CN112082728A - A test device for the disturbance of mine ventilation state by dust explosion - Google Patents
A test device for the disturbance of mine ventilation state by dust explosion Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于煤矿实验装置的技术领域,尤其涉及一种粉尘爆炸对矿井通风状态扰动的试验装置。The invention belongs to the technical field of coal mine experimental devices, and in particular relates to an experimental device for the disturbance of mine ventilation state by dust explosion.
背景技术Background technique
矿井通风是煤矿安全生产的生命线,而矿井通风设计是整个矿井设计内容的重要组成部分,是保证安全生产的重要一环。通风的作用如下:第一是供给井下人员足够的新鲜空气,满足人员呼吸需要;第二是冲淡、排除井下有毒气体和粉尘,保证工作人员不中毒、保持空气的清洁度以防止瓦斯和煤尘爆炸事故;第三是稀释、排除井下的热量和水蒸气,创造合适的气候条件,改善职工的劳动环境。由此可见,保证人身安全和矿井安全生产的措施中,矿井通风有着非常重要的意义。因此矿井通风安全就显得尤为重要了。粉尘爆炸是矿井中常见的灾害之一,除粉尘爆炸释放的能量直接产生的破坏作用外,粉尘爆炸产生的冲击波会影响巷道的稳定通风状态,造成通风系统局部风流紊乱,极易引发二次事故,严重威胁矿井安全生产。研究粉尘爆炸对矿井通风的影响,需要借助于特殊的试验环境,来模拟粉尘爆炸对矿井通风网络的影响,对稳定通风时粉尘爆炸冲击波在巷道内的传播规律及联络巷内部风流的变化进行研究,为矿井粉尘阻爆和抑爆提供有利的参考。Mine ventilation is the lifeline of coal mine safety production, and mine ventilation design is an important part of the entire mine design content and an important part of ensuring safe production. The functions of ventilation are as follows: the first is to supply enough fresh air to the underground personnel to meet the breathing needs of the personnel; the second is to dilute and remove the toxic gas and dust underground to ensure that the staff are not poisoned and maintain the cleanliness of the air to prevent gas and coal dust explosion accident; the third is to dilute and remove the heat and water vapor in the well, create suitable climatic conditions, and improve the working environment of employees. It can be seen that among the measures to ensure personal safety and mine safety production, mine ventilation is of great significance. Therefore, mine ventilation safety is particularly important. Dust explosion is one of the common disasters in mines. In addition to the direct damage caused by the energy released by the dust explosion, the shock wave generated by the dust explosion will affect the stable ventilation state of the roadway, resulting in local air flow disorder in the ventilation system, which is very likely to cause secondary accidents. , a serious threat to mine safety. To study the effect of dust explosion on mine ventilation, it is necessary to use a special test environment to simulate the effect of dust explosion on mine ventilation network, and to study the propagation law of dust explosion shock wave in the roadway and the change of air flow in the connecting roadway during stable ventilation. , to provide a favorable reference for mine dust explosion prevention and explosion suppression.
目前,对于矿井通风的研究,越来越朝着“三化”进行,所谓“三化”即通风设计自动化,通风管理现代化和通风模拟数字化。近一个世纪以来,各国学者对通风网络的研究已经取得了丰硕的成果,研究出许多的分析方法,开发了大批的网络研究软件。而数字化与准确化的发展就迫切需要极其精准的数据,当第一手数据不精确或不全面时,再完美的分析方法与研究软件也不能完美的反应出粉尘爆炸对通风网络的影响。At present, the research on mine ventilation is more and more towards the "three modernizations", the so-called "three modernizations", namely ventilation design automation, ventilation management modernization and ventilation simulation and digitization. For nearly a century, scholars from all over the world have achieved fruitful results in the research of ventilation network, developed many analysis methods, and developed a large number of network research software. The development of digitization and accuracy urgently needs extremely accurate data. When the first-hand data is inaccurate or incomplete, even the perfect analysis method and research software cannot perfectly reflect the impact of dust explosion on the ventilation network.
