CN112086318A - Relay convenient to automatic assembly - Google Patents
Relay convenient to automatic assembly Download PDFInfo
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- CN112086318A CN112086318A CN202010873256.9A CN202010873256A CN112086318A CN 112086318 A CN112086318 A CN 112086318A CN 202010873256 A CN202010873256 A CN 202010873256A CN 112086318 A CN112086318 A CN 112086318A
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- 238000004804 winding Methods 0.000 claims abstract description 32
- 238000005452 bending Methods 0.000 claims description 28
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 26
- 238000001746 injection moulding Methods 0.000 claims description 18
- 238000003780 insertion Methods 0.000 claims description 18
- 230000037431 insertion Effects 0.000 claims description 18
- 235000014676 Phragmites communis Nutrition 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000000875 corresponding effect Effects 0.000 description 18
- 238000010586 diagram Methods 0.000 description 11
- 238000009434 installation Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 5
- 230000003068 static effect Effects 0.000 description 5
- 238000005476 soldering Methods 0.000 description 4
- 238000012937 correction Methods 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
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- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 244000089486 Phragmites australis subsp australis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000002452 interceptive effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/44—Magnetic coils or windings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/02—Bases; Casings; Covers
- H01H50/04—Mounting complete relay or separate parts of relay on a base or inside a case
- H01H50/041—Details concerning assembly of relays
- H01H50/042—Different parts are assembled by insertion without extra mounting facilities like screws, in an isolated mounting part, e.g. stack mounting on a coil-support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
- H01H50/36—Stationary parts of magnetic circuit, e.g. yoke
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/54—Contact arrangements
- H01H50/56—Contact spring sets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/44—Magnetic coils or windings
- H01H2050/446—Details of the insulating support of the coil, e.g. spool, bobbin, former
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Abstract
本发明公开了一种便于自动化装配的继电器,包括磁路部分和底座;所述磁路部分装在所述底座上;所述磁路部分包括线圈架和漆包线;所述线圈架包括两端的凸缘和两端凸缘之间的绕线窗口;所述漆包线缠绕在线圈架的绕线窗口中;所述线圈架的两个凸缘中的其中一个凸缘的一处边缘设有减薄部,且该减薄部的区域至少包含所述漆包线在绕线窗口中的缠绕厚度的外层部分。本发明可实现自动化装配,并具有自动化程度高、产品制作成本低、生产工艺简单的特点。
The invention discloses a relay convenient for automatic assembly, comprising a magnetic circuit part and a base; the magnetic circuit part is mounted on the base; the magnetic circuit part includes a coil frame and an enameled wire; The winding window between the flange and the flanges at both ends; the enameled wire is wound in the winding window of the coil frame; an edge of one of the two flanges of the coil frame is provided with a thinned part , and the area of the thinned part at least includes the outer layer part of the winding thickness of the enameled wire in the winding window. The invention can realize automatic assembly, and has the characteristics of high degree of automation, low production cost and simple production process.
Description
技术领域technical field
本发明涉及继电器技术领域,特别是涉及一种便于自动化装配的继电器。The invention relates to the technical field of relays, in particular to a relay which is convenient for automatic assembly.
