CN112063206A - Sliding plate coating with high wear resistance and high oxidation resistance and preparation process thereof - Google Patents
Sliding plate coating with high wear resistance and high oxidation resistance and preparation process thereof Download PDFInfo
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- CN112063206A CN112063206A CN202011032402.1A CN202011032402A CN112063206A CN 112063206 A CN112063206 A CN 112063206A CN 202011032402 A CN202011032402 A CN 202011032402A CN 112063206 A CN112063206 A CN 112063206A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
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Abstract
The invention relates to a sliding plate coating with high wear resistance and high oxidation resistance, belonging to the field of inorganic non-metallic materials. The high-wear-resistance and high-oxidation-resistance sliding plate coating comprises, by mass, 15-45 parts of solid powder, 2-3 parts of a binding agent, 1-2 parts of a dispersing agent, 60-80 parts of industrial alcohol and 3-5 parts of ethylene glycol. The solid powder is a mixture consisting of any 4 or more than 4 components of silicon carbide, molybdenum carbide, boron carbide, tungsten carbide, molybdenum silicide, zirconium boride and hexagonal boron nitride with the granularity of 1-2 mu m in equal parts by mass. The bonding agent is a mixture of polyurethane, polyurea and boron-doped polysiloxane with the mixing ratio of 1:1: 1. The dispersing agent is a mixture of N-methyl pyrrolidone and styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester salt with the mixing ratio of 1: 1. The production process of the sliding plate coating is simple, and the solvent, the bonding agent, the dispersing agent and the solid powder are fully mixed by using a high-speed stirring mill and ultrasonic stirring; the coating is good in tape-casting property when being sprayed on the sliding plate, can fill pores on the surface of the sliding plate smoothly, is high in strength when being bonded with the sliding plate, has high wear resistance and high oxidation resistance, can obviously improve the lubricity, the wear resistance and the oxidation resistance of the sliding plate, and prolongs the service life of the sliding plate.
Description
Technical Field
The invention relates to a sliding plate coating with high wear resistance and high oxidation resistance, belonging to the field of inorganic non-metallic material subject high-temperature ceramics and refractory materials. The sliding plate coating disclosed by the invention can enhance the wear resistance, lubricity and oxidation resistance of a continuous casting sliding plate, increase the sliding times of the sliding plate and prolong the service life of the sliding plate.
Background
In the continuous casting production process, the sliding nozzle system is an important control device of molten steel in the casting process of a continuous casting machine, and can accurately adjust the flow of the molten steel from a steel ladle to a tundish, so that the inflowing molten steel and the outflowing molten steel are balanced. Although the sliding plate is required to have the characteristics of high temperature resistance, high strength, good erosion resistance, good thermal shock resistance, high oxidation resistance, small creep deformation and the like, in the continuous casting process, the sliding plate is repeatedly rubbed in the opening and closing operations of pulling and sliding, and losses such as fluffing, oxidation, hole expansion and the like often occur, so that the integrity of a smooth and compact layer on the surface of the sliding plate is damaged, the frictional resistance between the upper sliding plate and the lower sliding plate is further increased, the flexibility of the sliding operation and the accuracy of molten steel flow control are reduced, the service life of the sliding plate is shortened, and even steel clamping and steel leakage accidents occur.
