CN112071632A - Inductance production coiling machine - Google Patents
Inductance production coiling machine Download PDFInfo
- Publication number
- CN112071632A CN112071632A CN202010852502.2A CN202010852502A CN112071632A CN 112071632 A CN112071632 A CN 112071632A CN 202010852502 A CN202010852502 A CN 202010852502A CN 112071632 A CN112071632 A CN 112071632A
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- China
- Prior art keywords
- magnetic block
- wire
- block
- fixed connection
- inductance
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
The invention discloses an inductance production winding machine, which structurally comprises a winding reel, a wire box, a wire, a fixed connection plate, a wire passing hole and a control box, wherein the winding reel is arranged between the wire box and the control box, the fixed connection plate is arranged between the box and the control box, the wire passing hole is arranged in the center of the fixed connection plate, the fixed connection plate penetrates through the wire passing hole, the wire passes through the wire passing hole, and the winding reel is matched with the wire, and the inductance production winding machine has the beneficial effects that: the positive pole magnetic block and the negative pole magnetic block are different in magnetism, the movable ring is driven to move in the direction close to the negative pole magnetic block by the mutual attraction force, the pressing wheel moves in the same direction with the movable ring to compact the coil, and the excessive stacked rings are pushed out by the push ring to prevent the stacked rings from being overlapped.
Description
Technical Field
The invention relates to the field of electronic components, in particular to an inductor production winding machine.
Background
The inductor generally comprises a framework, a winding, a shielding case, packaging materials, a magnetic core or an iron core and the like, in the production process of the inductor, a coil needs to be wound on the framework, in order to improve the working efficiency of winding, a winding machine is introduced, and the current winding machine has the following defects:
the existing winding machine is fixed by the framework, the coil is wound around the framework in a rotating mode to form the winding of the inductance coil, the coil is easily overlapped together in the winding process, the winding force of the coil on the framework is different, the strength and the quality of the inductance are affected, and the difference exists between the inductances of the same specification.
Disclosure of Invention
Aiming at the defects of the prior art, the invention is realized by the following technical scheme: an inductance production winding machine structurally comprises a winding drum, a wire box, a wire, a fixed connection plate, a wire passing hole and a control box, wherein the winding drum is arranged between the wire box and the control box;
the bobbin comprises two plates, an inductance framework, an anti-folding device and a magnetic roller, wherein the two plates are symmetrically arranged, the inductance framework is arranged between the plates and is perpendicular to the two plates, the inductance framework is matched with the anti-folding device, the anti-folding device is matched with the magnetic roller, and the anti-folding device and the magnetic roller are respectively arranged on different plates.
As a further optimization of the invention, the anti-folding device comprises a telescopic rod, two positive magnetic blocks, a movable ring and an anti-folding block, wherein one end of the telescopic rod is fixed on the plate, the telescopic rod is mechanically connected with the movable ring, the movable ring is penetrated by the inductance framework, the positive magnetic blocks are arranged on the movable ring, the two positive magnetic blocks are arranged on the movable ring and are symmetrically arranged on the movable ring, the positive magnetic block is arranged on one side of the movable ring away from the telescopic rod, the positive magnetic block and the anti-folding block are arranged on the same side of the movable ring, and the anti-folding block is matched with the inductance framework.
As a further optimization of the invention, the magnetic roller is composed of a rotating roller, a large magnetic block and a negative magnetic block, the shape of the large magnetic block is the same as that of the negative magnetic block, the large magnetic block and the negative magnetic block are both in a semi-elliptical shape, the magnetism of the large magnetic block is a positive pole, and the large magnetic block and the negative magnetic block are distributed on two sides of the rotating roller in a symmetrical structure.
As a further optimization of the invention, the anti-overlapping block is composed of an extension block, an extension rod, a connecting rod, a push ring and a pressing wheel, the extension block is fixedly connected with the extension rod, the extension rod is mechanically connected with the pressing wheel, the connecting rod is arranged at the connection position of the extension rod and the pressing wheel, the push ring is arranged at one end of the connecting rod far away from the extension rod, the push ring is mechanically welded with the connecting rod, an arc-shaped groove body is arranged on the extension block, and the diameter of the arc-shaped groove body is slightly larger than that of the pressing wheel.
As a further optimization of the invention, the pressing wheel is composed of an embedding layer, small fixing blocks, a wheel body and a wheel shaft, wherein the embedding layer is connected with the small fixing blocks, the embedding layer and the small fixing blocks are distributed at intervals, the embedding layer and the small fixing blocks are arranged on the outer edge of the wheel body, the wheel body is connected with the wheel shaft, the wheel shaft is positioned in the center of the wheel body, and the wheel shaft is positioned at the connecting position of the connecting rod and the extension rod.
