CN112063148A - Hydrolysis-resistant PC composite material with high flame retardant property and preparation method thereof - Google Patents

Hydrolysis-resistant PC composite material with high flame retardant property and preparation method thereof Download PDF

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Publication number
CN112063148A
CN112063148A CN202010975558.7A CN202010975558A CN112063148A CN 112063148 A CN112063148 A CN 112063148A CN 202010975558 A CN202010975558 A CN 202010975558A CN 112063148 A CN112063148 A CN 112063148A
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hydrolysis
flame retardant
resistant
composite material
polycarbonate
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Inventor
卢林飞
陈春华
卢勇
孙兴志
赵志航
金洪雨
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Hengdian Group Debang Engineering Plastic Co ltd
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Hengdian Group Debang Engineering Plastic Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention belongs to the technical field of high polymer materials, and discloses a hydrolysis-resistant PC composite material with high flame retardant property and a preparation method thereof. The hydrolysis-resistant PC composite material with high flame resistance comprises, by weight, 60-90 parts of polycarbonate, 10-30 parts of polycarbonate with a branched polymer structure, 0.1-5 parts of a flame retardant, 1-10 parts of a compatilizer, 1-10 parts of a toughening agent, 0.1-5 parts of an antioxidant and 0.1-5 parts of a lubricant. According to the hydrolysis-resistant PC composite material with high flame retardance, the epoxy end group compound with high activity is introduced, the PC is subjected to end capping reaction, the hydrolysis reaction is effectively controlled, the hydrolysis stability of a PC product is improved, the branched polymer structure PC is introduced, the entanglement among PC molecular chains is increased, and the notch sensitivity of the product under the high-humidity condition is obviously improved.