The function of slide coating is in being covered the protection by the coating with the slide, and coating itself fills the gas pocket on slide surface, make the slide table compacter, improve the erosion resistance of slide, improve the oxidation resistance of slide, slide coating still has the lubricity, reduce the frictional force when the slide draws smooth, wearing and tearing when reducing the slip of slide, make the laminating of glide plane inseparabler, prevent that the glide plane from pressing from both sides steel, bleed-out, increase the number of times that draws smooth of slide, the life-span of extension slide. Chinese patent CN106189386A (a sliding plate coating and its preparation method) discloses a sliding plate coating using expanded graphite and graphene as solid powder, although graphite has excellent slag erosion resistance, good lubricating property and high melting point, the high temperature oxidation property of graphite carbon material is poor, crystalline flake graphite is significantly oxidized at a temperature above 400 ℃, which results in rapid consumption of graphite lubricating coating on the surface of the sliding plate, the specific surface area of expanded graphite and graphene is large, and the oxidation risk is higher. CN102660162A (slide plate protective coating for sliding gate in steel-making continuous casting equipment) discloses a coating with scale graphite and molybdenum disulfide as main solid components. CN110066532A (preparation of high-performance graphene skateboard coating and process method thereof) discloses a coating with alumina, magnesia, graphene and carbon black as main solids. Both the carbon raw materials contain crystalline flake graphite or graphene and carbon black, the problem of high-temperature oxidation cannot be solved, and the technical risk of steel clamping and the like is increased rapidly due to the formation of pores along with oxidation and decarbonization. CN102660370A (high-temperature lubricant and preparation process thereof) discloses a high-temperature lubricant which takes graphite micro powder, xanthan gum, hexagonal boron nitride and aluminum dihydrogen phosphate as main solid components, in order to overcome the problem of graphite oxidation, nickel plating treatment is carried out on the graphite micro powder, but the nickel plating treatment process is very complicated, waste liquid pollutes the environment, and subsequent waste liquid is difficult to carry out innocent treatment, so that the slide plate coating process has long flow, high production cost and difficult innocent treatment, runs contrary to the trend of environmental protection, and limits the large-scale application of the slide plate coating. CN103509641A (hexagonal boron nitride-based sliding plate lubricant and preparation method thereof) discloses a sliding plate coating with hexagonal boron nitride, carbon black and silica sol as main components, and although hexagonal boron nitride has a graphite-like layered structure and has good lubricating property, it is used as a sliding plate coating and oxidized into boron oxide at high temperature, inevitably resulting in a decrease in self-lubricating effect.
Disclosure of Invention
Aiming at the technical limitations, the invention prepares the sliding plate coating which is easy to coat and form a film, can increase the wear resistance, lubricity and oxidation resistance of the continuous casting sliding plate, has high wear resistance and high oxidation resistance, and prolongs the service life of the sliding plate. The coating for the sliding plate comprises, by mass, 15-45 parts of solid powder, 2-3 parts of a binding agent, 1-2 parts of a dispersing agent, 60-80 parts of industrial alcohol and 3-5 parts of ethylene glycol. The solid powder is a mixture consisting of any 4 or more than 4 components of silicon carbide, molybdenum carbide, boron carbide, tungsten carbide, molybdenum silicide, zirconium boride and hexagonal boron nitride with the granularity of 1-2 mu m in equal parts by mass; the binding agent is a mixture of polyurethane, polyurea and boron-doped polysiloxane with the mixing ratio of 1:1: 1; the dispersing agent is a mixture of N-methyl pyrrolidone and styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester salt with the mixing ratio of 1: 1.
Silicon carbide, molybdenum carbide, boron carbide, tungsten carbide, molybdenum silicide, zirconium boride and hexagonal boron nitride in the solid powder are high-strength wear-resistant materials which are used as wear-resistant matrixes of the coating and have the function of an antioxidant. When a small amount of the coating is oxidized, the coating can form a compact borosilicate glass covering layer with boron-doped polysiloxane, so that further oxidation is prevented, the compact borosilicate glass layer also blocks pores on the surface of the sliding plate, the sliding plate body covered by the coating is prevented from being oxidized, and the effect of prolonging the service life of the sliding plate is achieved. The liquid solvent of the invention is different from the prior liquid of the sliding plate coating by water, the organic solvent adopts industrial alcohol and glycol, and the organic solvent enables the binding agent polyurethane, polyurea, boron-doped polysiloxane and the dispersing agent N-methyl pyrrolidone, styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester salt to be more fully dissolved in the solvent, thereby playing a more stable role in the suspension of the solid in the coating, and the phenomena of layering and precipitation can not occur after long-term storage. And because the organic solvent is volatilized quickly, the coating can be dried after being sprayed on the sliding plate for 3-10 min, and the water-based coating needs to be dried and aired for a long time. The coating of the present invention saves time and space when dried after application as compared to water-based solvent coatings.
