CN112081719A - Tower barrel section, stay cable type tower frame, forming method and wind generating set - Google Patents
Tower barrel section, stay cable type tower frame, forming method and wind generating set Download PDFInfo
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- 230000003014 reinforcing effect Effects 0.000 claims description 31
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
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Abstract
Description
技术领域technical field
本发明涉及风电技术领域,特别是涉及一种塔筒段、拉索式塔架、成型方法及风力发电机组。The invention relates to the technical field of wind power, in particular to a tower section, a cable-type tower, a forming method and a wind power generator set.
背景技术Background technique
随着风电行业的迅猛发展,高塔架逐渐成为发展的趋势,拉索式塔架可以满足塔架高度增加的同时不会大幅增加塔架的整体重量,以其优异的性能能够满足市场的需求,具有很广阔的应用前景。With the rapid development of the wind power industry, high towers have gradually become a development trend. The cable-stayed towers can meet the increase in the height of the towers without greatly increasing the overall weight of the towers. With their excellent performance, they can meet the needs of the market. , has a very broad application prospect.
然而,已有的拉索式塔架通常为在塔筒段的外周侧壁上焊接耳座以将拉索与塔架本体连接,该种设置方式虽然能够满足拉索与塔架本体之间的连接要求,但也存在连接困难且不便于拉索与塔架本体之间维护,不利于拉索式塔架的全面推广。However, in the existing stay-cable towers, lugs are usually welded on the outer peripheral side walls of the tower section to connect the stay-cable and the tower body. Connection requirements, but there are also difficulties in connection and inconvenient maintenance between the cable and the tower body, which is not conducive to the comprehensive promotion of the cable-type tower.
因此,亟需一种新的塔筒段、拉索式塔架、成型方法及风力发电机组。Therefore, there is an urgent need for a new tower section, a stay-cable tower, a forming method and a wind turbine.
发明内容SUMMARY OF THE INVENTION
本发明实施例提供一种塔筒段、拉索式塔架、成型方法及风力发电机组,能够满足拉索与塔架本体之间的连接要求,且便于二者之间的维护,有利于拉索式塔架的全面推广。Embodiments of the present invention provide a tower section, a cable-type tower, a forming method, and a wind power generator set, which can meet the connection requirements between the cable and the tower body, facilitate maintenance between the two, and facilitate pulling Comprehensive promotion of cable towers.
一方面,根据本发明实施例提出了一种塔筒段,包括:塔筒本体,包括中空腔以及围合形成中空腔的侧壁,侧壁上设置有与中空腔连通的引导孔;固定部件,设置于中空腔内并与侧壁连接,固定部件上设置有固定孔,围合形成引导孔的壁面包围固定孔的轴线;密封部件,设置于中空腔内并环绕于引导孔,密封部件与侧壁密封连接且包括与引导孔以及中空腔连通的连通孔。On the one hand, according to an embodiment of the present invention, a tower section is proposed, comprising: a tower body, including a hollow cavity and a side wall enclosing the hollow cavity, the side wall is provided with a guide hole communicating with the hollow cavity; a fixing member , which is arranged in the hollow cavity and connected with the side wall. The fixing part is provided with a fixing hole, and the wall surface enclosing the guide hole surrounds the axis of the fixing hole; the sealing part is arranged in the hollow cavity and surrounds the guiding hole, and the sealing part is connected to the guide hole. The side wall is sealed and connected and includes a communication hole communicating with the guide hole and the hollow cavity.
根据本发明实施例的一个方面,密封部件包括相互连接的刚性密封件以及柔性密封件,柔性密封件环绕引导孔并与侧壁密封连接,刚性密封件位于柔性密封件远离引导孔的一侧,连通孔贯穿刚性密封件以及柔性密封件。According to one aspect of the embodiments of the present invention, the sealing member includes a rigid sealing member and a flexible sealing member which are connected to each other, the flexible sealing member surrounds the guide hole and is sealingly connected with the side wall, and the rigid sealing member is located on a side of the flexible sealing member away from the guide hole, The communication hole penetrates the rigid seal and the flexible seal.
根据本发明实施例的一个方面,刚性密封件整体呈阶梯套状结构且沿其自身周向由两个以上套筒段相互拼接形成,相邻两个套筒段彼此可拆卸连接。According to an aspect of the embodiments of the present invention, the rigid seal is a stepped sleeve-like structure as a whole, and is formed by splicing two or more sleeve segments along its own circumferential direction, and two adjacent sleeve segments are detachably connected to each other.