背景技术Background technique
继电器通常包括磁路部分、接触部分、推动部分和底座,磁路部分和接触部分分别装在底座上,接触部分包括动簧部分和静簧部分,推动部分连接在磁路部分与动簧部分之间,磁路部分工作时,通过推动部分使动簧部分动作,实现动簧部分的动触点与静簧部分的静触点相接触或相分离。继电器是利用磁路部分中的衔铁,在磁路部分工作时,与磁路部分中的铁芯相配合,从而带动推动部分进行对应的动作,来带动动簧部分动作。图1为现有技术的一种继电器的局部构造分解示意图,如图1所示,这种继电器包括底座101、磁路部分102、动簧部分103、静簧部分104和推动部分105,其中,磁路部分102呈卧式(即铁芯轴线呈水平设置)装在底座101上,动簧部分103和静簧部分104则分别插装在底座101上,推动部分105连接在磁路部分的衔铁106与动簧部分102之间,现有技术的这种继电器主要存在如下弊端:The relay usually includes a magnetic circuit part, a contact part, a push part and a base, the magnetic circuit part and the contact part are respectively mounted on the base, the contact part includes a moving spring part and a static spring part, and the pushing part is connected between the magnetic circuit part and the moving spring part. During the operation of the magnetic circuit part, the moving spring part is moved by the pushing part, so that the moving contact of the moving spring part and the static contact of the static spring part are contacted or separated. The relay uses the armature in the magnetic circuit part. When the magnetic circuit part is working, it cooperates with the iron core in the magnetic circuit part to drive the pushing part to perform corresponding actions to drive the moving spring part to move. FIG. 1 is an exploded schematic diagram of a partial structure of a relay in the prior art. As shown in FIG. 1, the relay includes a
1、线圈架因为漆包线绕线张力,使得线圈变形严重影响产品整体的机械参数稳定性,进而影响产品性能;现有技术需要对动簧进行人工校正,影响了产品的自动化装配;1. Due to the winding tension of the enameled wire, the coil frame causes the coil deformation to seriously affect the overall mechanical parameter stability of the product, which in turn affects the product performance; the prior art requires manual correction of the moving spring, which affects the automated assembly of the product;
2、磁路部分102的重量很重,需要再和底座101点胶固定,以加强产品抗跌落性能,增加点胶工序,增加了胶污染的可能,产线工艺复杂,自动化程度低,增加了产品的整体成本;如图1所示,在底座101还要设置点胶口107,增加了底座101的制作难度;2. The weight of the
3、线圈的左右焊片零件为两个对称的零件,由于两个零件形状不同但极为相似,现场容易混料,容易造成不良,无法自动化生产。3. The left and right welding parts of the coil are two symmetrical parts. Since the two parts have different shapes but are very similar, it is easy to mix materials on site, which is easy to cause defects and cannot be automated production.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术之不足,提供一种便于自动化装配的继电器,通过结构改进,可实现自动化装配,并具有自动化程度高、产品制作成本低、生产工艺简单的特点。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a relay which is convenient for automatic assembly. Through structural improvement, automatic assembly can be realized, and it has the characteristics of high degree of automation, low production cost and simple production process.
本发明解决其技术问题所采用的技术方案是:一种便于自动化装配的继电器,包括磁路部分和底座;所述磁路部分装在所述底座上;所述磁路部分包括线圈架和漆包线;所述线圈架包括两端的凸缘和两端凸缘之间的绕线窗口;所述漆包线缠绕在线圈架的绕线窗口中;所述线圈架的两个凸缘中的其中一个凸缘的一处边缘设有减薄部,且该减薄部的区域至少包含所述漆包线在绕线窗口中的缠绕厚度的外层部分,以利用该减薄部对漆包线的绕线张力所造成的线圈架变形进行让位,从而避免因线圈架的变形而造成相关部件的装配误差。The technical solution adopted by the present invention to solve the technical problem is: a relay convenient for automatic assembly, comprising a magnetic circuit part and a base; the magnetic circuit part is mounted on the base; the magnetic circuit part includes a coil frame and an enameled wire ; The coil frame includes flanges at both ends and a winding window between the flanges at both ends; the enameled wire is wound in the winding window of the coil frame; one of the two flanges of the coil frame One edge is provided with a thinned part, and the area of the thinned part at least includes the outer layer part of the winding thickness of the enameled wire in the winding window, so as to use the thinned part to the enameled wire winding tension caused by the winding tension. The deformation of the coil frame makes way to avoid the assembly error of the related components caused by the deformation of the coil frame.
所述线圈架的两个凸缘分别为相对应的矩形形状,在其中一个凸缘的其中一个矩形边的边缘设有贯穿整条矩形边的减薄部,且该减薄部的宽度区域至少包含所述漆包线在绕线窗口中的缠绕厚度的外层部分。The two flanges of the coil frame are respectively in corresponding rectangular shapes, and an edge of one of the rectangular sides of one of the flanges is provided with a thinned part that runs through the entire rectangular side, and the width of the thinned part is at least The outer layer portion containing the winding thickness of the enameled wire in the winding window.