The preparation process comprises the following specific steps:
(1) dissolving a bonding agent and a dispersing agent into mixed liquid of industrial alcohol and glycol according to a required proportion, heating to 60 ℃, and boiling for 10-20 min;
(2) pouring solid powder into the liquid in the step (1), and stirring at a high speed of 500-1000 rpm for 1.5-2 h by using a stirring mill;
(3) then, carrying out ultrasonic stirring treatment for 30-60 min;
(4) then stirring for 10-20 min at a rotation speed of 50-100 rpm.
The density of the prepared coating is 1.20-1.40 g/cm3(ii) a Viscosity is 1.0-2.0 Pa · s; the measured wear resistance after drying is excellent, and the wear resistance is less than 3.0cm at 25 ℃ for 24h3(ii) a The oxidation resistance is excellent, the 1550 ℃ air atmosphere is subjected to heat treatment for 3 hours, and the oxidation area of a sample is measured and is less than 3.0%. The coating is sprayed on the sliding plate by adopting a spraying process, and the sliding plate can be dried after 3-10 min after spraying. Spraying again according to the required thickness, and adjusting the coating times to obtain a coating with the coating thickness of 0.2-0.5 mm.
The coating for the sliding plate has the advantages that:
(1) the production process of the sliding plate coating is simple, and the solvent, the bonding agent, the dispersing agent and the solid powder are fully mixed by using a high-speed stirring mill and ultrasonic stirring;
(2) the prepared coating can be stored for a long time without layering and precipitation;
(3) the coating is sprayed on the sliding plate, so that the drying can be realized quickly, long-time airing and airing fields are not needed, and the time and the space are saved;
(4) the coating for the sliding plate has good ductility, is flatly spread on the sliding plate, can fill pores on the surface of the sliding plate, has high strength for bonding the sliding plate, high wear resistance and high oxidation resistance, can obviously improve the lubricity, wear resistance and oxidation resistance of the sliding plate, prolongs the service life of the sliding plate, and increases the sliding times for 2-3 times.
Examples of the embodiments
Example 1
According to the mass parts, 2 parts of a bonding agent (polyurethane: a mixture of polyurea: boron-doped polysiloxane in a ratio of 1:1: 1) and 1 part of a dispersing agent (a mixture of N-methyl pyrrolidone and styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester in a ratio of 1: 1) are dissolved in a mixed solution of 60 parts of industrial alcohol and 3 parts of ethylene glycol, heated to 60 ℃ and boiled for 10min, and 15 parts of solid powder (a mixture of silicon carbide, molybdenum carbide, boron carbide and tungsten carbide in equal mass parts with the granularity of 1-2 mu m) is poured. Stirring at a high speed of 500 rpm for 2h by a stirring mill, performing ultrasonic stirring for 30 min, and stirring at a speed of 50 rpm for 20 min.
Table 1 shows the specific formulation and process for carrying out example 1, and the properties and effects of use thereof.
Example 2
According to the mass parts, 3 parts of a bonding agent (polyurethane: a mixture of polyurea: boron-doped polysiloxane in a ratio of 1:1: 1) and 1.5 parts of a dispersing agent (a mixture of N-methyl pyrrolidone and styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester in a ratio of 1: 1) are dissolved in a mixed solution of 65 parts of industrial alcohol and 3 parts of ethylene glycol, heated to 60 ℃, boiled for 20min, and then 20 parts of solid powder (a mixture of silicon carbide, molybdenum carbide, boron carbide, tungsten carbide, molybdenum silicide, zirconium boride and hexagonal boron nitride in equal mass parts with the granularity of 1-2 mu m) are poured. Stirring at 1000 rpm for 1.5 hr with a stirring mill, ultrasonic stirring for 60 min, and stirring at 100 rpm for 10 min.
Table 1 shows the specific formulation and process and their performance and use of example 2.
Example 3
According to the mass parts, 2.5 parts of a binding agent (a mixture of polyurethane: polyurea: boron-doped polysiloxane in a ratio of 1:1: 1) and 1.8 parts of a dispersing agent (a mixture of N-methyl pyrrolidone and styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester in a ratio of 1: 1) are dissolved in a mixed solution of 70 parts of industrial alcohol and 4 parts of ethylene glycol, heated to 60 ℃, boiled for 15min, and then poured with 25 parts of solid powder (a mixture of tungsten carbide, molybdenum silicide, zirconium boride and hexagonal boron nitride in equal mass parts with the particle size of 1-2 mu m). Stirring at high speed of 750 rpm for 1.5 hr with a stirring mill, ultrasonic stirring for 45 min, and stirring at 60 rpm for 15 min.
