CN112065457A - Stage-by-stage movable subway interval tunnel shield segment reinforcing method - Google Patents

Stage-by-stage movable subway interval tunnel shield segment reinforcing method Download PDF

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CN112065457A
CN112065457A CN202011081436.XA CN202011081436A CN112065457A CN 112065457 A CN112065457 A CN 112065457A CN 202011081436 A CN202011081436 A CN 202011081436A CN 112065457 A CN112065457 A CN 112065457A
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arc
shaped
shield segment
segment
shield
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何峰
徐永祥
傅承诚
时瑾
陈叶丰
吕含冰
章治洲
崔信为
寿飞浩
魏征
徐凌雁
庄鹏
陈玉起
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State Railway New Material Beijing Technology Co ltd
Shaoxing Keqiao District Rail Transit Group Co ltd
Beijing Jiaotong University
China Railway Design Corp
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State Railway New Material Beijing Technology Co ltd
Shaoxing Keqiao District Rail Transit Group Co ltd
Beijing Jiaotong University
China Railway Design Corp
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/12Temporary supports for use during building; Accessories
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
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  • Lining And Supports For Tunnels (AREA)

Abstract

本发明涉及一种分阶段可移动式地铁区间隧道盾构管片加固方法。在地铁区间隧道施工时,预先在盾构管片和道床之间预埋圆弧形构件,与道床整体浇筑;对受外部干扰区段的道床以上部分盾构管片同样采用圆弧形构件,并与所述的预埋圆弧形构件连接封闭形成整环结构起到加固作用;外部干扰因素消除后,可将所述的道床以上部分圆弧形构件拆除,并移动到下一区段继续实施加固。由于外界干扰因素存在不确定性,本发明中采用道床下部预埋圆弧形构件和道床上部可拆卸圆弧形构件分阶段实施加固,因此,可根据实际外界干扰选择相应的位置对管片实施加固,缩短加固施工周期,也大幅减少工程造价。

Figure 202011081436

The invention relates to a step-by-stage movable shield tunnel segment reinforcement method for subway section tunnels. During tunnel construction in the subway section, arc-shaped components are pre-buried between the shield segment and the ballast bed, and are cast integrally with the ballast bed; arc-shaped components are also used for the shield segment above the ballast bed in the section affected by external interference. And it is connected with the embedded circular arc-shaped member to form a whole ring structure for reinforcement; after the external interference factors are eliminated, the arc-shaped member above the ballast bed can be removed and moved to the next section to continue. Implement reinforcement. Due to the uncertainty of external interference factors, in the present invention, the pre-embedded circular arc-shaped member at the bottom of the track bed and the removable circular-arc-shaped member at the top of the track bed are used for reinforcement in stages. Therefore, the corresponding position can be selected according to the actual external interference. Reinforcement of the sheet is implemented, shortening the construction period of reinforcement, and greatly reducing the cost of the project.

Figure 202011081436

Description

一种分阶段可移动式地铁区间隧道盾构管片加固方法A step-by-step method for strengthening shield segments of movable subway tunnels

技术领域technical field

本发明涉及城市轨道交通施工技术领域,特别适用于地铁盾构区间隧道加固的方法。The invention relates to the technical field of urban rail transit construction, and is particularly suitable for a method for reinforcing tunnels in subway shield tunnels.

背景技术Background technique

目前,随着城市轨道交通的高速发展和建设,地铁隧道不可避免受邻近建筑物施工的影响。在地铁隧道邻近位置施工时,既有覆土的开挖、桥桩基施工等,均有可能对地铁隧道变形产生影响,过大的变形将导致隧道盾构管片接头漏水、结构开裂、轨面标高及几何尺寸不满足轨道运营要求等问题,对地铁正常运行产生影响。At present, with the rapid development and construction of urban rail transit, subway tunnels are inevitably affected by the construction of adjacent buildings. During the construction in the vicinity of the subway tunnel, the excavation of the covering soil and the construction of the bridge pile foundation may have an impact on the deformation of the subway tunnel. Excessive deformation will lead to water leakage, structural cracking, rail surface Problems such as elevation and geometric dimensions that do not meet the requirements of track operation have an impact on the normal operation of the subway.

现有技术中邻近施工情况下采取的对既有地铁盾构隧道稳定性的保护技术主要有两类。一类是在邻近施工过程中采取措施,常在邻近施工对隧道稳定性有影响的路径上采用打防护桩、设置填充材料等措施。这类措施往往受实际条件制约,且工程投资和实施难度较高,往往不能达到很好的应用效果。另一类方法是对既有地铁隧道本身采取措施,例如,对外界干扰敏感区段隧道盾构管片进行临时加固,常采用在管片内部设置半环钢圈加固。由于在建设中对外界干扰敏感区段不易精确定位,隧道建成后在对管片进行加固时,只能对道床以上部分进行半环加固,不能形成封闭全环,加固效果有限。In the prior art, there are mainly two types of protection technologies for the stability of existing subway shield tunnels under adjacent construction conditions. One is to take measures in the adjacent construction process, often adopting measures such as driving protective piles and setting filling materials on the paths that have an impact on the stability of the tunnel. Such measures are often restricted by actual conditions, and the project investment and implementation are difficult, and they often fail to achieve good application results. Another method is to take measures on the existing subway tunnel itself, for example, temporarily strengthening the shield segment of the tunnel in the sensitive section of the external disturbance, often using half-ring steel ring reinforcement inside the segment. Since it is difficult to accurately locate the sensitive section of external interference during construction, when the segment is reinforced after the tunnel is completed, only half-ring reinforcement can be performed on the part above the track bed, and a closed full-ring cannot be formed, and the reinforcement effect is limited.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对上述传统地铁隧道加固技术的缺陷和不足,为地铁盾构隧道安全防护提供一种施工简便、施工费用低、施工快速的盾构管片内部可移动式加固方法,这类方法既能降低外界干扰对隧道稳定性的影响,减少后期隧道病害,还可根据影响区段变化灵活移动加固。The purpose of the present invention is to aim at the defects and deficiencies of the above-mentioned traditional subway tunnel reinforcement technology, and provide a kind of movable reinforcement method inside the shield segment with simple construction, low construction cost and fast construction for the safety protection of subway shield tunnels. The method can not only reduce the impact of external disturbance on the stability of the tunnel, reduce the later tunnel disease, but also flexibly move and reinforce according to the change of the affected section.