所述磁路部分呈卧式装在所述底座上;所述磁路部分还包括铁芯、轭铁和衔铁;所述铁芯装在线圈架的铁芯孔中,所述轭铁弯成L型形状,所述轭铁的L型的一边在线圈架的所述其中一个凸缘的外侧一面与所述铁芯的一端相固定,所述轭铁的L型的另一边配合在线圈架的绕线窗口外;所述轭铁的另一端端头设为刀口,所述衔铁配合在轭铁的刀口处并与铁芯的另一端相配合;所述线圈架的减薄部设在对应于轭铁的弯折处,以利用减薄部对轭铁弯折形成的鼓包进行让位。The magnetic circuit part is horizontally installed on the base; the magnetic circuit part also includes an iron core, a yoke and an armature; the iron core is installed in the iron core hole of the coil frame, and the yoke is bent into a L-shaped shape, one side of the L-shaped yoke is fixed with one end of the iron core on the outer side of the one flange of the coil frame, and the other side of the L-shaped yoke is matched with the coil frame outside the winding window of the yoke; the other end of the yoke is set as a knife edge, the armature is matched with the knife edge of the yoke and is matched with the other end of the iron core; the thinned part of the coil frame is set at the corresponding At the bend of the yoke, use the thinned part to make way for the bulge formed by the bending of the yoke.
所述线圈架的其中一个凸缘的其中一个矩形边的边缘的在所述其中一个凸缘的外侧一面设有台阶,所述减薄部由台阶处的沉陷部分构成。The edge of one of the rectangular sides of one of the flanges of the bobbin is provided with a step on the outer side of the one of the flanges, and the thinned portion is formed by a sunken portion at the step.
所述线圈架的其中一个凸缘的外侧一面还设有第一凸部,所述第一凸部设有注胶口;所述轭铁的L型的一边在对应于第一凸部的位置设有让位缺口,以利用轭铁的让位缺口与所述线圈架的第一凸部的配合,实现轭铁的定位;所述第一凸部在线圈架的其中一个凸缘的外侧一面的凸出高度小于所述轭铁的L型的一边的厚度。The outer side of one of the flanges of the coil frame is also provided with a first convex portion, and the first convex portion is provided with a glue injection port; the L-shaped side of the yoke is at a position corresponding to the first convex portion A vacant notch is provided to realize the positioning of the yoke by the cooperation between the vacant notch of the yoke and the first convex part of the coil frame; the first convex part is on the outer side of one of the flanges of the coil frame The protruding height is less than the thickness of one side of the L-shape of the yoke.
所述轭铁的L型的另一边的底部设有向下凸出的两个插接凸部,两个插接凸部之间构成插接凹口;所述底座设有用装入所述磁路部分的安装槽;所述安装槽中,在对应于轭铁的L型的另一边的位置处设有两个插接凹槽,两个插接凹槽之间形成配合凸部,所述轭铁的L型的另一边的两个插接凸部与所述底座的两个插接凹槽对应配合时,所述轭铁的L型的另一边的插接凹口与所述底座的配合凸部呈过盈相配合。The bottom of the other side of the L-shape of the yoke is provided with two plugging protrusions protruding downward, and a plugging notch is formed between the two plugging protrusions; The installation groove of the road part; in the installation groove, two insertion grooves are provided at the position corresponding to the other side of the L-shaped yoke, and a matching convex portion is formed between the two insertion grooves. When the two plug-in protrusions on the other side of the L-shaped yoke are matched with the two plug-in grooves of the base, the plug-in grooves on the other side of the L-shaped yoke are in contact with the base. The mating protrusions are in an interference fit.
所述衔铁弯成L型形状,所述衔铁的弯折处通过一压簧配合在所述轭铁的刀口处,所述衔铁的L型的一边与所述铁芯的另一端相配合;所述衔铁的L型的另一边设有推动卡,并处于所述轭铁的L型的另一边的外面;所述继电器还包括动簧部分,所述动簧部分包括动簧片和固定在动簧片上的动触点;所述推动卡设有推动臂,所述推动臂的末端与所述动簧片相配合。The armature is bent into an L-shaped shape, the bending part of the armature is matched with the knife edge of the yoke through a compression spring, and one side of the L-shaped armature is matched with the other end of the iron core; The other side of the L-shape of the armature is provided with a push card, which is located outside the other side of the L-shape of the yoke; the relay also includes a moving spring part, and the moving spring part includes a moving reed and a fixed on the moving spring. The movable contact on the reed; the push clip is provided with a push arm, and the end of the push arm is matched with the movable reed.