根据本发明实施例的一个方面,柔性密封件包括柔性套以及在柔性套自身轴向上的两端相对设置并分别与柔性套连接的法兰盘,其中一个法兰盘与侧壁连接,另一个法兰盘与刚性密封件连接。According to one aspect of the embodiments of the present invention, the flexible seal includes a flexible sleeve and flanges disposed opposite to each other in the axial direction of the flexible sleeve and connected to the flexible sleeves respectively, wherein one flange is connected to the side wall, and the other flange is connected to the side wall. A flange is attached to the rigid seal.
根据本发明实施例的一个方面,固定部件包括成对设置并在塔筒本体的周向相互间隔的固定件,每对固定件之间连接有转接件,固定孔贯穿转接件,引导孔以及固定部件均位于同一对的两个固定件之间。According to an aspect of the embodiment of the present invention, the fixing member includes fixing members arranged in pairs and spaced apart from each other in the circumferential direction of the tower body, an adapter is connected between each pair of the fixing members, the fixing hole penetrates the adapter, and the guide hole and the fixing parts are located between the two fixing parts of the same pair.
根据本发明实施例的一个方面,固定件为沿塔筒本体的轴向延伸的条状结构体且具有向中空腔内部凸出的凸出部,凸出部具有倾斜面,转接件连接于成对设置的两个固定件的倾斜面。According to an aspect of the embodiments of the present invention, the fixing member is a strip-shaped structure extending along the axial direction of the tower body and has a protruding portion protruding toward the interior of the hollow cavity, the protruding portion has an inclined surface, and the adapter is connected to The inclined surfaces of the two fixing pieces arranged in pairs.
根据本发明实施例的一个方面,塔筒段进一步包括设置于中空腔且呈环状的加强部件,加强部件连接于侧壁并沿塔筒本体的周向延伸。According to an aspect of the embodiments of the present invention, the tower section further includes a ring-shaped reinforcing member disposed in the hollow cavity, the reinforcing member is connected to the side wall and extends along the circumference of the tower body.
根据本发明实施例的一个方面,加强部件的数量为两个以上且在塔筒本体的轴向上相互间隔设置,固定部件位于相邻两个加强部件之间,在塔筒本体的轴向上,固定部件的一端与其中一个加强部件连接,固定部件的另一端与另一个加强部件连接。According to an aspect of the embodiment of the present invention, the number of reinforcing parts is two or more and are arranged at intervals in the axial direction of the tower body, and the fixing part is located between two adjacent reinforcing parts in the axial direction of the tower body. , one end of the fixing part is connected with one of the reinforcing parts, and the other end of the fixing part is connected with the other reinforcing part.
根据本发明实施例的一个方面,加强部件为与塔筒本体同轴设置的闭合环体;或者,加强部件由两个以上沿塔筒本体的周向依次设置的弧形单元组成,相邻两个弧形单元相互拼接或者相互间隔设置。According to one aspect of the embodiments of the present invention, the reinforcing member is a closed ring body disposed coaxially with the tower body; The arc-shaped units are spliced with each other or arranged at intervals from each other.
根据本发明实施例的一个方面,塔筒段进一步包括维护平台,维护平台设置于中空腔并与侧壁连接。According to one aspect of the embodiment of the present invention, the tower section further includes a maintenance platform, the maintenance platform is disposed in the hollow cavity and connected to the side wall.
另一方面,根据本发明实施例提出了一种拉索式塔架,包括:塔架本体,包括多个层叠设置的塔筒段,相邻两个塔筒段之间通过端法兰连接,其中,至少一个塔筒段采用上述的塔筒段;拉索,拉索的一端依次穿过引导孔、连通孔以及固定孔并连接于固定部件,拉索的另一端用于与基础连接;其中,固定部件与拉索密封连接。On the other hand, according to an embodiment of the present invention, a cable-stayed tower is proposed, comprising: a tower body, including a plurality of stacked tower sections, and two adjacent tower sections are connected by end flanges, Wherein, at least one tower section adopts the above-mentioned tower section; the cable, one end of the cable passes through the guide hole, the communication hole and the fixing hole in turn and is connected to the fixed part, and the other end of the cable is used for connecting with the foundation; wherein , the fixed part is sealed with the cable.
根据本发明实施例的一个方面,固定孔的轴向与其所连接的拉索的延伸方向相同。According to an aspect of the embodiments of the present invention, the axial direction of the fixing hole is the same as the extending direction of the cable to which it is connected.