为实现上述目的,本发明提出一种分阶段可移动式地铁盾构区间隧道加固方法,其特征在于包括以下步骤:In order to achieve the above purpose, the present invention proposes a step-by-step movable subway shield tunnel reinforcement method, which is characterized by comprising the following steps:

1)在工厂预制圆弧形构件,所述的圆弧形构件可采用金属、高强度纤维等复合构成,其形状与盾构圆弧相吻合,具有强度大、重量轻、防腐性能好、安装、拆卸便捷等特性,圆弧形构件分为道床下部预埋圆弧形构件(2)和道床上部可拆卸圆弧形构件(3,4,5,6,7);所述的道床下部预埋圆弧形构件(2)和所述的道床上部可拆卸圆弧形构件(3,4,5,6,7)可分别由多节段构件通过预留孔、插件,插接拼接连接而成,沿盾构管片内弧面布置,环向可连接封闭形成整环结构;所述的圆弧形构件拟合标准的地铁隧道盾构管片的形状,紧贴盾构管片的内表面;环向相邻圆弧形构件之间可采用缀板或螺栓进行加强连接,因此需在对应锚固位置在所述的圆弧形构件上预留孔位;所述道床下部预埋圆弧形构件(2)宽度与盾构管片宽度相同,道床上部可拆卸圆弧形构件(3,4,5,6,7)宽度小于盾构管片宽度,为预埋槽道留出操作空间;所述的道床上部圆弧形构件(3,4,5,6,7)可拆卸、可移动、可重复使用;1) The arc-shaped components are prefabricated in the factory. The arc-shaped components can be composed of composite materials such as metal and high-strength fibers. The arc-shaped components are divided into pre-embedded arc-shaped components (2) at the bottom of the track bed and removable arc-shaped components (3, 4, 5, 6, 7) at the top of the track bed. The pre-embedded arc-shaped member (2) in the lower part of the bed and the removable arc-shaped member (3, 4, 5, 6, 7) in the upper part of the track bed can be respectively formed by the multi-segment members through reserved holes, plug-ins, and inserts. It is formed by splicing and connecting, arranged along the inner arc surface of the shield tunnel segment, and can be connected and closed in the ring direction to form a whole ring structure; the circular arc-shaped member fits the shape of the standard subway tunnel shield segment segment and is close to the shield tunnel. The inner surface of the segment; the adjacent circular arc-shaped members in the circumferential direction can be reinforced with slats or bolts, so it is necessary to reserve holes on the circular-arc-shaped members at the corresponding anchoring positions; under the ballast bed The width of the pre-embedded arc-shaped member (2) is the same as the width of the shield segment, and the width of the removable arc-shaped member (3, 4, 5, 6, 7) at the top of the track bed is smaller than the width of the shield segment, which is the pre-embedded segment. The channel leaves room for operation; the circular arc-shaped members (3, 4, 5, 6, 7) on the upper part of the track bed are detachable, movable and reusable;

2)在地铁区间隧道施工时,预先在盾构管片和混凝土道床设计位置之间预埋道床下部预埋圆弧形构件(2),与混凝土道床整体浇筑;所述的道床下部预埋圆弧形构件(2)在盾构区间范围内纵向多节段连续布置;2) During the tunnel construction in the subway section, the arc-shaped member (2) is pre-buried in the lower part of the ballast bed between the shield segment and the design position of the concrete ballast bed in advance, and is poured integrally with the concrete ballast bed; the lower part of the ballast bed is pre-buried; The submerged arc-shaped members (2) are continuously arranged longitudinally in multiple segments within the shield tunneling interval;

3)在受外部干扰区段的道床以上部分盾构管片内壁安装道床上部可拆卸圆弧形构件(3,4,5,6,7),并与该区段内的道床下部预埋圆弧形构件(2)连接封闭形成整环结构,起到加固作用;3) Install the detachable circular arc-shaped members (3, 4, 5, 6, 7) on the upper part of the ballast bed on the inner wall of the shield segment above the ballast bed in the section affected by external interference, and pre-assembled with the lower part of the ballast bed in this section. The buried circular arc-shaped member (2) is connected and closed to form a whole ring structure, which plays a reinforcing role;