Description

Hydrolysis-resistant PC composite material with high flame retardant property and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a hydrolysis-resistant PC composite material with high flame retardant property and a preparation method thereof.
Background
Polycarbonate (PC for short) has higher molecular weight, is a nearly colorless glassy amorphous polymer, has good optical property and electrical insulation property, good impact resistance, high strength and elastic coefficient and good processing property, has UL 94V-2 grade flame retardant property without additives, has low forming shrinkage and good dimensional stability, is suitable for manufacturing parts with higher requirements on size, has wide use temperature range, and is widely applied to the fields of LED illumination, electronics and electrical, mechanical manufacturing and the like.
However, when a PC material is used in a special environment, particularly in a high-temperature and high-humidity environment, relatively higher requirements are put on the flame retardant performance and hydrolysis resistance of PC, and the common PC composite material cannot meet the requirements. The prior patent CN201810405392.8 mentions a high-hydrolysis-resistance stable PC resin and a preparation method thereof, wherein the preparation method is one-step molding, and the PC resin prepared by adding polyether-ether-ketone, linear low-density polyethylene, epoxy modified phenolic resin and the like has a certain hydrolysis resistance. However, the inventor verifies that the preparation method of the patent greatly reduces the heat resistance and the mechanical property of the material. Therefore, there is a need to develop a PC composite material having flame retardancy and simultaneously having heat resistance and hydrolysis resistance.
Disclosure of Invention
The invention aims to overcome the defects of the background technology and provide a hydrolysis-resistant PC composite material with high flame retardant property and a preparation method thereof.
In order to achieve the aim of the invention, the hydrolysis-resistant PC composite material with high flame retardant property comprises the following components in parts by weight:
Figure BDA0002685657140000021
preferably, in some embodiments of the present invention, the hydrolysis-resistant PC composite material with high flame retardant property comprises the following components in parts by weight:
Figure BDA0002685657140000022
further, the polycarbonate is a resin having a melt flow rate of 8 to 12g/10 min.
Preferably, in some embodiments of the invention, the polycarbonate is a resin having a melt flow rate of 10g/10 min.
Further, the branched polymer structure polycarbonate is a resin having a melt flow rate of 2.5 to 3.5g/10 min.
Preferably, in some embodiments of the present invention, the branched polymer structure polycarbonate is a resin having a melt flow rate of 3g/10 min.
Further, the flame retardant is potassium perfluorobutyl sulfonate and polytetrafluoroethylene according to the weight ratio of 0.2-0.4: 1 and mixing.
Further, the compatibilizing agent is an epoxy-terminated compound having an epoxy group content of 55 to 65%, for example an epoxy-terminated compound having an epoxy group content of 60%.
Further, the toughening agent is one of styrene-acrylonitrile-glycidyl methacrylate, methyl methacrylate-butadiene-styrene copolymer and ethylene-methyl acrylate-glycidyl methacrylate copolymer.
Further, the antioxidant is two of bis (2, 4-di-tert-butylphenol) pentaerythritol diphosphite, tris [2, 4-di-tert-butylphenyl ] phosphite, pentaerythrityl dodecathiopropyl ester and pentaerythrityl tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ]; preferably, in some embodiments of the present invention, the weight ratio of the two components in the antioxidant is 0.8-1.2: 0.8-1.2.
Further, the lubricant is one of a dipentaerythritol stearate lubricant, an oxidized polyethylene wax, and a hard partially saponified montan ester wax lubricant.
On the other hand, the invention also provides a preparation method of the hydrolysis-resistant PC composite material with high flame retardant property, which comprises the following steps:
(1) respectively putting the polycarbonate and the polycarbonate with the branched polymer structure into a drying oven for drying treatment;
(2) weighing polycarbonate, polycarbonate with a branched polymer structure, a flame retardant, a toughening agent, a compatilizer, an antioxidant and a lubricant according to the required parts by weight;
(3) adding polycarbonate, branched polymer structure polycarbonate, a flame retardant, a toughening agent, a compatilizer, an antioxidant and a lubricant into a mixer, and mixing;
(4) and (3) adding the mixed raw materials in the step (3) into a double-screw extruder, performing melt extrusion at the temperature of 250-270 ℃, and performing granulation after cooling to obtain the hydrolysis-resistant PC composite material with high flame resistance.
Further, the drying treatment in the step (1) has the following process conditions: the temperature is 115 ℃ and 125 ℃, and the time is 4-8 h.
According to the hydrolysis-resistant PC composite material with high flame retardance, the epoxy end group compound with high activity is introduced, so that the PC is subjected to end capping reaction and hydrolysis reaction is effectively controlled, and the hydrolysis stability of a PC product is improved. In addition, the flame retardant effect of PC is improved by using a novel flame retardant potassium perfluorobutylsulfonate, and the harm caused by dripping combustion in the combustion process of the product is reduced by using polytetrafluoroethylene, so that the product has excellent flame retardant property; by introducing the branched polymer structure PC, the entanglement among PC molecular chains is increased, and the notch sensitivity of the product under the high humidity condition is obviously improved.
Compared with the prior art, the invention has the advantages and effects that:
1. the hydrolysis-resistant PC composite material with high flame retardant property prepared by the invention has excellent flame retardant property, and compared with the common PC material, the hydrolysis-resistant PC composite material has excellent hydrolysis resistance after injection molding;
