CN112080738A - Processing method and processing device for laser cladding of wear-resistant thermocouple sleeve - Google Patents
Processing method and processing device for laser cladding of wear-resistant thermocouple sleeve Download PDFInfo
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- CN112080738A CN112080738A CN202010688607.9A CN202010688607A CN112080738A CN 112080738 A CN112080738 A CN 112080738A CN 202010688607 A CN202010688607 A CN 202010688607A CN 112080738 A CN112080738 A CN 112080738A
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- 238000004372 laser cladding Methods 0.000 title claims abstract description 56
- 238000003672 processing method Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims description 20
- 238000005253 cladding Methods 0.000 claims description 14
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 2
- 238000010168 coupling process Methods 0.000 claims 2
- 238000005859 coupling reaction Methods 0.000 claims 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
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- Organic Chemistry (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the technical field of thermocouples, in particular to a wear-resistant thermocouple sleeve laser cladding processing device. The multi-freedom-degree mechanical arm is installed in a matching mode through the rotating motors, the multi-freedom-degree mechanical arm is moved, preliminary positioning is achieved, the laser cladding device body is finely adjusted through the slow-speed motors, positioning accuracy is effectively improved, and meanwhile the sleeve is high in clamping stability.
Description
Technical Field
The invention relates to the technical field of thermocouples, in particular to a laser cladding processing device for a wear-resistant thermocouple sleeve.
Background
The thermocouple is a commonly used temperature measuring element in a temperature measuring instrument, directly measures temperature, converts a temperature signal into a thermal electromotive force signal, and converts the thermal electromotive force signal into the temperature of a measured medium through an electric instrument, and the appearance of various thermocouples is always required;
the laser cladding processing device in the existing market cannot stably clamp the sleeve, and meanwhile, the positioning accuracy of the device is insufficient, so that errors occur during cladding.
Disclosure of Invention
The invention aims to solve the defects that stable clamping of a sleeve cannot be realized and the positioning accuracy of the device is insufficient to cause errors during cladding in the prior art, and provides a wear-resistant thermocouple sleeve laser cladding processing device.
In order to achieve the purpose, the invention adopts the following technical scheme:
a wear-resistant thermocouple sleeve laser cladding processing device is designed, and comprises a base and a workbench, wherein the horizontal section of the base is in a circular arrangement, an electric turntable is rotatably arranged at the upper end of the base, an electric cabinet is fixedly arranged on one side of the upper end of the electric turntable through a bolt, a rotating motor is fixedly arranged at the upper end of the base on one side of the electric cabinet, a second mechanical arm is rotatably arranged through the rotating motor, a rotating motor is also fixedly arranged at the upper end of the second mechanical arm, the second mechanical arm is rotatably connected with a first mechanical arm through the rotating motor, a rotating motor is fixedly arranged at the tail end of the first mechanical arm, a control panel is fixedly arranged at the upper end of the first mechanical arm, the first mechanical arm is rotatably connected with a connecting mechanism through the rotating motor, and a laser cladding device body is fixedly arranged at the lower end, the lower extreme fixed mounting of laser cladding ware body has the cladding shower nozzle, the cladding shower nozzle is located one side top of workstation, the equal fixed mounting in outside both sides upper end of workstation has block mechanism, and has the sleeve pipe through the horizontal fixed mounting of two sets of block mechanisms.
Preferably, the connecting mechanism comprises a support fixedly mounted at the tail end of an output shaft of the rotating motor, the support is in a U-shaped arrangement, the slow motor is mounted at the upper end of the support, the output shaft of the slow motor penetrates through the support and extends to the inner side of the support, a connector is horizontally mounted at the upper end of one side of the laser cladding device body and extends to the inner side of the support, the size of the connector is matched with the size of the inner side of the support, and the upper end of the connector is connected with the lower end of the output shaft of the slow motor.
Preferably, the lower extreme middle part fixedly connected with cylinder of connector, the spacing groove has been seted up at the inboard lower extreme middle part of support, the cylinder rotates and sets up at the spacing inslot, and the size of cylinder and the size in spacing groove match each other.
Preferably, the vertical section of the workbench is U-shaped, and the inner side of the workbench is not contacted with the sleeve.
