CN112060463B - Automatic feeding and discharging equipment - Google Patents

Automatic feeding and discharging equipment Download PDF

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Publication number
CN112060463B
CN112060463B CN202010782259.1A CN202010782259A CN112060463B CN 112060463 B CN112060463 B CN 112060463B CN 202010782259 A CN202010782259 A CN 202010782259A CN 112060463 B CN112060463 B CN 112060463B
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China
Prior art keywords
assembly
sliding
bending
clamp
bent piece
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CN202010782259.1A
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CN112060463A (en
Inventor
黎少情
刘诚
周亮
朱建峰
刘小明
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Guangdong Tianji Industrial Intelligent System Co Ltd
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Guangdong Tianji Industrial Intelligent System Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14008Inserting articles into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/56Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
    • B29C33/58Applying the releasing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C45/14221Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1703Introducing an auxiliary fluid into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates

Abstract

The invention relates to automatic loading and unloading equipment, in particular to a conveying device which is used for bending straight conditions to form a bent piece. And the alignment device is used for aligning and caching the bent piece. And the first transfer device is used for transferring the bent piece from the conveying device to the alignment device. And the second transfer device is used for transferring the bent piece from the alignment device to a mold so that the mold forms a joint on the bent piece. And the shearing device is used for removing the runner condensate from the joint and the mould. And the coating device is used for coating a release agent on the core rod of the die. Therefore, manual participation can be avoided, and the working efficiency and safety in the product processing process are improved.

Description

Automatic feeding and discharging equipment
Technical Field
The invention relates to the technical field of mechanical tools, in particular to automatic loading and unloading equipment.
Background
The plastic tubing is including bending the pipe and connecting, to traditional processing mode, generally will sharply appear the hose bend the pipe of bending that forms the U-shaped through the manual work, and the position of the spiral muscle of the pipe end portion of will bending again is surveyd and is inserted the mould of injection molding machine, and the back is accomplished in moulding plastics, takes out the finished product and cuts the mouth of a river. Most of the processes of the processing mode all need manual participation, the work efficiency is seriously influenced, and people directly contact the injection molding machine and the mold, so that the danger coefficient is high, and the production safety is also influenced.
Disclosure of Invention
The invention solves the technical problem of how to improve the working efficiency of processing bent pieces.
An automatic feeding and discharging device comprises:
the conveying device is used for bending the straight condition to form a bent piece;
the alignment device is used for aligning and caching the bent piece;
the first transfer device is used for transferring the bent piece from the conveying device to the alignment device;
the second transfer device is used for transferring the bent piece from the alignment device to a mould so that the mould forms a joint on the bent piece;
a shearing device for removing runner condensate from the joint and the mould; and
and the coating device is used for coating a release agent on the core rod of the die.
In one embodiment, the conveying device comprises a feeding mechanism, a transferring mechanism and a bending mechanism, wherein the feeding mechanism is used for conveying the straight condition, the transferring mechanism is used for conveying the straight condition from the feeding mechanism to the bending mechanism, and the bending mechanism is used for bending the straight condition to form the bent piece.
In one embodiment, the feeding mechanism is provided with a first guide groove and a second guide groove which are communicated with each other and used for conveying the straight condition, the first guide groove is closer to the bending mechanism relative to the second guide groove, the second guide groove is provided with a first end and a second end, the first end is communicated with the first guide groove, the width of the second guide groove is gradually reduced from the second end to the first end, and the width of the first guide groove is equal everywhere.
In one embodiment, a bending groove matched with the bending piece in shape is formed in the bending mechanism, the bending mechanism comprises a sliding assembly, a transmission assembly and an unlocking assembly, the sliding assembly is used for clamping the straight condition, the transmission assembly drives the sliding assembly to slide in the bending groove, the unlocking assembly is arranged at two ends of the bending groove and used for abutting against the sliding assembly so that the sliding assembly loosens the bending piece.
In one embodiment, the sliding assembly comprises a base, an elastic piece, a fixed block, a swinging block, a rotating shaft and a guide shaft, wherein a sliding groove is formed in the base, the guide shaft is fixed on the swinging block and matched with the sliding groove, the elastic piece is connected between the base and the guide shaft, the rotating shaft penetrates through the swinging block and is rotatably connected with the base, the fixed block is fixedly connected with the base, the unlocking assembly drives the swinging block to be far away from the fixed block to swing, and the elastic piece drives the swinging block to be close to the fixed block to swing.
