CN112061861A - Wiring mechanism, wire winding method, wire processing device and method - Google Patents

Wiring mechanism, wire winding method, wire processing device and method Download PDF

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Publication number
CN112061861A
CN112061861A CN202010876222.5A CN202010876222A CN112061861A CN 112061861 A CN112061861 A CN 112061861A CN 202010876222 A CN202010876222 A CN 202010876222A CN 112061861 A CN112061861 A CN 112061861A
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CN
China
Prior art keywords
wire
limiting
rotating wheel
rotating
wheel
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Pending
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CN202010876222.5A
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Chinese (zh)
Inventor
石明华
宋小波
陈健
蔡成俊
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NANTONG HUIFENG ELECTRONIC TECHNOLOGY CO LTD
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NANTONG HUIFENG ELECTRONIC TECHNOLOGY CO LTD
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Priority to CN202010876222.5A priority Critical patent/CN112061861A/en
Publication of CN112061861A publication Critical patent/CN112061861A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/02Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04Rollers, pulleys, capstans, or intermeshing rotary elements
    • B65H51/08Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02Adaptations of individual rollers and supports therefor
    • B65G39/04Adaptations of individual rollers and supports therefor the rollers comprising a number of roller forming elements mounted on a single axle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/02Adaptations of individual rollers and supports therefor
    • B65G39/09Arrangements of bearing or sealing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/02Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/32Supporting or driving arrangements for forwarding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/14Pulleys, rollers, or rotary bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/16Guides for filamentary materials; Supports therefor formed to maintain a plurality of filaments in spaced relation
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • C25D7/06Wires; Strips; Foils
    • C25D7/0607Wires

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electric Cable Arrangement Between Relatively Moving Parts (AREA)

Abstract

The invention discloses a wiring mechanism, a wire winding method, a wire processing device and a wire processing method, wherein the wiring mechanism comprises at least two rotating wheels which are arranged in a non-coaxial mode, at least one rotating wheel is provided with at least two limiting channels, and any limiting channel is provided with a limiting space for accommodating and limiting a wire component; the limiting channel is arranged on the outer wheel surface in a closed annular mode. The wiring device with the structure improves the wire processing efficiency, reduces the equipment space and saves the cost.

Description

Wiring mechanism, wire winding method, wire processing device and method
Technical Field
The invention relates to the technical field of wire surface treatment, in particular to a wiring mechanism, a wire winding method, a wire treatment device and a wire treatment method.
Background
In the existing electroplating mechanism, two rollers are arranged in a surface treatment groove provided with treatment liquid, a wire member is input from an inlet side of the surface treatment groove, bypasses a first roller, then bypasses a second roller, and finally is output from an outlet side of the surface treatment groove, and the wire member is pulled by a driver at the outlet side to output and transmit, so that the electroplating of the wire member is realized.
However, the single-thread transmission of the existing processing mechanism causes the problems of low wire processing efficiency and high cost.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is that the processing mechanism in the prior art has single-thread transmission, so that the wire processing efficiency is low and the cost is high.
Therefore, the invention provides a routing mechanism, comprising:
at least two rotating wheels which are not coaxially arranged, at least one rotating wheel is provided with at least two limiting channels, and any limiting channel is provided with a limiting space for accommodating and limiting a wire component; the limiting channel is arranged on the outer wheel surface in a closed annular mode.
Optionally, in the routing mechanism, a plane of the limiting channel is perpendicular to the rotation axis; and/or
The rotating shafts of any two rotating wheels are arranged in parallel.
Optionally, in the routing mechanism, the limiting channel includes at least one limiting wall disposed along an outer wheel surface of the rotating wheel, and the limiting arm is configured to limit the wire member;
the limiting channel is of a groove body structure which is arranged along the outer wheel surface and is sunken from outside to inside;
the groove structure is any one of a V-shaped groove body, a U-shaped groove body and a square groove body.
Optionally, in the routing mechanism, a shaft sleeve is disposed between the rotating shaft and the rotating wheel, and the shaft sleeve is connected to the rotating wheel and is rotatably disposed relative to the rotating shaft.
Optionally, the routing mechanism further includes a bearing and a support disposed at two ends of any one of the rotating shafts;
the rotating wheel is rotatably mounted on the support through the bearing.