The push ring is arranged in a hook shape and is attached to the looped coil to push out the excessive overlapped loops to prevent the overlapped loops from being overlapped.
One end that inductance skeleton is connected with the plate is equipped with spacing cover, spacing cover is the arc and sets up, prevents that wire winding transition card from going into inductance skeleton and plate junction.
The mass of the large magnetic block and the mass of the negative magnetic block are equal, and the size of the large magnetic block and the size of the negative magnetic block are larger than that of the positive magnetic block.
Advantageous effects
The invention relates to an inductor production winding machine, wherein an inductor framework is arranged in the center of a winding drum, a wire is drawn out from a wire box and enters the inductor framework in the winding drum through a wire passing hole on a fixed connecting plate, the wire is wound on the inductor framework along with the rolling wire of the winding drum to form a coil, a negative pole magnetic block faces to the direction of the positive pole magnetic block in an initial state, the positive pole magnetic block and the negative pole magnetic block are mutually attracted due to different magnetism, so that a movable ring moves towards the direction close to the negative pole magnetic block on the inductor framework, a telescopic rod is drawn in the process again, a pressing wheel on the movable ring is attached to the coil, an embedded layer and a small fixed block alternately act on the coil, an excessive stacked coil is pushed out by a push ring along with the approach of the positive pole magnetic block and the negative pole magnetic block to prevent the stacked coil from being overlapped, when the positive pole magnetic block and the negative pole magnetic block are to be, the positions of the large magnetic block and the negative magnetic block are interchanged, so that the large magnetic block is opposite to the positive magnetic block, and the positive magnetic block drives the movable ring to move reversely to realize resetting due to the fact that the magnetism of the large magnetic block and the magnetism of the positive magnetic block are the same to generate repulsive force.
Compared with the prior art, the invention has the following advantages:
according to the invention, the embedded layer and the small fixed block alternately act on the coil, so that the coil is more compactly wound on the framework, and the quality of the inductor is ensured;
the invention utilizes the different magnetism of the positive pole magnetic block and the negative pole magnetic block to generate the mutual attraction force to drive the movable ring to move towards the direction close to the negative pole magnetic block, and the pressing wheel moves in the same direction with the negative pole magnetic block to compact the coil, and the push ring is utilized to push out the excessive stacked rings to prevent the stacked rings from being overlapped.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural diagram of an inductor production winding machine according to the present invention.
Fig. 2 is a structural view of a bobbin of an inductance production winding machine according to the present invention.
Fig. 3 is a diagram of the operation state of fig. 2.
Fig. 4 is a structural diagram of a push ring of an inductance production winding machine according to the present invention.
Fig. 5 is a structural diagram of an anti-overlapping device of an inductance production winding machine according to the present invention.
Fig. 6 is a diagram of an anti-lamination block of a winding machine for inductor production according to the present invention.
Fig. 7 is a structural diagram of a pinch roller of an inductance production winding machine according to the present invention.
In the drawing, a winding reel 1, a wire box 2, a wire 3, a fixed connecting plate 4, a wire passing hole 5, a control box 6, a plate a, an inductance framework b, an anti-folding device c, a magnetic roller d, an expansion rod c1, a positive pole magnetic block c2, a movable ring c3, an anti-folding block c4, a rotating roller d1, a large magnetic block d2, a negative pole magnetic block d3, an extension block c41, an extension rod c42, a connecting rod c43, a push ring c44, a pinch roller c45, a tabling layer c451, a small fixed block c452, a wheel body c453 and a wheel shaft c 454.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.
Example 1
Referring to fig. 1-7, the invention provides an inductance production winding machine, which structurally comprises a bobbin 1, a wire box 2, a wire 3, a fixed connection plate 4, a wire passing hole 5 and a control box 6, wherein the bobbin 1 is arranged between the wire box 2 and the control box 6, the fixed connection plate 4 is arranged between the box 2 and the control box 6, the wire passing hole 5 is arranged in the center of the fixed connection plate 4, the fixed connection plate 4 penetrates through the wire passing hole 5, the wire 3 penetrates through the wire passing hole 5, and the bobbin 1 is matched with the wire 3;
the bobbin 1 is composed of two plates a, an inductance framework b, an anti-folding device c and a magnetic roller d, the two plates a are symmetrically arranged, the inductance framework b is arranged between the plates a and is perpendicular to the two plates a, the inductance framework b is matched with the anti-folding device c, the anti-folding device c is matched with the magnetic roller d, and the anti-folding device c and the magnetic roller d are respectively arranged on different plates a.
