CN112083176A

CN112083176A - Shell structure applied to intelligent cement factory detection system

Info

Publication number: CN112083176A
Application number: CN202010917124.1A
Authority: CN
Inventors: 詹家干; 谢发权; 许越; 王恒兵; 刘权松; 杨旺生
Original assignee: Anhui Conch Cement Co Ltd; Anhui Conch Information Technology Engineering Co Ltd; Anhui Conch Holdings Co Ltd
Current assignee: Anhui Conch Cement Co Ltd; Anhui Conch Information Technology Engineering Co Ltd; Anhui Conch Holdings Co Ltd
Priority date: 2020-09-03
Filing date: 2020-09-03
Publication date: 2020-12-15
Anticipated expiration: 2040-09-03
Also published as: CN112083176B

Abstract

The invention discloses a shell structure applied to an intelligent cement factory detection system, wherein the shell is integrally of a cylindrical structure and comprises a bullet and a bullet body, the bullet body comprises a bullet front section and a bullet rear section which are connected with each other through an elastic connecting piece, the elastic connecting piece is a rubber corrugated pipe, the bullet is connected with the bullet front section, and a sample collecting bin fixed on the inner wall of the bullet front section is arranged in the bullet body. The invention has the advantages that the structure is simple, the shell can be bent by utilizing a split shell structure, the turning radius is reduced, the drawer structure capable of automatically extending out is adopted in the shell, the self-taking and sampling are convenient, and the fully automatic flow of sampling, transporting and collecting samples can be realized.

Description

Shell structure applied to intelligent cement factory detection system

Technical Field

The invention relates to the technical field of cement production detection.

Background

At present, when an intelligent cement factory produces cement, full-automatic production can be realized from a mining area to a final clinker product, and the intelligent cement factory needs to collect raw material samples, raw material samples and clinker samples in real time in the process of producing the cement, obtains required parameters through analysis of sample parameters, and then takes the parameters as a feedback basis for adjusting a production process and ensuring the product quality.

Because the factory area is big, the sampling point is numerous, and the laboratory of inspection generally only sets up one, consequently need utilize the shell to deliver the laboratory with the sample of gathering, every interval one end distance of pipeline establishes a pressure boost station, to the pressure boost in the pipeline, promote the shell and advance, present shell is overall structure, because the pipeline can not walk the straight line completely, for guaranteeing that the shell is normal current, when the pipeline is bent, need set up great turning radius, shell and pipeline face contact simultaneously, the demand of pressure boost station also can increase, can increase the degree of difficulty of factory building, the reliability of shell transportation has also been reduced.

Disclosure of Invention

The invention aims to solve the technical problem of realizing a shell capable of being bent, reducing the turning radius and ensuring the reliability of sample transportation.

In order to achieve the purpose, the invention adopts the technical scheme that: the utility model provides a be applied to shell structure among intelligent cement mill detecting system, the shell is whole to be the cylinder structure, comprises warhead and bullet body, the bullet body comprises bullet body anterior segment and bullet body back end and connects through elastic connecting piece each other, elastic connecting piece is the bellows of rubber material, warhead and bullet body anterior segment are connected, be equipped with the sample collection storehouse of fixing at bullet body anterior segment inner wall in the bullet body.

The projectile body outer wall is equipped with a plurality of recesses, the recess internal fixation has the ball seat, install the ball in the ball seat, the outer terminal surface protrusion projectile body surface of ball, when the shell was arranged in the pipeline ball contact pipeline inner wall.

The sample collection bin comprises a drawer bin and a drawer located in the drawer bin, an electric cylinder fixed in the front section of the bullet body is arranged at the front part of the drawer bin, the end of a push rod of the electric cylinder is fixed at the front end of the drawer, an opening for extending the drawer is formed in the tail end of the back section of the bullet body, and a back end plate located outside the opening is fixedly connected to the tail end of the drawer.

The outer periphery of the rear end plate is fixed with an outer baffle ring made of a circle of rubber materials, the outer diameter of the outer baffle ring is larger than the inner diameter of the opening, an inner baffle ring made of a circle of rubber materials extending inwards is fixed on the opening, and the inner baffle ring is in contact with the drawer bin.

The bullet is internally fixed with a battery unit and a battery manager connected with the battery unit, the outside of the bullet is fixed with a signal lamp for displaying the state of the residual electric quantity, the signal lamp is connected with the signal output end of the battery manager, and the battery unit is connected with the electric cylinder through a power line.