进行道床上部封闭成环加固时,道床上部可拆卸圆弧形构件(3,4,5,6,7)的安装顺序为逆时针,首先安装底部右侧邻接构件块(3),可将锚固螺栓预先固定在盾构管片上,采用简易设备将底部右侧邻接构件块(3)输送到位,通过悬挂葫芦进行防护、微调,然后使锚固螺栓穿过底部右侧邻接构件块(3)的长圆孔形螺栓预留孔,采用螺母将底部右侧邻接构件块(3)可调地临时固定在盾构管片上;将顶部右侧邻接圆弧形构件(4)、封顶圆弧形构件(5)、顶部左侧邻接圆弧形构件(6)安装到预定位置,同时相邻圆弧形构件之间用螺栓或缀板进行初步连接;在顶部左侧邻接圆弧形构件(6)、道床下部预埋圆弧形构件(2)之间采用机械千斤顶施加轴向应力,使环形加固结构装置张紧,尽量紧贴混凝土管片内侧,通过测量严格保证衬砌内限界为5800mm,最后底部左侧邻接圆弧形构件(7)应根据千斤顶施加轴向应力后的实际距离进行放样安装;在所有的圆弧形构件全部安装完毕后,拧紧螺栓或缀板加强环向连接,并固定锚固螺栓保证圆弧形构件与盾构管片的连接,从而在隧道盾构区间内部形成一个良好的环形受力整体,起到对隧道加固支撑的作用;When the upper part of the ballast bed is closed into a ring for reinforcement, the installation sequence of the detachable arc-shaped members (3, 4, 5, 6, 7) on the upper part of the ballast bed is counterclockwise. Pre-fix the anchor bolts on the shield segment, use simple equipment to transport the adjoining building block (3) on the right side of the bottom into place, protect and fine-tune by the hanging hoist, and then pass the anchor bolts through the adjoining building block (3) on the right side of the bottom. The oblong hole-shaped bolts have reserved holes, and use nuts to adjust and temporarily fix the bottom right adjoining member block (3) on the shield segment; (5) The arc-shaped member (6) adjacent to the left side of the top is installed to a predetermined position, and the adjacent arc-shaped members are preliminarily connected with bolts or trim plates; the arc-shaped member (6) is adjacent to the left side of the top . A mechanical jack is used to apply axial stress between the pre-buried arc-shaped members (2) at the bottom of the track bed, so that the annular reinforcement structure device is tensioned, and the inner side of the concrete segment is as close as possible. The arc-shaped member (7) adjacent to the left side of the bottom should be set out according to the actual distance after the axial stress is applied by the jack; after all the arc-shaped members have been installed, tighten the bolts or slats to strengthen the annular connection and fix it. The anchor bolts ensure the connection between the arc-shaped member and the shield segment, so as to form a good annular force-bearing whole inside the tunnel shield section, which plays the role of reinforcement and support for the tunnel;

4)外部干扰因素消除后,将该区段内道床上部可拆卸圆弧形构件(3,4,5,6,7)拆除,并移动到下一需要的区段,重复上述步骤,继续实施加固。4) After the external interference factors are eliminated, remove the detachable arc-shaped members (3, 4, 5, 6, 7) on the upper part of the track bed in this section, and move to the next required section, repeat the above steps, and continue Implement reinforcement.

道床上部可拆卸圆弧形构件(3,4,5,6,7)和衬砌管片之间采用锚固螺栓连接,圆弧形构件与盾构管片内弧面之间的间隙采用环氧树脂等材料填充密实。The detachable arc-shaped members (3, 4, 5, 6, 7) on the upper part of the ballast bed are connected with the lining segment by anchor bolts, and the gap between the arc-shaped member and the inner arc surface of the shield segment is made of epoxy resin. Resin and other materials are densely filled.

所述的锚栓位置需避开手孔、管片钢筋等,遇到时做适当调整,但避开边缘的距离需大于100mm。The position of the anchor bolt should avoid hand holes, segment steel bars, etc., and make appropriate adjustments when encountered, but the distance from the edge should be greater than 100mm.

圆弧形构件可采用涂层防腐处理。Arc-shaped components can be coated with anti-corrosion treatment.

所述的构件防腐工艺采用的环氧沥青涂料需符合国家标准,掺入颜料后尽量与混凝土管片颜色相仿,运用多层涂刷的方式进行涂装。要求涂刷厚度均匀、粘结牢固严密,不允许有脱落、开裂、孔眼、涂刷压接不严密等缺陷。The epoxy bituminous coating used in the anti-corrosion process of the components should meet the national standards, and the color of the concrete segment should be as similar as possible after mixing with the pigment, and the coating should be carried out by means of multi-layer painting. It is required that the coating thickness is uniform, the bonding is firm and tight, and there are no defects such as falling off, cracking, holes, and poor brushing and crimping.

所述圆弧形构件厚度为30mm,道床下部预埋圆弧形构件2宽度为1.2m(与盾构管片宽度相同),道床上部可拆卸圆弧形构件宽度为小于1.0m(小于盾构管片宽度,为预埋槽道留出操作空间)。The thickness of the arc-shaped member is 30mm, the width of the pre-embedded arc-shaped member 2 at the lower part of the track bed is 1.2m (same as the width of the shield segment), and the width of the detachable arc-shaped member on the upper part of the track bed is less than 1.0m (less than 1.0m). The width of the shield segment, leaving the operating space for the embedded channel).

所述的道床上部可拆卸圆弧形构件(3,4,5,6,7)在受外部干扰区段沿盾构管片纵向多节段间断布置,预留一定空间以避开盾构管片预埋凹槽及槽道上安装的设备、管线支架等;在没有设备、管线布置的位置处,纵向相邻道床上部可拆卸圆弧形构件(3,4,5,6,7)之间可采用钢板等进行连接,加强每环构件之间的联系和整体性。The detachable arc-shaped members (3, 4, 5, 6, 7) on the upper part of the ballast bed are intermittently arranged in multiple segments along the longitudinal direction of the shield tunnel segment in the section affected by external interference, and a certain space is reserved to avoid the shield tunnel. Equipment, pipeline supports, etc. installed on the pre-embedded grooves of the segment and the channel; where there is no equipment or pipeline arrangement, the upper part of the longitudinally adjacent track bed can be removed from the arc-shaped member (3, 4, 5, 6, 7) Steel plates, etc. can be used for connection between them to strengthen the connection and integrity between the members of each ring.

所述的道床下部预埋圆弧形构件和所述的道床上部可拆卸圆弧形构件纵向相对盾构管片采用错缝布置,即每段圆弧形构件盖住盾构管片环缝,纵向圆弧形构件间的接缝在管片中部,可以起到加强盾构管片纵向刚度的作用。The pre-embedded arc-shaped members at the lower part of the ballast bed and the detachable arc-shaped members at the upper part of the ballast bed are arranged with staggered joints longitudinally relative to the shield segment, that is, each segment of the arc-shaped member covers the shield segment ring. The seam between the longitudinal arc-shaped components is in the middle of the segment, which can strengthen the longitudinal rigidity of the shield segment.