In one embodiment, the first transfer device includes a first clamp, a second clamp, a first substrate and a second substrate, the first substrate and the second substrate are spaced apart, the first clamp is at least two and is spaced apart on the first substrate, the first clamp is fixedly connected to the first substrate, the second clamp is at least two and is spaced apart on the second substrate, and the second clamp is slidably connected to the second substrate.
In one embodiment, the second transfer device includes a fixed seat, a first sliding seat, a second sliding seat, and a third fixture, the first sliding seat is slidably connected to the fixed seat and can slide along a first direction relative to the fixed seat, the second sliding seat is slidably connected to the first sliding seat and can slide along a second direction relative to the first sliding seat, the third fixture is slidably connected to the second sliding seat and can slide along a third direction relative to the second sliding seat, and the first direction, the second direction, and the third direction are perpendicular to each other two by two in space.
In one embodiment, the number of the shearing devices is two, the two shearing devices are arranged at intervals, each shearing device comprises a clamping mechanism, a cutting mechanism and a cutting mechanism, each cutting mechanism comprises an installation seat and a cutter in sliding connection with the installation seat, the cutter slides relative to the installation seat to cut off the connection between the runner aggregate and the mold, each cutting mechanism comprises two cutting blocks which are oppositely arranged, and the two cutting blocks can be close to each other to cut off the connection between the runner aggregate and the joint.
In one embodiment, the alignment device comprises an alignment mechanism and a transfer mechanism, the alignment mechanism is used for aligning the bent pieces, and the transfer mechanism is used for caching the bent pieces from the alignment mechanism.
In one embodiment, the application device comprises:
a bearing platform;
the smearing mechanism comprises a carrying assembly, a liquid guiding assembly and a smearing assembly, the carrying assembly is connected with the bearing table in a sliding mode, the smearing assembly comprises a smearing body capable of sliding relative to the carrying assembly, a sleeve hole matched with the mandril is formed in the smearing body, the liquid guiding assembly is arranged on the carrying assembly, and the liquid guiding assembly comprises a liquid guiding pipe capable of being matched with the sleeve hole in a sliding mode; and
the spraying mechanism comprises an installation frame, a liquid containing bottle and a spraying pipe, the installation frame can slide relative to the bearing table, the liquid containing bottle is fixed on the installation frame and used for containing the release agent, and the spraying pipe and the liquid containing bottle are used for inputting the release agent into the liquid guide pipe.
One technical effect of one embodiment of the invention is that: and bending the straight condition by a conveying device to form a bent piece. And aligning and caching the bent piece through an aligning device. And transferring the bending piece from the conveying device to the aligning device through a first transferring device. And transferring the bent piece from the alignment device to a mold through a second transfer device, so that the mold forms a joint on the bent piece. And removing runner condensate from the joint and the mould through a shearing device. And coating a release agent on the core rod of the mold through a coating device. Therefore, manual participation can be avoided, and the working efficiency and safety in the product processing process are improved.