Optionally, in the routing mechanism, at least two rotating wheels are arranged on any one of the rotating shafts;
and on the rotating shaft, two sides of any rotating wheel are provided with spacing pieces.
Optionally, the routing mechanism further includes a locking assembly, the locking assembly includes at least two locking structures, and the locking structures are respectively disposed on one side of the rotating wheel on the upper end of the same rotating shaft, which is far away from the adjacent rotating wheel, so as to limit the position of the rotating wheel along the axial direction of the rotating shaft.
A wire processing apparatus comprising:
a surface treatment tank having an input end for inputting the wire member and an output end for outputting the wire member;
the wire routing mechanism is characterized by further comprising the wire routing mechanism, wherein the rotating wheel is arranged in the surface treatment groove and is arranged between the input end and the output end.
A wire winding method adopts the wiring mechanism and comprises the following steps:
adjacent routing: the wire member is wound to a second limiting channel of the second rotating wheel after being wound along the first limiting channel of the first rotating wheel;
and (3) line crossing and routing: the wire member is wound to the third limiting channel of the first rotating wheel from the second limiting channel; the first limit channel and the third limit channel are arranged in a non-coplanar manner.
A wire winding method is characterized in that one cross-wire routing step is arranged between two adjacent routing steps.
A wire processing method comprising the steps of:
winding: the wire winding method is described above;
surface treatment: the driver drives the wire member to be conveyed from the input end of the surface treatment tank to the output end of the surface treatment tank to surface-treat the wire.
The technical scheme provided by the invention has the following advantages:
1. according to the wiring mechanism provided by the invention, the limiting channels are arranged on the outer wheel surface in a closed annular shape, so that no intersection exists between the adjacent limiting channels of the same rotating wheel, and the reliability of wiring is ensured; any two adjacent rotating wheels which are not coaxially arranged, the line components are limited in the limiting space, and the line components in different limiting channels are further prevented from being influenced with each other;
when the line members are respectively and sequentially wound on the limiting channels of the rotating wheels which are not coaxially arranged, if any rotating wheel is provided with at least two limiting channels, the line members are wound on each rotating wheel at least twice, so that the length of the line members immersed in the treatment liquid is at least three times larger than the distance between adjacent shafts under the condition of not considering the length of the line members wound in the limiting channels, the actual winding length immersed in the treatment liquid is greatly increased, the residence time of each line in the treatment liquid is further increased, the treatment efficiency of wires is improved, the cost is reduced under the condition of the same medicament dosage, the treatment efficiency of workpieces is increased, and the occupied space of equipment is reduced.
When the wire members are respectively and sequentially wound on the rotating wheel limiting channels which are not coaxially arranged, if one rotating wheel is provided with one limiting channel, one rotating wheel is provided with two limiting channels, at the moment, under the condition of not considering the length of the wire members wound in the limiting channels, the length of the immersed wire members in the treatment liquid is at least twice of the distance length between the adjacent shafts, the actual winding length immersed in the treatment liquid is also greatly increased, the residence time of each wire in the treatment liquid is further increased, the wire treatment efficiency is improved, the cost is reduced under the condition of the same medicament dosage, the wire treatment effect is increased, and the occupied space of equipment is reduced.
Thus, when the wire members are respectively and sequentially wound on the limiting passages of the rotating wheels which are not coaxially arranged, the length of the wire members immersed in the treatment liquid is at least twice as long as the distance between the adjacent shafts, namely twice as long as the distance between the first rotating shaft and the second rotating shaft, without considering the length of the wire members wound in the limiting passages, namely, the length of the wire members wound on the rotating wheels, so that the actual winding length immersed in the treatment liquid can be greatly increased, the residence time of each wire in the treatment liquid is further increased, the treatment efficiency of workpieces is improved, the surface treatment cost of the wire is reduced under the condition of the same dosage, the surface treatment effect is increased, and the equipment space is reduced.
2. According to the wiring mechanism provided by the invention, in the wiring process, the wire member is always positioned in the limiting channel, the plane of the limiting channel is perpendicular to the rotating shaft and is parallel to the rotating shaft of any two rotating wheels, the two methods are both used for reducing the included angle between the wiring direction and the channel extending direction of the limiting channel, so that the phenomenon that the wire member slides out of the limiting channel to cause the unstable wiring phenomenon due to the fact that the included angle between the wiring direction and the channel extending direction of the limiting channel is too large is avoided, and the wiring stability is further improved.