与传统现有盾构加固技术相比,本发明的有益效果在于:Compared with the traditional existing shield reinforcement technology, the beneficial effects of the present invention are:

1、由于外界干扰因素存在不确定性,本发明中采用道床下部预埋圆弧形构件和道床上部可拆卸圆弧形构件分阶段实施加固,因此,可根据实际外界干扰选择相应的位置对管片实施加固,缩短加固施工周期,也大幅减少工程造价。1. Due to the uncertainty of external interference factors, in the present invention, the pre-embedded circular arc-shaped member at the bottom of the track bed and the removable circular-arc-shaped member at the top of the track bed are used for reinforcement in stages. Therefore, the corresponding position can be selected according to the actual external interference. Reinforcing the segment, shortening the reinforcement construction period, and greatly reducing the project cost.

2、由于本发明中在道床下部采用预埋圆弧形构件,并与道床整体浇筑,因此若在地铁实际运营后需对盾构加固时,采用道床上部圆弧形构件直接与下部预埋圆弧形构件拼接封闭成环,可避免对道床进行切割、钻孔、凿除等处理,减少后期隧道病害,提高地铁运营的可靠性和安全性。2. In the present invention, the pre-buried arc-shaped components are used in the lower part of the track bed and are cast integrally with the track bed. Therefore, if the shield needs to be reinforced after the actual operation of the subway, the circular arc-shaped components on the upper part of the track bed are used to directly connect with the lower part of the track bed. The submerged arc-shaped components are spliced and closed into a ring, which can avoid the processing of cutting, drilling, and chiseling of the track bed, reduce tunnel diseases in the later stage, and improve the reliability and safety of subway operations.

3、由于本发明中采用可移动式地铁区间隧道加固方法,即在道床上部采用可拆卸圆弧形构件对盾构进行加固。因此,在外部干扰因素消除后,可将道床以上部分圆弧形构件拆除,并移动到下一区段继续实施加固,仅对可拆卸圆弧形构件实施操作,施工快捷且对既有盾构及道床结构破坏小,不影响隧道的稳定性及列车正常运行的安全性,且材料重复利用,节省了工程造价。3. Because the movable subway tunnel reinforcement method is adopted in the present invention, that is, a detachable arc-shaped member is used on the upper part of the track bed to reinforce the shield. Therefore, after the external interference factors are eliminated, part of the arc-shaped components above the ballast bed can be removed and moved to the next section to continue reinforcement. Only the detachable arc-shaped components can be operated. The construction is fast and the existing shield tunnel The damage to the track bed structure is small, the stability of the tunnel and the safety of the normal operation of the train are not affected, and the materials are reused, which saves the engineering cost.

4、本发明中道床上部可拆卸圆弧形构件沿盾构管片采用纵向多节段间断布置,预留一定空间以避开盾构管片预埋凹槽及槽道上安装的设备、管线支架等,不影响地铁区间隧道附属设备的布设,在地铁隧道区间盾构加固中优越性明显。4. The detachable circular arc-shaped members on the upper part of the middle track bed of the present invention are intermittently arranged in longitudinal multi-section along the shield segment, and a certain space is reserved to avoid the embedded grooves of the shield segment and the equipment and pipelines installed on the channel. Brackets, etc., do not affect the layout of auxiliary equipment in subway tunnels, and have obvious advantages in shield reinforcement in subway tunnels.

5、本发明中的圆弧形加固构件纵向相对盾构管片采用错缝布置,可以起到加强盾构管片纵向连接刚度的作用。5. The arc-shaped reinforcing member in the present invention adopts staggered arrangement longitudinally relative to the shield tunnel segment, which can play a role of strengthening the longitudinal connection rigidity of the shield tunnel segment.

附图说明Description of drawings

图1为本发明的圆弧形构件示意图;Fig. 1 is the schematic diagram of the arc-shaped member of the present invention;

图2为本发明的盾构单环管片多节段圆弧形构件装配示意图;Fig. 2 is a schematic diagram of the assembly of a single-ring segment multi-segment arc-shaped member of a shield machine according to the present invention;

图3为本发明的盾构管片内衬加固空间结构示意图;3 is a schematic diagram of the space structure of the shield segment lining reinforcement of the present invention;

图4为本发明的盾构管片内衬加固横截面示意图;4 is a schematic cross-sectional view of the shield segment lining reinforcement of the present invention;

图5为本发明的盾构管片可移动式加固总装流程示意图;Fig. 5 is a schematic diagram of the assembly process of the movable reinforcement of the shield segment of the present invention;

其中,图a:道床下部预埋圆弧形构件示意图Among them, Figure a: Schematic diagram of the pre-buried arc-shaped components at the bottom of the track bed

图b:道床上部圆弧形构件与下部预埋构件连接封闭形成整环结构示意图Figure b: Schematic diagram of the whole ring structure formed by connecting and closing the upper circular arc-shaped member and the lower embedded member of the track bed

图c:下部预埋构件纵向多节段连续布置、上部可拆卸构件纵向间断布置图Figure c: Longitudinal multi-segment continuous arrangement of lower embedded components and longitudinal discontinuous arrangement of upper detachable components

图中:1-圆弧形构件两端预留螺栓孔,2-道床下部预埋圆弧形构件D,3-底部右侧邻接圆弧形构件B2,4-顶部右侧邻接圆弧形构件B1,5-封顶圆弧形构件F,6-顶部左侧邻接圆弧形构件A1,7-底部左侧邻接圆弧形构件A2,8-盾构管片,9-道床,10-预埋槽道预留空间,11-道床上部间断布置的可拆卸圆弧形构件,12-道床下部连续布置的预埋圆弧形构件,13-锚固螺栓,14-千斤顶施加力的位置,其中A1,A2,B1,B2,F统称为道床上部可拆卸圆弧形构件。In the figure: 1- reserved bolt holes at both ends of the arc-shaped member, 2- pre-embedded arc-shaped member D in the lower part of the track bed, 3- the right side of the bottom is adjacent to the arc-shaped member B 2 , 4- the right side of the top is adjacent to the arc-shaped member Shaped member B 1 , 5-capped arc-shaped member F, 6-top left side adjoining arc-shaped member A 1 , 7-bottom left side adjoining arc-shaped member A 2 , 8-shield segment, 9-track bed , 10- reserved space for embedded channels, 11- detachable arc-shaped members intermittently arranged at the upper part of the track bed, 12- embedded arc-shaped members continuously arranged at the lower part of the track bed, 13- anchor bolts, 14- jack application The position of the force, where A 1 , A 2 , B 1 , B 2 , F are collectively referred to as the removable circular arc-shaped member on the upper part of the track bed.