现有技术中,公告号为CN 106971650 A的专利公开了一种粉尘爆炸演示装置,包括底座、瓶子、瓶塞、电源,所述瓶塞上有出口管、进气管、点火器、粉尘容器,所述出气管与风机和粉尘容器相连,所述点火器在粉尘容器上方;所述瓶塞、风机固定在底座上,所述风机、点火器与控制模块电连接,所述控制模块还连接有定时模块、按键,电源给整个系统供电。进气管和粉尘容器连接部还固定有滤网。本发明设计科学、能直观演示粉尘爆炸过程,使用方便,安全可靠,是一种很好的探究类实验仪器。该技术方案的不足:该装置用玻璃瓶,实验现象易于观察,但是无降温装置,安全性较差,使得在实验过程中测试粉尘爆炸区间范围较小;未安装温度、压力、气体流量传感器,实验仅能通过宏观进行观测,不能用数据对实验进行解释。In the prior art, the patent with the publication number of CN 106971650 A discloses a dust explosion demonstration device, which includes a base, a bottle, a bottle stopper, and a power supply, and the bottle stopper has an outlet pipe, an air intake pipe, an igniter, and a dust container. The air outlet pipe is connected with the fan and the dust container, and the igniter is above the dust container; the bottle stopper and the fan are fixed on the base, and the fan and the igniter are electrically connected with the control module, and the control module is also connected with a Timing modules, buttons, and power supplies supply power to the entire system. A filter screen is also fixed at the connection part of the intake pipe and the dust container. The invention is scientific in design, can directly demonstrate the dust explosion process, is convenient to use, is safe and reliable, and is a good exploration-type experimental instrument. Disadvantages of this technical solution: the device uses glass bottles, and the experimental phenomenon is easy to observe, but there is no cooling device, and the safety is poor, so that the test range of dust explosion during the experiment is small; no temperature, pressure, and gas flow sensors are installed. Experiments can only be observed through macroscopic observations, and cannot be explained by data.
公告号为CN 111223380 A的专利公开了一种粉尘爆炸演示装置及其方法,演示装置组成包括透明箱体、爆炸传播管道、静电火花发生单元;其中,所述爆炸传播管道为透明材料管道,所述爆炸传播管道进一步包括主管道和所述主管道向两侧延伸的第一支管道和第二支管道,所述爆炸传播管道设置在所述透明箱体內部,且所述透明箱体內设置隔板固定所述爆炸传播管道,所述静电火花发生单元设置在所述主管道上,所述主管道的进口连接透明箱体且所述透明箱体上开设进气口,所述透明箱体的上方开设泄爆口,所述泄爆口上设置泄爆门。本发明提供的装置能够直观地、清晰地模拟观察通风管道内粉尘爆炸,并且该装置结构简单、安全。该技术方案的不足:该装置的泄爆口设在上方不能很好的模拟巷道气流的流动,并且管道的设计导致它的实验压力极限远远不满足爆炸时巷道压力的要求,并且该装置只能用于粉尘爆炸的演示研究,不能用于研究粉尘爆炸对巷道通风系统的扰动。The patent with the publication number of CN 111223380 A discloses a dust explosion demonstration device and a method thereof. The demonstration device is composed of a transparent box, an explosion propagation pipe, and an electrostatic spark generating unit; wherein, the explosion propagation pipe is a transparent material pipe, and the The explosion propagation pipeline further includes a main pipeline and a first branch pipeline and a second branch pipeline extending from the main pipeline to both sides, the explosion propagation pipeline is arranged inside the transparent box, and the transparent box is arranged inside The partition plate fixes the explosion propagation pipe, the electrostatic spark generating unit is arranged on the main pipe, the inlet of the main pipe is connected to a transparent box body, and an air inlet is provided on the transparent box body, and the transparent box body is provided with an air inlet. An explosion vent is set above, and an explosion vent is arranged on the explosion vent. The device provided by the invention can intuitively and clearly simulate and observe the dust explosion in the ventilation duct, and the device has a simple and safe structure. Disadvantages of this technical solution: the explosion vent of the device is located above, which cannot simulate the flow of air flow in the roadway well, and the design of the pipeline leads to its experimental pressure limit far from meeting the requirements of the roadway pressure during explosion, and the device only It can be used for demonstration research of dust explosion, but cannot be used to study the disturbance of dust explosion to roadway ventilation system.