又一方面,根据本发明实施例提出了一种成型方法,用于成型拉索式塔架,成型方法包括:In another aspect, according to an embodiment of the present invention, a forming method is provided for forming a stay-cable tower, and the forming method includes:
提供初始筒段,初始筒段包括塔筒本体、固定部件,塔筒本体包括中空腔以及围合形成中空腔的侧壁,侧壁上设置有与中空腔连通的引导孔,固定部件设置于中空腔并与侧壁连接,固定部件上设置有固定孔,围合形成引导孔的壁面包围固定孔的轴线;Provide an initial barrel section, the initial barrel section includes a tower barrel body and a fixed part, the tower barrel body includes a hollow cavity and a side wall enclosing the hollow cavity, the side wall is provided with a guide hole communicating with the hollow cavity, and the fixed component is arranged in the hollow cavity. The cavity is connected with the side wall, the fixing part is provided with a fixing hole, and the wall surface enclosing the guide hole surrounds the axis of the fixing hole;
提供拉索,将拉索的一端依次穿过引导孔以及固定孔且连接于固定部件,同时将拉索的另一端与基础连接;Provide a cable, pass one end of the cable through the guide hole and the fixing hole in turn and connect it to the fixing part, and connect the other end of the cable to the foundation at the same time;
将初始筒段提升至预定高度,并在中空腔内对拉索进行张紧;Lift the initial barrel section to a predetermined height and tension the cable in the hollow cavity;
提供密封部件,密封部件包括连通孔并将其放置于中空腔,将密封部环绕于引导孔并与侧壁密封连接,形成塔筒段,同时使得密封部件通过连通孔套设于拉索并与所述拉索密封连接,以形成拉索式塔架。A sealing member is provided, the sealing member includes a communication hole and is placed in the hollow cavity, the sealing portion is surrounded by the guide hole and is sealedly connected with the side wall to form a tower section, and at the same time, the sealing member is sleeved on the cable through the communication hole and is connected with the cable. The stay cables are sealingly connected to form a stay-cable tower.
再一方面,根据本发明实施例提出了一种风力发电机组,包括上述的拉索式塔架或者上述成型方法所成型的拉索式塔架。In another aspect, according to an embodiment of the present invention, a wind power generating set is provided, including the above-mentioned stay-cable tower or the stay-cable tower formed by the above-mentioned forming method.
根据本发明实施例提供的塔筒段、拉索式塔架、成型方法及风力发电机组,塔筒段包括塔筒本体、固定部件以及密封部件,拉索可以通过塔筒本体的侧壁上的引导孔伸入其中空腔内并穿过固定部件上的固定孔后与固定部件连接,实现拉索与塔筒段之间的连接,进而满足拉索与塔架本体之间的连接要求。同时,由于拉索是伸入塔筒段的内部并通过固定部件进行固定,更便于拉索于塔筒段之间的连接以及对二者的维护。而相应设置的密封部件设置于中空腔并环绕于引导孔,当拉索伸入中空腔内时先穿过密封部件的连通孔后再与固定部件连接,密封部件可以分别与侧壁以及拉索之间保持密封连接,能够保证中空腔内部的密封性,进而保证成型的拉索式塔架以及风力发电机组内的电器元件的使用安全。According to the tower section, the cable-type tower, the forming method, and the wind power generator set provided by the embodiments of the present invention, the tower section includes a tower body, a fixing part and a sealing part, and the stay cable can pass through the side wall of the tower body. The guide hole extends into the cavity and passes through the fixing hole on the fixing member to be connected with the fixing member to realize the connection between the cable and the tower section, thereby meeting the connection requirements between the cable and the tower body. At the same time, since the stay cable extends into the interior of the tower section and is fixed by the fixing member, the connection between the stay cable and the tower section and the maintenance of the two are more convenient. The corresponding sealing member is arranged in the hollow cavity and surrounds the guide hole. When the cable extends into the hollow chamber, it first passes through the communication hole of the sealing member and then connects with the fixing member. The sealing member can be respectively connected with the side wall and the cable. The sealing connection is maintained between them, which can ensure the airtightness inside the hollow cavity, thereby ensuring the safe use of the formed cable-type tower and the electrical components in the wind turbine.