3. According to the wiring mechanism provided by the invention, the limiting wall has the effect of limiting and abutting against the wiring member, the structure of the sunken groove body is adopted, the manufacturing process is simplified, and the wiring mechanism is convenient to apply in production.
4. According to the wiring mechanism provided by the invention, the arrangement of the shaft sleeve reduces the friction between the rotating wheel and the rotating shaft, reduces the replacement of main components and reduces the cost.
5. The routing mechanism provided by the invention is provided with the hollow rotating wheel, so that the quality of the rotating wheel is reduced, the integral quality of equipment is reduced, and the production efficiency is improved.
6. According to the wiring mechanism provided by the invention, at least two rotating wheels are arranged on any rotating shaft; thereby can be on same axis of rotation, realize two kinds at least line component walk the line mode, for example, can realize different line speed according to the demand of the line component of difference, at this moment, though be the rotating wheel that sets up on the coaxial, its actual slew velocity can be different to realize the same processing procedure of different line components in same surface treatment inslot, and can realize adjusting according to the demand according to different work piece process time, further improve mechanism adaptability.
And on the rotating shaft, two sides of any rotating wheel are provided with spacing pieces. The spacer plays and prevents the rotatory wheel of adjacent setting, leads to the two rotational speed to influence each other because mutual distance is close, further improves wire rod treatment effeciency.
7. According to the wiring mechanism provided by the invention, the locking assembly realizes mutual locking of the positions of the plurality of rolling wheels on the same shaft through the locking structure, so that the transmission and wiring stability are further improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a routing mechanism provided in embodiment 1;
FIG. 2 is a sectional view of the components of a rotary shaft of the routing mechanism provided in embodiment 1;
fig. 3 is an enlarged schematic structural view of a first rotating wheel and a second rotating wheel in the routing mechanism provided in embodiment 1;
fig. 4 is a schematic structural view of a lock structure provided in embodiment 1;
description of reference numerals:
1-a running wheel; 2-a rotating shaft; 3-shaft sleeve; 41-a bearing; 42-a support; 5-a spacer; 6-a locking structure; 61-a semi-annular member; 62-a locking element; 711-a first rotating wheel; 712-a second rotating wheel; 713-a third turning wheel; 714-a fourth rotating wheel; 715-a fifth rotating wheel; 716-a sixth rotating wheel; 717-a seventh rotating wheel; 718-an eighth rotating wheel; 721-a first spacing channel; 722-a second limit channel; 723-a third limiting channel; 724-a fourth limiting channel;
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
The present embodiment provides a routing mechanism, as shown in fig. 1 to 4, including a support 42, a bearing 41, a rotating shaft 2, a bushing 3, a rotating wheel 1, a spacer 5, and a locking assembly. Wherein, two pairs of parallel supports 42 are arranged on the mounting position, wherein the following mounting is described by the structure on each pair of supports 42, specifically, the pair of supports 42 are mounted with the rotating shaft 2 through the bearing 41, four rotating wheels 1 are arranged on each rotating shaft 2, and a shaft sleeve 3 is arranged between each rotating wheel 1 and the rotating shaft 2; furthermore, spacers 5 are provided on both sides of each rotating wheel 1 to separate adjacent rotating wheels 1 or other components; the locking assembly comprises two sets of locking structures 6, the locking structures 6 are arranged on the outer sides of the rotating wheels 1 on the two coaxial ends, and the locking structures 6 are used for locking the positions of the rotating wheels 1.
As shown in fig. 3, the outer wheel surface of the rotating wheel 1 is a cylindrical surface, each rotating wheel 1 is provided with two limiting channels, and any one limiting channel is provided with a limiting space for accommodating and limiting a wire component; the limiting channel is arranged on the outer wheel surface in a closed annular mode. Specifically, the limiting channel is of a groove body structure which is arranged along the outer wheel surface and is concave from outside to inside; for example, the channel structure is a V-shaped channel. In this embodiment, the plane of the V-shaped groove is perpendicular to the rotation axis 2. In the wiring process, the wire member is always positioned in the limiting channel, the plane where the limiting channel is positioned is perpendicular to the rotating shaft 2, and any two rotating shafts 2 where the rotating wheels 1 are positioned are arranged in parallel, so that the included angle between the wiring direction and the channel extending direction of the limiting channel is reduced, the phenomenon that the wire member slides out of the limiting channel to cause wiring instability is avoided due to the fact that the included angle between the wiring direction and the channel extending direction of the limiting channel is too large, and wiring stability is further improved.