The bullet comprises bullet body, elastic connection spare and screw thread section, bullet body anterior segment be equipped with screw thread section complex helicitic texture, battery cell, battery manager and signal lamp are fixed on the bullet body, battery cell is equipped with power socket, electronic jar is connected to power cord one end, and the other end is equipped with and is used for inserting the plug in the socket.

The pipeline end is equipped with a camera, signal lamp image information is gathered to the camera and is carried to the treater, the treater will judge whether the shell needs the signal transmission to the supervisory equipment in laboratory of change battery.

The pipeline is equipped with a set of guiding mechanism at every interval set distance, guiding mechanism comprises 1-4 equal contained angle fixing director outside the pipeline, be equipped with the guide bar that extends to the pipeline on the director, the shell outer wall is equipped with the guide way the same with director quantity, the deflection position of shell in the pipeline is adjusted in the guide way and the guide bar cooperation, every guide way front portion of bullet body anterior segment is equipped with the preceding guide opening that extends to the warhead, every guide way front portion of bullet body back end is equipped with the back guide opening.

The guide device is characterized in that a rotating shaft is arranged in the guide device, a torsional spring is arranged on the rotating shaft, the guide rod is fixed on the rotating shaft, the torsional spring enables the guide rod to apply torsion to the shell, and a groove for limiting the deflection angle of the guide rod is formed in the pipeline.

The invention has the advantages that the structure is simple, the shell can be bent by utilizing a split shell structure, the turning radius is reduced, the drawer structure capable of automatically extending out is adopted in the shell, the self-taking and sampling are convenient, and the fully automatic flow of sampling, transporting and collecting samples can be realized.

Drawings

The following is a brief description of the contents of each figure and the symbols in the figures in the description of the invention:

FIG. 1 is a schematic view of a projectile configuration;

FIG. 2 is a schematic view of a projectile being placed in a conduit;

the labels in the above figures are: 1. a warhead; 2. the front section of the bullet body; 3. a rear bullet section; 4. an elastic connecting member; 5. a front guide opening; 6. a guide groove; 7. a rear guide opening; 8. a ball bearing; 9. a drawer cabinet; 10. a rear end plate; 11. an outer retainer ring; 12. an inner baffle ring; 13. an electric cylinder; 14. a battery cell; 15. a battery manager; 16. a signal lamp; 17. a pipeline; 18. a guide; 19. a guide rod.

Detailed Description

The following description of the embodiments with reference to the drawings is provided to describe the embodiments of the present invention, and the embodiments of the present invention, such as the shapes and configurations of the components, the mutual positions and connection relationships of the components, the functions and working principles of the components, the manufacturing processes and the operation and use methods, etc., will be further described in detail to help those skilled in the art to more completely, accurately and deeply understand the inventive concept and technical solutions of the present invention.

The whole cylinder structure that is of shell, constitute by the warhead 1 of front portion and the body of bullet at rear portion, be used for fixed electronic components in the warhead 1, be used for depositing the sample in the body of bullet, the body of bullet comprises body of bullet anterior segment 2 and body of bullet back end 3 and connects through elastic connection spare 4 each other, elastic connection spare 4 is the bellows of rubber material, whole longer shell can have certain bending like this can, when transporting in pipeline 17, meet the turn, can reduce turning radius, make things convenient for pipeline 17 overall arrangement.

In order to further reduce turning radius, warhead 1 is by warhead 1 body, elastic connecting piece 4 and screw thread section constitute, warhead anterior segment 2 be equipped with screw thread section complex helicitic texture, be used for being connected warhead 1 and warhead, also make things convenient for later stage dismantlement to overhaul the inside electronic components of warhead 1 down warhead 1, elastic connecting piece 4 on the warhead 1 also is the bellows of rubber material, the while warhead 1 is outer peripheral round at the front end and sets up to fillet structure, can make things convenient for more in pipeline 17 turnings department, carry out diversion adjustment shell path direction.

Bullet body outer wall is equipped with a plurality of recesses, and recess evenly distributed, generally according to shell diameter and length design, every recess internal fixation has the ball seat, installs ball 8 in the ball seat, and 8 outer terminal surface protrusion bullet body surfaces of ball, 8 contact pipeline 17 inner walls of ball when the pipeline 17 is arranged in to the shell, and ball 8 is used for supporting the shell and moves in pipeline 17, is that original surface contact becomes the point contact, reduces frictional force, reduces the demand of exerting pressure to pressure boost gas station.