具体实施方式Detailed ways

以下结合附图及实施例对本发明作进一步详细描述:Below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail:

如图1所示为圆弧形构件,圆弧形构件可采用Q235B、高强度纤维等复合材料制成的密贴盾构管片内衬的构件,根据加固实施步骤将其分为道床下部预埋圆弧形构件2和道床上部可拆卸圆弧形构件3,4,5,6,7;每节段构件厚度为30mm,道床下部预埋圆弧形构件2宽度为1.2m(与盾构管片宽度相同),道床上部可拆卸圆弧形构件3-7宽度为1.0m(为预埋槽道留出操作空间);在构件两端预留螺栓孔,以便圆弧形构件连接封闭形成整环结构;As shown in Figure 1, it is an arc-shaped member. The arc-shaped member can be made of composite materials such as Q235B and high-strength fiber, which are closely lined with shield segments. According to the reinforcement implementation steps, it can be divided into the lower part of the ballast bed. The pre-embedded arc-shaped member 2 and the removable arc-shaped members 3, 4, 5, 6, and 7 at the upper part of the track bed; The width of the detachable arc-shaped member 3-7 on the upper part of the track bed is 1.0m (to leave operating space for the embedded channel); bolt holes are reserved at both ends of the member so that the arc-shaped member can be The components are connected and closed to form an integral ring structure;

如图2所示,每一环所用加固圆弧形构件分别由6节段组成:2-道床下部预埋圆弧形构件D,3-底部右侧邻接圆弧形构件B2,4-顶部右侧邻接圆弧形构件B1,5-封顶圆弧形构件F,6-顶部左侧邻接圆弧形构件A1,7-底部左侧邻接圆弧形构件A2。其中,封顶圆弧形构件(F)相对隧道中心呈40°角,邻接构件(A1,B1,A2,B2)相对隧道中心呈60°角与道床下部预埋构件(D)相对隧道中心呈80°角,正好封闭形成整环结构;As shown in Figure 2, the reinforced arc-shaped members used in each ring are composed of 6 segments: 2- the lower part of the track bed is embedded with the arc-shaped member D, 3- the right side of the bottom is adjacent to the arc-shaped member B 2 , 4- The top right side adjoins the arc-shaped member B 1 , 5-capped arc-shaped member F, 6-top left side adjoins the arc-shaped member A 1 , 7-bottom left side adjoins the arc-shaped member A 2 . Among them, the capping circular arc member (F) is at an angle of 40° relative to the center of the tunnel, and the adjacent members (A 1 , B 1 , A 2 , B 2 ) are at an angle of 60° relative to the center of the tunnel and the embedded member (D) at the lower part of the track bed. It is 80° relative to the center of the tunnel, which is just closed to form a whole ring structure;

如图3所示,道床下部预埋圆弧形构件在盾构区间范围内纵向多节段连续布置;道床上部可拆卸圆弧形构件在受外部干扰区段沿盾构管片纵向多节段间断布置,预留一定空间以避开盾构管片预埋凹槽及槽道上安装的设备、管线支架等。其中,在没有设备、管线布置的位置处,纵向相邻构件间可采用钢板或复合材料等进行连接,加强每环构件之间的联系和整体性:外部干扰因素消除后,可将道床以上部分圆弧形构件拆除,并移动到下一区段继续实施加固:As shown in Figure 3, the pre-embedded arc-shaped members at the lower part of the track bed are continuously arranged in multiple segments longitudinally within the shield tunneling interval; The segments are arranged intermittently, and a certain space is reserved to avoid the embedded grooves of the shield segments and the equipment and pipeline supports installed on the channels. Among them, where there is no equipment or pipeline arrangement, steel plates or composite materials can be used to connect longitudinally adjacent components to strengthen the connection and integrity of each ring component: after the external interference factors are eliminated, the parts above the track bed can be connected. The arc-shaped member is removed and moved to the next section to continue the reinforcement:

如图4所示盾构管片内衬加固圆弧形构件的拼装顺序为:首先在道床下部预埋圆弧形构件(D),与道床整体浇筑;进行道床上部封闭成环加固时,构件块的安装顺序为逆时针,首先安装底部右侧邻接构件块(B2),将锚固螺栓先固定在管片上,采用简易机械手将圆弧形构件输送到位,通过悬挂葫芦进行防护、微调,然后使锚固螺栓13穿过圆弧形构件上的长圆孔形螺栓预留孔,最后采用螺母将圆弧形构件预先可调地固定在盾构管片上;同样的,将其它圆弧形构件也用简易设备安装到预定位置,相邻圆弧形构件之间用螺栓进行连接,按逆时针方向依次完成钢板块的安装;在A1、D之间采用机械千斤顶施加轴向应力,使圆弧形构件张紧,尽量紧贴盾构管片内侧,通过测量严格保证衬砌内限界为5800mm,最后B1钢板应根据千斤顶施加轴向应力后的实际距离进行放样安装。在圆弧形构件全部安装完毕后,螺栓锚固或缀板加强环向连接,以保证内部形成一个良好的受力整体,起到对隧道加固支撑的作用;As shown in Figure 4, the assembly sequence of the reinforced arc-shaped member with the inner lining of the shield segment is as follows: firstly, the arc-shaped member (D) is pre-buried in the lower part of the ballast bed, and it is poured integrally with the ballast bed; , The installation sequence of the building block is counterclockwise, first install the adjacent building block (B 2 ) on the right side of the bottom, fix the anchor bolt on the segment first, use a simple manipulator to transport the arc-shaped component in place, and use the hanging hoist for protection and fine-tuning. , and then make the anchor bolts 13 pass through the holes reserved for the oblong hole-shaped bolts on the arc-shaped member, and finally use the nut to pre-adjustably fix the arc-shaped member on the shield segment; It is also installed to the predetermined position with simple equipment, and the adjacent arc-shaped components are connected with bolts, and the installation of the steel blocks is completed in a counterclockwise direction; mechanical jacks are used between A 1 and D to apply axial stress to make the circle The arc-shaped members are tensioned, and try to be as close as possible to the inner side of the shield segment. Strictly ensure that the inner limit of the lining is 5800mm through measurement. Finally, the B1 steel plate should be set out according to the actual distance after the axial stress is applied by the jack. After all the arc-shaped components are installed, the bolts are anchored or the slats are used to strengthen the circumferential connection to ensure that a good force-bearing whole is formed inside, which plays a role in strengthening and supporting the tunnel;