Drawings
FIG. 1 is a schematic perspective view of a straight condition;
FIG. 2 is a schematic perspective view of a bending member;
FIG. 3 is a schematic perspective view of a plastic hose product;
fig. 4 is a schematic perspective view of an automatic loading and unloading apparatus according to an embodiment;
FIG. 5 is a schematic perspective view of a feeding mechanism of the automatic loading and unloading apparatus shown in FIG. 4;
FIG. 6 is a schematic perspective view of a transfer mechanism of the automatic loading and unloading apparatus shown in FIG. 4;
FIG. 7 is a schematic perspective view of a bending mechanism in the automatic loading and unloading apparatus shown in FIG. 4;
FIG. 8 is a schematic perspective view of a slide assembly of the bending mechanism shown in FIG. 7;
FIG. 9 is a schematic perspective view of an alignment device in the automatic loading and unloading apparatus shown in FIG. 4;
FIG. 10 is a schematic perspective view of a first transfer device of the automatic loading and unloading apparatus shown in FIG. 4;
FIG. 11 is a schematic perspective view of a second transfer device in the automatic loading and unloading apparatus shown in FIG. 4;
FIG. 12 is a schematic view of a portion of the second transfer device shown in FIG. 11;
FIG. 13 is a schematic perspective view of a shearing device in the automatic loading and unloading apparatus shown in FIG. 4;
FIG. 14 is a schematic perspective view of the coating device in the automatic loading and unloading apparatus shown in FIG. 4;
FIG. 15 is a schematic view of a first exemplary partial structure of the smearing device shown in FIG. 4 with portions of the structure removed;
FIG. 16 is a perspective view of the device of FIG. 15 from a bottom view;
FIG. 17 is a schematic view of a second exemplary partial structure of the smearing device shown in FIG. 4 with portions of the structure removed;
FIG. 18 is a schematic view of a third exemplary partial structure of the smearing device shown in FIG. 4 with portions of the structure removed;
FIG. 19 is a schematic front view of the applicator body of the applicator device shown in FIG. 4;
fig. 20 is a schematic perspective view of the injection molding machine forming the joint on the bent piece through the mold.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "inner", "outer", "left", "right" and the like as used herein are for illustrative purposes only and do not denote a unique embodiment
Referring to fig. 1, 2 and 3, an automatic loading and unloading apparatus 10 is used for processing and molding a plastic hose product 40, and the plastic hose product 40 can be used as a medical instrument. In the processing process, a straight bar 41 made of plastic material and having a straight line shape is provided, and a spiral rib 42c is provided on the straight bar 41. And then bending the straight strip 41 to form a bent piece 42, wherein the bent piece 42 is approximately U-shaped, the bent piece 42 comprises two straight line segments 42a and a bent segment 42b, the two straight line segments 42a are equal in length and are arranged in parallel relatively, one end of the bent segment 42b is connected with the end of one straight line segment 42a, the other end of the bent segment 42b is connected with the end of the other straight line segment 42a, and spiral convex ribs 42c are simultaneously arranged on the outer peripheral surfaces of the two straight line segments 42 a. The spiral ribs 42c on the two straight segments 42a are aligned such that the installation positions of the spiral ribs 42c on the two straight segments 42a are identical. And then the end of the aligned bending piece 42 is inserted into the mold 30, so as to form a joint 43 on the ends of the two straight segments 42a, that is, one joint 43 is connected to each end of the two straight segments 42a far away from the bending segment 42 b. Finally, a runner aggregate 50 (also known as a sprue) is cut away as shown in fig. 13, and the runner aggregate 50 is connected between the joint 43 and the mold 30, so as to obtain the fully molded plastic hose product 40.
Referring to fig. 4, the automatic loading and unloading apparatus 10 includes a conveying device 100, an aligning device 200, a first transfer device 300, a second transfer device 400, a shearing device 500, and an applying device 600. Referring to fig. 1, 2 and 3, the conveying device 100 is used for conveying the straight member 41 and bending the straight member 41 to form a bending member 42. The aligning device 200 bends and buffers the bent piece 42 so that the installation positions of the spiral ribs 42c on the two straight line segments 42a of the bent piece 42 are identical. The first transfer device 300 is used for transferring the bending member 42 from the conveying device 100 to the alignment device 200. The second transfer device 400 is used to transfer the bending member 42 from the alignment device 200 to the mold 30, so that the mold 30 forms the joint 43 on the bending member 42. The shearing device 500 is used to cut off the runner aggregate 50 connected between the joint 43 and the die 30. The applicator 600 applies a release agent to the mandrel 33 of the mold 30 so that the molded plastic hose product 40 can be smoothly separated from the mandrel 33.
Referring to fig. 4 and 5 together, in some embodiments, the conveyor 100 includes a loading mechanism 110, a transfer mechanism 120, and a bending mechanism 130. The feeding mechanism 110 may be a belt conveying mechanism, the feeding mechanism 110 includes two opposite blocking pieces 111 above the belt, the blocking pieces 111 protrude from the belt by a certain height along a vertical direction, so that a first guide groove 112 and a second guide groove 113 are formed between the blocking pieces 111, and the first guide groove 112 and the second guide groove 113 are used for conveying the straight member 41. The first guide groove 112 is closer to the bending mechanism 130 than the second guide groove 113, the second guide groove 113 has a first end 113a and a second end 113b, the first end 113a is communicated with the first guide groove 112, the width of the second guide groove 113 gradually decreases from the second end 113b to the direction of the first end 113a, and the width of the first guide groove 112 is equal everywhere. In short, the first guide groove 112 is substantially rectangular, and the second guide groove 113 is substantially V-shaped. The first guide groove 112 is close to the output end of the belt, the second guide groove 113 is close to the input end of the belt, and the second guide groove 113 is in a V shape, so that the straight condition 41 from the input end of the belt can be reduced in interference and smoothly enters the second guide groove 113, and the second guide groove 113 plays a good role in guiding the conveying of the straight condition 41. When the straight member 41 enters the first guide groove 112, the first guide groove 112 provides a good limit function for the straight member 41, so that the straight member 41 is output from the belt at a specific position.