2. the impact strength of the notch simple beam of the high-flame-retardance hydrolysis-resistant PC composite material prepared by the invention after high-temperature water bath can reach 40.3kJ/m2The elongation at break is 70.3 percent, the flame retardant V-0 of 1.6mm is tested by UL94, meanwhile, the surface finish is good, the appearance is soft, and the comprehensive performance is superior to that of the common PC material in the prior art;
3. the composite material is particularly suitable for kitchen and bathroom products, and widens the application field of PC materials.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention. It is to be understood that the following description is only illustrative of the present invention and is not to be construed as limiting the present invention.
When an amount, concentration, or other value or parameter is expressed as a range, preferred range, or as a range of upper preferable values and lower preferable values, this is to be understood as specifically disclosing all ranges formed from any pair of any upper range limit or preferred value and any lower range limit or preferred value, regardless of whether ranges are separately disclosed. For example, when a range of "1 to 5" is disclosed, the described range should be interpreted to include the ranges "1 to 4", "1 to 3", "1 to 2 and 4 to 5", "1 to 3 and 5", and the like. When a range of values is described herein, unless otherwise stated, the range is intended to include the endpoints thereof and all integers and fractions within the range.
In the embodiment of the invention, part of raw material manufacturers and brands are as follows:
Figure BDA0002685657140000041
Figure BDA0002685657140000051
example 1
A preparation method of hydrolysis-resistant PC composite material with high flame retardant property comprises the following steps:
1) respectively putting the PC resin and the branched PC resin into a drying oven for drying treatment, wherein the process conditions are as follows: the temperature is 120 ℃, and the time is 4-8 h;
2) weighing PC resin, branched PC resin, a flame retardant, a toughening agent, a compatilizer, an antioxidant and a lubricant according to the weight ratio of the formula;
3) adding the PC resin, the branched PC resin, the flame retardant, the toughening agent, the compatilizer, the antioxidant and the lubricant into a high-speed mixer, and mixing for 20-60 seconds at the rotating speed of 1000 revolutions per minute;
4) adding the mixed raw materials into a double-screw extruder, and carrying out melt extrusion at the temperature of 250-270 ℃, wherein the processing temperature of the extruder is set to be 240 ℃ in a first zone, 270 ℃ in a second zone, 265 ℃ in a third zone, 260 ℃ in a fourth zone, 250 ℃ in a fifth zone, 250 ℃ in a sixth zone, 250 ℃ in a seventh zone, 250 ℃ in an eighth zone and 265 ℃ in a die head; and after cooling, granulating to obtain the hydrolysis-resistant PC composite material with high flame retardant property.
Example 2
The proportions of the components in examples 1 to 6 are shown in Table 1.
The melt flow rate of the polycarbonate in examples 1 to 6 was 10g/10 min; the melt flow rate of the branched PC resin is 3g/10 min; the flame retardant is potassium perfluorobutyl sulfonate and polytetrafluoroethylene according to the weight ratio of 0.2-0.4: 1 (the compounding effect is basically consistent in the proportion) mixing and compounding; the compatilizer is an epoxy end group compound with 60 percent or 40 percent of epoxy group content; the toughening agent is methyl methacrylate-butadiene-styrene copolymer; the antioxidant is a compound of tris [2, 4-di-tert-butylphenyl ] phosphite and tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionic acid ] pentaerythritol ester, and the weight ratio of the two is 1: 1, mixing; the lubricant is a dipentaerythritol stearate lubricant.
TABLE 1 EXAMPLES 1-6 specific formulations (units: Kg)
Figure BDA0002685657140000061
Example 3
The results of the effect tests on the materials of examples 1 to 6 are shown in Table 2, wherein the evaluation methods of the mechanical property, the flame retardant property and the hydrolysis resistance of the materials of examples 1 to 6 are as follows:
a. drying the hydrolysis-resistant PC composite material in a 120 ℃ forced air drying oven for 4-8 hours, and then performing injection molding to prepare an ISO standard mechanical property test sample strip;
b. and drying the hydrolysis-resistant PC composite material in a 120 ℃ forced air drying oven for 4-8 hours, and then performing injection molding to prepare a UL94 standard sample strip.
Wherein the elongation at break is tested according to ISO 527 standard, the melt index is tested according to ISO 1133 standard, the impact strength of the notched simply supported beam is tested according to ISO 179 standard, and the vertical burning performance is tested according to UL 94.
Table 2 composite test results obtained in examples 1 to 6
Figure BDA0002685657140000062
Figure BDA0002685657140000071
The following conclusions were drawn from the test data of the examples:
1. by introducing the epoxy end group compound with high activity, the PC is subjected to end capping reaction and hydrolysis reaction is effectively controlled, so that the hydrolysis stability of the PC product is improved;
2. the flame retardant effect of PC is improved by using a novel flame retardant potassium perfluorobutyl sulfonate, and the harm caused by dripping combustion in the combustion process of a product is reduced by using polytetrafluoroethylene, so that the product has excellent flame retardant property;
3. by introducing the branched polymer structure PC, the entanglement among PC molecular chains is increased, and the notch sensitivity of the product under the high humidity condition is obviously improved;
4. compared with the examples 4 and 6, the content of the compatilizer is doubled while the material performance and the material flowability are integrated, but the toughness and the hydrolysis resistance of the material are not obviously improved, the branched PC content is increased by combining the examples 4 and 5, so that the flowability of the material is greatly reduced, and the material performance and the processing performance are considered if necessary, and the proportion of the example 4 is optimal.
It will be understood by those skilled in the art that the foregoing is only exemplary of the present invention, and is not intended to limit the invention, which is intended to cover any variations, equivalents, or improvements therein, which fall within the spirit and scope of the invention.