如图5所示为盾构管片可移动式加固总装流程示意图。Figure 5 shows a schematic diagram of the assembly process of the movable reinforcement of the shield segment.

图(a):预埋道床下部预埋圆弧形构件2,与混凝土道床整体浇筑,并在构件两端留出足够的空间与道床上部加固构件进行锚固连接操作,避免对道床的整体性造成破坏;Figure (a): The arc-shaped member 2 is embedded in the lower part of the pre-embedded ballast bed, which is poured integrally with the concrete ballast bed, and enough space is reserved at both ends of the member for anchoring connection with the reinforcing member on the top of the ballast bed, so as to avoid the overall impact of the ballast bed. sexually destructive;

图(b):道床上部可拆卸圆弧形构件与下部预埋构件连接封闭形成整环结构,环向相邻构件间采用缀板锚栓或螺栓进行加强连接,圆弧形构件尽量与管片内弧面紧贴,构件和衬砌管片之间采用锚固螺栓连接;Figure (b): The detachable arc-shaped member on the upper part of the ballast bed and the lower embedded member are connected and closed to form a whole ring structure. The adjacent members in the ring are connected by plate anchor bolts or bolts to strengthen the connection. The arc-shaped member is as close as possible to the pipe The inner arc surface of the sheet is close to each other, and the member and the lining segment are connected by anchor bolts;

图(c):道床下部预埋圆弧形构件2纵向多节段连续布置,每节段宽度为1.2m,与盾构管片同宽;道床上部可拆卸圆弧形构件3,4,5,6,7纵向间断布置,每节段宽度为小于1.0m,预留一定空间(大于0.2m宽)以避开盾构管片预埋凹槽及槽道上安装的设备、管线支架等。其中,在没有设备、管线布置的位置处,纵向相邻构件间可采用钢板或复合材料等进行连接,加强每环构件之间的联系和整体性。其中,道床下部预埋圆弧形构件和上部可拆卸圆弧形构件纵向相对盾构管片采用错缝布置,即每段圆弧形构件盖住盾构管片环缝,纵向圆弧形构件间的接缝在管片中部,可以起到加强盾构管片纵向连接刚度的作用。圆弧形构件与盾构管片之间的间隙采用环氧树脂等材料填充密实,圆弧形构件可采用涂层防腐处理。Figure (c): The pre-buried arc-shaped members 2 at the lower part of the track bed are arranged continuously in multiple segments in the longitudinal direction, and the width of each segment is 1.2m, which is the same width as the shield segment; , 5, 6, 7 are arranged intermittently in the longitudinal direction, the width of each segment is less than 1.0m, and a certain space (greater than 0.2m wide) is reserved to avoid the embedded groove of the shield segment and the equipment and pipeline supports installed on the channel. . Among them, where there is no equipment or pipeline arrangement, the longitudinal adjacent members can be connected by steel plates or composite materials, so as to strengthen the connection and integrity between the members of each ring. Among them, the pre-embedded arc-shaped members in the lower part of the track bed and the detachable arc-shaped members in the upper part are arranged with staggered joints longitudinally relative to the shield segment, that is, each segment of the arc-shaped member covers the annular seam of the shield segment, and the longitudinal arc-shaped The seam between the components is in the middle of the segment, which can strengthen the longitudinal connection rigidity of the shield segment. The gap between the arc-shaped component and the shield segment is filled with epoxy resin and other materials to be dense, and the arc-shaped component can be treated with anti-corrosion coating.

在本实施例中,所有圆弧形构件之间的连接均不采用焊接形式,用预留孔通过插件、锚栓锚固的形式,以便外部干扰因素消除后,可将道床以上部分圆弧形构件拆除,并移动到下一区段继续实施加固。In this embodiment, the connection between all arc-shaped members is not in the form of welding, and the reserved holes are used for anchoring through plug-ins and anchor bolts, so that after the external interference factors are eliminated, the arc-shaped members above the track bed can be connected. Remove and move to the next section to continue reinforcement.

在本实施例中,道床上部可拆卸圆弧形构件3,4,5,6,7与管片通过锚固螺栓进行连接,锚固螺栓纵向间距50mm,环向间距60mm,每环设置2排;圆弧形构件环向之间采用缀板或螺栓连接,缀板可采用200mm×300mm×30mm钢板或复合材料。In this embodiment, the detachable circular arc-shaped members 3, 4, 5, 6, and 7 on the upper part of the track bed are connected with the segment by anchor bolts, the longitudinal spacing of the anchor bolts is 50mm, the circumferential spacing is 60mm, and each ring is provided with 2 rows; The arc-shaped members are connected by slats or bolts in the circumferential direction, and the slats can be made of 200mm×300mm×30mm steel plates or composite materials.