The feeding mechanism 110 further encloses an air cylinder at the belt output section and a stop block 114, the stop block 114 is connected with a piston rod of the air cylinder, the air cylinder can push the stop block 114 to move, and the moving direction of the stop block 114 is perpendicular to the conveying direction of the belt. When the piston rod is extended to position the stopper 114 on the conveying trajectory of the straight member 41, the stopper 114 interferes with the conveying of the straight member 41, thereby stopping the straight member 41 from moving directly to the bending mechanism 130.
Referring to fig. 4 and 6, the transferring mechanism 120 is located between the feeding mechanism 110 and the bending mechanism 130, the transferring mechanism 120 includes a fixing frame 121, a slider 122 and a clamping block 123, the slider 122 is connected to the fixing frame 121 in a sliding manner, the sliding direction of the slider 122 is the same as the conveying direction of the belt, for example, the slider 122 slides along the horizontal and longitudinal directions, and the slider 122 can be driven by a rodless cylinder mounted on the fixing frame 121. The clamping block 123 can slide along the vertical direction relative to the sliding block 122, and an air cylinder can be installed on the sliding block 122 and can be a three-axis air cylinder which is used for driving the clamping block 123 to move up and down relative to the sliding block 122 in the vertical direction. During operation, the rodless cylinder can drive the sliding block 122 to move above the belt, then the three-shaft cylinder drives the clamping block 123 to move towards the belt to clamp the straight condition 41, finally the rodless cylinder starts the sliding block 122 to move above the bending mechanism 130, and the clamping block 123 releases the straight condition 41, so that the straight condition 41 is placed in the bending mechanism 130.
Referring to fig. 4, 6 and 7, the bending mechanism 130 is provided with a bending groove 134, and the bending groove 134 is substantially U-shaped, so that the shape of the bending groove 134 is matched with the shape of the bending member 42. The flex groove 134 provides a stop and guide for the formation of the flex member 42. Bending mechanism 130 includes a slide assembly 131, a drive assembly 132 and a release assembly 133, slide assembly 131 being used to clamp straight section 41 or release bending member 42. The transmission assembly 132 is used for driving the sliding assembly 131 to slide in the curved groove 134, the curved groove 134 defines a sliding track of the sliding assembly 131, the transmission assembly 132 can be a chain transmission assembly 132, and the sliding assembly 131 is fixed on a chain of the chain transmission assembly 132. The number of the unlocking assemblies 133 is two, the unlocking assemblies 133 may be air cylinders, the two unlocking assemblies 133 are respectively disposed at two ends of the bending groove 134, and when the acting force applied by the piston rods of the unlocking assemblies 133 is used for pressing the sliding assemblies 131, the sliding assemblies 131 are loosened to release the clamping on the bending member 42.
The sliding assembly 131 includes a base 131a, an elastic member 131b, a fixed block 131c, a swing block 131d, a rotation shaft 131e, and a guide shaft 131 f. The base 131a is fixed on the chain of the transmission assembly 132, and the base 131a is provided with a sliding slot, which is a curved slot. The guide shaft 131f is fixed to the swing block 131d, and both ends of the guide shaft 131f are slidably engaged with the slide grooves. The elastic member 131b may be a spring, one end of the elastic member 131b is fixed on the base 131a, and the other end of the elastic member 131b is fixed on the guide shaft 131f, i.e., the elastic member 131b is connected between the base 131a and the guide shaft 131 f. The rotating shaft 131e penetrates through the middle of the swinging block 131d and is rotatably connected with the base 131a, so that the swinging block 131d can swing back and forth relative to the base 131a, and the fixed block 131c is fixedly connected with the base 131 a. When the unlocking assembly 133 applies a pressing force to the guide shaft 131f, the guide shaft 131f moves in the sliding slot close to the fixed block 131c, and at this time, the elastic member 131b stores energy, so that the lower end of the swing block 131d moves away from the fixed block 131c around the rotating shaft 131e, so that the distance between the lower end of the swing block 131d and the fixed block 131c is increased, thereby enabling the sliding assembly 131 to play a role of loosening, i.e., the sliding assembly 131 is in a loosened state. When the unlocking assembly 133 cancels the pressing force applied to the guide shaft 131f, the guide shaft 131f is moved away from the fixed block 131c in the sliding slot by the elastic member 131b, and then the lower end of the swinging block 131d is moved close to the fixed block 131c around the rotating shaft 131e, so that the distance between the lower end of the swinging block and the fixed block 131c is reduced, and the sliding assembly 131 plays a role in clamping, that is, the sliding assembly 131 is in a clamping state.