Specifically, the groove body that is the V-type has two spacing walls, and two spacing walls are 42 degrees contained angles, and in other optional embodiments, the contained angle that spacing arm becomes can be 30 degrees, 60 degrees, 90 degrees etc. as long as guarantee when specifically using, the outside wall of line component and spacing wall butt each other can.
In this embodiment, the rotating wheel 1 is a hollow structure. The rotating wheel 1 arranged in a hollow manner reduces the quality of the rotating wheel 1, so that the overall quality of the equipment is reduced, and the production efficiency is improved.
In this embodiment, axle sleeve 3 can select for use brass material, and the internal face and the 2 loose fits of axis of rotation of axle sleeve 3 reduce the friction between axle sleeve 3 and the axis of rotation 2, and the outer wall of axle sleeve 3 and the interior profile interference fit who rotates wheel 1. In this embodiment, the spacer 5 may be made of engineering plastic, so as to reduce corrosion of the spacer 5 by the processing liquid. The arrangement of the shaft sleeve 3 reduces the friction between the rotating wheel 1 and the rotating shaft 2, reduces the replacement of main components and reduces the cost.
As shown in fig. 4, any of the lock structures 6 includes: the latch and the locking piece 62, wherein, the latch is two semi-annular members 61, and the locking piece 62 is connected the connecting end of two semi-annular members 61, specifically speaking, the locking piece 62 cooperates for the bolt, and the semi-annular structure is inside to have with bolt complex internal thread, can realize the concatenation of two semi-annular members 61 through the bolt. Two semi-annular members 61 can form a holistic annuliform after amalgamating each other to the internal face of annuliform and the outer wall face of axis of rotation 2 realize locking fixedly, through the mutual butt of the lateral wall face of annuliform and 5 lateral wall faces of spacer, further guarantee that the directive wheel 1 after the locking can not slide along the axial direction of axis of rotation 2, improve the stability of line mechanism. The locking assembly realizes mutual locking of a plurality of rolling wheel positions on the same shaft through the locking structure 6, so that the stability of transmission and routing is further improved.
In the present embodiment, as shown in fig. 1 and 3, a first rotating wheel 711 and a second rotating wheel 712 are provided as a set, a third rotating wheel 713 and a fourth rotating wheel 714 are provided as a set, a fifth rotating wheel 715 and a sixth rotating wheel 716 are provided as a set, and a seventh rotating wheel 717 and an eighth rotating wheel 718 are provided as a set, and each set may be wound with a wire member, and the first rotating wheel 711, the third rotating wheel 713, the fifth rotating wheel 715 and the seventh rotating wheel 717 are provided on the first rotating shaft 2. The second rotating shaft 2 is provided with a second rotating wheel 712, a fourth rotating wheel 714, a sixth rotating wheel 716, and an eighth rotating wheel 718. The first rotation shaft 2 and the second rotation shaft 2 are arranged in parallel. Taking the matching between the first rotating wheel 711 and the second rotating wheel 712 as an example, the first rotating wheel 711 is provided with a first limiting channel 721 and a third limiting channel 723, the first limiting channel 721 and the third limiting channel 723 are arranged in parallel, the second rotating wheel 712 is provided with a second limiting channel 722 and a fourth limiting channel 724, the second limiting channel 722 and the fourth limiting channel 724 are arranged in parallel, wherein the first limiting channel 721 and the second limiting channel 722 are arranged in a coplanar manner, and the third limiting channel 723 and the fourth limiting channel 724 are also arranged in a coplanar manner. In the present embodiment, the two rotation shafts 2 are arranged in parallel with each other.