附图说明Description of drawings
下面将参考附图来描述本发明示例性实施例的特征、优点和技术效果。Features, advantages, and technical effects of exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
图1是本发明实施例的风力发电机组的结构示意图;1 is a schematic structural diagram of a wind turbine according to an embodiment of the present invention;
图2是本发明实施例的拉索式塔架的结构示意图;Fig. 2 is the structural schematic diagram of the stay-cable tower according to the embodiment of the present invention;
图3是本发明实施例的塔筒段的结构示意图;Fig. 3 is the structural representation of the tower section of the embodiment of the present invention;
图4是本发明实施例的塔筒段与拉索配合的剖视结构示意图;4 is a cross-sectional structural schematic diagram of the cooperation of the tower section and the stay cable according to the embodiment of the present invention;
图5是本发明实施例的塔筒段与拉索配合的局部结构示意图;Fig. 5 is the partial structure schematic diagram of the tower section and the stay cable in the embodiment of the present invention;
图6是本发明实施例的固定部件的结构示意图;FIG. 6 is a schematic structural diagram of a fixing member according to an embodiment of the present invention;
图7是本发明实施例的密封部件的结构示意图;7 is a schematic structural diagram of a sealing member according to an embodiment of the present invention;
图8是本发明实施例的刚性密封件的俯视图;8 is a top view of a rigid seal according to an embodiment of the present invention;
图9是本发明实施例的刚性密封件的侧视图;9 is a side view of a rigid seal of an embodiment of the present invention;
图10是本发明实施例的成型方法的流程示意图。10 is a schematic flowchart of a molding method according to an embodiment of the present invention.
其中:in:
1-拉索式塔架;1- Cable tower;
100-塔架本体;100 - tower body;
10-塔筒段;10-tower section;
11-塔筒本体;111-中空腔;112-侧壁;113-引导孔;114-安装法兰;11-tower body; 111-hollow cavity; 112-side wall; 113-guide hole; 114-installation flange;
12-固定部件;121-固定孔;121a-轴线;122-固定件;122a-凸出部;122b-倾斜面;123-转接件;12-fixed part; 121-fixed hole; 121a-axis; 122-fixed part; 122a-protrusion; 122b-inclined surface; 123-adapter;
13-密封部件;131-连通孔;132-刚性密封件;132a-第一套件;132b-第二套件;132c-肋板;132d-套筒段;133-柔性密封件;133a-柔性套;133b-法兰盘;13-seal part; 131-communication hole; 132-rigid seal; 132a-first set; 132b-second set; 132c-rib; 132d-sleeve segment; 133-flexible seal; 133a-flexible sleeve; 133b - flange;
14-加强部件;14- Reinforcing parts;
20-端法兰;20-end flange;
200-拉索;300-锚固板;200-stay cable; 300-anchor plate;
2-塔架基础;3-机舱;4-叶轮;401-轮毂;402-叶片;2- tower foundation; 3- nacelle; 4- impeller; 401- hub; 402- blade;
X-轴向;Y-周向。X-axial; Y-circumferential.
在附图中,相同的部件使用相同的附图标记。附图并未按照实际的比例绘制。In the drawings, the same components are given the same reference numerals. The drawings are not drawn to actual scale.
具体实施方式Detailed ways
下面将详细描述本发明的各个方面的特征和示例性实施例。在下面的详细描述中,提出了许多具体细节,以便提供对本发明的全面理解。但是,对于本领域技术人员来说很明显的是,本发明可以在不需要这些具体细节中的一些细节的情况下实施。下面对实施例的描述仅仅是为了通过示出本发明的示例来提供对本发明的更好的理解。在附图和下面的描述中,至少部分的公知结构和技术没有被示出,以便避免对本发明造成不必要的模糊;并且,为了清晰,可能夸大了部分结构的尺寸。此外,下文中所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。Features and exemplary embodiments of various aspects of the invention are described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to one skilled in the art that the present invention may be practiced without some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the invention. In the drawings and the following description, at least some well-known structures and techniques are not shown in order to avoid unnecessarily obscuring the present invention; and, the dimensions of some structures may be exaggerated for clarity. Furthermore, the features, structures or characteristics described below may be combined in any suitable manner in one or more embodiments.
下述描述中出现的方位词均为图中示出的方向,并不是对本发明的塔筒段、拉索式塔架、成型方法及风力发电机组的具体结构进行限定。在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本发明中的具体含义。The orientation words appearing in the following description are the directions shown in the drawings, and are not intended to limit the specific structure of the tower section, the stay-cable tower, the forming method and the wind turbine of the present invention. In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or Connected integrally; either directly or indirectly. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
为了更好地理解本发明,下面结合图1至图10根据本发明实施例的塔筒段、拉索式塔架、成型方法及风力发电机组进行详细描述。For a better understanding of the present invention, the tower section, the stay-cable tower, the forming method and the wind turbine according to the embodiments of the present invention will be described in detail below with reference to FIGS. 1 to 10 .
