CN112076541B - Carbon removal machine for DPF - Google Patents
Carbon removal machine for DPF Download PDFInfo
- Publication number
- CN112076541B CN112076541B CN202011275373.1A CN202011275373A CN112076541B CN 112076541 B CN112076541 B CN 112076541B CN 202011275373 A CN202011275373 A CN 202011275373A CN 112076541 B CN112076541 B CN 112076541B
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- dpf
- bearing
- output shaft
- rod
- cleaning machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D41/00—Regeneration of the filtering material or filter elements outside the filter for liquid or gaseous fluids
- B01D41/04—Regeneration of the filtering material or filter elements outside the filter for liquid or gaseous fluids of rigid self-supporting filtering material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/0237—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles for regenerating ex situ
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Processes For Solid Components From Exhaust (AREA)
Abstract
The invention relates to the field of DPF treatment, in particular to a DPF carbon cleaning machine, which comprises an operation table board, wherein a motor is fixed on one side of the operation table board, a hollow output shaft is installed at the upper end of the motor, a DPF rotating device is installed at the upper part of the hollow output shaft, a DPF vibrating device is installed in the middle of the hollow output shaft, a waste gas treatment device is installed at the lower end of the DPF vibrating device, the DPF vibrating device comprises an eccentric disc fixed in the middle of the hollow output shaft, the eccentric disc is in contact connection with a first sliding plate in sliding connection with a first sliding groove formed in the operation table board, the device is enabled to vibrate left and right and rotate simultaneously when cleaning carbon of a DPF through the arrangement of the hollow output shaft, the DPF rotating device, the DPF vibrating device, the waste gas treatment device and an air supply device, impurities in the DPF are blown into the waste gas treatment device in the vibrating, the ash is thoroughly cleaned, which is beneficial to prolonging the maintenance period of the DPF.
Description
Technical Field
The invention relates to the field of DPF treatment, in particular to a DPF carbon removal machine.
Background
The DPF is a particle trap, which is actually a large filter element for filtering particulate matters, and completely collects all impurities such as black smoke generated by an engine, so that the emission of the particulate matters is reduced, the more the impurities are collected, the more the impurities are burned off by an exhaust heating mode, the process is called DPF regeneration, ash formed by DPF regeneration cannot be eliminated by heating or burning, the ash can always exist in the DPF, the ash can gradually block the DPF after the DPF runs for a period of mileage, and therefore, the ash cleaning is required to be regularly performed on the DPF.
Disclosure of Invention
The invention aims to provide a DPF carbon cleaning machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a DPF carbon cleaning machine comprises an operation table board, wherein a motor is fixed on one side of the operation table board, a hollow output shaft is installed at the upper end of the motor, a DPF rotating device is installed at the upper part of the hollow output shaft, a DPF vibration device is installed in the middle of the hollow output shaft, a waste gas treatment device is installed at the lower end of the DPF vibration device, the DPF vibration device comprises an eccentric disc fixed in the middle of the hollow output shaft, the eccentric disc is in contact connection with a first sliding plate in sliding connection with a first sliding groove formed in the operation table board, a second porous groove is formed in one side of the first sliding plate, a second sliding block is installed in the second porous groove, a second hollow supporting rod is installed at the upper end of the second sliding block, a first supporting rod is installed on the other side of the first sliding plate, slewing bearings are installed at the upper ends of the first, and an air supply device is arranged on the right slewing bearing.
As a further scheme of the invention: a limiting plate is fixed on the left side of the operating table top and connected with the first sliding plate through a telescopic spring.
As a further scheme of the invention: the air supply device comprises an air inlet pipe, an electric heating plate is installed on one side of the air inlet pipe, a hard pipe is installed on one side of the electric heating plate, and a fan is installed on one side of the hard pipe.
As a further scheme of the invention: and supporting legs are arranged at four corners of the lower end of the operating table board.
As a further scheme of the invention: the supporting legs on the right side are connected with the fan through an L-shaped supporting plate with a groove.
As a further scheme of the invention: DPF rotating device includes the first body of rod of area key of sliding connection cavity output shaft, and initiative bevel gear is installed to the first body of rod upper end of area key, and the meshing of initiative bevel gear one side has passive bevel gear, and passive bevel gear has the third body of rod through long key sliding connection, and a pair of third bearing frame is installed in third body of rod left side, is located to be fixed with on the third body of rod between the third bearing frame and rotates the wheel, and third bearing frame lower extreme all is fixed with the fourth bracing piece, and the fourth bracing piece outside is fixed with third cavity bracing piece through the nut.