所述推动卡为通过注塑成型在所述衔铁的L型的另一边的注塑件,所述注塑件包括包覆于所述衔铁的L型的另一边的末端的注塑主体和由注塑主体向所述动簧片方向凸伸的所述推动臂;所述注塑主体的末端设有开口方向朝向所述轭铁的L型的另一边的凹槽;所述底座中,在所述铁芯的一端所对应的侧壁中,在对应于注塑主体的末端所指向的位置处,设有沿着铁芯的轴线方向延伸的挡壁,在挡壁的末端设有间隙配合于所述注塑主体的凹槽的第二凸部。The push card is an injection molded part formed on the other side of the L-shaped armature by injection molding. The push arm protruding in the direction of the movable spring; the end of the injection molded body is provided with a groove with an opening direction facing the other side of the L-shaped yoke; in the base, one end of the iron core is In the corresponding side wall, at the position corresponding to the end of the injection molding body, there is a blocking wall extending along the axis direction of the iron core, and the end of the blocking wall is provided with a recess that fits the injection molding body. the second protrusion of the groove.
所述注塑主体中,在朝向所述轭铁的L型的另一边的一面还设有向外凸出的第三凸部。In the injection molding body, a third convex portion protruding outward is further provided on the side facing the other side of the L-shape of the yoke.
所述动簧片上设有两个弯折部,两个弯折部和所述注塑主体的末端、所述推动臂在同一平面上的投影时,两个弯折部均落在所述注塑主体的末端至所述推动臂之间的范围内。The movable reed is provided with two bending parts, and when the two bending parts and the end of the injection molding body and the projection of the push arm on the same plane, the two bending parts both fall on the injection molding body. the range between the end of the push arm and the push arm.
与现有技术相比较,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明由于采用了线圈架的其中一个凸缘的其中一个矩形边的边缘设有贯穿整条矩形边的减薄部,且该减薄部的宽度区域至少包含所述漆包线在绕线窗口中的缠绕厚度的外层部分。本发明的这种结构,线圈架的边缘减薄后,使得线圈架绕线后,变形量集中在边缘减薄处,可以利用该减薄部对漆包线的绕线张力所造成的线圈架变形进行让位,从而避免因线圈架的变形而造成相关部件的装配误差;本发明设置减薄部,不会影响整体的机械参数,可以减少人工校正,从而提高自动化程度。1. The present invention adopts a thinned portion that runs through the entire rectangular side at the edge of one of the rectangular sides of one of the flanges of the coil frame, and the width of the thinned portion includes at least the enameled wire at the winding window. in the outer part of the winding thickness. In this structure of the present invention, after the edge of the coil frame is thinned, the deformation of the coil frame is concentrated at the thinned edge after the coil frame is wound. Make way to avoid the assembly error of related components caused by the deformation of the coil frame; the thinned part is provided in the present invention, which will not affect the overall mechanical parameters, and can reduce manual correction, thereby improving the degree of automation.
2、本发明由于采用了将线圈架的减薄部设在对应于轭铁的弯折处,还可以利用减薄部对轭铁弯折形成的鼓包进行让位,便于进行自动化装配。2. In the present invention, since the thinned part of the coil frame is arranged at the bending position corresponding to the yoke, the thinned part can also be used to make way for the bulge formed by bending the yoke, which is convenient for automatic assembly.