For convenience of description, the two unlocking assemblies 133 are respectively referred to as a first unlocking assembly 133a and a second unlocking assembly 133 b. In operation, the chain-driven sliding assembly 131 of the transmission assembly 132 slides in the curved slot 134 to the first unlocking assembly 133a, the first unlocking assembly 133a releases the sliding assembly 131, and the clamping block 123 of the transfer mechanism 120 clamps the straight member 41, so that the end of the straight member 41 is located between the swinging block 131d and the fixed block 131 c. Then, when the first unlocking member 133a releases the pressing force applied to the guide shaft 131f, the sliding member 131 acts to clamp the end of the linear member 41 by the elastic member 131 b. Next, the clamping blocks 123 of the transfer mechanism 120 are released from the straight condition 41, and at this time, the clamping blocks 123 can still play a certain limiting role in the movement of the straight condition 41. Then, the chain of the transmission mechanism drives the sliding component 131 to move towards the second unlocking component 133b in the curved groove 134, and in the moving process of the sliding component 131, the sliding component 131 clamps the straight condition 41 and drags the straight condition 41, so that the straight condition 41 deforms along with the curved groove 134. When the sliding assembly 131 just moves to the second unlocking assembly 133b, the straight member 41 is bent to form the bending piece 42 matched with the shape of the bending groove 134, and at this time, the second unlocking assembly enables the sliding assembly 131 to loosen the bending piece 42, so that the formed bending piece 42 is smoothly transferred to the alignment device 200. In fig. 7, three sliding assemblies 131 are illustrated, only one of the sliding assemblies 131 is a functional assembly having an actual function, and the other two sliding assemblies 131 are illustrated as two positions that the functional assembly passes through during the movement.
Referring to fig. 4 and 9, in some embodiments, the alignment device 200 includes an alignment mechanism 210 and a rotation mechanism 220, and the alignment mechanism 210 is used for aligning the two bending members 42. The transfer mechanism 220 is used for buffering the bending member 42 from the aligning mechanism 210. After the bent piece 42 is aligned, the distance between the two straight segments 42a may be decreased, so that the distance between the two straight segments 42a after alignment is smaller than the distance between the two straight segments 42a before alignment.
Referring to fig. 10, in some embodiments, the first transfer device 300 may be a six-axis robot, and the first transfer device 300 may include a first jig 310, a second jig 320, a first substrate 330, and a second substrate 340. The first substrate 330 and the second substrate 340 are spaced apart, the number of the first clamps 310 may be at least two, for example, the number of the first clamps 310 is two, the two first clamps 310 are spaced apart on the first substrate 330, and both the two first clamps 310 are fixedly connected to the first substrate 330. The number of the second jigs 320 may be at least two, for example, the number of the second jigs 320 is two, the two second jigs 320 are spaced apart on the second substrate 340, the second jigs 320 are slidably coupled to the second substrate 340, and when the second jigs 320 slide with respect to the second substrate 340, the interval between the two second jigs 320 may be changed.
In operation, because the distance between the two straight segments 42a of the bending member 42 before alignment is relatively large, one of the first clamps 310 of the first transfer device 300 may be used to clamp one straight segment 42a, and the other first clamp 310 may be used to clamp the other straight segment 42a, so as to transfer the bending member 42 from the bending mechanism 130 to the alignment mechanism 210. After the alignment is completed, the mounting positions of the spiral ribs 42c on the two straight-line segments 42a are completely the same, when the distance between the two straight-line segments 42a is reduced, the distance between the two second clamps 320 can be changed to adapt to the distance between the two straight-line segments 42a after the alignment, one of the second clamps 320 clamps one straight-line segment 42a, the other second clamp 320 clamps the other straight-line segment 42a, and the aligned bent piece 42 is transferred from the alignment mechanism 210 to the transfer mechanism 220 for buffering.