请参阅图1及图2,图1示出了本发明实施例的风力发电机组的结构示意图,图2示出了本发明实施例的拉索式塔架1的结构示意图。本发明实施例提供一种风力发电机组,风力发电机组主要包括塔架基础2、拉索式塔架1、机舱3、发电机以及叶轮4。拉索式塔架1连接于塔架基础2,机舱3设置于拉索式塔架1的顶端,发电机设置于机舱3。叶轮4包括轮毂401以及连接于轮毂401上的多个叶片402,叶轮4通过其轮毂401与发电机的转轴连接。风力作用于叶片402时,带动整个叶轮4以及发电机的转轴转动,进而满足风力发电机组的发电要求。Please refer to FIG. 1 and FIG. 2 , FIG. 1 shows a schematic structural diagram of a wind turbine according to an embodiment of the present invention, and FIG. 2 shows a structural schematic diagram of a stay-
由上述对风力发电机组的结构介绍可知,机舱3、发电机及叶轮4等重型设备均支撑于拉索式塔架1的上方,当风力发电机组的高度较高或者功率较大时,对拉索式塔架1的承载能力具有更高的要求。It can be seen from the above description of the structure of the wind turbine that the heavy equipment such as the nacelle 3, the generator and the impeller 4 are supported above the cable-
因此,为了更好的满足上述要求,本发明实施例还提供一种新型的拉索式塔架1,拉索式塔架1包括塔架本体100以及与塔架本体100连接的拉索200,拉索200与塔架本体100连接可靠且易于安装及维护。Therefore, in order to better meet the above requirements, the embodiment of the present invention also provides a new type of stay-
在一些可选的示例中,塔架本体100包括多个相互层叠设置的塔筒段10,每个塔筒段10在自身轴向X的两端分别设置有端法兰20,相邻两个塔筒段10上的端法兰20通过紧固件连接。为了满足塔架本体100整体与相应拉索200之间的连接要求,可选的,本发明实施例还提供一种新型的塔筒段10,该塔筒段10可以作为独立的构件单独生产、售卖等,当然,也可以用于上述各示例的拉索式塔架1并作为拉索式塔架1的一部分。In some optional examples, the
请一并参阅图3至图5,图3示出了本发明一个实施例的塔筒段10的结构示意图,图4示出了本发明实施例的塔筒段10与拉索200配合的剖视结构示意图,图5示出了本发明实施例的塔筒段10与拉索200配合的局部结构示意图。Please refer to FIG. 3 to FIG. 5 together. FIG. 3 shows a schematic structural diagram of the
本发明实施例提供的新型的塔筒段10包括塔筒本体11、固定部件12以及密封部件13,塔筒本体11包括中空腔111以及围合形成中空腔111的侧壁112,侧壁112上设置有与中空腔111连通的引导孔113。固定部件12设置于中空腔111内并与侧壁112连接,固定部件12上设置有固定孔121,围合形成引导孔113的壁面包围固定孔121的轴线121a。密封部件13设置于中空腔111内并环绕于引导孔113,密封部件13与侧壁112密封连接且包括与引导孔113以及中空腔111连通的连通孔131。The
该塔筒段10在应用至上述各实施例的风力发电机组时,拉索200可以通过塔筒本体11的侧壁112上的引导孔113伸入其中空腔111内,然后穿过固定部件12上的固定孔121后与固定部件12连接,实现拉索200与塔筒段10之间的连接,进而满足拉索200与塔架本体100之间的连接要求。同时,由于拉索200是伸入塔筒段10的内部并通过固定部件12进行固定,更便于拉索200于塔筒段10之间的连接以及对二者的维护。When the
而相应设置的密封部件13设置于中空腔111并环绕于引导孔113,当拉索200伸入中空腔111内时需要先穿过密封部件13的连通孔131后再与固定部件12连接,密封部件13可以分别与侧壁112以及拉索200之间保持密封连接,能够保证中空腔111内部的密封性,进而保证成型的拉索式塔架1以及风力发电机组内的电器元件的使用安全。The corresponding sealing
在具体实施时,塔筒段10上开设的引导孔113的数量可以根据拉索200的数量确定,可选为与拉索200的数量一一对应。在一些可选的示例中,引导孔113的数量可以为多个,多个引导孔113在塔筒段10的周向Y上相互间隔设置,可选为间隔且均匀设置,每个引导孔113可以为圆形、椭圆形或者多边形,每个引导孔113可以对应设置有一个固定部件12。In a specific implementation, the number of the guide holes 113 opened on the