3、本发明由于采用了在线圈架的其中一个凸缘的外侧一面还设有第一凸部,所述第一凸部设有注胶口;所述轭铁的L型的一边在对应于第一凸部的位置设有让位缺口。本发明的这种结构,可以利用轭铁的让位缺口与所述线圈架的第一凸部的配合,实现轭铁的粗定位,便于进行自动化装配。3. Since the present invention adopts a first convex part on the outer side of one of the flanges of the coil frame, the first convex part is provided with a glue injection port; the L-shaped side of the yoke is corresponding to the The position of the first convex portion is provided with a vacant notch. With this structure of the present invention, the yoke can be roughly positioned by using the cooperation between the yoke's vacant notch and the first convex portion of the coil frame, which is convenient for automatic assembly.
4、本发明由于采用了在动簧片上设有两个弯折部,两个弯折部和所述注塑主体的末端、所述推动臂在同一平面上的投影时,两个弯折部均落在所述注塑主体的末端至所述推动臂之间的范围内。本发明的这种结构,使得产品装配过程中不会发生干涉,从而便于自动化装配。4. Since the present invention adopts two bending parts on the movable reed, when the two bending parts and the end of the injection molding body, the projection of the push arm on the same plane, the two bending parts are falls within the range between the end of the injection-molded body and the push arm. The structure of the present invention prevents interference during product assembly, thereby facilitating automated assembly.
5、本发明由于采用了在轭铁的L型的另一边的底部设有向下凸出的两个插接凸部,两个插接凸部之间构成插接凹口;所述底座设有用装入所述磁路部分的安装槽;所述安装槽中,在对应于轭铁的L型的另一边的位置处设有两个插接凹槽,两个插接凹槽之间形成配合凸部,所述轭铁的L型的另一边的两个插接凸部与所述底座的两个插接凹槽对应配合时,所述轭铁的L型的另一边的插接凹口与所述底座的配合凸部呈过盈相配合。本发明的这种结构,通过轭铁与底座卡紧配合固定,取消了现有技术的点胶固定,能够满足自动化装配,并简化生产工艺。5. In the present invention, two plugging protrusions protruding downward are provided at the bottom of the other side of the L-shaped yoke, and a plugging notch is formed between the two plugging protrusions; There is an installation groove for installing the magnetic circuit part; in the installation groove, two insertion grooves are provided at a position corresponding to the other side of the L-shape of the yoke, and the two insertion grooves are formed between the two insertion grooves. When the two plug-in protrusions on the other side of the L-shape of the yoke are matched with the two plug-in grooves of the base correspondingly, the plug-in grooves on the other side of the L-shape of the yoke The mouth is in interference fit with the matching convex part of the base. In this structure of the present invention, the yoke is clamped and fixed with the base, which eliminates the glue dispensing and fixing in the prior art, can satisfy automatic assembly, and simplify the production process.
以下结合附图及实施例对本发明作进一步详细说明;但本发明的一种便于自动化装配的继电器不局限于实施例。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments; however, a relay of the present invention that facilitates automatic assembly is not limited to the embodiments.
附图说明Description of drawings
图1是现有技术的继电器的局部构造示意图;Fig. 1 is the partial structure schematic diagram of the relay of the prior art;
图2是本发明的实施例的结构示意图(未含外壳);FIG. 2 is a schematic structural diagram of an embodiment of the present invention (without housing);
图3是本发明的实施例的立体构造(局部)示意图;Fig. 3 is the three-dimensional structure (partial) schematic diagram of the embodiment of the present invention;
图4是本发明的实施例的局部构造的俯视图;4 is a top view of a partial configuration of an embodiment of the present invention;
图5是本发明的实施例的立体构造(局部)分解示意图;Fig. 5 is the three-dimensional structure (part) exploded schematic diagram of the embodiment of the present invention;
图6是本发明的实施例的立体构造(局部)分解示意图(相对于图5转动一个角度);Fig. 6 is a three-dimensional (partial) exploded schematic diagram of an embodiment of the present invention (rotated at an angle relative to Fig. 5);
图7是本发明的实施例的磁路部分的局部构造示意图;Fig. 7 is the partial structural schematic diagram of the magnetic circuit part of the embodiment of the present invention;
图8是本发明的实施例的轭铁的立体构造示意图;8 is a schematic three-dimensional structural diagram of a yoke according to an embodiment of the present invention;
图9是本发明的实施例的衔铁的立体构造示意图;FIG. 9 is a schematic three-dimensional structure diagram of the armature according to the embodiment of the present invention;
图10是本发明的实施例的衔铁的立体构造示意图(相对于图9转动一个角度);FIG. 10 is a schematic three-dimensional structure diagram of the armature according to the embodiment of the present invention (rotated at an angle relative to FIG. 9 );
图11是本发明的实施例的底座的立体构造示意图;FIG. 11 is a schematic three-dimensional structure diagram of the base of the embodiment of the present invention;
图12是本发明的实施例的底座的俯视图。12 is a top view of the base of the embodiment of the present invention.