As a further scheme of the invention: the bevel gear mechanism is characterized in that a fifth bearing is installed at the lower end of the driving bevel gear, a fourth bearing is installed on one side of the driven bevel gear, the fourth bearing is connected with the fifth bearing through an L-shaped fixed rod, and a limiting rod is installed on the right side of the fifth bearing.
As a further scheme of the invention: and a sealing ring is fixed on the inner side of the slewing bearing.
As a further scheme of the invention: waste gas treatment device is including fixing the water tank frame in operation mesa one side, and the second bearing is all installed to the inside both sides of water tank frame, connects through the internal thread drum between the second bearing, and a plurality of groups puddler are installed in the internal thread drum outside, and the internal thread connection of internal thread drum has the external screw thread pole of L type, and the external screw thread pole of L type is fixed with first slider through the third open groove of seting up in the operation mesa.
As a still further scheme of the invention: the right side of the limiting rod is in contact connection with an L-shaped supporting plate with a groove.
Compared with the prior art, the invention has the beneficial effects that: through cavity output shaft, DPF rotating device, DPF vibrator, exhaust treatment device and air supply arrangement's setting messenger's this device when clear carbon to DPF, rotation when making the vibrations about the DPF, during making the impurity in the DPF blown into exhaust treatment device at vibrations pivoted in-process, realize high efficiency for DPF clear carbon, the deashing is thorough, is favorable to prolonging the maintenance cycle of DPF.
Drawings
FIG. 1 is a schematic structural diagram of a DPF carbon cleaning machine.
Fig. 2 is an enlarged schematic view of a in fig. 1.
Fig. 3 is an enlarged structural diagram of B in fig. 1.
Fig. 4 is a schematic structural diagram of a telescopic spring in a DPF carbon cleaning machine.
FIG. 5 is a schematic structural diagram of a stirring rod in a DPF carbon cleaning machine.
Fig. 6 is a schematic structural diagram of a drive bevel gear in a DPF carbon cleaning machine.
FIG. 7 is a schematic structural diagram of a support leg in a DPF carbon cleaning machine.
In the figure: 1-motor, 2-supporting legs, 3-hollow output shaft, 4-first bearing, 5-operation table top, 6-eccentric disc, 7-keyed first rod body, 8-first sliding plate, 9-first sliding chute, 10-second sliding block, 11-second porous sliding chute, 12-third slot, 13-L-shaped external threaded rod, 14-internal threaded cylinder, 15-stirring rod, 16-water tank frame, 17-air outlet pipe, 18-second bearing, 19-limiting plate, 20-telescopic spring, 21-first supporting rod, 22-slewing bearing, 23-second hollow supporting rod, 24-air inlet pipe, 25-electric heating plate, 26-hard pipe, 27-fan, 28-third hollow supporting rod, 29-fourth supporting rod, 30-a third bearing seat, 31-a rotating wheel, 32-a nut, 33-a third rod body, 34-a long key, 35-a fourth bearing, 36-a passive bevel gear, 37-an L-shaped fixed rod, 38-a fifth bearing, 39-a limiting rod and 40-a driving bevel gear.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore are not to be construed as limiting the invention, and further, the terms "first", "second", etc., are used only for descriptive purposes and are not intended to indicate or imply relative importance or to implicitly indicate the number of technical features indicated, whereby the features defined as "first", "second", etc., may explicitly or implicitly include one or more of such features, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, and the two elements may be communicated with each other, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art through specific situations.
The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
Example 1
Referring to fig. 1 to 3, in the embodiment of the present invention, a DPF carbon cleaning machine includes an operation table 5, a motor 1 is fixed on one side of the operation table 5, a hollow output shaft 3 is installed at an upper end of the motor 1, the hollow output shaft is connected with the operation table through a first bearing 4, a DPF rotating device is installed at an upper portion of the hollow output shaft 3, a DPF vibration device is installed at a middle portion of the hollow output shaft 3, a waste gas treatment device is installed at a lower end of the DPF vibration device, the DPF vibration device includes an eccentric disc 6 fixed at the middle portion of the hollow output shaft 3, the eccentric disc 6 is in contact connection with a first sliding plate 8 slidably connected to a first sliding groove 9 formed in the operation table 5, a second porous sliding groove 11 is formed in one side of the first sliding plate 8, a second sliding block 10 is installed in the second porous sliding groove 11, a second hollow support rod 23 is installed at an upper end of, slewing bearing 22 is all installed to first bracing piece 21 and second cavity bracing piece 23 upper end, and the left side be connected through outlet duct 17 between slewing bearing 22 and the exhaust treatment device, the right side slewing bearing 22 installs air supply arrangement.
