CN112080070A - High glow-wire flame-retardant reversible color-changing PP material and preparation method thereof - Google Patents

High glow-wire flame-retardant reversible color-changing PP material and preparation method thereof Download PDF

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CN112080070A
CN112080070A CN202010915735.2A CN202010915735A CN112080070A CN 112080070 A CN112080070 A CN 112080070A CN 202010915735 A CN202010915735 A CN 202010915735A CN 112080070 A CN112080070 A CN 112080070A
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whisker
retardant
color
high glow
antioxidant
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王清文
杨杰
刁雪峰
李毅伟
申应军
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Jinyoung Xiamen Advanced Materials Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/322Ammonium phosphate
    • C08K2003/323Ammonium polyphosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/06Polymer mixtures characterised by other features having improved processability or containing aids for moulding methods
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/08Polymer mixtures characterised by other features containing additives to improve the compatibility between two polymers

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Abstract

The invention discloses a high glow wire flame-retardant reversible color-changing PP material and a preparation method thereof. The composite material consists of the following raw materials in percentage by mass: 55-80% of PP resin, 2-5% of compatible toughening agent, 5-10% of halogen-free flame retardant, 5-10% of hollow glass microsphere, 5-20% of whisker material, 0.5-2% of lubricant, 0.4-1% of antioxidant and 0.5-5% of temperature-sensitive toner. When the power strip and the charging head prepared from the high glow wire flame-retardant reversible color-changing PP material are placed in an inappropriate installation environment and in an over-current state to cause an overheating state, the material can respond to a preset heat-resistant temperature range and change into a preset color so as to play a role in warning, and potential safety hazards are eliminated.