具体实施方式Detailed ways
实施例Example
参见图2至图12所示,本发明的一种便于自动化装配的继电器,包括磁路部分2和底座3;本实施例中,继电器为拍合式结构,所述磁路部分2呈卧式装在所述底座3上;所述磁路部分2包括线圈架21和漆包线22;所述线圈架21包括两端的凸缘211、212和两端凸缘之间的绕线窗口213;所述漆包线22缠绕在线圈架21的绕线窗口213中;所述线圈架21的两个凸缘211、212分别为相对应的矩形形状,在其中一个凸缘211的其中一个矩形边的边缘设有贯穿整条矩形边的减薄部214,且该减薄部214的宽度区域至少包含所述漆包线22在绕线窗口213中的缠绕厚度的外层部分,以利用该减薄部214对漆包线22的绕线张力所造成的线圈架21变形进行让位,从而避免因线圈架21的变形而造成相关部件的装配误差。Referring to FIGS. 2 to 12 , a relay convenient for automatic assembly of the present invention includes a
本实施例中,所述磁路部分2还包括铁芯23、轭铁24和衔铁25;所述铁芯23装在线圈架21的铁芯孔215中,所述轭铁24弯成L型形状,所述轭铁24的L型的一边241在线圈架的所述其中一个凸缘211的外侧一面与所述铁芯23的一端相固定,所述轭铁24的L型的另一边242配合在线圈架21的绕线窗口213外;所述轭铁24的另一端端头设为刀口243,所述衔铁25配合在轭铁的刀口243处并与铁芯23的另一端拍合式相配合;所述线圈架21的减薄部214设在对应于轭铁24的弯折处,以利用减薄部对轭铁24弯折形成的鼓包244进行让位。In this embodiment, the
本实施例中,所述磁路部分2还包括左焊片261和右焊片262,左焊片261和右焊片262的结构完全相同,从而避免混料风险,以满足自动化生产。In this embodiment, the
本实施例中,所述线圈架21的其中一个凸缘211的其中一个矩形边的边缘的在所述其中一个凸缘211的外侧一面设有台阶216,所述减薄部214由台阶处的沉陷部分构成。In this embodiment, a
本实施例中,所述线圈架21的其中一个凸缘211的外侧一面还设有第一凸部217,所述第一凸部217设有注胶口;所述轭铁24的L型的一边241在对应于第一凸部217的位置设有让位缺口245,以利用轭铁24的让位缺口245与所述线圈架21的第一凸部217的配合,实现轭铁24的定位。In this embodiment, the outer side of one of the
本实施例中,所述第一凸部217在线圈架21的其中一个凸缘211的外侧一面的凸出高度小于所述轭铁24的L型的一边241的厚度。In this embodiment, the protruding height of the first protruding
本实施例中,所述轭铁24的L型的另一边242的底部设有向下凸出的两个插接凸部246,两个插接凸部246之间构成插接凹口247;所述底座3设有用装入所述磁路部分2的安装槽31;所述安装槽31中,在对应于轭铁24的L型的另一边242的位置处设有两个插接凹槽32,两个插接凹槽32之间形成配合凸部33,所述轭铁24的L型的另一边242的两个插接凸部246与所述底座的两个插接凹槽32对应配合时,所述轭铁的L型的另一边242的插接凹口247与所述底座3的配合凸部33呈过盈相配合。In this embodiment, the bottom of the
本实施例中,所述衔铁25弯成L型形状,所述衔铁25的弯折处通过一压簧4配合在所述轭铁24的刀口243处,所述衔铁25的L型的一边251与所述铁芯23的另一端拍合式相配合;所述衔铁25的L型的另一边252设有推动卡5,并处于所述轭铁24的L型的另一边242的外面;所述继电器还包括动簧部分6,所述动簧部分6包括动簧片61和固定在动簧片上的动触点62;所述推动卡5设有推动臂51,所述推动臂51的末端与所述动簧片61相配合。In this embodiment, the
本实施例中,所述推动卡5为通过注塑成型在所述衔铁25的L型的另一边252的注塑件,所述注塑件5包括包覆于所述衔铁的L型的另一边252的末端的注塑主体52和由注塑主体向所述动簧片方向凸伸的所述推动臂51;所述注塑主体52的末端设有开口方向朝向所述轭铁的L型的另一边的凹槽521;所述底座3中,在所述铁芯的一端所对应的侧壁34中,在对应于注塑主体52的末端所指向的位置处,设有沿着铁芯的轴线方向延伸的挡壁35,在挡壁的末端设有间隙配合于所述注塑主体的凹槽521的第二凸部351。In this embodiment, the