Preferably, the clamping mechanism comprises a shell welded at the upper end of one side of the outer part of the workbench, the upper end of the inner side of the shell is arranged in a hollow way, a plurality of T-shaped grooves are uniformly arranged on the outer side of the shell, the angles between the adjacent T-shaped grooves are the same, a clamping block is arranged in the T-shaped groove in a sliding manner, the clamping block and the T-shaped groove are in interference fit, a circular hole penetrating through the shell is formed in the middle of one side of the shell, the sleeve is positioned at the inner side of the round hole, a second bevel gear is rotatably arranged in the shell, a thread groove is arranged at one side of the second bevel gear, a rack is arranged on one side of the clamping block, the rack is meshed with the thread groove, a connecting shaft is rotatably arranged on one side inside the shell, and a first bevel gear is fixedly mounted at one end of the connecting shaft, and the first bevel gear and the second bevel gear are meshed with each other.
Preferably, a stepping motor is fixedly mounted on one side of the outer portion of the shell, and the tail end of an output shaft of the stepping motor is connected with the connecting shaft.
Preferably, the connection position of the tail end of the output shaft of the stepping motor and the connecting shaft is positioned on the inner side of the shell.
The invention also provides a laser cladding processing device for the wear-resistant thermocouple sleeve, which comprises the following specific steps:
s1, fixing: inserting the sleeve into the inner sides of the two circular holes, and starting a power switch of a stepping motor on the control panel to enable the connecting shaft to rotate so as to drive the first bevel gear and the second bevel gear to rotate, wherein the thread groove on one side of the second bevel gear is matched with the rack to drive the clamping block to move along the direction of the T-shaped groove, so that the sleeve is clamped by the clamping blocks;
s2, primary positioning: starting power switches of a plurality of rotating motors on a control panel to realize the angle adjustment of a second mechanical arm between the first mechanical arms and the angle adjustment between the first mechanical arm and the base, so that the laser cladding device body is moved to the position above the sleeve;
s3, accurate positioning: and starting a power switch of a slow motor on the control panel, and rotating the laser cladding device body and a cladding nozzle at the lower end of the laser cladding device body in the horizontal direction through the slow motor to realize final fine adjustment of the position.
The laser cladding processing device for the wear-resistant thermocouple sleeve has the beneficial effects that: this wear-resisting thermocouple sleeve laser cladding processingequipment cooperates the installation of a plurality of rotation motors, realizes multi freedom's arm motion, realizes preliminary location, cooperates the fine setting of slow motor to laser cladding ware body position, and the accurate nature of effectual improvement location is high to sheathed tube centre gripping stability simultaneously.
Drawings
Fig. 1 is a structural front view of a wear-resistant thermowell laser cladding processing device provided by the invention.
Fig. 2 is an enlarged structural view of a workbench of the wear-resistant thermowell laser cladding processing device provided in fig. 1.
Fig. 3 is a structural perspective view of a clamping mechanism of the wear-resistant thermowell laser cladding processing device shown in fig. 1.
Fig. 4 is an enlarged view of a portion a of the wear-resistant thermowell laser cladding processing apparatus shown in fig. 1.
In the figure: the laser cladding device comprises a laser cladding device body 1, a control panel 2, a clamping mechanism 3, a clamping block 31, a connecting shaft 32, a first bevel gear 33, a second bevel gear 34, a threaded groove 35, a shell 36, a T-shaped groove 37, a round hole 38, a rack 39, a connecting mechanism 4, a slow motor 41, a support 42, a connector 43, a column 44, a limiting groove 45, a stepping motor 5, a workbench 6, a first mechanical arm 7, a second mechanical arm 8, a rotating motor 9, a base 10, an electric cabinet 11, a sleeve 12, a cladding nozzle 13 and an electric turntable 14.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
Referring to fig. 1-2, a wear-resistant thermowell laser cladding processing device comprises a base 10 and a workbench 6, wherein the vertical section of the workbench 6 is in a U-shaped arrangement, and the inner side of the workbench 6 is not in contact with a casing 12.
The horizontal section of the base 10 is in a circular arrangement, the upper end of the base 10 is rotatably provided with an electric turntable 14, one side of the upper end of the electric turntable 14 is fixedly provided with an electric cabinet 11 through a bolt, the upper end of the base 10 on one side of the electric cabinet 11 is fixedly provided with a rotating motor 9, the upper end of the second mechanical arm 8 is also fixedly provided with the rotating motor 9, the second mechanical arm 8 is rotatably connected with a first mechanical arm 7 through the rotating motor 9, the tail end of the first mechanical arm 7 is fixedly provided with the rotating motor 9, the upper end of the first mechanical arm 7 is fixedly provided with a control panel 2, the lower end of the laser cladding device body 1 is fixedly provided with a cladding nozzle 13, the cladding nozzle 13 is positioned above one side of the worktable 6, the rotating motor 9, the slow motor 41, the stepping motor 5 and the electric turntable 14 are all connected with the electric cabinet 11 through cables, simultaneously for electric connection between electric cabinet 11 and control panel 2, second arm 8 is connected through rotating motor 9 with first arm 7 to realize the regulation of angle between second arm 8 and the first arm 7, the angle homoenergetic between first arm 7 and the laser cladding ware body 1 and between second arm 8 and the base 10 simultaneously can realize controlling, thereby realizes preliminary position control.
