed mounting has motor (408), motor (408) rotation axis threaded connection has pivot (407) one end, pivot (407) rotate to be connected at mount table two (404) middle part, and the other end of the rotating shaft (407) is fixedly connected with a cutter (405).

2. The portable processing equipment for manufacturing the fluid valve as claimed in claim 1, wherein the protective cover (1) is rotatably connected to the top of the front surface of the casing (2) through a hinge (3), a handle (4) is arranged in the middle of the lower end surface of the protective cover (1), and the protective cover (1) is a PVC transparent plastic plate.

3. The portable machining device for manufacturing the fluid valve is characterized in that a second clamping table (107) is in threaded connection with the top of the first clamping table (106), a third clamping table (108) is in threaded connection with the top of the second clamping table (107), the diameter of the first clamping table (106) is larger than that of the second clamping table (107), and the diameter of the second clamping table (107) is larger than that of the third clamping table (108).

4. The portable processing equipment for manufacturing the fluid valve as claimed in claim 1, wherein a supporting plate (1043) is arranged at the bottom of the left side of the second supporting platform (104), an air pump (105) is fixedly installed at the top of the supporting plate (1043), an arc-shaped groove is formed at the top of the second supporting platform (104), an air suction groove (1041) is formed at the center of the bottom of the arc-shaped groove, an air suction hole (1042) is formed in the middle of the left side of the second supporting platform (104), the air suction hole (1042) is communicated with the air suction groove (1041), one end of an air suction pipe (109) is fixedly connected to the air suction end of the air pump (105), the other end of the air suction pipe (109) is fixedly connected to the air suction hole (1042), a rubber pad (110) is bonded to the surface of the arc-shaped groove, glass bead screws (111) are symmetrically installed at the left, circular grooves are formed in the bottoms of the second support tables (104) at equal angles, and the positions of the glass bead screws (111) correspond to the positions of the circular grooves one by one.

5. The portable processing equipment for manufacturing the fluid valve according to claim 1, wherein a first clamping groove (4011) is formed in the middle of the top of the second fixed table (401), a fourth clamping table (4031) is arranged at the bottom of the first mounting table (403), the fourth clamping table (4031) is slidably mounted in the first clamping groove (4011), the two oil cylinders (402) are symmetrically distributed on the top of the second fixed table (401), a first clearance groove (4033) is formed in the right side of the first mounting table (403), a second clearance groove (4034) is formed in the bottom of the first clearance groove (4033), a second clamping groove (4032) is formed in the side wall of the second clearance groove (4034), a fifth clamping table (4041) is arranged on the right side of the second mounting table (404), the fifth clamping table (4041) is slidably mounted in the second clamping groove (4032), and an air cylinder (409) is fixedly mounted at the lower end inside the first clearance groove (4033).

6. The portable fluid valve manufacturing apparatus of claim 1, wherein the portable fluid valve manufacturing apparatus comprises the steps of:

step one, a die-cast fluid valve main body (112) is placed in an arc-shaped groove at the top of a support platform II (104), an air suction pump (105) is started, the insides of an air suction groove (1041) and an air suction hole (1042) are pumped into a vacuum or negative pressure state, the fluid valve main body (112) is fixed on a rubber pad (110) in the arc-shaped groove, an oil cylinder (402) and an air cylinder (409) are started to move a cutter (405) to a proper position, waste edges and burrs of the flange end face of the die-cast fluid valve main body (112) are cut, after cutting of one edge is finished, the support platform II (104) is rotated by ninety degrees, the other edge is cut, after three-side cutting is finished, the cutter (405) is dismounted, a grinding wheel (406) is fixedly installed on a rotating shaft (407), the cut flange end face is ground, one surface is ground, and;

step two, after the cutting and polishing of the end face of the flange are finished, rotating the first operating platform (102) by one hundred eighty degrees, adjusting the first supporting platform (103) to the right side, detaching the fluid valve main body (112) on the second supporting platform (104), clamping the fluid valve main body on the first clamping platform (106) of the first supporting platform (103), adjusting the grinding wheel (406) to a proper position, and polishing burrs on the circular face of the flange;

and step three, covering a protective cover (1) in the cutting and polishing processes, and externally regulating and observing.