本实施例中,所述注塑主体52中,在朝向所述轭铁24的L型的另一边242的一面还设有向外凸出的第三凸部522。In this embodiment, the
本发明在衔铁25上注塑形成推动卡5,实现衔铁25与推动卡5一体化,可以提高装配精度。同时,在推动卡5朝向轭铁24的一面设计凸部522,取代现有的铜钉零件,使得衔铁25与轭铁24之间形成自然的空气间隙,避免形成磁短路,提高继电器磁场强度利用率,减少零部件,进而简化装配。本发明还可以在衔铁上设有注塑定位孔,用于嵌件注塑时定位衔铁用。本发明通过衔铁25与推动卡5注塑一体化,使得衔铁25的动作直接传递给动簧片61,相较于多个零部件的运动传递带动,可靠性更高。In the present invention, the
现有的继电器都是靠压簧4对衔铁25进行限位,若冲击力过大时,超过压簧4的疲劳强度,压簧4容易发生塑性变形甚至发生疲劳断裂,导致继电器失效。本发明通过在推动卡5远离衔铁25的一端设置一个凹槽521,在底座3的挡壁35设置第二凸部351,第二凸部351与凹槽521形成间隙配合,可以保证推动卡5运动灵活顺畅。当继电器受到外力冲击时,挡壁35的第二凸部351抵住推动卡5上的凹槽521,对推动卡5、衔铁25限位,压簧4的角度变化量变小,压簧4不容易疲劳塑性变形或者疲劳断裂,延长了压簧4的使用寿命。当外部冲击力消失时,压簧4的弹性恢复力使挡壁35的第二凸部351与凹槽521又呈间隙配合,避免第二凸部351与凹槽521长时间接触摩擦产生碎屑,进而干涉推动卡5的动作,甚至碎屑会影响触点的接触。同时,凹槽521、第二凸部351的配合同时也增加轭铁24到动簧5的爬电距离和空气间隙。The existing relays rely on the compression spring 4 to limit the
本实施例中,动簧部分6还包括动簧引出片63,动簧引出片63插装在底座3上,动簧片61的一端固定动触点62,动簧片61的另一端固接动簧引出片63;所述动簧片61上设有两个弯折部即第一弯折部611和第二弯折部612,第一弯折部611、第二弯折部612和所述注塑主体52的末端、所述推动臂51在同一平面上的投影时,第一弯折部611、第二弯折部612均落在所述注塑主体52的末端至所述推动臂51之间的范围内,具体的如图4所示,第一弯折部611位于推动卡的推动凸部(即推动臂51)下方,第二弯折部612位于推动卡端部(即注塑主体52的末端)的上方。In this embodiment, the moving
本发明的一种便于自动化装配的继电器,采用了线圈架21的其中一个凸缘211的其中一个矩形边的边缘设有贯穿整条矩形边的减薄部214,且该减薄部214的宽度区域至少包含所述漆包线22在绕线窗口中的缠绕厚度的外层部分。本发明的这种结构,线圈架21的边缘减薄后,使得线圈架21绕线后,变形量集中在边缘减薄处,可以利用该减薄部214对漆包线22的绕线张力所造成的线圈架21变形进行让位,从而避免因线圈架21的变形而造成相关部件的装配误差;本发明设置减薄部214,不会影响整体的机械参数,可以减少人工校正,从而提高自动化程度。A relay of the present invention that is convenient for automatic assembly adopts that the edge of one of the rectangular sides of one of the
本发明的一种便于自动化装配的继电器,采用了将线圈架21的减薄部214设在对应于轭铁24的弯折处,还可以利用减薄部214对轭铁弯折形成的鼓包244进行让位,便于进行自动化装配。In the relay of the present invention, which is convenient for automatic assembly, the thinned
本发明的一种便于自动化装配的继电器,采用了在线圈架21的其中一个凸缘211的外侧一面还设有第一凸部217,所述第一凸部217设有注胶口;所述轭铁的L型的一边在对应于第一凸部217的位置设有让位缺口245。本发明的这种结构,可以利用轭铁24的让位缺口245与所述线圈架的第一凸部217的配合,实现轭铁24的粗定位,便于进行自动化装配。同时,所述第一凸部217在线圈架21的其中一个凸缘211的外侧一面的凸出高度小于所述轭铁24的L型的一边241的厚度,便于轭铁24与线圈架21装配前的固定用,改善现有结构无法固定的问题。A relay of the present invention that is convenient for automatic assembly adopts that a first