Referring to fig. 3, 4 and 20, when the joint 43 is injection molded on the bent piece 42, one injection molding machine 20 may correspond to two molds 30, the two molds 30 are both slidably connected to the injection molding machine 20, the injection molding machine 20 has a first station 21, a second station 22 and an injection station 23, the injection station 23 is located between the first station 21 and the second station 22, and the two molds 30 may be respectively referred to as a first mold 31 and a second mold 32. In the initial position, the first die 31 is located at the first station 21 and the second die 32 is located at the second station 22. When the second transfer device 400 transfers one of the aligned bent pieces 42 from the transferring mechanism 220 to the first station 21, the end of the bent piece 42 is matched with the core rod 33 of the first mold 31 at the first station 21, then the first mold 31 drives the bent piece 42 to move from the first station 21 to the injection molding station 23, the injection molding machine 20 is opened and injects the melt into the first mold 31 to realize injection molding of the joint 43, after the joint 43 is molded, the first mold 31 is returned from the injection molding station 23 to the first station 21 to unload the bent piece 42 after the joint 43 is injected, so that the first station 21 is a loading and unloading station of the bent piece 42. Similarly, with respect to second mold 32, it is possible to refer to the operation mode of first mold 31, and when second mold 32 carries bending member 42 to move from second station 22 to injection station 23 and injection is completed, second mold 32 carries injection-completed bending and only returns from injection station 23 to second station 22 for unloading. Therefore, the first mold 31 and the second mold 32 are alternately operated to the injection station 23 for injection, so that the intermediate waiting time existing when the single mold 30 is operated is eliminated, and the work efficiency of injection molding can be improved.
Referring to fig. 11 and 12, the second transfer device 400 includes a fixed base 410, a first sliding base 420, a second sliding base 430, and a third clamp 440. The first sliding seat 420 is slidably connected to the fixed seat 410, and the first sliding seat 420 can slide along a first direction relative to the fixed seat 410 under the driving of the linear module, where the first direction is horizontal and transverse. The second sliding base 430 is slidably connected to the first sliding base 420, and the second sliding base 430 can slide along a second direction relative to the first sliding base 420 under the driving of the linear module, where the first direction is a horizontal direction and a longitudinal direction. The third clamp 440 is slidably connected to the second sliding seat 430, and the third clamp 440 can slide along a third direction relative to the second sliding seat 430 under the driving of the cylinder, where the third direction is a vertical direction, so that the first direction, the second direction, and the third direction are perpendicular to each other in space, thereby forming directions indicated by three coordinate axes in a spatial rectangular coordinate system. Therefore, the second transfer device 400 can enable the third clamp 440 to move in three directions, namely, the horizontal transverse direction, the horizontal longitudinal direction and the vertical direction, and the degree of freedom of movement of the third clamp 440 is improved. So that the third clamp 440 clamps the bent piece 42 from the middle rotating mechanism 220 and places the bent piece on the two molds 30 of the injection molding machine 20.
Referring to fig. 4, 13 and 20, in some embodiments, the number of shearing devices 500 is two, two shearing devices 500 are spaced apart, and one shearing device 500 is associated with each die 30. The shearing device 500 includes a clamping mechanism 510, a severing mechanism 520, and a trimming mechanism 530, the clamping mechanism 510 being positioned between the severing mechanism 520 and the trimming mechanism 530. The cutting mechanism 520 includes a mounting seat 521 and a cutting knife 522, the cutting knife 522 is slidably connected to the mounting seat 521, and when the cutting knife 522 slides downward relative to the mounting seat 521, the connection between the runner aggregate 50 and the mold 30 can be cut off. The cutting mechanism 530 includes two oppositely disposed shear blocks 531, and when the two shear blocks 531 move in the horizontal direction and approach each other, the two shear blocks 531 can cut off the connection between the runner aggregate 50 and the connector 43. In operation, for example, when the first mold 31 moves to the first station 21, the third clamp 440 of the second transfer device 400 clamps the bent part 42, and the clamping mechanism 510 of the shearing device 500 clamps the middle part of the runner aggregate 50, and then the cutter 522 cuts off the connection between one end of the runner aggregate 50 and the mold 30, and the shear 531 cuts off the connection between the other end of the runner aggregate 50 and the joint 43, so that the runner aggregate 50 is finally separated from the mold 30 and the joint 43. The removed runner congeals 50 can be discarded into a waste frame through the shearing device 500, the molded plastic hose product 40 with the runner congeals 50 cut off is placed into the blanking groove 901 through the third clamp 440, and under the action of gravity, the plastic hose product 40 slides down to a specified recovery position along the blanking groove 901.