The invention also provides a laser cladding processing device for the wear-resistant thermocouple sleeve, which comprises the following specific steps:
s1, fixing: the sleeve 12 is inserted into the two circular holes 38, a power switch of the stepping motor 5 on the control panel 2 is turned on, so that after the connecting shaft 32 rotates, the first bevel gear 33 and the second bevel gear 34 are driven to rotate, and meanwhile, the thread groove 35 on one side of the second bevel gear 34 is matched with the rack 39 to drive the fixture block 31 to move along the direction of the T-shaped groove 37, so that the plurality of fixture blocks 31 clamp the sleeve 12;
s2, primary positioning: starting power switches of a plurality of rotating motors 9 on the control panel 2 to realize angle adjustment of a second mechanical arm 8 between the first mechanical arms 7 and angle adjustment between the first mechanical arms 7 and the base 10, so that the laser cladding device body 1 is moved to the position above the sleeve 12;
s3, accurate positioning: and starting a power switch of a slow motor 41 on the control panel 2, and rotating the laser cladding device body 1 and the cladding nozzle 13 at the lower end of the laser cladding device body 1 in the horizontal direction through the slow motor 41 to realize final fine adjustment of the position.
Example 2
Referring to fig. 3, the difference between this embodiment and embodiment 1 is that the upper ends of two outer sides of the worktable 6 are fixedly installed with the engaging mechanisms 3, and the casing 12 is horizontally and fixedly installed through two sets of engaging mechanisms 3, the engaging mechanism 3 includes a casing 36 welded on the upper end of one outer side of the worktable 6, the upper end of the inner side of the casing 36 is hollow, the outer side of the casing 36 is uniformly provided with a plurality of T-shaped grooves 37, the angles between adjacent T-shaped grooves 37 are the same, the T-shaped grooves 37 are slidably provided with the fixture blocks 31, the fixture blocks 31 and the T-shaped grooves 37 are in interference fit, the middle of one side of the casing 36 is provided with a round hole 38 penetrating through the casing 36, the casing 12 is located at the inner side of the round hole 38, the inside of the casing 36 is rotatably provided with the second bevel gear 34, one side of the second bevel gear 34 is, the connecting shaft 32 is rotatably arranged on one side of the inside of the shell 36, a first bevel gear 33 is fixedly mounted at one end of the connecting shaft 32, the first bevel gear 33 and a second bevel gear 34 are meshed with each other, a stepping motor 5 is fixedly mounted on one side of the outside of the shell 36, the tail end of an output shaft of the stepping motor 5 is connected with the connecting shaft 32, the joint of the tail end of the output shaft of the stepping motor 5 and the connecting shaft 32 is located on the inner side of the shell 36, and when the stepping motor 5 rotates, the connecting shaft 32 rotates to drive the first bevel gear 33 and the second bevel gear 34 to rotate, meanwhile, the thread groove 35 on one side of the second bevel gear 34 is matched with the rack 39, so that the fixture blocks 31 are driven to move along the direction of the T-shaped grooves 37, the plurality of fixture blocks 31 clamp the sleeve 12.
The invention also provides a laser cladding processing device for the wear-resistant thermocouple sleeve, which comprises the following specific steps:
s1, fixing: the sleeve 12 is inserted into the two circular holes 38, a power switch of the stepping motor 5 on the control panel 2 is turned on, so that after the connecting shaft 32 rotates, the first bevel gear 33 and the second bevel gear 34 are driven to rotate, and meanwhile, the thread groove 35 on one side of the second bevel gear 34 is matched with the rack 39 to drive the fixture block 31 to move along the direction of the T-shaped groove 37, so that the plurality of fixture blocks 31 clamp the sleeve 12;
s2, primary positioning: starting power switches of a plurality of rotating motors 9 on the control panel 2 to realize angle adjustment of a second mechanical arm 8 between the first mechanical arms 7 and angle adjustment between the first mechanical arms 7 and the base 10, so that the laser cladding device body 1 is moved to the position above the sleeve 12;
s3, accurate positioning: and starting a power switch of a slow motor 41 on the control panel 2, and rotating the laser cladding device body 1 and the cladding nozzle 13 at the lower end of the laser cladding device body 1 in the horizontal direction through the slow motor 41 to realize final fine adjustment of the position.