公告号为CN 104778893 B的专利公开了一种粉尘爆炸实验装置,涉及实验教具制造技术领域,包括罐口处设有盖体的罐体和设在所述罐体内的与打气筒连通的粉尘容器,于所述罐体内底部近筒壁处设有一块隔板,所述隔板与所述罐体的内壁围合成所述粉尘容器,所述罐体于所述粉尘容器的一侧放置有燃烧器皿。与现有技术相比,本发明可以解决现有的粉尘爆炸实验成功率低的问题。该技术方案的不足:该装置用打气筒来使粉尘在容器内扩散,无法做到使粉尘均匀扩散,燃烧点火的方法存在一定的危险性,该实验装置安全性太低。The patent with the announcement number of CN 104778893 B discloses a dust explosion experiment device, which relates to the technical field of experimental teaching aid manufacturing, including a tank body provided with a cover at the mouth of the tank and a dust container arranged in the tank body and communicated with an air pump , a partition is arranged at the bottom of the tank near the cylinder wall, the partition and the inner wall of the tank are enclosed to form the dust container, and the tank is placed on one side of the dust container with a combustion chamber. utensils. Compared with the prior art, the present invention can solve the problem of low success rate of the prior dust explosion experiment. Disadvantages of this technical solution: The device uses a pump to spread the dust in the container, which cannot spread the dust evenly. The method of combustion and ignition has certain dangers, and the safety of the experimental device is too low.
公告号为CN 204706266 U的专利公开了一种粉尘爆炸演示实验装置,包括钢化玻璃筒、盛粉器、吹气管、弹簧注射器、导线、放电电极橡皮筋、塑料薄膜、高压线圈,其特征为:盛粉器固定设置于钢化玻璃筒内底部中心,弹簧注射器出气口连通穿过钢化玻璃筒壁的吹气管,两根放电电极对称固定设置在钢化玻璃筒中部,塑料薄膜用橡皮筋将钢化玻璃筒上口部密封,高压线圈端连接一放电电极,另一端通过设置在弹簧注射器内顶部两断开的金属片连接至另一根放电电极,注射器活塞顶部固定设置有金属片,当活塞顶住弹簧注射器最前端时该金属片能与弹簧注射器内顶部两断开的金属片同时接触,吹气管管口朝下正对盛粉器中心且距盛粉器底部距离为30~40mm。该技术方案的不足:采用的钢化玻璃外壳利于对实验现象的观察,但是同时也决定了实验压力范围必定偏小,并且采用薄膜封盖进行封口,无法做到绝对严密,对于实验结果的误差也会较大,用弹簧注射器来为粉尘的均匀扩散提供动力存在局限性。The patent with the publication number CN 204706266 U discloses a dust explosion demonstration experimental device, including a tempered glass cylinder, a powder container, an air blower, a spring syringe, a wire, a discharge electrode rubber band, a plastic film, and a high-voltage coil, which is characterized by: The powder container is fixed at the center of the inner bottom of the tempered glass cylinder, the air outlet of the spring syringe is connected to the blowing pipe passing through the wall of the tempered glass cylinder, the two discharge electrodes are symmetrically fixed in the middle of the tempered glass cylinder, and the plastic film uses a rubber band to seal the tempered glass cylinder. The upper mouth is sealed, the high-voltage coil end is connected to a discharge electrode, and the other end is connected to another discharge electrode through two disconnected metal sheets arranged on the top of the spring syringe. The top of the syringe piston is fixed with a metal sheet. When the piston withstands the spring When the syringe is at the front end, the metal sheet can be in contact with the two disconnected metal sheets at the top of the spring syringe at the same time. The blowing pipe mouth is facing down to the center of the powder container and the distance from the bottom of the powder container is 30-40mm. Disadvantages of this technical solution: the tempered glass shell used is conducive to the observation of experimental phenomena, but at the same time, it also determines that the experimental pressure range must be small, and the film sealing cover is used for sealing, which cannot be absolutely tight, and the error of the experimental results is also will be larger, and there are limitations to using a spring injector to power the uniform dispersion of dust.
现有的实验装置普遍存在着很大的局限性,缺点总的来说有以下几点:Existing experimental devices generally have great limitations. Generally speaking, the shortcomings are as follows:
1、不能满足实验所需的爆炸压力要求,现有实验设备承受压力范围较小;1. It cannot meet the explosion pressure requirements required by the experiment, and the existing experimental equipment has a small pressure range;
2、实验密封条件不够完好,会因外界环境变化等造成较大误差,并且实验的现象不易于观察;2. The experimental sealing conditions are not perfect, which will cause large errors due to changes in the external environment, and the experimental phenomenon is not easy to observe;
3、不能进行粉尘爆炸对巷道网络的影响试验研究;3. It is not possible to carry out experimental research on the influence of dust explosion on the roadway network;
4、不能对不同倾角情况下巷道网络进行模拟;4. It is impossible to simulate the roadway network under different inclination angles;
5、实验装置的安全性能有待提高,没有强制关停系统,不能保证实验的安全。5. The safety performance of the experimental device needs to be improved. Without the forced shutdown of the system, the safety of the experiment cannot be guaranteed.