The anti-folding device c is composed of a telescopic rod c1, a positive pole magnetic block c2, a movable ring c3 and an anti-folding block c4, one end of the telescopic rod c1 is fixed on the plate a, the telescopic rod c1 is mechanically connected with the movable ring c3, the movable ring c3 is penetrated through by an inductance framework b, a positive pole magnetic block c2 is arranged on the movable ring c3, two positive pole magnetic blocks c2 are arranged and are arranged on the movable ring c3 in a symmetrical structure, a positive pole magnetic block c2 is arranged on one side of the movable ring c3, which is far away from the telescopic rod c1, the positive pole magnetic block c2 and the anti-folding block c4 are installed on the same side of the movable ring c3, the anti-folding block c4 is matched with the same side of the inductance framework b, and the positive pole magnetic block c2 is matched with a magnetic roller d, so that the moving ring c3 moves back.
The magnetic roller d is composed of a rotating roller d1, a large magnetic block d2 and a negative magnetic block d3, the shape of the large magnetic block d2 is the same as that of the negative magnetic block d3, the large magnetic block d2 and the negative magnetic block d3 are semi-elliptical, the magnetism of the large magnetic block d2 is positive, the large magnetic block d2 and the negative magnetic block d3 are distributed on two sides of the rotating roller d1 in a symmetrical structure, and the rotating roller d1 is connected with external mechanical force, so that the position exchange between the large magnetic block d2 and the negative magnetic block d3 can be realized in a rotating mode.
Prevent folding piece c4 by extension piece c41, extension rod c42, connecting rod c43, push away ring c44, pinch roller c45 and constitute, extension piece c41 and extension rod c42 fixed connection, extension rod c42 and pinch roller c45 mechanical connection, extension rod c42 is equipped with connecting rod c43 with pinch roller c45 department of being connected, the one end that extension rod c43 keeps away from extension rod c42 is equipped with push away ring c44, push away ring c44 and connecting rod c43 mechanical welding, be equipped with the arc cell body on the extension piece c41 to the diameter of this arc cell body slightly is greater than the diameter with pinch roller c45, makes pinch roller c45 can smooth roll.
The pressing wheel c45 is composed of a fitting layer c451, small fixing blocks c452, a wheel body c453 and a wheel shaft c454, the fitting layer c451 is connected with the small fixing blocks c452, the fitting layer c451 and the small fixing blocks c452 are distributed at intervals, the fitting layer c451 and the small fixing blocks c452 are arranged on the outer edge of the wheel body c453, the wheel body c453 and the wheel shaft c454 are connected, the wheel shaft c454 is located in the center of the wheel body c453, the wheel shaft c454 is located at the connecting position of the connecting rod c43 and the extension rod c42, and one end of the extension rod c42, which is far away from the extension block c41, penetrates through the wheel shaft c454 to play a role in positioning.
The push ring c44 is hooked and fits over the looped loops to push the extra loops out of the loop to prevent them from overlapping.
One end that inductance skeleton b is connected with plate a is equipped with spacing cover, spacing cover is the arc and sets up, prevents that winding transition card from going into inductance skeleton b and plate a junction.
The mass of the big magnetic block d2 and the mass of the negative magnetic block d3 are equal, and the sizes of the big magnetic block d2 and the negative magnetic block d3 are larger than that of the positive magnetic block c 2.
Installing an inductance skeleton b at the center of a bobbin 1, pulling a wire 3 out of a wire box 2 and entering the inductance skeleton b in the bobbin 1 through a wire passing hole 5 on a fixed connecting plate 4, winding the wire 3 on the inductance skeleton b along with the bobbin 1 to form a coil, wherein a negative magnetic block d3 faces to the direction of a positive magnetic block c2 in an initial state, the positive magnetic block c2 and the negative magnetic block d 25 are mutually attracted due to different magnetism, so that a movable ring c3 moves on the inductance skeleton b in the direction close to the negative magnetic block d3, in the process, a telescopic rod c1 is stretched, a press wheel c45 on the movable ring c3 is attached to a coil, an embedding layer c451 and a small fixed block c452 alternately act on the coil, 7375 pushes out an extra laminated coil along with the approach of the positive magnetic block c2 and the negative magnetic block d3 to prevent the overlapping of the laminated coil, when the positive magnetic block c3 and the negative magnetic block d3 are attached, driving an external machine to rotate by one hundred degrees, the positions of the large magnetic block d2 and the negative magnetic block d3 are interchanged, so that the large magnetic block d2 is opposite to the positive magnetic block c2, and the positive magnetic block c2 drives the movable ring c3 to move reversely to realize resetting due to the fact that the magnetism of the large magnetic block d2 is the same as that of the positive magnetic block c2 to generate an opposite force.