Example 3
Referring to fig. 4, the difference between this embodiment and embodiments 1 and 2 is that the first robot arm 7 is rotatably connected with the connecting mechanism 4 through the rotating motor 9, the laser cladding apparatus body 1 is fixedly mounted at the lower end of the connecting mechanism 4, the connecting mechanism 4 includes a bracket 42 fixedly mounted at the end of the output shaft of the rotating motor 9, the bracket 42 is U-shaped, the upper end of the bracket 42 is mounted with the slow motor 41, the output shaft of the slow motor 41 penetrates through the bracket 42 and extends to the inner side of the bracket 42, the upper end of one side of the laser cladding apparatus body 1 is horizontally mounted with a connector 43, the connector 43 extends to the inner side of the bracket 42, the size of the connector 43 matches the size of the inner side of the bracket 42, the upper end of the connector 43 is connected with the lower end of the output shaft of the slow motor 41, a column 44 is fixedly connected to the middle part of the lower end of the connector 43, a limit, cylinder 44 rotates and sets up in spacing groove 45, and the size of cylinder 44 matches each other with the size of spacing groove 45, and slow motor 41 drives connector 43 and laser cladding ware body 1 and realizes moving angle's rotation on the horizontal direction, when realizing accurate location, reduces the error of location, mutually supports between spacing groove 45 and the cylinder 44 simultaneously, and effectual improvement connector 43 is at the inside pivoted stability of support 42.
The invention also provides a laser cladding processing device for the wear-resistant thermocouple sleeve, which comprises the following specific steps:
s1, fixing: the sleeve 12 is inserted into the two circular holes 38, a power switch of the stepping motor 5 on the control panel 2 is turned on, so that after the connecting shaft 32 rotates, the first bevel gear 33 and the second bevel gear 34 are driven to rotate, and meanwhile, the thread groove 35 on one side of the second bevel gear 34 is matched with the rack 39 to drive the fixture block 31 to move along the direction of the T-shaped groove 37, so that the plurality of fixture blocks 31 clamp the sleeve 12;
s2, primary positioning: starting power switches of a plurality of rotating motors 9 on the control panel 2 to realize angle adjustment of a second mechanical arm 8 between the first mechanical arms 7 and angle adjustment between the first mechanical arms 7 and the base 10, so that the laser cladding device body 1 is moved to the position above the sleeve 12;
s3, accurate positioning: and starting a power switch of a slow motor 41 on the control panel 2, and rotating the laser cladding device body 1 and the cladding nozzle 13 at the lower end of the laser cladding device body 1 in the horizontal direction through the slow motor 41 to realize final fine adjustment of the position.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The laser cladding processing device for the wear-resistant thermocouple sleeve comprises a base (10) and a workbench (6), wherein the horizontal section of the base (10) is circularly arranged, and is characterized in that the upper end of the base (10) is rotatably provided with an electric turntable (14), an electric cabinet (11) is fixedly arranged on one side of the upper end of the electric turntable (14) through bolts, a rotating motor (9) is fixedly arranged on the upper end of the base (10) on one side of the electric cabinet (11), a second mechanical arm (8) is rotatably arranged through the rotating motor (9), a rotating motor (9) is also fixedly arranged on the upper end of the second mechanical arm (8), the second mechanical arm (8) is rotatably connected with a first mechanical arm (7) through the rotating motor (9), the tail end of the first mechanical arm (7) is fixedly provided with the rotating motor (9), a control panel (2) is fixedly arranged on the upper end of the first mechanical arm (7), and first arm (7) is connected with coupling mechanism (4) through rotating motor (9) rotation, the lower extreme fixed mounting of coupling mechanism (4) has laser cladding ware body (1), the lower extreme fixed mounting of laser cladding ware body (1) has cladding shower nozzle (13), cladding shower nozzle (13) are located one side top of workstation (6), the equal fixed mounting in outside both sides upper end of workstation (6) has block mechanism (3), and has sleeve pipe (12) through two sets of block mechanism (3) horizontal fixed mounting.