Description

High glow-wire flame-retardant reversible color-changing PP material and preparation method thereof
Technical Field
The invention relates to the field of macromolecules, in particular to a high glow wire flame-retardant reversible color-changing PP material and a preparation method thereof.
Background
For wall switches, sockets and charging heads, whether flame retardant performance is acceptable or not is directly related to the safety of users using the product. Poor wall switch, socket and charging head often appear the phenomenon of spark in the use, probably lead to the emergence of electric shock and fire. The glow wire test is used for evaluating the thermal stress caused by a glow element, an overload resistor or an ignition source in a short time by a simulation technology and evaluating the ignition risk by the simulation technology.
The requirements for materials for wall switches, sockets and charging heads are: it is required to have high strength, high toughness, high heat resistance, high flame retardancy, high glow wire, etc. The conventional material selection scheme in the industry is to use flame-retardant ABS materials and flame-retardant PC materials. With the progress of material technology, a socket material, namely super-tough light environment-friendly flame-retardant polypropylene, is newly developed in recent years, and the socket material also has the advantages of high strength, high toughness, high heat resistance, high flame retardance and high glow wire, and is worthy of emphasizing that the flame-retardant PP material is obviously superior to flame-retardant ABS and flame-retardant PC materials in the aspects of high electrical insulation, tracking resistance, processing forming, light weight and low density, and is widely adopted by domestic well-known socket brands. However, there is a problem that the PP socket is easily cracked when being bumped or dropped in a cold season, thereby causing internal damage and short circuit. Chinese patent CN107177094A discloses a super-tough flame retardant PP, which comprises, by weight, 40-60% of PP, 5-20% of a flame retardant, 10-20% of a toughening agent, 10-20% of a flame retardant synergist, 2-10% of a compatilizer and 0.1-1% of an oxygen-resistant and copper-resistant agent.
On the other hand, in the charging process of the socket, the charging head and the like, the temperature of the high polymer material is easily increased due to the influence of charging time and environment, no warning is given, and the hidden danger of scalding a user exists. Therefore, a PP material suitable for products such as wall switches, sockets, charging heads and the like needs to be provided, so that the PP material has excellent flame retardant property and high glow wire, and the material can have a color changing function after reaching a corresponding temperature to achieve a warning effect, so that the PP material has a very great application prospect in electronic appliances.
Disclosure of Invention
The invention aims to provide a high glow wire flame-retardant reversible color-changing PP material suitable for products such as wall switches, sockets, charging heads and the like, which ensures that the material has excellent flame-retardant performance and high glow wire and has a color-changing function after reaching a corresponding temperature so as to achieve a warning effect.
In order to achieve the purpose, the invention provides a high glow wire flame-retardant reversible color-changing PP material which comprises the following raw materials in percentage by mass: 55-80% of PP resin, 2-5% of compatible toughening agent, 5-10% of halogen-free flame retardant, 5-10% of hollow glass microsphere, 5-20% of whisker material, 0.5-2% of lubricant, 0.4-1% of antioxidant and 0.5-5% of temperature-sensitive toner.
The PP resin is a compound of homopolymerized PP and copolymerized PP in a ratio of 6: 1-3: 1, and the homopolymerized PP is T30S, V30G, Y600, K1008, 1100 or 1120; the PP copolymer is K8003, K7726, K7926, K8025 or K9927. The composite material has balanced rigidity and toughness.
The compatible toughening agent is POE grafted maleic anhydride, so that the composite material has better toughness and can play an interface compatible role in polypropylene and a flame retardant.
The halogen-free flame retardant is one or a mixture of more than one of melamine polyphosphate, melamine cyanurate, alkyl hypophosphite, ammonium polyphosphate and piperazine pyrophosphate system compound flame retardants.
The hollow glass beads are activated by silane coupling agent treatment, and preferably are U.S. 3M H20/1000 or H50/10000 hollow glass beads. The interface bonding force between the PP and the hollow glass beads can be enhanced, so that the effective filling amount between the hollow glass beads and the PP is increased, and the flame retardant property is further improved; meanwhile, the hollow glass beads and the halogen-free flame retardant are compounded, so that a carbon layer can be promoted to be formed, and further, the effects of insulating heat and slowing down the escape of combustible gas are achieved.
The whisker material is any one or a combination of more of silicon carbide whisker, silicon nitride whisker, mullite whisker, potassium titanate whisker, aluminum borate whisker, magnesium oxide whisker, calcium sulfate whisker, calcium carbonate whisker or magnesium salt whisker.
The lubricant is one or the combination of polyethylene wax, ethylene bis stearamide, silicone powder and erucamide.
The antioxidant is any one or the combination of at least two of antioxidant 264, antioxidant CA, antioxidant 2246, antioxidant 3114 and antioxidant 3125.
The toner is a toner which can change a high polymer material from a certain specific color to another specific color after the temperature reaches a certain specific temperature, and the color change process is a reversible process; the specific models comprise Clariant PV Fast Yellow HG, PV Fast Green GNX, Shenzhen thousand color-change new material science and technology Limited company FMR-65-AO, TBB-50 and the like.
The preparation method comprises the following steps:
a: sequentially adding all the raw materials except the color powder into a mixer according to the formula amount for mixing, adding the temperature-sensitive color-changing powder after uniformly mixing, and continuously mixing;
b: transferring the mixed materials obtained in the step a to a double-screw extruder for extrusion granulation, wherein the length-diameter ratio of a screw of the double-screw extruder is 30-48, the double-screw extruder at least comprises a side feeding port, the position of the side feeding port is in a seven area, the whisker materials are added from the side feeding port, and the processing technology is as follows: the temperature of the first zone of the double-screw extruder is 170-.
Detailed Description
The following detailed description of embodiments of the invention is intended to be illustrative of the invention and is not to be construed as limiting the invention. The examples do not specify particular techniques or conditions, and are performed according to the techniques or conditions described in the literature in the art or according to the product specifications. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products commercially available.
The high glow wire flame-retardant reversible color-changing PP material is prepared from the following raw materials in percentage by mass: 55-80% of PP resin, 2-5% of compatible toughening agent, 5-10% of halogen-free flame retardant, 5-10% of hollow glass microsphere, 5-20% of whisker material, 0.5-2% of lubricant, 0.4-1% of antioxidant and 0.5-5% of temperature-sensitive toner.
The PP resin is a compound of homopolymerized PP and copolymerized PP, and the proportion of the homopolymerized PP to the copolymerized PP is 6: 1-3: 1, so that the composite material has balanced rigidity and toughness. The homopolymerized PP can be selected from T30S, V30G, Y600, K1008, 1100 and 1120, and the like, and the copolymerized PP can be selected from K8003, K7726, K7926, K8025, K9927, and the like.