In the routing mechanism provided by this embodiment, the limiting channels are arranged on the outer wheel surface in a closed annular shape, so that there is no intersection between adjacent limiting channels of the same rotating wheel 1, thereby ensuring the reliability of routing; any two adjacent rotating wheels 1 which are not coaxially arranged are provided, and the line members are limited in the limiting space, so that the line members in different limiting channels are further prevented from being influenced with each other; when the wire members are respectively and sequentially wound on the limiting channels of the rotating wheels 1 which are not coaxially arranged, the wire members are wound on each rotating wheel 1 at least twice, so that the length of the wire members immersed in the treatment liquid is at least three times longer than the distance between adjacent shafts without considering the length of the wire members wound in the limiting channels, thereby greatly increasing the actual winding length immersed in the treatment liquid, further increasing the residence time of each wire in the treatment liquid, improving the wire treatment efficiency, reducing the cost under the condition of the same dosage, increasing the wire treatment efficiency and reducing the occupied space of equipment. In addition, because at the line in-process of walking, it is the drive of line component to rotate wheel 1, thereby the line component is the driving part, it is the follower to rotate wheel 1, spacing passageway on same rotation wheel 1 does not have the influence each other and can guarantees to walk the line in-process, the line can not coil in adjacent other spacing passageways, and lead to the fact the chaotic problem of walking the line that the line leads to of striding, or take place to interfere or influence with the line component in other spacing passageways, for example, because two lines intercross takes place friction and wearing and tearing, and lead to the appearance of the wire rod treatment effect variation problem, thereby further guarantee to walk going on smoothly of line process.
In other optional embodiments, the groove structure may also be a square groove or a U-shaped groove, of course, the limiting channel may be a protrusion protruding outward, the outer surface of the wire member abuts against the protrusion, and the limiting of the limiting channel to the wire member may also be achieved.
In other alternative embodiments, the tread of the rotating wheel may also be a conical surface.
In other alternative embodiments, the first rotation axis 2 and the second rotation axis 2 are arranged at an angle with respect to each other, such as 80 degrees, 75 degrees, etc.
In other alternative embodiments, the surfaces of the first limiting channel 721 and the second limiting channel 722 may form an angle with the first rotation axis, for example, 40 degrees or 60 degrees, as long as the angle is greater than zero.
Example 2
The embodiment provides a wire winding method, which adopts the wiring mechanism in embodiment 1, and comprises the following steps:
s11: first adjacent routing: the wire member is firstly wound clockwise along the first limiting channel of the first rotating wheel, then is output from the first limiting channel and is wound clockwise towards the second limiting channel of the second rotating wheel;
s12: first cross-line routing: the wire member is output by the second limiting channel after being wound for a half turn in the second limiting channel, extends towards the third limiting channel of the first rotating wheel and is wound clockwise in the third limiting channel;
s13: second adjacent routing; the wire member is output by the third limiting channel, then the wire member extends towards the fourth limiting channel on the second rotating wheel, and the wire member is output by the fourth limiting channel after being clockwise wound in the fourth limiting channel; completing the winding of the first rotating wheel and the second rotating wheel;
the number of windings is typically less than one turn, and may be, for example, one half turn or three quarters.
Example 3
In the present embodiment, a routing mechanism is provided, which is different from embodiment 1 in that: the first rotating wheel, the third rotating wheel, the fifth rotating wheel and the seventh rotating wheel are arranged on different rotating shafts. The second rotating wheel, the fourth rotating wheel, the sixth rotating wheel and the eighth rotating wheel are arranged on the same rotating shaft. It is also possible to realize that a plurality of sets of wire members are driven at different linear speeds.
Of course, in other alternative embodiments, the number of the rotating wheels may be set according to the use requirement, for example, three rotating wheels with different rotating shafts and three rotating wheels with the same rotating shaft may be provided for winding three different wire members.
When the wiring mechanism winds, the adopted method can be similar to that in embodiment 2, as long as the corresponding wire components of each group of rotating wheels are ensured to be the same.
Example 3
In the present embodiment, a routing mechanism is provided, which is different from embodiment 1 in that: the first rotating wheel is provided with a first limit channel and a third limit channel, and the second rotating wheel is only provided with a second limit channel.
When winding the wire, the method adopted by the wire routing mechanism can be similar to that in the embodiment 2, but the default step S13 is required, and only the steps S11 and S12 are needed, and the wire routing mechanism is directly output after being wound clockwise in the third limiting channel.