Further, 5 left sides of operation mesa are fixed with limiting plate 19, are connected through expanding spring 20 between limiting plate 19 and the first slide 8, air supply arrangement includes intake pipe 24, and electric plate 25 is installed to intake pipe 24 one side, and hard pipe 26 is installed to electric plate 25 one side, and fan 27 is installed to hard pipe 26 one side, supporting leg 2, right side are all installed to 5 lower extreme four corners of operation mesa between supporting leg 2 and the fan 27 through L type area groove backup pad connection.
Further, the DPF rotation device comprises a first rod body 7 with a key, which is slidably connected with the hollow output shaft 3, a driving bevel gear 40 is installed at the upper end of the first rod body 7 with the key, a driven bevel gear 36 is engaged with one side of the driving bevel gear 40, the driven bevel gear 36 is slidably connected with a third rod body 33 through a long key 34, a pair of third bearing seats 30 is installed at the left side of the third rod body 33, a rotating wheel 31 is fixed on the third rod body 33 between the third bearing seats 30, and the lower ends of the third bearing seats 30 are all fixed with fourth supporting rods 29, the outer sides of the fourth supporting rods 29 are fixed with third hollow supporting rods 28 through nuts 32, the lower end of the driving bevel gear 40 is provided with a fifth bearing 38, one side of the driven bevel gear 36 is provided with a fourth bearing 35, the fourth bearing 35 is connected with the fifth bearing 38 through an L-shaped fixed rod 37, and the right side of the fifth bearing 38 is provided with a limiting rod 39.
Further, the waste gas treatment device comprises a water tank frame 16 fixed on one side of the operation table top 5, second bearings 18 are mounted on two sides of the interior of the water tank frame 16, the second bearings 18 are connected through an internal thread cylinder 14, a plurality of groups of stirring rods 15 are mounted on the outer side of the internal thread cylinder 14, an L-shaped external thread rod 13 is connected to the interior of the internal thread cylinder 14 in a threaded mode, a first sliding block is fixed to the L-shaped external thread rod 13 through a third open groove 12 formed in the operation table top 5, and an L-shaped support plate with a groove is connected to the right side of a limiting rod 39 in a contact.
Example 2
In another embodiment of the present invention, the embodiment is different from the above-mentioned embodiments in that a sealing ring is fixed inside the slewing bearing 22 for preventing air leakage from a gap between the DPF and the slewing bearing 22.
The working principle of the invention is as follows: the DPF is arranged between the slewing bearings 22, the DPF is fixed by fixing the position relationship between the second sliding block 10 and the second porous sliding chute 11, the position relationship between the third hollow supporting rod 28 and the fourth supporting rod 29 is adjusted by the nut 32 to enable the rotating wheel to press the DPF, the motor 1, the fan 27 and the electric heating plate 25 are started simultaneously, the motor 1 drives the hollow output shaft 3 to rotate, the hollow output shaft 3 drives the eccentric disc 6 to rotate, the eccentric disc 6 drives the first sliding plate 8 to realize the left-right vibration of the DPF under the coordination of the expansion spring 20, simultaneously, the hollow output shaft 3 drives the first rod body 7 with the key to rotate, the first rod body 7 with the key drives the driving bevel gear 40 to rotate, the driving bevel gear 40 drives the driven bevel gear 36 to rotate, the driven bevel gear 36 drives the third rod body 33 to rotate through the long key 34, the third rod body 33 drives the rotating wheel 31 to rotate, the rotating wheel 31 drives the DPF, the fan 27 transmits wind to the electric hot plate 25 through the hard pipe 26, the electric hot plate 25 heats the wind, the heated wind is transmitted to the DPF through the air inlet pipe 24, impurities are carried to enter the water tank 16 through the air outlet pipe 17, the stirring rod 15 in the water tank 16 rotates to break bubbles containing the impurities, the impurities are left in the water, the stirring rod 15 rotates according to the principle that the first sliding plate 8 reciprocates left and right to drive the L-shaped external threaded rod 13 at the lower end to rotate left and right, the L-shaped external threaded rod 13 drives the internal threaded cylinder 14 to rotate, and the internal threaded cylinder 14 drives the stirring rod 15 to rotate.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The utility model provides a DPF carbon cleaning machine, includes operation mesa (5), its characterized in that, operation mesa (5) one side is fixed with motor (1), and cavity output shaft (3) are installed to motor (1) upper end, are connected through first bearing (4) between cavity output shaft and the operation mesa, and cavity output shaft (3) upper portion installs DPF rotating device, and cavity output shaft (3) mid-mounting has DPF vibrator, and waste gas treatment device is installed to DPF vibrator lower extreme, DPF vibrator is including fixing eccentric disc (6) at cavity output shaft (3) middle part, and eccentric disc (6) contact connection has first slide (8) of sliding connection on first spout (9) of seting up in operation mesa (5), has seted up second porous spout (11) in first slide (8) one side, installs second slider (10) in second porous spout (11), second cavity bracing piece (23) is installed to second slider (10) upper end, first bracing piece (21) is installed to first slide (8) opposite side, and slewing bearing (22), left side are all installed to first bracing piece (21) and second cavity bracing piece (23) upper end slewing bearing (22) between slewing bearing (22) and the exhaust-gas treatment device through outlet duct (17), the right side air supply arrangement is installed in slewing bearing (22), the exhaust-gas treatment device is including fixing water tank frame (16) in operation mesa (5) one side, and second bearing (18) are all installed to water tank frame (16) inside both sides, connect through internal thread drum (14) between second bearing (18), and a plurality of puddler (15) of group are installed in internal thread drum (14) outside, and internal thread drum (14) internal thread have L type external screw rod (13), and L type external screw rod (13) are fixed with first cunning through third fluting (12) of seting in operation mesa (5) and open And (5) blocking.