Claims (10)

1. The hydrolysis-resistant PC composite material with high flame retardant property is characterized by comprising the following components in parts by weight:
Figure FDA0002685657130000011
2. the hydrolysis-resistant PC composite material with high flame retardant property of claim 1, which is characterized by comprising the following components in parts by weight:
Figure FDA0002685657130000012
3. the hydrolysis-resistant PC composite material with high flame retardant property of claim 1, wherein the polycarbonate is a resin with a melt flow rate of 8-12g/10 min; preferably, the polycarbonate is a resin having a melt flow rate of 10g/10 min.
4. The hydrolysis-resistant PC composite material with high flame retardant property of claim 1, wherein the polycarbonate with a branched polymer structure is a resin with a melt flow rate of 2.5-3.5g/10 min; preferably, the branched polymer structure polycarbonate is a resin having a melt flow rate of 3g/10 min.
5. The hydrolysis-resistant PC composite material with high flame retardant property of claim 1, wherein the flame retardant is potassium perfluorobutylsulfonate, polytetrafluoroethylene in a weight ratio of 0.2-0.4: 1, mixing; preferably, the compatibilizing agent is an epoxy-terminated compound having an epoxy group content of 55 to 65%, for example an epoxy-terminated compound having an epoxy group content of 60%.
6. The hydrolysis-resistant PC composite material with high flame retardant property of claim 1, wherein the toughening agent is one of styrene-acrylonitrile-glycidyl methacrylate, methyl methacrylate-butadiene-styrene copolymer and ethylene-methyl acrylate-glycidyl methacrylate copolymer.
7. The hydrolysis-resistant PC composite material having high flame retardant property according to claim 1, wherein the antioxidant is two of bis (2, 4-di-tert-butylphenol) pentaerythritol diphosphite, tris [2, 4-di-tert-butylphenyl ] phosphite, pentaerythrityl dodecathiopropyl ester and tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] pentaerythritol ester; preferably, the weight ratio of the two components in the antioxidant is 0.8-1.2: 0.8-1.2.
8. The hydrolysis-resistant PC composite material having high flame retardant property according to claim 1, wherein the lubricant is one of a dipentaerythritol stearate lubricant, an oxidized polyethylene wax, and a hard partially saponified montmorillonite wax lubricant.
9. The method for preparing a hydrolysis-resistant PC composite material with high flame-retardant property as claimed in any one of claims 1 to 8, characterized in that the preparation method comprises the following steps:
(1) respectively putting the polycarbonate and the polycarbonate with the branched polymer structure into a drying oven for drying treatment;
(2) weighing polycarbonate, polycarbonate with a branched polymer structure, a flame retardant, a toughening agent, a compatilizer, an antioxidant and a lubricant according to the required parts by weight;
(3) adding polycarbonate, branched polymer structure polycarbonate, a flame retardant, a toughening agent, a compatilizer, an antioxidant and a lubricant into a mixer, and mixing;
(4) and (3) adding the mixed raw materials in the step (3) into a double-screw extruder, performing melt extrusion at the temperature of 250-270 ℃, and performing granulation after cooling to obtain the hydrolysis-resistant PC composite material with high flame resistance.
10. The preparation method of the hydrolysis-resistant PC composite material with high flame retardant property as claimed in claim 9, wherein the drying treatment in the step (1) comprises the following process conditions: the temperature is 115 ℃ and 125 ℃, and the time is 4-8 h.
CN202010975558.7A 2020-09-16 2020-09-16 Hydrolysis-resistant PC composite material with high flame retardant property and preparation method thereof Pending CN112063148A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4436879A (en) * 1982-12-27 1984-03-13 General Electric Company Copolyester-carbonate blends
JP2001026704A (en) * 1999-07-13 2001-01-30 Mitsubishi Engineering Plastics Corp Flame-retardant polycarbonate resin composition
CN1617905A (en) * 2001-12-10 2005-05-18 通用电气公司 Translucent flame retardant polycarbonate compositions
JP2007161928A (en) * 2005-12-15 2007-06-28 Mitsubishi Chemicals Corp Hyperbranched polycarbonate and its production process
CN106317821A (en) * 2016-08-18 2017-01-11 江苏金发科技新材料有限公司 Flame-retardant PC/ABS composite material with high hydrolysis resistance and preparation method thereof
CN106633762A (en) * 2016-11-16 2017-05-10 上海长伟锦磁工程塑料有限公司 Low-temperature-resistant low-smoke inflaming-retarding light-diffusing polycarbonate composite material
CN108059810A (en) * 2017-12-26 2018-05-22 四川东方绝缘材料股份有限公司 A kind of highly transparent flame-retardant polycarbonate film/sheet material and its preparation method and application
CN109535683A (en) * 2018-11-29 2019-03-29 天津金发新材料有限公司 Fire retardant polycarbonate compositions and preparation method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4436879A (en) * 1982-12-27 1984-03-13 General Electric Company Copolyester-carbonate blends
JP2001026704A (en) * 1999-07-13 2001-01-30 Mitsubishi Engineering Plastics Corp Flame-retardant polycarbonate resin composition
CN1617905A (en) * 2001-12-10 2005-05-18 通用电气公司 Translucent flame retardant polycarbonate compositions
JP2007161928A (en) * 2005-12-15 2007-06-28 Mitsubishi Chemicals Corp Hyperbranched polycarbonate and its production process
CN106317821A (en) * 2016-08-18 2017-01-11 江苏金发科技新材料有限公司 Flame-retardant PC/ABS composite material with high hydrolysis resistance and preparation method thereof
CN106633762A (en) * 2016-11-16 2017-05-10 上海长伟锦磁工程塑料有限公司 Low-temperature-resistant low-smoke inflaming-retarding light-diffusing polycarbonate composite material
CN108059810A (en) * 2017-12-26 2018-05-22 四川东方绝缘材料股份有限公司 A kind of highly transparent flame-retardant polycarbonate film/sheet material and its preparation method and application
CN109535683A (en) * 2018-11-29 2019-03-29 天津金发新材料有限公司 Fire retardant polycarbonate compositions and preparation method thereof

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Application publication date: 20201211