The compatible toughening agent is POE grafted maleic anhydride, so that the composite material has better toughness and can play an interface compatible role in polypropylene and a flame retardant.
The halogen-free flame retardant is one or a mixture of more than one of melamine polyphosphate, melamine cyanurate, alkyl hypophosphite, ammonium polyphosphate and piperazine pyrophosphate system compound flame retardants.
The hollow glass beads are activated by silane coupling agent treatment, and preferably are U.S. 3M H20/1000 or H50/10000 hollow glass beads. The interface bonding force between the PP and the hollow glass beads can be enhanced, so that the effective filling amount between the hollow glass beads and the PP is increased, and the flame retardant property is further improved; meanwhile, the hollow glass beads and the halogen-free flame retardant are compounded, so that a carbon layer can be promoted to be formed, and further, the effects of insulating heat and slowing down the escape of combustible gas are achieved.
The whisker material is any one or a combination of more of silicon carbide whisker, silicon nitride whisker, mullite whisker, potassium titanate whisker, aluminum borate whisker, magnesium oxide whisker, calcium sulfate whisker, calcium carbonate whisker or magnesium salt whisker.
The lubricant is one or the combination of polyethylene wax, ethylene bis stearamide, silicone powder and erucamide.
The antioxidant is any one or the combination of at least two of antioxidant 264, antioxidant CA, antioxidant 2246, antioxidant 3114 and antioxidant 3125.
The toner is a toner which can change a high polymer material from a certain specific color to another specific color after the temperature reaches a certain specific temperature, and the color change process is a reversible process; the specific models comprise Clariant PV Fast Yellow HG, PV Fast Green GNX, Shenzhen thousand color-change new material science and technology Limited company FMR-65-AO, TBB-50 and the like.
The preparation method comprises the following steps:
a: sequentially adding all the raw materials except the color powder into a mixer according to the formula amount for mixing, adding the temperature-sensitive color-changing powder after uniformly mixing, and continuously mixing;
b: transferring the mixed materials obtained in the step a to a double-screw extruder for extrusion granulation, wherein the length-diameter ratio of a screw of the double-screw extruder is 30-48, the double-screw extruder at least comprises a side feeding port, the position of the side feeding port is in a seven area, the whisker materials are added from the side feeding port, and the processing technology is as follows: the temperature of the first zone of the double-screw extruder is 170-.
Example 1: preparation of high glow-wire flame-retardant reversible color-changing PP (polypropylene) material
Materials: see table 1;
the preparation method comprises the following steps:
example 2: preparation of high glow-wire flame-retardant reversible color-changing PP (polypropylene) material
Materials: see table 1;
the preparation method comprises the following steps: the same as in example 1.
Example 3: preparation of high glow-wire flame-retardant reversible color-changing PP (polypropylene) material
Materials: see table 1;
the preparation method comprises the following steps: the same as in example 1.
Example 4: preparation of high glow-wire flame-retardant reversible color-changing PP (polypropylene) material
Materials: see table 1;
the preparation method comprises the following steps: the same as in example 1.
Comparative examples 1 to 3: preparation of PP Material
Materials: see table 1;
the preparation method comprises the following steps: the same as in example 1.
Product effect test standard: tensile strength (MPa) test standard ISO 527/2; the bending strength (MPa) test standard IS 0178; notched impact Strength (KJ/m)2) And-30 ℃ notched impact Strength (KJ/m)2) The test standard of (A) is ISO 179-1; the flame retardant test standard is UL94, the glowing filament ignition temperature test standard is IEC60695-2-13, and the ball pressure temperature test standard is IEC 60695-10-2. The sample is injection molded according to GB/T17037 standard, and then is placed in a constant temperature water bath kettle with adjustable temperature to observe the temperature during color change.
TABLE 1 formulation and Properties of the examples and comparative examples (parts by weight)
Figure BDA0002664954350000051
Note: the PP resins in the table are blends of homopolymeric PP and copolymeric PP in a ratio of 6: 1. The homopolymerized PP can be selected from T30S, V30G, Y600, K1008, 1100 and 1120, and the like, and the copolymerized PP can be selected from K8003, K7726, K7926, K8025, K9927, and the like.
The compatible toughening agent is POE grafted maleic anhydride.
The halogen-free flame retardant is melamine polyphosphate. The flame retardant is replaced by one or more than one of melamine cyanurate, alkyl hypophosphite, ammonium polyphosphate and piperazine pyrophosphate system compound flame retardants, and has the same effect.
The hollow glass beads are U.S. 3M H20/1000 hollow glass beads. The same effect is also achieved by replacing H50/1000 hollow glass microspheres.
The whisker material is silicon carbide whisker. The same effect can be achieved by replacing any one or a combination of more of silicon nitride whisker, mullite whisker, potassium titanate whisker, aluminum borate whisker, magnesium oxide whisker, calcium sulfate whisker, calcium carbonate whisker or magnesium salt whisker. .
The lubricant is polyethylene wax. Replacing one or the combination of ethylene bis stearamide, silicone powder and erucamide.
The antioxidant is antioxidant 264. The same effect can be obtained by replacing any one or a combination of at least two of the antioxidant CA, the antioxidant 2246, the antioxidant 3114 and the antioxidant 3125. .
The toner is FMR-65-AO of Shenzhen Qiansheng New Material science and technology Limited. The same effect can be achieved by replacing Clariant PV Fast Yellow HG and PV Fast Green GNX, Shenzhen Qiansheng New Material science and technology Limited FMR-65-AOTBB-50.
As can be seen from the comparison between example 1 and comparative example 1, the glow wire ignition temperature of the PP material is not passed at 850 ℃ without adding the hollow glass beads, the flame retardant rating is V2, and the toughness and strength of the material are reduced. The hollow glass beads and the halogen-free flame retardant are compounded, so that a carbon layer can be promoted to be formed, the effects of insulating heat and slowing down the escape of combustible gas are achieved, and the flame retardant property is improved.
The comparison between the example 1 and the comparative example 2 shows that the whisker material is not added, the comprehensive performance of the material is the worst, which shows that the whisker material is added to exert the reinforcing effect on the matrix to the maximum extent, and the compatible toughening agent is also added to improve the compatibility of the whisker material and the polypropylene matrix, improve the toughness and the strength performance of the product, and simultaneously ensure that the prepared flame-retardant PP material has high-temperature resistance, the strength and the integrity of the flame-retardant PP material cannot be changed at high temperature, and the ball pressure temperature and the glow wire ignition temperature of the product are improved.
As can be seen from the comparison between the example 1 and the comparative example 3, the PP material has no color change effect and cannot play a warning role when the temperature reaches a certain degree without adding the temperature sensitive toner, so that the scald is easily caused. When the socket and the charging head prepared from the thermochromic PP material are placed in an inappropriate installation environment and in an overcurrent state to cause an overheat state, the material can change into a preset color in response to a preset heat-resistant temperature range so as to play a role in warning, and potential safety hazards are eliminated.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention.