请一并参阅图6,图6示出了本发明实施例的固定部件12的结构示意图。作为一种可选的实施方式,为了便于对拉索200更好的固定,可选的,固定部件12包括成对设置并在塔筒本体11的周向Y相互间隔的固定件122,每对固定件122之间连接有转接件123,固定孔121贯穿转接件123,引导孔113以及固定部件12均位于同一对的两个固定件122之间。通过上述设置,使得由引导孔113进入的拉索200在穿过密封部件13后能够更好的连接于固定部件12上,同时还能够保证固定部件12与塔筒本体11的侧壁112之间的连接强度。Please refer to FIG. 6 together. FIG. 6 shows a schematic structural diagram of the fixing
在一些可选的示例中,固定件122为沿塔筒本体11的轴向X延伸的条状结构体且具有向中空腔111内部凸出的凸出部122a,凸出部122a具有倾斜面122b,转接件123连接于成对设置的两个固定件122的倾斜面122b,拉索200由转接件123上的固定孔121穿过并通过锚固板300固定于转接件123上。通过上述设置,使得转接件123能够相对塔筒段10的侧壁112倾斜设置,进而能够更好的保证拉索200的倾斜角度要求。在具体实施时,转接件123可以采用规则形状的板状结构体,例如四边形、八边形等多边形板状结构,转接件123远离倾斜面122b的表面可以为平整的表面,更有利于与锚固板300的配合。In some optional examples, the fixing
请一并参阅图7至图9,图7示出了本发明实施例的密封部件13的结构示意图,图8示出了本发明实施例的刚性密封件132的俯视图,图9示出了本发明实施例的刚性密封件132的侧视图。Please refer to FIGS. 7 to 9 together. FIG. 7 shows a schematic structural diagram of the sealing
为了更好的满足密封部件13对引导孔113以及拉索200的密封效果,作为一种可选的实施方式,密封部件13包括相互连接的刚性密封件132以及柔性密封件133。柔性密封件133环绕引导孔113外围并与塔筒本体11的侧壁112密封连接。刚性密封件132位于柔性密封件133远离引导孔113的一侧,连通孔131贯穿刚性密封件132以及柔性密封件133。通过上述设置,使得密封部件13可以通过刚性密封件132与拉索200固定连接,同时,通过刚性密封件132对柔性密封件133进行固定,即能够保证与拉索200的密封性能,并且相应设置的柔性密封件133位于刚性密封件132与侧壁112之间,使得拉索式塔架1在受到风载产生晃动并使得拉索200的倾角因晃动而变化时,通过柔性密封件133可以缓解和释放拉索200与塔筒本体11之间的相对晃动,调整拉索200至最佳位置,并能够保证塔筒本体11内部的密封性能。In order to better satisfy the sealing effect of the sealing
作为一种可选的实施方式,刚性密封件132整体呈阶梯套状结构且沿其自身周向由两个以上套筒段132d相互拼接形成,相邻两个套筒段132d彼此可拆卸连接。在具体实施时,刚性密封件132可以包括第二套件132b以及设置于第二套件132b上表面的第一套件132a,第一套件132a的外径小于第二套件132b的外径。每个套筒段132d由部分第一套件132a以及部分第二套件132b共同组成,相邻两个套筒段132d通过成对设置的肋板132c相互连接,成对设置的肋板132c中的其中一个肋板132c与一个套筒段132d连接,另一个肋板132c与另外一个套筒段132d连接。具体实施时,成对设置的肋板132c彼此可以通过紧固件可拆卸连接,进而满足相邻两个套筒段132d的可拆卸连接需求。As an optional embodiment, the
在具体实施时,刚性密封件132在其自身周向上可以由两个套筒段132d拼接而成,两个套筒段132d共同夹持固定拉索200并与拉索200密封连接。第二套件132b可以位于第一套件132a以及柔性密封件133之间,刚性密封件132可以通过其第二套件132b与柔性密封件133可拆卸连接。在具体实施时,刚性密封件132可以采用金属、尼龙的材质制成。In a specific implementation, the
作为一种可选的实施方式,柔性密封件133可以包括柔性套133a以及在柔性套133a自身轴向上的两端相对设置并分别与柔性套133a连接的法兰盘133b,其中一个法兰盘133b与塔筒本体11的侧壁112连接,另一个法兰盘133b与刚性密封件132连接。柔性密封件133采用上述结构形式,能够更好的满足与拉索200的随动效果,同时能够满足与塔筒本体11的侧壁112以及刚性密封件132之间的密封连接要求。As an optional embodiment, the
在具体实施时,为了便于与柔性密封件133的法兰盘133b之间的连接,可选的,在刚性密封件132上可以相对设置法兰孔,具体可以在柔性密封件133的第二套件132b上设置法兰孔,以便于与柔性密封件133的其中一个法兰盘133b可拆卸连接。可选的,还可以在塔筒本体11的侧壁112上设置安装法兰114,该安装法兰114与柔性密封件133的另一个法兰盘133b的形状相匹配并相互可拆卸连接,安装法兰114可以环绕拉索200设置。During specific implementation, in order to facilitate the connection with the