Table 1 shows the specific formulation and process for carrying out example 3, and the properties and effects of use thereof.
Example 4
According to the mass parts, 2.5 parts of a bonding agent (a mixture of polyurethane: polyurea: boron-doped polysiloxane in a ratio of 1:1: 1) and 2 parts of a dispersing agent (a mixture of N-methyl pyrrolidone and styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester in a ratio of 1: 1) are dissolved in a mixed solution of 75 parts of industrial alcohol and 5 parts of ethylene glycol, heated to 60 ℃, boiled for 20min, and then poured with 35 parts of solid powder (a mixture of silicon carbide, molybdenum carbide, boron carbide, molybdenum silicide, zirconium boride and hexagonal boron nitride in equal mass parts with the granularity of 1-2 mu m). Stirring at 1000 rpm for 2h by a stirring mill, ultrasonic stirring for 50 min, and stirring at 70 rpm for 15 min.
Table 1 shows the specific formulation and process for carrying out example 4, as well as its performance and use.
Example 5
According to the mass parts, 2 parts of a bonding agent (polyurethane: a mixture of polyurea: boron-doped polysiloxane in a ratio of 1:1: 1) and 2 parts of a dispersing agent (a mixture of N-methyl pyrrolidone and styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester in a ratio of 1: 1) are dissolved in a mixed solution of 80 parts of industrial alcohol and 5 parts of ethylene glycol, heated to 60 ℃ and boiled for 20min, and then 45 parts of solid powder (a mixture of molybdenum carbide, boron carbide, tungsten carbide and molybdenum silicide in equal mass parts with particle sizes of 1-2 mu m) are poured. Stirring at 1000 rpm for 2h by a stirring mill, ultrasonic stirring for 60 min, and stirring at 100 rpm for 15 min.
Table 1 lists the specific formulation and process and their performance and use of example 5.
TABLE 1 formulation and Process for specific examples and Performance usage Effect List
Claims (3)
1. According to the formula, the high-wear-resistance and high-oxidation-resistance sliding plate coating comprises, by mass, 15-45 parts of solid powder, 2-3 parts of a binding agent, 1-2 parts of a dispersing agent, 60-80 parts of industrial alcohol and 3-5 parts of ethylene glycol.
2. The solid powder is a mixture consisting of any 4 or more than 4 components of silicon carbide, molybdenum carbide, boron carbide, tungsten carbide, molybdenum silicide, zirconium boride and hexagonal boron nitride with the granularity of 1-2 mu m in equal parts by mass; the binding agent is a mixture of polyurethane, polyurea and boron-doped polysiloxane with the mixing ratio of 1:1: 1; the dispersing agent is a mixture of N-methyl pyrrolidone and styrene phenol formaldehyde resin polyoxyethylene ether phosphate ester salt with the mixing ratio of 1: 1.
3. The preparation process comprises the following steps: dissolving a bonding agent and a dispersing agent into a mixed liquid of industrial alcohol and ethylene glycol according to a required proportion, heating to 60 ℃, boiling for 10-20 min, and pouring solid powder; stirring for 1.5-2 h at a high speed of 500-1000 rpm by using a stirring mill, then carrying out ultrasonic stirring treatment for 30-60 min, and stirring for 10-20 min at a speed of 50-100 rpm.
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Cited By (2)
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CN113278333A (en) * | 2021-05-31 | 2021-08-20 | 东风商用车有限公司 | Self-lubricating film material and preparation method thereof |
CN114163239A (en) * | 2021-11-12 | 2022-03-11 | 瑞泰马钢新材料科技有限公司 | Water-based carbon-containing sliding plate coating and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113278333A (en) * | 2021-05-31 | 2021-08-20 | 东风商用车有限公司 | Self-lubricating film material and preparation method thereof |
CN114163239A (en) * | 2021-11-12 | 2022-03-11 | 瑞泰马钢新材料科技有限公司 | Water-based carbon-containing sliding plate coating and preparation method thereof |
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