发明内容SUMMARY OF THE INVENTION
基于上述现有技术的不足,本发明所要解决的技术问题在于提供一种粉尘爆炸对矿井通风状态扰动的试验装置,操作简便、成本较低,研究煤尘爆炸所产生的气压骤变进而破坏和扰乱正常的风流方向造成井下灾害事故的相关规律,得到的数据更为准确以及全面。Based on the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a test device for the disturbance of the ventilation state of the mine by dust explosion, which is easy to operate and has a relatively low cost. Disturbing the normal wind flow direction causes the relevant laws of underground disasters and accidents, and the obtained data is more accurate and comprehensive.
为了解决上述技术问题,本发明通过以下技术方案来实现:本发明提供一种粉尘爆炸对矿井通风状态扰动的试验装置,包括粉尘爆炸模拟系统,用于模拟矿井中粉尘爆炸的产生,为实验提供经粉尘爆炸产生的气流;可旋转巷道模拟系统,与所述粉尘爆炸模拟系统连接,用于模拟矿井中受粉尘爆炸影响的相应巷道;参数检测系统,安装在所述可旋转巷道模拟系统上,用于收集粉尘爆炸时所述可旋转巷道模拟系统的压力、温度、气体流量数据,测算出粉尘爆炸对井内通风系统演变过程的影响。In order to solve the above-mentioned technical problems, the present invention is realized through the following technical solutions: the present invention provides a test device for the disturbance of the ventilation state of the mine by a dust explosion, including a dust explosion simulation system, which is used to simulate the generation of dust explosion in the mine, and provides a test device for the experiment. The airflow generated by the dust explosion; the rotatable roadway simulation system, connected with the dust explosion simulation system, is used to simulate the corresponding roadway affected by the dust explosion in the mine; the parameter detection system is installed on the rotatable roadway simulation system, It is used to collect the pressure, temperature and gas flow data of the rotatable tunnel simulation system during dust explosion, and to calculate the influence of dust explosion on the evolution process of the ventilation system in the well.
可选的,所述粉尘爆炸模拟系统包括球型压力容器、位于所述球型压力容器底部的储气罐、位于所述球型压力容器内部的点火线圈、以及朝向储气罐的出气口并用于盛装粉尘的粉尘盛装托盘;在所述点火线圈加热后,开启储气罐上的排气电磁阀,将粉尘盛装托盘上的粉尘喷到球型压力容器内,粉尘遇到加热的点火线圈引发爆炸。Optionally, the dust explosion simulation system includes a spherical pressure vessel, a gas storage tank located at the bottom of the spherical pressure vessel, an ignition coil located inside the spherical pressure vessel, and an air outlet facing the gas storage tank. In the dust container tray containing dust; after the ignition coil is heated, open the exhaust solenoid valve on the gas storage tank, and spray the dust on the dust container tray into the spherical pressure container, and the dust encounters the heated ignition coil. explode.
进一步的,所述球型压力容器为双层结构,两层之间通有循环水进行冷却。Further, the spherical pressure vessel has a double-layer structure, and circulating water is passed between the two layers for cooling.
可选的,所述球型压力容器的外部设有防护外壳,所述防护外壳面对所述球型压力容器的泄爆口的一端具有与所述可旋转巷道模拟系统连通的通气孔。Optionally, a protective casing is provided on the outside of the spherical pressure vessel, and an end of the protective casing facing the explosion vent of the spherical pressure vessel has a ventilation hole communicating with the rotatable tunnel simulation system.
可选的,所述防护外壳内于所述球型压力容器的下方设有电源控制开关、延时点火显示器和压力信号输出开关。Optionally, a power control switch, a delayed ignition display and a pressure signal output switch are arranged in the protective casing below the spherical pressure vessel.