为了更好的满足密封部件13与拉索200以及侧壁112之间的密封性能,可选的,在刚性密封件132与柔性密封件133连接的缝隙处,和/或,在柔性密封件133与塔筒本体11的侧壁112连接的缝隙处设置密封胶体,进而更好的保证塔筒本体11内部的密封效果,保证风力发电机组能够更加安全稳定的运行。In order to better satisfy the sealing performance between the sealing
在一些可选的示例中,柔性套133a具体可以采用硅胶布制成或者橡胶等柔性材料制成。同时,为了更便于密封部件13整体的更换,可选的,柔性密封件133也可以采用分体式结构,其在刚性密封件132的周向上同样由两段以上拼接单元拼接而成,具体可以采用粘接等方式相互连接。In some optional examples, the
请继续参阅图1至图9,作为一种可选的实施方式,上述各实施例提供的塔筒段10,可以进一步包括设置于中空腔111且呈环状的加强部件14,加强部件14连接于侧壁112并沿塔筒本体11的周向Y延伸。通过设置环状的加强部件14,不仅能够提高塔筒段10的整体强度,同时,还能够使得拉索200产生的拉应力均匀的传递至塔筒本体11。Please continue to refer to FIGS. 1 to 9 , as an optional implementation manner, the
作为一种可选的实施方式,加强部件14的数量为两个以上且在塔筒本体11的轴向X上相互间隔设置,固定部件12位于相邻两个加强部件14之间,在塔筒本体11的轴向X上,固定部件12的一端与其中一个加强部件14连接,固定部件12的另一端与另一个加强部件14连接。通过设置两个以上加强部件14,能够进一步提高塔筒本体11整体抵抗载荷的能力。同时,限定固定部件12与加强部件14之间采用上述连接关系,能够进一步保证固定部件12抵抗拉索200产生的拉应力的能力,同时,还能够使得拉索200对固定部件12的作用力能够通过加强部件14均匀的传递至塔筒本体11,进一步提高塔筒段10整体承受风载的能力。具体实施时,固定部件12可以通过成对设置的固定件122与相邻两个加强部件14连接。As an optional embodiment, the number of the reinforcing
在具体实施时,固定部件12可以与侧壁112以及加强部件14均直接连接,当然,在一些其他的示例中,固定部件12也可以通过加强部件14与侧壁112间接连接。In a specific implementation, the fixing
作为一种可选的实施方式,加强部件14为与塔筒本体11同轴设置的闭合环体,通过上述设置,能够进一步优化塔筒段10整体的承载能力,同时能够便于加强部件14的安装定位。当然,在一些其他的示例中,加强部件14也可以由两个以上沿塔筒本体11的周向Y依次设置的弧形单元组成,相邻两个弧形单元相互拼接或者相互间隔设置。通过上述设置,同样能够满足对塔筒本体11的加强作用以及对固定部件12的连接作用。As an optional embodiment, the reinforcing
在具体实施时,上述各实施例提供的塔筒段10,应用至拉索式塔架1时,可选的,固定孔121的轴向X与拉索200的延伸方向相同。通过上述设置,能够更加优化拉索式塔架1,减小拉索所承受的剪切力,更容易满足拉索200的倾斜角度要求。In specific implementation, when the
本发明上述各实施例提供的拉索式塔架1,其所包括的塔筒段10中,可以只其中一个塔筒段10采用上述图3至图9各实施例提供的新型的塔筒段10,当然也可以根据要求,其中两个或者更多个塔筒段10均采用上述新型的套筒段132d,能够满足不同结构形式的拉索式塔架1中拉索200的连接要求。In the stay-
为了更便于对拉索200的安装以及维护,可选的,塔筒段10还包括维护平台(图未示),维护平台设置于中空腔111内并与塔筒本体11的侧壁112相互连接,通过设置维护平台,可以给操作工人提供支撑,便于对拉索200与塔筒段10内的密封部件13以及固定部件12之间的连接以及维护。In order to facilitate the installation and maintenance of the
综上,本发明实施例提供的塔筒段10,因其包括塔筒本体11、固定部件12以及密封部件13,使得拉索200可以通过塔筒本体11的侧壁112上的引导孔113伸入其中空腔111内并穿过固定部件12上的固定孔121后与固定部件12连接,满足拉索200与塔筒段10之间的连接需求,进而满足拉索200与塔架本体100之间的连接要求。To sum up, the
同时,由于拉索200是伸入塔筒段10的内部并通过固定部件12进行固定,操作工人可以在塔筒段11的内部实施拉索200与塔筒段10之间的连接以及对二者的维护,操作更加便捷。而相应设置的密封部件13能够保证中空腔111内部的密封性,进而保证成型的拉索式塔架1以及风力发电机组内的电性元件的使用安全。At the same time, since the