在本实施例中,防腐工艺采用的涂料需符合国家标准,掺入颜料后尽量与混凝土管片颜色相仿,运用多层涂刷的方式进行涂装。要求涂刷厚度均匀、粘结牢固严密,不允许有脱落、开裂、孔眼、涂刷压接不严密等缺陷。In this embodiment, the paint used in the anti-corrosion process must meet the national standard, and the color of the concrete segment should be as similar as possible after mixing with the paint, and the paint should be applied by means of multi-layer painting. It is required that the coating thickness is uniform, the bonding is firm and tight, and there are no defects such as falling off, cracking, holes, and poor brushing and crimping.

本发明具有如下优点:本发明中采用道床下部预埋圆弧形构件和道床上部可拆卸圆弧形构件分阶段实施加固,可根据实际外界干扰选择相应的位置对管片实施加固,缩短加固施工周期,也大幅减少工程造价;由于本发明中在道床下部采用预埋圆弧形构件,并与道床整体浇筑,因此若在地铁实际运营后需对盾构加固时,采用道床上部圆弧形构件直接与下部预埋圆弧形构件拼接封闭成环,可避免全环后期加固过程中对道床进行切割、钻孔、凿除等处理,减少后期隧道病害,提高地铁运营的可靠性和安全性;本发明中道床上部圆弧形构件可拆卸,可根据邻近施工变化而移动实施加固,施工快捷,且材料重复利用;本发明中道床上部可拆卸圆弧形构件沿盾构管片采用纵向多节段间断布置,不影响地铁区间隧道附属设备的布设。The present invention has the following advantages: in the present invention, the pre-embedded circular arc-shaped member at the bottom of the ballast bed and the detachable circular-arc-shaped member at the top of the ballast bed are used for reinforcement in stages. The reinforcement construction period also greatly reduces the engineering cost; because the pre-embedded arc-shaped member is used in the lower part of the track bed in the present invention, and it is integrally poured with the track bed, so if the shield needs to be reinforced after the actual operation of the subway, the upper part of the track bed is used. The arc-shaped member is directly spliced with the lower pre-buried arc-shaped member to form a ring, which can avoid cutting, drilling, and chiseling of the track bed in the later reinforcement process of the whole ring, reducing the later tunnel diseases and improving the reliability of subway operation. and safety; the circular arc-shaped member on the upper part of the middle track bed of the present invention is detachable, and can be moved according to adjacent construction changes for reinforcement, the construction is fast, and the material is reused; The segments are arranged intermittently in longitudinal multi-segment, which does not affect the layout of the auxiliary equipment of the tunnel in the subway section.

上述的对实施例的描述是为了便于该技术领域的普通技术人员能理解和应用本发明。因此,本发明不限于这里的实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明请求保护的技术方面范围之内。The above description of the embodiments is for the convenience of those of ordinary skill in the art to understand and apply the present invention. Therefore, the present invention is not limited to the embodiments herein, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should all fall within the scope of the technical aspects claimed in the present invention.

Claims (7)