Referring to fig. 4 and 14, in some embodiments, the coating device 600 is used to coat the core rod 33 of the mold 30 with a release agent to ensure that the molded plastic product can be smoothly released. The application device 600 includes a carrier 700, an application mechanism 800, and an ejection mechanism 900. The application mechanism 800 includes a handling assembly 810, a wicking assembly 820, and an application assembly 830.
Referring to fig. 15, 16 and 17, the carrying assembly 810 includes a carrying frame 811 and a fixing plate 812, the carrying frame 811 is slidably connected to the carrying table 700, and the carrying frame 811 is driven by the linear module to slide horizontally and transversely relative to the carrying table 700, so that the carrying frame 811 moves closer to or away from the mold 30. The fixed plate 812 is slidably connected to the transportation frame 811, and the fixed plate 812 can slide up and down relative to the transportation frame 811 by the driving of the cylinder, so that the fixed plate 812 is close to or far away from the carrier 700. Specifically, the conveying frame 811 includes a bottom plate 811a and four guide posts 811b, the guide posts 811b are vertically disposed, the number of the guide posts 811b may be four, the four guide posts 811b are respectively disposed at four corners of the fixing plate 812, and the guide posts 811b are all located on the same side of the bottom plate 811a, that is, all located on the upper side of the bottom plate 811 a. The upper ends of the guide posts 811b are fixedly coupled to the fixing plate 812, and the lower ends of the guide posts 811b are slidably coupled to the base plate 811 a. When the cylinder drives the fixed plate 812 to slide up and down, the guide posts 811b slide up and down relative to the bottom plate 811a, and the guide posts 811b play a good role in guiding the sliding of the fixed plate 812, thereby improving the sliding movement accuracy of the fixed plate 812.
Referring to fig. 17 and 18, the drainage module 820 includes a plurality of drainage tubes 821 and a plurality of connecting members 822, the connecting members 822 are fixedly disposed on the fixing plate 812, the plurality of drainage tubes 821 are horizontally and transversely disposed on the connecting members 822 at intervals, so that the plurality of drainage tubes 821 are arranged to form a straight line. The catheter 821 may be a cylindrical tubular structure, with one end of the catheter 821 fixed to the connector 822 and the other end of the catheter 821 being a free end. The liquid guide pipe 821 is provided with liquid guide holes 821a, the liquid guide holes 821a are distributed on the liquid guide pipe 821 with set density, and the liquid guide holes 821a are communicated with the outside and the cavity of the liquid guide pipe 821. When the fixing plate 812 moves up and down relative to the carrier 700, the catheter 821 can be made to follow the fixing plate 812 and move up and down relative to the carrier 700.
Referring to fig. 17, 18 and 19, the smearing assembly 830 includes a smearing body 803 and a smearing cylinder 833, the smearing cylinder 833 is fixed on the fixing plate 812, and the smearing cylinder 833 can drive the smearing body 803 to slide back and forth along the horizontal longitudinal direction. The coating body 803 is provided with a sleeve hole 803a, the sleeve hole 803a is a through hole, and the sleeve hole 803a can be in sliding fit with the catheter 821 and can also be in sliding fit with the core rod 33 on the die 30. Specifically, the smearing body 803 comprises a mounting block 831 and a liquid storage member 832, the liquid storage member 832 is embedded in the mounting block 831, a sleeve hole 803a is formed in the liquid storage member 832, and the liquid storage member 832 is used for storing release agents. The reservoir 832 may be made of cotton or cloth material.