While there have been shown and described what are at present considered the fundamental principles of the invention, the essential features and advantages thereof, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but rather, is capable of numerous changes and modifications in various forms without departing from the spirit or essential characteristics thereof, and it is intended that the invention be limited not by the foregoing descriptions, but rather by the appended claims and their equivalents.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. An inductance produces coiling machine which characterized in that: the structure of the wire winding device comprises a winding reel (1), a wire box (2), a wire (3), a fixed connection plate (4), a wire passing hole (5) and a control box (6), wherein the winding reel (1) is arranged between the wire box (2) and the control box (6), the fixed connection plate (4) is arranged between the box (2) and the control box (6), the wire passing hole (5) is formed in the center of the fixed connection plate (4), the fixed connection plate (4) penetrates through the wire passing hole (5), the wire (3) penetrates through the wire passing hole (5), and the winding reel (1) is matched with the wire (3);
the winding reel (1) is composed of two plates (a), an inductance framework (b), an anti-folding device (c) and a magnetic roller (d), the two plates (a) are symmetrically arranged, the inductance framework (b) is arranged between the plates (a) and the plates (a), the inductance framework (b) and the two plates (a) are mutually and vertically arranged, the inductance framework (b) is matched with the anti-folding device (c), the anti-folding device (c) is matched with the magnetic roller (d), and the anti-folding device (c) and the magnetic roller (d) are respectively arranged on the different plates (a).
2. The machine according to claim 1, characterized in that: the anti-folding device (c) is composed of a telescopic rod (c1), a positive magnetic block (c2), a movable ring (c3) and an anti-folding block (c4), one end of the telescopic rod (c1) is fixed on the plate (a), the telescopic rod (c1) is mechanically connected with the movable ring (c3), the movable ring (c3) is penetrated through by an inductance framework (b), the movable ring (c3) is provided with a positive magnetic block (c2), and the positive magnetic block (c2) and the anti-folding block (c4) are installed on the same side of the movable ring (c 3).
3. The machine according to claim 1, characterized in that: the magnetic roller (d) is composed of a rotating roller (d1), a large magnetic block (d2) and a negative magnetic block (d3), the shape of the large magnetic block (d2) is the same as that of the negative magnetic block (d3), the magnetism of the large magnetic block (d2) is a positive pole, and the large magnetic block (d2) and the negative magnetic block (d3) are distributed on two sides of the rotating roller (d1) in a symmetrical structure.
4. The machine according to claim 2, characterized in that: prevent folding piece (c4) by extension block (c41), extension rod (c42), connecting rod (c43), push away ring (c44), pinch roller (c45) and constitute, extension block (c41) and extension rod (c42) fixed connection, extension rod (c42) and pinch roller (c45) mechanical connection, extension rod (c42) are equipped with connecting rod (c43) with pinch roller (c45) department of being connected, push away ring (c44) and connecting rod (c43) mechanical welding.
5. The machine according to claim 4, characterized in that: the pressing wheel (c45) is composed of a fitting layer (c451), a small fixing block (c452), a wheel body (c453) and a wheel shaft (c454), the fitting layer (c451) is connected with the small fixing block (c452), the fitting layer (c451) and the small fixing block (c452) are arranged on the outer edge of the wheel body (c453), the wheel body (c453) and the wheel shaft (c454) are connected, and the wheel shaft (c454) is located in the center of the wheel body (c 453).
6. The machine according to claim 4, characterized in that: the push ring (c44) is hooked and attached to the looped loop to push out the extra loop.
7. The machine according to claim 1, characterized in that: and one end of the inductance framework (b) connected with the plate (a) is provided with a limiting cover, and the limiting cover is arranged in an arc shape.
8. The machine according to claim 3, characterized in that: the mass of the large magnetic block (d2) and the mass of the negative magnetic block (d3) are equal, and the size of the large magnetic block (d2) and the size of the negative magnetic block (d3) are larger than that of the positive magnetic block (c 2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010852502.2A CN112071632A (en) | 2020-08-21 | 2020-08-21 | Inductance production coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010852502.2A CN112071632A (en) | 2020-08-21 | 2020-08-21 | Inductance production coiling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112071632A true CN112071632A (en) | 2020-12-11 |
Family
ID=73659941
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010852502.2A Withdrawn CN112071632A (en) | 2020-08-21 | 2020-08-21 | Inductance production coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112071632A (en) |
-
2020
- 2020-08-21 CN CN202010852502.2A patent/CN112071632A/en not_active Withdrawn
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20201211 |