2. The DPF carbon cleaning machine as claimed in claim 1, wherein a limiting plate (19) is fixed on the left side of the operating table top (5), and the limiting plate (19) is connected with the first sliding plate (8) through a telescopic spring (20).
3. The DPF carbon cleaning machine as claimed in claim 1, wherein the air supply device comprises an air inlet pipe (24), an electric heating plate (25) is installed on one side of the air inlet pipe (24), a hard pipe (26) is installed on one side of the electric heating plate (25), and a fan (27) is installed on one side of the hard pipe (26).
4. The DPF carbon cleaning machine as claimed in claim 3, wherein four corners of the lower end of the operation table top (5) are provided with support legs (2).
5. The DPF carbon cleaning machine as claimed in claim 4, wherein the right side of the supporting leg (2) is connected with the fan (27) through an L-shaped supporting plate with a groove.
6. The DPF carbon cleaning machine as claimed in claim 1, wherein the DPF rotation device comprises a keyed first rod body (7) slidably connected with the hollow output shaft (3), a driving bevel gear (40) is installed at the upper end of the keyed first rod body (7), a driven bevel gear (36) is meshed with one side of the driving bevel gear (40), the driven bevel gear (36) is slidably connected with a third rod body (33) through a long key (34), a pair of third bearing seats (30) are installed on the left side of the third rod body (33), a rotating wheel (31) is fixed on the third rod body (33) between the third bearing seats (30), a fourth support rod (29) is fixed at the lower end of each third bearing seat (30), and a third hollow support rod (28) is fixed on the outer side of each fourth support rod (29) through a nut (32).
7. The DPF carbon cleaning machine as claimed in claim 6, wherein a fifth bearing (38) is mounted at the lower end of the driving bevel gear (40), a fourth bearing (35) is mounted at one side of the driven bevel gear (36), the fourth bearing (35) and the fifth bearing (38) are connected through an L-shaped fixing rod (37), and a limiting rod (39) is mounted at the right side of the fifth bearing (38).
8. A DPF carbon cleaning machine according to claim 1 or 2, characterized in that a sealing ring is fixed inside the slewing bearing (22).
9. The DPF carbon removal machine as claimed in claim 7, wherein an L-shaped grooved support plate is in contact connection with the right side of the limiting rod (39).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011275373.1A CN112076541B (en) | 2020-11-16 | 2020-11-16 | Carbon removal machine for DPF |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011275373.1A CN112076541B (en) | 2020-11-16 | 2020-11-16 | Carbon removal machine for DPF |
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| Publication Number | Publication Date |
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| CN112076541A CN112076541A (en) | 2020-12-15 |
| CN112076541B true CN112076541B (en) | 2021-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011275373.1A Active CN112076541B (en) | 2020-11-16 | 2020-11-16 | Carbon removal machine for DPF |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113417718B (en) * | 2021-06-10 | 2022-11-29 | 潍柴动力股份有限公司 | Particle catcher cleaning device |
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| CN112076541A (en) | 2020-12-15 |
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Denomination of invention: DPF carbon cleaner Effective date of registration: 20211220 Granted publication date: 20210212 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: SHANDONG ATK ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Registration number: Y2021980015754 |
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Date of cancellation: 20230109 Granted publication date: 20210212 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: SHANDONG ATK ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Registration number: Y2021980015754 |