本发明的一种便于自动化装配的继电器,采用了在动簧片上设有两个弯折部611、612,两个弯折部611、612和所述注塑主体52的末端、所述推动臂51在同一平面上的投影时,两个弯折部611、612均落在所述注塑主体52的末端至所述推动臂51之间的范围内。本发明的这种结构,使得产品装配过程中不会发生干涉,从而便于自动化装配。在保证触点间隙的前提下,也有利于小型化设计。A relay of the present invention which is convenient for automatic assembly adopts two bending
本发明的一种便于自动化装配的继电器,采用了在轭铁24的L型的另一边242的底部设有向下凸出的两个插接凸部246,两个插接凸部246之间构成插接凹口247;所述底座3设有用装入所述磁路部分的安装槽31;所述安装槽31中,在对应于轭铁24的L型的另一边242的位置处设有两个插接凹槽32,两个插接凹槽32之间形成配合凸部33,所述轭铁24的L型的另一边242的两个插接凸部246与所述底座3的两个插接凹槽32对应配合时,所述轭铁24的L型的另一边242的插接凹口247与所述底座3的配合凸部33呈过盈相配合。本发明的这种结构,通过轭铁24与底座3卡紧配合固定,取消了现有技术的点胶固定,能够满足自动化装配,并简化生产工艺。A relay of the present invention that is convenient for automatic assembly adopts that the bottom of the
上述只是本发明的较佳实施例,并非对本发明作任何形式上的限制。虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案作出许多可能的变动和修饰,或修改为等同化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can make many possible changes and modifications to the technical solution of the present invention by using the technical content disclosed above, or modify it into an equivalent equivalent embodiment. . Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solutions of the present invention should fall within the protection scope of the technical solutions of the present invention.
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CN106935443A (en) * | 2017-04-28 | 2017-07-07 | 东莞市三友联众电器有限公司 | A relay with rectification function |
CN207068751U (en) * | 2017-07-13 | 2018-03-02 | 浙江美硕电气科技股份有限公司 | A kind of magnetic latching relay for being easy to assembling |
CN108022798A (en) * | 2018-01-06 | 2018-05-11 | 浙江美硕电气科技股份有限公司 | Automotive relay |
CN210489541U (en) * | 2019-08-27 | 2020-05-08 | 浙江宏舟新能源科技有限公司 | Square coil rack and high-voltage direct-current relay thereof |
CN111147630A (en) * | 2019-12-20 | 2020-05-12 | 华为技术有限公司 | Folding screen device |
CN212990997U (en) * | 2020-08-26 | 2021-04-16 | 厦门宏发汽车电子有限公司 | Relay convenient to automatic assembly |
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