Thus, when the wire members are respectively and sequentially wound on the limiting passages of the rotating wheels which are not coaxially arranged, the length of the wire members immersed in the treatment liquid is at least twice as long as the distance between the adjacent shafts, namely twice as long as the distance between the first rotating shaft and the second rotating shaft, without considering the length of the wire members wound in the limiting passages, namely, the length of the wire members wound on the rotating wheels, so that the actual winding length immersed in the treatment liquid can be greatly increased, the residence time of each wire in the treatment liquid is further increased, the treatment efficiency of workpieces is improved, the surface treatment cost of the wire is reduced under the condition of the same dosage, the surface treatment effect is increased, and the equipment space is reduced.
Example 4
In the present embodiment, a routing mechanism is provided, which is different from embodiment 1 in that: three rotating shafts are arranged in parallel, and each rotating shaft is provided with a rotating wheel, namely a ninth rotating wheel, a tenth rotating wheel and an eleventh rotating wheel. Each rotating wheel is provided with at least two limiting channels.
The method of winding the wire-guiding mechanism can be similar to that of embodiment 2, but steps S14, S15 and so on are added after step S13, wherein step S14 is a second wire-crossing wire-guiding, step S15 is a third adjacent wire-guiding and so on, as long as it is ensured that the wire members are sequentially wound on the same set of rotating wheel assemblies.
Example 5
The present embodiment provides a wire processing apparatus including: a surface treatment bath and a routing mechanism as provided in any of examples 1, 3 and 4. Wherein the surface treatment tank is provided with an input end for inputting the wire member and an output end for outputting the wire member; any rotating wheel is arranged in the surface treatment groove and is arranged between the input end and the output end. The wire surface treatment method can be used for surface treatment procedures of cleaning, degreasing, electroplating, acid pickling, rust removal and the like of the wire, and different treatment procedures are realized through different treatment liquids in the surface treatment tank.
Example 6
A wire rod processing method which employs the wire rod processing apparatus in example 5 and further comprises, after the wire rod winding methods in examples 2, 3 and 4, the steps of:
s2: surface treatment: the driver is connected with one side of the output end of the wire member, and the wire member is driven to be wound in the accommodating roller through the rotation of the driver, so that the wire member is pulled from the input end of the surface treatment groove to the output end of the surface treatment groove, and the surface treatment is carried out on the wire rod.
The wire surface treatment method can be used for surface treatment procedures of cleaning, degreasing, electroplating, acid pickling, rust removal and the like of the wire, and different treatment procedures are realized through different treatment liquids in the surface treatment tank. Specifically, the driver is a driving motor.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (11)

1. A wiring mechanism is characterized by comprising
At least two rotating wheels (1) which are arranged non-coaxially, at least one rotating wheel (1) is provided with at least two limiting channels, and any limiting channel is provided with a limiting space for accommodating and limiting a wire component; the limiting channel is arranged on the outer wheel surface in a closed annular mode.
2. Routing mechanism according to claim 1, characterized in that it is a cable routing mechanism
The plane of the limiting channel is perpendicular to the rotating shaft (2); and/or
The rotating shafts (2) of any two rotating wheels (1) are arranged in parallel.
3. Routing mechanism according to claim 1, characterized in that it is a cable routing mechanism
The limiting channel comprises at least one limiting wall arranged along the outer wheel surface of the rotating wheel (1), and the limiting arm is used for limiting the wire component;
the limiting channel is of a groove body structure which is arranged along the outer wheel surface and is sunken from outside to inside;
the groove structure is any one of a V-shaped groove body, a U-shaped groove body and a square groove body.
4. The routing mechanism according to any one of claims 1 to 3, wherein a bushing (3) is disposed between the rotating shaft (2) and the rotating wheel (1), and the bushing (3) is connected to the rotating wheel (1) and is rotatably disposed relative to the rotating shaft (2).
5. Routing mechanism according to any one of claims 1 to 3,
the device also comprises a bearing (41) and a support (42) which are arranged at two ends of any rotating shaft (2);
the rotating wheel (1) is rotatably mounted on the support (42) by the bearing (41).
6. Routing mechanism according to any of claims 1-3, wherein at least two turning wheels (1) are provided on any of the turning shafts (2);
and on the rotating shaft (2), spacers (5) are arranged on two sides of any rotating wheel (1).
7. Routing mechanism according to any one of claims 1 to 3,
the locking mechanism is characterized by further comprising a locking assembly, wherein the locking assembly comprises at least two locking structures (6), the locking structures (6) are respectively arranged on one side, away from the adjacent rotating wheel (1), of the upper end of the same rotating shaft (2) of the rotating wheel (1) and used for limiting the rotating wheel (1) along the axial direction of the rotating shaft (2).