1. A stage-by-stage movable subway interval tunnel shield segment reinforcing method is characterized by comprising the following steps:
1) prefabricating arc-shaped components in a factory, wherein the arc-shaped components can be formed by compounding metal, high-strength fiber materials and the like, the arc shapes of the arc-shaped components are matched with the arc of a shield, plug-in holes are reserved on each longitudinal end face, and the arc-shaped components are divided into pre-buried arc-shaped components (2) at the lower part of a track bed and detachable arc-shaped components (3, 4, 5, 6, 7) at the upper part of the track bed; the embedded arc-shaped component (2) at the lower part of the track bed and the detachable arc-shaped components (3, 4, 5, 6, 7) at the upper part of the track bed can be respectively formed by splicing and connecting multi-section components through preformed holes and inserts, are arranged along the inner arc surface of the shield segment, and can be connected and sealed in the annular direction to form a whole ring structure; the arc-shaped component is fitted with the shape of a standard subway tunnel shield segment and is tightly attached to the inner surface of the shield segment; circumferentially adjacent circular arc-shaped members can be reinforced and connected by adopting gusset plates or bolts, so hole sites need to be reserved on the circular arc-shaped members at corresponding anchoring positions; the width of the embedded arc-shaped component (2) at the lower part of the ballast bed is the same as that of the shield segment, and the width of the detachable arc-shaped component (3, 4, 5, 6, 7) at the upper part of the ballast bed is smaller than that of the shield segment, so that an operation space is reserved for an embedded channel; the circular arc-shaped components (3, 4, 5, 6, 7) on the upper part of the track bed are detachable, movable and reusable;
2) when a subway interval tunnel is constructed, pre-embedding an arc-shaped member (2) at the lower part of a track bed between a shield segment and a concrete track bed design position in advance, and integrally pouring the arc-shaped member and the concrete track bed; the arc-shaped members (2) embedded at the lower part of the ballast bed are continuously arranged in multiple sections in the longitudinal direction in the range of the shield interval;
3) the inner wall of the shield segment above the ballast bed of the section subjected to external interference is provided with detachable arc-shaped members (3, 4, 5, 6 and 7) at the upper part of the ballast bed, and the detachable arc-shaped members are connected and sealed with the embedded arc-shaped members (2) at the lower part of the ballast bed in the section to form an integral ring structure, so that the reinforcing effect is achieved;
when the upper part of the track bed is sealed and reinforced in a ring mode, the mounting sequence of detachable circular arc-shaped components (3, 4, 5, 6 and 7) on the upper part of the track bed is anticlockwise, firstly, a bottom right side adjacent component block (3) is mounted and can be fixed on a shield pipe sheet by using an anchor bolt, the bottom right side adjacent component block (3) is conveyed to a position by adopting simple equipment, protection and fine adjustment are carried out by a hanging gourd, then the anchor bolt penetrates through a long circular hole-shaped bolt preformed hole of the bottom right side adjacent component block (3), and the bottom right side adjacent component block (3) is adjustably and temporarily fixed on the shield pipe sheet by adopting a nut; installing top right side adjacent circular arc-shaped components (4), capping circular arc-shaped components (5) and top left side adjacent circular arc-shaped components (6) at preset positions by simple equipment, and simultaneously performing primary connection between the adjacent circular arc-shaped components by using bolts or batten plates; applying axial stress between the top left side adjacent arc-shaped member (6) and the track bed lower embedded arc-shaped member (2) by adopting a mechanical jack, tensioning the annular reinforcing structure device, tightly attaching the annular reinforcing structure device to the inner side of the concrete segment as much as possible, strictly ensuring that the inner limit of the lining is 5800mm through measurement, and finally performing lofting installation on the bottom left side adjacent arc-shaped member (7) according to the actual distance after the axial stress is applied by the jack; after all the arc-shaped members are completely installed, the bolts or the batten plates are screwed tightly to strengthen the circumferential connection, and the anchor bolts are fixed to ensure the connection of the arc-shaped members and the shield segments, so that a good annular stress whole is formed inside a tunnel shield interval to play a role in reinforcing and supporting the tunnel;
4) after the external interference factors are eliminated, the upper detachable circular arc-shaped members (3, 4, 5, 6, 7) of the track bed in the section are detached and moved to the next required section, and the steps are repeated to continue to carry out reinforcement.
2. The stage-by-stage movable subway section tunnel shield segment reinforcing method according to claim 1, wherein said detachable circular arc members (3, 4, 5, 6, 7) on the upper portion of the ballast bed are connected with the lining segment by anchor bolts, and the gap between the circular arc member and the inner arc surface of the shield segment is tightly filled with epoxy resin and other materials.
3. The stage-by-stage movable subway section tunnel shield segment reinforcing method according to claim 2, wherein said anchor bolt position needs to avoid hand holes, segment reinforcements and the like, and is properly adjusted when meeting, but the distance of avoiding the edge needs to be more than 100 mm.
4. The staged movable subway section tunnel shield segment reinforcing method as claimed in claim 1, further comprising: the arc-shaped member is subjected to coating anticorrosion treatment, the coating adopted by the member anticorrosion process is in accordance with the national standard, the color of the coating is similar to that of the concrete pipe piece as much as possible after the coating is doped with pigment, and the coating is carried out by adopting a multi-layer coating mode.
5. The stage-by-stage movable subway section tunnel shield segment reinforcing method according to claim 1, wherein the thickness of the arc-shaped member is 30mm, the width of the pre-buried arc-shaped member 2 at the lower part of the track bed is 1.2m (same as the width of the shield segment), and the width of the detachable arc-shaped member at the upper part of the track bed is within 1.0m (smaller than the width of the shield segment, leaving an operation space for the pre-buried channel).
6. The stage-by-stage movable subway section tunnel shield segment reinforcing method according to claim 1, wherein the detachable circular arc members (3, 4, 5, 6, 7) on the upper portion of the ballast bed are discontinuously arranged along multiple longitudinal segments of the shield segment in the section where the external interference is received, and a certain space is reserved to avoid the shield segment pre-buried groove and equipment, pipeline supports and the like installed on the channel; at the position without equipment and pipeline arrangement, the upper detachable circular arc-shaped members (3, 4, 5, 6, 7) of the longitudinally adjacent track beds can be connected by steel plates and the like.
7. The stage-by-stage movable subway section tunnel shield segment reinforcing method according to claim 1, wherein said arc-shaped members pre-embedded at the lower portion of the track bed and said arc-shaped members detachable at the upper portion of the track bed are arranged in staggered manner longitudinally relative to the shield segment, that is, each arc-shaped member covers the circumferential joint of the shield segment, and the joint between the longitudinal arc-shaped members is in the middle of the segment.
CN202011081436.XA 2020-10-12 2020-10-12 Stage-by-stage movable subway interval tunnel shield segment reinforcing method Pending CN112065457A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113503172A (en) * 2021-05-31 2021-10-15 中铁工程服务有限公司 Punching method and device for shield subway tunnel segment and storage medium
CN114905600A (en) * 2022-04-29 2022-08-16 中煤科工集团北京华宇工程有限公司 Machining method of shield segment test specimen

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CN108386213A (en) * 2018-04-23 2018-08-10 同济大学 A kind of duct pieces of shield tunnel Varying-thickness steel loop
CN108678775A (en) * 2018-07-06 2018-10-19 浙江大学城市学院 A kind of anti-horizontal ovalizing deflection shield tunnel ruggedized construction of pre-embedded steel slab and construction method
CN109026061A (en) * 2018-09-06 2018-12-18 上海市机械施工集团有限公司 Form the bracing means and its installation method of shield duct piece in tunnel

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JPH0270897A (en) * 1988-09-01 1990-03-09 Junichi Tsuzuki Concrete segment
CN206220971U (en) * 2016-11-24 2017-06-06 浙江越宫钢结构有限公司 A kind of ruggedized construction of tunnel duct piece
CN108386213A (en) * 2018-04-23 2018-08-10 同济大学 A kind of duct pieces of shield tunnel Varying-thickness steel loop
CN108678775A (en) * 2018-07-06 2018-10-19 浙江大学城市学院 A kind of anti-horizontal ovalizing deflection shield tunnel ruggedized construction of pre-embedded steel slab and construction method
CN109026061A (en) * 2018-09-06 2018-12-18 上海市机械施工集团有限公司 Form the bracing means and its installation method of shield duct piece in tunnel

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113503172A (en) * 2021-05-31 2021-10-15 中铁工程服务有限公司 Punching method and device for shield subway tunnel segment and storage medium
CN113503172B (en) * 2021-05-31 2023-11-03 中铁工程服务有限公司 Punching method and device for shield subway tunnel segment and storage medium
CN114905600A (en) * 2022-04-29 2022-08-16 中煤科工集团北京华宇工程有限公司 Machining method of shield segment test specimen
CN114905600B (en) * 2022-04-29 2023-12-19 中煤科工集团北京华宇工程有限公司 Method for processing shield segment test piece

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Application publication date: 20201211