2. The laser cladding processing device for the wear-resistant thermowell according to claim 1, wherein the connecting mechanism (4) comprises a bracket (42) fixedly installed at the end of an output shaft of the rotating motor (9), the bracket (42) is arranged in a U shape, a slow motor (41) is installed at the upper end of the bracket (42), the output shaft of the slow motor (41) penetrates through the bracket (42) and extends to the inner side of the bracket (42), a connector (43) is horizontally installed at the upper end of one side of the laser cladding device body (1), the connector (43) extends to the inner side of the bracket (42), the size of the connector (43) is matched with the size of the inner side of the bracket (42), and the upper end of the connector (43) is connected with the lower end of the output shaft of the slow motor (41).
3. The laser cladding processing device for the wear-resistant thermowell according to claim 2, characterized in that a cylinder (44) is fixedly connected to the middle of the lower end of the connector (43), a limiting groove (45) is formed in the middle of the lower end of the inner side of the bracket (42), the cylinder (44) is rotatably arranged in the limiting groove (45), and the size of the cylinder (44) is matched with the size of the limiting groove (45).
4. The laser cladding processing device for the wear-resistant thermowell according to claim 1, characterized in that the vertical section of the workbench (6) is U-shaped, and the inner side of the workbench (6) is not in contact with the casing (12).
5. The laser cladding processing device for the wear-resistant thermocouple sleeve according to claim 1, wherein the clamping mechanism (3) comprises a shell (36) welded at the upper end of one side of the outer portion of the workbench (6), the upper end of the inner side of the shell (36) is arranged in a hollow manner, a plurality of T-shaped grooves (37) are uniformly formed in the outer side of the shell (36), the adjacent T-shaped grooves (37) are arranged at the same angle, a clamping block (31) is arranged in the T-shaped groove (37) in a sliding manner, the clamping block (31) and the T-shaped groove (37) are in interference fit, a round hole (38) penetrating through the shell (36) is formed in the middle of one side of the shell (36), the sleeve (12) is located on the inner side of the round hole (38), a second bevel gear (34) is rotatably arranged in the shell (36), and a threaded groove (35) is formed in one side, a rack (39) is installed on one side of the clamping block (31), the rack (39) is meshed with the thread groove (35), a connecting shaft (32) is rotatably arranged on one side of the interior of the shell (36), a first bevel gear (33) is fixedly installed at one end of the connecting shaft (32), and the first bevel gear (33) is meshed with a second bevel gear (34).
6. The laser cladding processing device for the wear-resistant thermowell according to claim 5, characterized in that a stepping motor (5) is fixedly installed on one side of the outer portion of the housing (36), and the tail end of an output shaft of the stepping motor (5) is connected with the connecting shaft (32).
7. The laser cladding processing device for the wear-resistant thermowell according to claim 6, characterized in that the connection position of the tail end of the output shaft of the stepping motor (5) and the connecting shaft (32) is located at the inner side of the shell (36).
8. The wear-resistant thermowell laser cladding processing device according to claims 1-7, characterized by comprising the following specific steps:
s1, fixing: inserting the sleeve (12) into the inner sides of the two circular holes (38), starting a power switch of a stepping motor (5) on the control panel (2), driving a first bevel gear (33) and a second bevel gear (34) to rotate after a connecting shaft (32) rotates, and driving the fixture block (31) to move along the direction of the T-shaped groove (37) through the mutual matching of a thread groove (35) on one side of the second bevel gear (34) and the rack (39), so that the sleeve (12) is clamped by the fixture blocks (31);
s2, primary positioning: starting power switches of a plurality of rotating motors (9) on a control panel (2) to realize angle adjustment of a second mechanical arm (8) between first mechanical arms (7) and angle adjustment between the first mechanical arms (7) and a base (10), so that the laser cladding device body (1) is moved to the position above a sleeve (12);
s3, accurate positioning: and (3) starting a power switch of a slow motor (41) on the control panel (2), and rotating the laser cladding device body (1) and a cladding nozzle (13) at the lower end of the laser cladding device body (1) in the horizontal direction through the slow motor (41) to realize final fine adjustment of the position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010688607.9A CN112080738A (en) | 2020-07-16 | 2020-07-16 | Processing method and processing device for laser cladding of wear-resistant thermocouple sleeve |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010688607.9A CN112080738A (en) | 2020-07-16 | 2020-07-16 | Processing method and processing device for laser cladding of wear-resistant thermocouple sleeve |
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| CN112080738A true CN112080738A (en) | 2020-12-15 |
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| CN202010688607.9A Pending CN112080738A (en) | 2020-07-16 | 2020-07-16 | Processing method and processing device for laser cladding of wear-resistant thermocouple sleeve |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113755778A (en) * | 2021-09-09 | 2021-12-07 | 浙江固特气动科技股份有限公司 | Gate valve machining process and device |
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Application publication date: 20201215 |