Be equipped with in the bullet body and fix the sample collection storehouse at 2 inner walls of bullet body anterior segment, the sample is collected the storehouse and is included drawer storehouse 9 and the drawer that is located drawer storehouse 9, drawer storehouse 9 is the box body of opening towards the shell rear end, the drawer is put in drawer storehouse 9, drawer storehouse 9 front portion is equipped with the electronic jar 13 of fixing in bullet body anterior segment 2, the push rod end fixing of electronic jar 13 is at the drawer front end, be equipped with the hole that supplies the push rod to stretch into on the end plate of drawer storehouse 9, then electronic jar 13 can promote drawer business turn over

drawer storehouse

9, 3 tail ends in bullet body rear segment are equipped with the opening that supplies the drawer to stretch out, drawer tail end rigid coupling has the rear end plate 10 that is located the opening. The electric cylinder 13 may be equipped with a remote control signal receiver so that the operation of the electric cylinder 13 may be controlled by a remote control signal at a position where the electric cylinder 13 is desired to be controlled.

In order to guarantee body of bullet internal seal nature, avoid inside to receive the pollution, rear end plate 10 periphery is fixed with the outer ring 11 that keeps off of round rubber material, the external diameter that keeps off ring 11 outward is greater than the opening internal diameter, block as the first layer, be fixed with the interior ring 12 that keeps off of the rubber material of round inwardly extending on the opening, interior ring 12 contact drawer storehouse 9 that keeps off, block as the second layer, the bilayer blocks safe and reliable, and there is not the rigid connection relation between body of bullet rear end and the drawer storehouse 9, only seal through the bilayer ring that keeps off, can not influence the effect of buckling of elastic connecting piece 4.

Electronic components in warhead 1 includes battery cell 14, battery manager 15 and signal lamp 16, battery manager 15 connects battery cell 14, monitor battery cell 14 operating condition, electronic jar 13 is connected to battery manager 15, for electronic jar 13 provides the electric energy, for conveniently tearing down warhead 1 maintenance or change the battery, battery cell 14 is equipped with power socket, electronic jar 13 is connected to power cord one end, the other end is equipped with and is used for inserting the plug in the socket.

Signal lamp 16 is fixed in warhead 1 outside, 1 front end of preferred warhead, signal lamp 16 passes through signal line connection battery manager 15, when battery manager 15 senses the electric quantity not enough, can select to light signal lamp 16, pipeline 17 end is equipped with a camera, 16 image information of signal lamp and carry to the treater are gathered to the camera, the treater will judge whether the shell needs to change the signalling of battery to the supervisory equipment of laboratory, convenient automatic monitoring is carried out to every warhead 1, timely warhead 1 to need to change the battery or charge carries out maintenance process.

Because a drawer type structure is adopted to place a sample, the condition that the opening of a drawer in the warhead 1 is upward to avoid the sample from being scattered when the drawer is opened is required, because the deflection angle of the shell is generally small when the shell is transported in the pipeline 17, a group of guide mechanisms are arranged at intervals, the deflection direction of the shell is corrected, the drawer orientation of the shell can be ensured to be consistent all the time, each group of guide mechanisms has the same composition and consists of 1-4 guides 18 with equal included angles fixed outside the pipeline 17, preferably three guides 18 with 120 degrees of included angles are preferably arranged, guide rods 19 extending into the pipeline 17 are arranged on the guides 18, the length of the guide rods 19 extending into the pipeline 17 is 0.2-3cm, the specific length is determined according to the depth of the guide grooves 6, the guide grooves 6 with the same number as the guides 18 are arranged on the outer wall of the shell, and the guide grooves 6 are also arranged with equal included angles, the guide grooves 6 are matched with the guide rods 19 to adjust the deflection position of the cannonball in the pipeline 17, the front part of each guide groove 6 of the front section 2 of the cannonball body is provided with a front guide opening 5 extending to the warhead 1, and the front part of each guide groove 6 of the rear section 3 of the cannonball body is provided with a rear guide opening 7.