进一步的,所述可旋转巷道模拟系统包括与所述粉尘爆炸模拟系统连接的扩口接管、与所述扩口接管连通的横截面呈拱形的一直管、与所述直管连接的一四通十字接头、与所述四通十字接头连接的横截面呈拱形的多个直管,多个直管相互之间通过四通十字接头相连,所述多个直管连接成一个整体构成巷道通风网络;其中一个四通十字接头的一端连接有用于给巷道通风网络通风的矿用通风机;所述巷道通风网络远离所述粉尘爆炸模拟系统的一端连接有用于带动巷道通风网络的旋转的转动驱动装置。Further, the rotatable roadway simulation system includes a flared nozzle connected to the dust explosion simulation system, a straight pipe with an arched cross-section communicating with the flared nozzle, and a four-piece pipe connected with the straight pipe. A through cross joint, a plurality of straight pipes with an arched cross section connected to the four-way cross joint, the plurality of straight pipes are connected to each other through the four-way cross joint, and the plurality of straight pipes are connected into a whole to form a roadway Ventilation network; one end of one of the four-way cross joints is connected with a mining fan for ventilating the roadway ventilation network; one end of the roadway ventilation network away from the dust explosion simulation system is connected with a rotation for driving the rotation of the roadway ventilation network drive.
可选的,所述四通十字接头的通孔处设置有外环、与所述外环同轴的内环,所述外环和内环之间安装有滚珠;所述内环上预留有用于连接所述直管的拱形巷道口,所述四通十字接头预留的巷道口不用时,可用盲板封闭。Optionally, an outer ring and an inner ring coaxial with the outer ring are provided at the through holes of the four-way cross joint, and balls are installed between the outer ring and the inner ring; reserved on the inner ring There is an arched tunnel opening for connecting the straight pipe, and the tunnel opening reserved by the four-way cross joint can be closed with a blind plate when not in use.
进一步的,所述转动驱动装置包括支撑架、固定在所述支撑架上的电动机、与所述电动机连接的减速器、与所述减速器的传动轴连接的传动梁,所述传动梁与所述巷道通风网络连接。Further, the rotation driving device includes a support frame, a motor fixed on the support frame, a reducer connected to the motor, and a transmission beam connected to the transmission shaft of the reducer, and the transmission beam is connected to the The tunnel ventilation network connection.
可选的,所述参数检测系统包括安装在用于模拟巷道的直管内不同位置的压力传感器、温度传感器以及气体流量传感器。Optionally, the parameter detection system includes a pressure sensor, a temperature sensor and a gas flow sensor installed at different positions in the straight pipe used to simulate the roadway.
进一步的,所述储气罐与位于球型压力容器外的空气压缩机连接,所述空气压缩机对储气罐内充入高压空气。Further, the air storage tank is connected to an air compressor located outside the spherical pressure container, and the air compressor fills the air storage tank with high-pressure air.
由上,本发明主要是为全面且精确地测算出矿井中粉尘爆炸对井内通风系统灾害演变过程的影响,为了模仿井内发生粉尘爆炸时的状况,研究煤尘爆炸所产生的气压骤变进而破坏和扰乱正常的风流方向,造成井下灾害事故的相关规律。本发明的粉尘爆炸对矿井通风状态扰动的试验装置能获得更全面的实验条件和更准确的试验数据,不仅操作简便、成本较低,专属的球型设计使得装置能够承受的压力大大提升,传感器以及模拟巷道的形状适用范围更为宽广,得到的数据更为准确以及全面。From the above, the present invention is mainly to comprehensively and accurately measure the impact of dust explosion in the mine on the disaster evolution process of the ventilation system in the well, in order to simulate the situation when a dust explosion occurs in the well, to study the sudden change of air pressure generated by the coal dust explosion and then the destruction. And disturb the normal direction of wind flow, resulting in the relevant laws of underground disaster accidents. The test device for the disturbance of the ventilation state of the mine by the dust explosion of the present invention can obtain more comprehensive experimental conditions and more accurate test data. It is not only easy to operate and low in cost, but also the exclusive spherical design greatly increases the pressure that the device can withstand. And the shape of the simulated roadway has a wider application range, and the obtained data is more accurate and comprehensive.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下结合优选实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solutions of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the content of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand , the following detailed description is given in conjunction with the preferred embodiments and in conjunction with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍。In order to describe the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below.