Claims (10)

1. The high glow wire flame-retardant reversible color-changing PP material is characterized by comprising the following raw materials in percentage by mass: 55-80% of PP resin, 2-5% of compatible toughening agent, 5-10% of halogen-free flame retardant, 5-10% of hollow glass microsphere, 5-20% of whisker material, 0.5-2% of lubricant, 0.4-1% of antioxidant and 0.5-5% of temperature-sensitive toner.
2. The high glow wire flame-retardant reversible discoloration PP material of claim 1, wherein the PP resin is a compound of homopolymerized PP and copolymerized PP in a weight ratio of 6: 1-3: 1, and the homopolymerized PP is T30S, V30G, Y600, K1008, 1100 or 1120; the PP copolymer is K8003, K7726, K7926, K8025 or K9927.
3. The high glow-wire flame retardant reversible discoloration PP material of claim 1, wherein said compatible toughening agent is POE grafted maleic anhydride.
4. The high glow wire flame-retardant reversible color-changing PP material of claim 1, wherein the halogen-free flame retardant is one or a mixture of more than one of melamine polyphosphate, melamine cyanurate, alkyl hypophosphite, ammonium polyphosphate and piperazine pyrophosphate system compound flame retardants.
5. The high glow-wire flame-retardant reversible discoloration PP material of claim 1, wherein said hollow glass beads are activated by a silane coupling agent; preferably H20/1000 or H50/10000 hollow glass microspheres of 3M in the United states.
6. The high glow wire flame retardant reversible discoloration PP material according to claim 1, wherein said whisker material is any one or a combination of several of silicon carbide whisker, silicon nitride whisker, mullite whisker, potassium titanate whisker, aluminum borate whisker, magnesium oxide whisker, calcium sulfate whisker, calcium carbonate whisker or magnesium salt whisker.
7. The high glow-wire flame retardant reversible color-changing PP material of claim 1, wherein the lubricant is one or a combination of more than one of polyethylene wax, ethylene bis stearamide, silicone powder and erucamide.
8. The high glow-wire flame retardant reversible discoloration PP material of claim 1, wherein said antioxidant is one or a combination of more than one of antioxidant 264, antioxidant CA, antioxidant 2246, antioxidant 3114 and antioxidant 3125.
9. The high glow-wire flame-retardant reversible color-changing PP material as claimed in claim 1, wherein the toner is a toner which can change a polymer material from a certain specific color to another specific color after the temperature reaches a certain specific temperature, and the color change processes are reversible processes; preferably, the toner is PV Fast Yellow HG and PV Fast Green GNX of Clariant, and FMR-65-AO and TBB-50 of Shenzhen Qianholong new material science and technology Co.
10. The high glow-wire flame-retardant reversible discoloration PP material of claim 1, which is prepared by the following steps:
a: sequentially adding all the raw materials except the color powder into a mixer according to the formula amount for mixing, adding the temperature-sensitive color-changing powder after uniformly mixing, and continuously mixing;
b: transferring the mixed materials obtained in the step a to a double-screw extruder for extrusion granulation, wherein the length-diameter ratio of a screw of the double-screw extruder is 30-48, the double-screw extruder at least comprises a side feeding port, the position of the side feeding port is in a seven area, the whisker materials are added from the side feeding port, and the processing technology is as follows: the temperature of the first zone of the double-screw extruder is 170-.
CN202010915735.2A 2020-09-03 2020-09-03 High glow-wire flame-retardant reversible color-changing PP material and preparation method thereof Pending CN112080070A (en)

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