A rotating shaft is arranged in each guider 18, a torsion spring is arranged on the rotating shaft, the guide rod 19 is fixed on the rotating shaft, the torsion spring enables the guide rod 19 to apply torsion to the cannonball, a groove for limiting the deflection angle of the guide rod 19 is formed in the pipeline 17, the guide rod 19 can deflect backwards after being impacted by a guide opening, the influence on the kinetic energy of the cannonball is reduced, after the guide rod is deflected to a position limited by a matching groove, the deflection direction of the cannonball is guided and adjusted, and after the cannonball passes through the guider 18, the guide rod 19 is reset again and deflects forwards under the action of the torsion spring.

The invention has been described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the specific implementation in the above-described manner, and it is within the scope of the invention to apply the inventive concept and solution to other applications without substantial modification.

Claims

1. The utility model provides a be applied to shell structure among intelligent cement mill detecting system, the shell is whole to be the cylinder structure, comprises warhead and body of a bullet, its characterized in that: the bullet body comprises bullet body anterior segment and bullet body back end and connects through elastic connection spare each other, elastic connection spare is the bellows of rubber material, the warhead is connected with bullet body anterior segment, be equipped with the sample collecting bin of fixing at bullet body anterior segment inner wall in the bullet body.

2. The cannonball structure applied to the intelligent detection system of the cement factory as claimed in claim 1, wherein: the projectile body outer wall is equipped with a plurality of recesses, the recess internal fixation has the ball seat, install the ball in the ball seat, the outer terminal surface protrusion projectile body surface of ball, when the shell was arranged in the pipeline ball contact pipeline inner wall.

3. The cannonball structure applied to the intelligent cement factory detection system as claimed in claim 1 or 2, wherein: the sample collection bin comprises a drawer bin and a drawer located in the drawer bin, an electric cylinder fixed in the front section of the bullet body is arranged at the front part of the drawer bin, the end of a push rod of the electric cylinder is fixed at the front end of the drawer, an opening for extending the drawer is formed in the tail end of the back section of the bullet body, and a back end plate located outside the opening is fixedly connected to the tail end of the drawer.

4. The cannonball structure applied to the intelligent detection system of the cement factory as claimed in claim 3, wherein: the outer periphery of the rear end plate is fixed with an outer baffle ring made of a circle of rubber materials, the outer diameter of the outer baffle ring is larger than the inner diameter of the opening, an inner baffle ring made of a circle of rubber materials extending inwards is fixed on the opening, and the inner baffle ring is in contact with the drawer bin.

5. The cannonball structure applied to the intelligent detection system of the cement factory as claimed in claim 4, wherein: the bullet is internally fixed with a battery unit and a battery manager connected with the battery unit, the outside of the bullet is fixed with a signal lamp for displaying the state of the residual electric quantity, the signal lamp is connected with the signal output end of the battery manager, and the battery unit is connected with the electric cylinder through a power line.

6. The cannonball structure applied to the intelligent detection system of the cement factory as claimed in claim 5, wherein: the bullet comprises bullet body, elastic connection spare and screw thread section, bullet body anterior segment be equipped with screw thread section complex helicitic texture, battery cell, battery manager and signal lamp are fixed on the bullet body, battery cell is equipped with power socket, electronic jar is connected to power cord one end, and the other end is equipped with and is used for inserting the plug in the socket.

7. The cannonball structure applied to the intelligent detection system of the cement factory as claimed in claim 6, wherein: the pipeline end is equipped with a camera, signal lamp image information is gathered to the camera and is carried to the treater, the treater will judge whether the shell needs the signal transmission to the supervisory equipment in laboratory of change battery.

8. The projectile structure for use in an intelligent cement plant detection system as claimed in claim 1, 2, 4, 5, 6 or 7, wherein: the pipeline is equipped with a set of guiding mechanism at every interval set distance, guiding mechanism comprises 1-4 equal contained angle fixing director outside the pipeline, be equipped with the guide bar that extends to the pipeline on the director, the shell outer wall is equipped with the guide way the same with director quantity, the deflection position of shell in the pipeline is adjusted in the guide way and the guide bar cooperation, every guide way front portion of bullet body anterior segment is equipped with the preceding guide opening that extends to the warhead, every guide way front portion of bullet body back end is equipped with the back guide opening.

9. The cannonball structure applied to the intelligent detection system of the cement factory as claimed in claim 8, wherein: the guide device is characterized in that a rotating shaft is arranged in the guide device, a torsional spring is arranged on the rotating shaft, the guide rod is fixed on the rotating shaft, the torsional spring enables the guide rod to apply torsion to the shell, and a groove for limiting the deflection angle of the guide rod is formed in the pipeline.