图1为本发明的粉尘爆炸对矿井通风状态扰动的试验装置的结构示意图;Fig. 1 is the structural representation of the test device that the dust explosion of the present invention disturbs the ventilation state of the mine;
图2为本发明的粉尘爆炸对矿井通风状态扰动的试验装置的俯视图;Fig. 2 is the top view of the test device of the dust explosion of the present invention disturbing the ventilation state of the mine;
图3为本发明的粉尘爆炸对矿井通风状态扰动的试验装置的粉尘爆炸模拟系统的结构示意图;Fig. 3 is the structure schematic diagram of the dust explosion simulation system of the test device for the disturbance of the mine ventilation state by the dust explosion of the present invention;
图4为本发明的粉尘爆炸对矿井通风状态扰动的试验装置的可旋转巷道模拟系统的结构示意图;4 is a schematic structural diagram of the rotatable tunnel simulation system of the experimental device for the disturbance of the ventilation state of the mine by the dust explosion of the present invention;
图5为本发明的粉尘爆炸对矿井通风状态扰动的试验装置的参数检测系统的布置示意图。FIG. 5 is a schematic diagram of the layout of the parameter detection system of the experimental device for the disturbance of the ventilation state of the mine by the dust explosion of the present invention.
具体实施方式Detailed ways
下面结合附图详细说明本发明的具体实施方式,其作为本说明书的一部分,通过实施例来说明本发明的原理,本发明的其他方面、特征及其优点通过该详细说明将会变得一目了然。在所参照的附图中,不同的图中相同或相似的部件使用相同的附图标号来表示。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. As a part of the present specification, the principles of the present invention will be illustrated by examples. Other aspects, features and advantages of the present invention will become apparent from the detailed description. In the figures to which reference is made, the same reference numerals are used for the same or similar parts in different figures.
如图1至图5所示,本发明的粉尘爆炸对矿井通风状态扰动的试验装置主要由三大系统组成,分别为粉尘爆炸模拟系统、可旋转巷道模拟系统和参数检测系统,其中,粉尘爆炸模拟系统用于模拟矿井中粉尘爆炸的产生,主要包括:球型压力容器13、点火器、底座、控制台等部分组成。可旋转巷道模拟系统主要包括:拱形直管32、可视化窗口、四通十字接头33、法兰盘、通风机等组成。参数检测系统主要包括压力传感器、气体流量传感器、温度传感器、信号传输器、信号处理器等组成。As shown in Figures 1 to 5, the test device for the disturbance of the ventilation state of the mine by the dust explosion of the present invention is mainly composed of three major systems, which are respectively a dust explosion simulation system, a rotatable roadway simulation system and a parameter detection system. The simulation system is used to simulate the generation of dust explosion in the mine, mainly including:
其中,本发明的球型压力容器13为双层保护结构,包括夹套外层18和夹套内层19,夹套外层18上形成有循环水入口16和循环水出口17,使夹层内部可以加循环水冷却。球型压力容器13上还设有观察口22。球型压力容器13的底部具有储气罐1,球型压力容器13的内部设置有点火线圈8,球型压力容器13的底部还设有用于盛装粉尘的粉尘盛装托盘15,所述储气罐1的出气口朝向粉尘盛装托盘15。球型压力容器13的外部设有防护外壳11,防护外壳11面对球型压力容器13的泄爆口9的一端具有与可旋转巷道模拟系统连通的通气孔10。球型压力容器的下方为底座2,在防护外壳11上靠近其底部安装有电源控制开关3、压力信号输出开关4、延时点火显示器5、喷粉引爆器6、急停按钮7。球型压力容器13上还安装有压力传感器12及压力仪表14,粉尘盛装托盘15上安装有分散阀20。储气罐1与位于球型压力容器13外的空气压缩机21连接,所述空气压缩机21对储气罐1内充入高压空气。Among them, the
本发明将球型压力容器13设计成两层,层间采用通水降温的方法,降低了实验的危险性。并且在球型压力容器13的正前方设置观察口22,可直接观察到粉尘爆炸的现象。球型压力容器13的泄爆口9通过扩口接管连接模拟巷道网络,利用安装在巷道内不同位置的压力、温度、气体流量传感器进行数据采集。巷道网络可旋转用于模拟不同倾角巷道情况。本实验装置可以还原矿井粉尘爆炸影响矿井稳态通风的现场情况,并且具形式多变、采集的信号数据多样、操作人性化和安全可靠的优点,为研究粉尘爆炸对矿井稳态通风网络扰动提供了有效可靠的实验条件。In the present invention, the