8. A wire processing apparatus is characterized by comprising
A surface treatment tank having an input end for inputting the wire member and an output end for outputting the wire member;
further comprising the routing mechanism of any one of claims 1-7, the rotator wheel (1) being arranged within the surface treatment tank and between the input and output ends.
9. A wire winding method, wherein the routing mechanism of any one of claims 1 to 7 is adopted, comprising the following steps:
adjacent routing: the thread member is wound along a first limit passage (721) of the first rotating wheel (711) and then wound to a second limit passage (722) of the second rotating wheel (712);
and (3) line crossing and routing: -the wire member is wound by the second limit channel (722) towards the third limit channel (723) of the first rotation wheel (711); the first limiting channel (721) and the third limiting channel (723) are arranged non-coplanar.
10. The wire winding method according to claim 9, wherein one step of the cross-over wiring is provided between two adjacent steps of the adjacent wirings.
11. A wire processing method is characterized by comprising the following steps:
winding: a method of winding the wire as defined in claim 9 or 10;
surface treatment: the driver drives the wire member to be conveyed from the input end of the surface treatment tank to the output end of the surface treatment tank to surface-treat the wire.
CN202010876222.5A 2020-08-25 2020-08-25 Wiring mechanism, wire winding method, wire processing device and method Pending CN112061861A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114229586A (en) * 2021-11-24 2022-03-25 浙江谋皮环保科技有限公司 Wire rod guide roller

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JPS6137995A (en) * 1984-07-30 1986-02-22 Furukawa Electric Co Ltd:The Continuous plating apparatus
CN2196128Y (en) * 1994-06-27 1995-05-03 上海市南市区沪光电镀研究所 Highly efficient multiple wire electroplating machine
JP2000054191A (en) * 1998-06-04 2000-02-22 Heriosu:Kk Device for electroplating wire, method for electroplating wire, and production of electroplated wire
CN2697111Y (en) * 2003-09-27 2005-05-04 伍治 Metal wire electroplating device
CN201923622U (en) * 2010-12-31 2011-08-10 胡荣宝 Roller shaft for logistics system
JP2012214838A (en) * 2011-03-31 2012-11-08 Sumitomo Metal Mining Co Ltd Apparatus for treating surface of wire rod
CN204999411U (en) * 2015-10-09 2016-01-27 华晶精密制造股份有限公司 Diamond cutting line production facility is with lead wire wheel micromatic setting
CN109132698A (en) * 2018-09-03 2019-01-04 杨凌美畅新材料股份有限公司 The multi-thread winding roller synchronous traction system of one kind and its control method
CN212953490U (en) * 2020-08-25 2021-04-13 南通汇丰电子科技有限公司 Wiring mechanism and wire processing device

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Publication number Priority date Publication date Assignee Title
JPS6137995A (en) * 1984-07-30 1986-02-22 Furukawa Electric Co Ltd:The Continuous plating apparatus
CN2196128Y (en) * 1994-06-27 1995-05-03 上海市南市区沪光电镀研究所 Highly efficient multiple wire electroplating machine
JP2000054191A (en) * 1998-06-04 2000-02-22 Heriosu:Kk Device for electroplating wire, method for electroplating wire, and production of electroplated wire
CN2697111Y (en) * 2003-09-27 2005-05-04 伍治 Metal wire electroplating device
CN201923622U (en) * 2010-12-31 2011-08-10 胡荣宝 Roller shaft for logistics system
JP2012214838A (en) * 2011-03-31 2012-11-08 Sumitomo Metal Mining Co Ltd Apparatus for treating surface of wire rod
CN204999411U (en) * 2015-10-09 2016-01-27 华晶精密制造股份有限公司 Diamond cutting line production facility is with lead wire wheel micromatic setting
CN109132698A (en) * 2018-09-03 2019-01-04 杨凌美畅新材料股份有限公司 The multi-thread winding roller synchronous traction system of one kind and its control method
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114229586A (en) * 2021-11-24 2022-03-25 浙江谋皮环保科技有限公司 Wire rod guide roller
CN114229586B (en) * 2021-11-24 2023-11-17 浙江谋皮环保科技有限公司 Wire rod deflector roll

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