而本发明实施例提供的拉索式塔架1以及风力发电机组,因其包括上述各实施例的塔筒段10,使得拉索式塔架1以及应用该拉索式塔架1的风力发电机组能够在塔架本体100的内部实现塔架本体100与拉索200之间的连接以及维护,同时还能够保证其自身的密封性,不仅具有较好的安全性能,同时还便于施工以及维护。However, the cable-
请一并参阅图10,图10示出了本发明实施例的成型方法的流程示意图,作为一种可选的实施方式,本发明实施例还提供一种成型方法,用于成型上述各实施的拉索式塔架1,包括如下步骤:Please refer to FIG. 10 together. FIG. 10 shows a schematic flowchart of a molding method according to an embodiment of the present invention. As an optional implementation manner, an embodiment of the present invention also provides a molding method for molding the above-mentioned various implementations. The cable-stayed
S100、提供初始筒段,初始筒段包括塔筒本体11以及固定部件12。塔筒本体11包括中空腔111以及围合形成中空腔111的侧壁112,侧壁112上设置有与中空腔111连通的引导孔113,固定部件12设置于中空腔111并与侧壁112连接,固定部件12上设置有固定孔121,围合形成引导孔113的壁面包围固定孔121的轴线121a;S100 , providing an initial barrel section, where the initial barrel section includes a
S200、提供拉索200,将拉索200的一端依次穿过引导孔113以及固定孔121且连接于固定部件12,同时将拉索200的另一端与基础连接,该基础可以是塔架基础2,也可以是拉索地锚的基础;S200, providing a
S300、将初始筒段提升至预定高度,并在中空腔111内对拉索200进行张紧;S300, lifting the initial cylinder section to a predetermined height, and tensioning the
S400、提供密封部件13,密封部件13包括连通孔131并将其放置于中空腔111,将密封部件13环绕于引导孔113并与侧壁112密封连接,形成塔筒段10,同时使得密封部件13通过连通孔131套设于拉索200并与拉索200密封连接,形成拉索式塔架1。S400, providing the sealing
该成型方法中,其所包括的塔架本体100、固定部件12、密封部件13的结构形式可以采用图3至图9所披露的上述各实施例的塔筒段10所包括的塔架本体100、固定部件12、密封部件13的结构形式,在此就不再一一赘述。并且,在提供密封部件13的步骤中,可以在密封部件13与拉索200以及与塔筒本体11的侧壁112的缝隙处用密封胶体进一步密封。In this molding method, the structural forms of the
本发明上述各实施例提供的成型方法,能够实现拉索200与拉索式塔架1相应塔筒段10之间的连接要求,同时能够成型的拉索式塔架1具有可靠的密封性,且便于施工以及维护。The forming methods provided by the above embodiments of the present invention can meet the connection requirements between the
并且,本发明上述各实施例提供的拉索式塔架1或者采用成型方法所成型的拉索式塔架1,当有维护需求时,可以在塔筒段10内部的维护平台上检查拉索200是否松弛。相应的拆卸密封部件13的刚性密封件132以及柔性密封件133,可以检查拉索200穿过塔筒本体11的位置是否有磨损,从而达到拉索200两端都可以维护的目的,降低拉索200单侧维护的风险,具有易于成型以及维护的有益效果,易于推广。In addition, with the cable-
虽然已经参考优选实施例对本发明进行了描述,但在不脱离本发明的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本发明并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the present invention has been described with reference to the preferred embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, each technical feature mentioned in each embodiment can be combined in any manner. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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