本发明的可旋转巷道模拟系统用于模拟矿井中发生粉尘爆炸或受粉尘爆炸影响的相应巷道,具体组成为与粉尘爆炸模拟系统的通气孔10相连的扩口接管31、与所述扩口接管31连通的一拱形直管32、与拱形直管32连接的一四通十字接头33、与所述四通十字接头33连接的多个拱形直管32,多个拱形直管32相互之间通过四通十字接头33相连,多个拱形直管32连接成一个整体构成巷道通风网络。拱形直管32的横截面呈拱形,以模拟拱形巷道。并且拱形直管32上通过固定螺栓39连接有可视窗口38。The rotatable roadway simulation system of the present invention is used to simulate the corresponding roadway in the mine where dust explosion occurs or is affected by dust explosion, and is specifically composed of a flared
其中,四通十字接头33的通孔处设置有外环33-1、与外环33-1同轴的内环,所述外环33-1和内环之间安装有滚珠33-2,所述内环上预留有用于连接拱形直管32的拱形巷道口33-3,所述四通十字接头预留的巷道口不用时,可用盲板封闭。四通十字接头33上还设有法兰连接预留螺孔33-5,用于连接拱形直管32。通过上述的轴承结构使拱形直管32和四通十字接头以转动的方式连接。Wherein, an outer ring 33-1 and an inner ring coaxial with the outer ring 33-1 are provided at the through holes of the four-way cross joint 33, and a ball 33-2 is installed between the outer ring 33-1 and the inner ring, The inner ring is reserved with an arched tunnel opening 33-3 for connecting the arched
其中一个四通十字接头33的一端连接有用于给巷道通风网络通风的矿用通风机41。巷道通风网络远离粉尘爆炸模拟系统的一端连接有用于带动巷道通风网络的旋转的转动驱动装置。One end of one of the four-way cross joints 33 is connected with a
具体的,转动驱动装置36由支撑架45、电动机43、联轴器、动分读盘40、固定螺栓44、轴承座、传动轴、链轮联轴器、减速器42等组成,电动机43固定在支撑架45上,减速器42与电动机43连接,减速器42的传动轴连接有一传动梁37,通过传动梁37与上述巷道通风网络连接。Specifically, the
本发明的可旋转巷道模拟系统采用的材料是钢板,巷道的形状采用符合现在矿井巷道的半圆拱型,每一段之间通过四通十字接头33进行连接,为保证整个巷道网络有一定倾角时,巷道断面保持正向(与矿井实际相一致,即拱形巷道口33-3始终竖直向上,不倾斜),四通十字接头33与拱形直管32各连接面设置成轴承结构。四通十字接头33与粉尘爆炸装置、矿用通风机41与巷道通风网络之间的连接采用特殊的扩口接管进行连接,巷道设计成了可旋转,这样可以模拟不同倾角巷道情况,并且在每一段模拟巷道用的拱形直管32上设置有可视窗口38,用来观测巷道内部情况。The material used in the rotatable roadway simulation system of the present invention is steel plate, the shape of the roadway adopts a semi-circular arch type conforming to the current mine roadway, and each section is connected by a four-way cross joint 33. In order to ensure that the entire roadway network has a certain inclination angle, The tunnel section is kept positive (consistent with the actual situation of the mine, that is, the arch tunnel opening 33-3 is always vertically upward, not inclined), and each connecting surface of the four-way cross joint 33 and the arched
本发明的参数检测系统主要有三部分组成,分别是压力传感器,温度传感器以及气体流量传感器,在拟进行参数监测的模拟巷道断面按图5中位置进行布置传感器:一号传感器47设置在模拟巷道的上部侧壁(可以为压力、温度或气体流量传感器,根据实际研究需要任选,下同);二号传感器48设置在模拟巷道的中心位置,三号传感器49设置在模拟巷道的下部侧壁,四号传感器50设置在模拟巷道的顶部。The parameter detection system of the present invention is mainly composed of three parts, namely a pressure sensor, a temperature sensor and a gas flow sensor. The sensors are arranged according to the positions in Fig. 5 in the section of the simulated roadway where parameter monitoring is to be performed: the No. 1
本发明的粉尘爆炸对矿井稳态通风网络扰动试验装置的试验步骤为:(1)组装半圆拱形钢板巷道;(2)安装压力、温度、气体流量传感器;(3)进行实验;(4)记录数据结束试验。The test steps of the disturbance test device for the mine steady-state ventilation network disturbance caused by the dust explosion of the present invention are: (1) assembling a semi-circular arched steel plate roadway; (2) installing pressure, temperature and gas flow sensors; (3) conducting an experiment; (4) Record the data to end the experiment.
组装巷道通风网络:巷道主体以拱形直管32及四通十字接头33组成,采用法兰连接,可设置六个(根据需要可增减)四通十字接头33将各部分管道连接成一个整体,组合成水平布置三行管路(根据需要可增减),为了使装置的适应性更佳,设计了转动驱动装置36,通过传动梁37与管路连接,将整个巷道通风网络设计成可旋转一定角度以满足不同倾角模拟的需求。在每一段拱形直管32上设置可视窗口38,用来观测粉尘-烟气两相流的状况。上面一条模拟巷道的尾部通过真空泵连接口34与真空泵相连接,左端用特殊的连接管和粉尘爆炸模拟系统连接,下面一条的尾部通过连接管连接用来给该系统通风的矿用通风机41。Assembling the tunnel ventilation network: The tunnel body is composed of an arched
压力、温度和气体流量传感器布置:在巷道模拟系统的两条平行管以及连接的纵向管内分别设置一个测量断面,每一个测量断面里按照图5所示的各位置布置相应的压力传感器、温度传感器和气体流量传感器,所有的传感器通过连接线与电脑连接,将收集到的数据传输到电脑系统上。Arrangement of pressure, temperature and gas flow sensors: a measurement section is set up in the two parallel pipes and the connected longitudinal pipes of the roadway simulation system, and the corresponding pressure sensors and temperature sensors are arranged in each measurement section according to the positions shown in Figure 5. And gas flow sensor, all the sensors are connected to the computer through the connecting line, and the collected data is transmitted to the computer system.
粉尘爆炸试验原理:高压空气将粉尘均匀的分散在球型压力容器的内部,由电点火器点火引爆粉尘。具体为:The principle of dust explosion test: high-pressure air evenly disperses the dust inside the spherical pressure vessel, and the dust is ignited and detonated by an electric igniter. Specifically:
1、制备粉尘样品:选取欲进行试验的煤尘样品100g左右,利用恒温干燥箱干燥1小时,温度设置为105度;1. Preparation of dust samples: select about 100g of coal dust samples to be tested, and dry them in a constant temperature drying oven for 1 hour, and the temperature is set to 105 degrees;
2、将空气压缩机21和实验装置用气管连上;2. Connect the
3、启动空气压缩机21;3. Start the
4、称量10g左右的样品,均匀放置在球型压力容器底部的粉尘盛装托盘15;封闭罐体,关闭防护外壳11;启动排气电磁阀30,观察压力仪表14的示数,压力一般在0.4~0.6MPa就可以进行实验;4. Weigh a sample of about 10g, and place it evenly on the dust container tray 15 at the bottom of the spherical pressure vessel; close the tank and close the
5、按下喷粉引爆器6,完成点火引爆。5. Press the
本发明采用延时引爆设计,按下电源控制开关3后,延时点火显示器5开始倒计时(延时时间不宜小于10s),同时点火线圈8开始加热,时间一到,储气罐1的排气电磁阀30即开启,将粉尘盛装托盘15上的粉尘喷到罐体内,遇到加热的点火线圈8就会引发爆炸。此时就可以模拟出矿井中粉尘爆炸的发生,爆炸冲击波及高压气体通过连接管进入巷道模拟系统,通过相应传感器的数据采集以及高清摄像机的观察,可得到粉尘爆炸产生的压力对矿井稳态通风网络的扰动,从而达到本实验的目的以及实现本发明的意义。The present invention adopts the design of delayed detonation. After pressing the
在电脑采集到的各个传感器的数据时,等多有系统稳定后结束该实验。When the data of each sensor collected by the computer, wait for the system to stabilize and end the experiment.
另外,本发明也可以采用方形直管来代替拱形直管,相应的,在四通十字接头上预留方形巷道口33-4,以将各个方形直管连接形成巷道通风网络。In addition, the present invention can also use square straight pipes instead of arched straight pipes. Correspondingly, a square tunnel opening 33-4 is reserved on the cross joint to connect each square straight pipe to form a tunnel ventilation network.
以上所述是本发明的优选实施方式而已,当然不能以此来限定本发明之权利范围,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和变动,这些改进和变动也视为本发明的保护范围。The above descriptions are only the preferred embodiments of the present invention, of course, it cannot limit the scope of rights of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, Several improvements and changes are made, and these improvements and changes are also regarded as the protection scope of the present invention.
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