The mounting block 831 comprises a connecting rod 831a and a clamping plate 831b, the clamping plate 831b is connected with a piston rod of the daubing cylinder 833, the number of the clamping plates 831b is two, the two clamping plates 831b are arranged at intervals, the connecting rod 831a penetrates through the two clamping plates 831b, and the clamping plate 831b can slide relative to the connecting rod 831a to change the distance between the two clamping plates 831 b. The liquid storage member 832 comprises two liquid storage portions 832a which are oppositely arranged, wherein one liquid storage portion 832a is embedded in one of the clamping plates 831b, the other liquid storage portion 832a is embedded in the other clamping plate 831b, the liquid storage portion 832a is provided with a sinking groove 832b, and the two sinking grooves 832b which are oppositely arranged on the two liquid storage portions 832a form a sleeve hole 803a together.
Referring to fig. 15 and 16, the spraying mechanism 900 includes a mounting frame 910, a liquid bottle 920, a spraying pipe 930, a sliding rod 940 and a limiting plate 950. The mounting frame 910 and the spreading body 803 are disposed on opposite sides of the carrier 700, for example, the spreading body 803 is disposed on the upper side of the carrier 700, and the mounting frame 910 is disposed on the lower side of the carrier 700. The mounting block 910 can slide relative to the carrier 700, for example, the mounting block 910 can slide up and down relative to the carrier 700 under the push of the jacking cylinder 960. The liquid bottle 920 is disposed on the mounting frame 910, and the liquid bottle 920 is used for containing a release agent, so that when the mounting frame 910 slides up and down, the liquid bottle 920 can slide up and down along with the mounting frame 910 relative to the carrying platform 700. The discharge pipe 930 is connected to the mouth of the liquid container 920, and the discharge pipe 930 is used to supply the release agent to the liquid guide pipe 821.
The carrier 700 is further provided with a position-avoiding hole 710, the position-avoiding hole 710 is a through hole, when the liquid bottle 920 slides up and down along the mounting frame 910 relative to the carrier 700, the position-avoiding hole 710 provides a position-avoiding space for the movement of the liquid bottle 920, so that the liquid bottle 920 can slide up and down in the position-avoiding hole 710. Slide bar 940 and plummer 700 fixed connection, slide bar 940 can be followed horizontal longitudinal extension, and limiting plate 950 and this slide sliding fit, when limiting plate 950 relative slip and cover and keep away position hole 710, follow the gliding in-process of mounting bracket 910 upwards at flourishing liquid bottle 920, when flourishing liquid bottle 920 in limiting plate 950 looks butt, mounting bracket 910 stops upwards sliding, and limiting plate 950 restricts the gliding limit distance that mounting bracket 910 upwards promptly. When the position-limiting plate 950 slides relatively to stop covering the position-avoiding hole 710, the liquid bottle 920 with the used release agent can be taken out from the mounting rack 910 through the position-avoiding hole 710, or a new liquid bottle 920 with the used release agent can be put into the mounting rack 910 through the position-avoiding hole 710.
When it is desired to apply a release agent to the core rod 33 of the die 30, there may be several steps as follows: in the first step, the jacking cylinder 960 pushes the mounting frame 910 to move upwards, and when the upper end of the liquid bottle 920 abuts against the limit plate 950, the jacking cylinder 960 stops moving. In a second step, the application cylinder 833 pushes the application body 803 to move closer to the catheter 821 so that the catheter 821 is inserted into the trepan 803a of the application body 803. And the fixing plate 812 is moved downward to a set position with respect to the bottom plate 811a such that the spouting pipe 930 is at the same height as the housing hole 803a with respect to the susceptor 700. Thirdly, the bottom plate 811a moves to a set position close to the avoiding hole 710 relative to the bearing platform 700, so as to ensure that the ejection pipe 930 is inserted into the lumen of the liquid guide pipe 821, the ejection pipe 930 ejects the release agent in the liquid containing bottle 920 into the lumen of the liquid guide pipe 821, the release agent in the lumen flows into the liquid storage member 832 through the liquid guide hole 821a, so that the release agent permeates into the liquid storage member 832, and the buffer function of the liquid storage member 832 on the release agent is realized. And fourthly, moving the bottom plate 811a to a set position close to the die 30 relative to the bearing table 700, and moving the smearing cylinder 833 to push the smearing body 803 to move close to the die 30, wherein when the smearing body 803 moves close to the die 30, the liquid guide pipe 821 is gradually withdrawn from the sleeve hole 803a, and simultaneously the core rod 33 of the die 30 is gradually inserted into the sleeve hole 803 a. In the process of inserting the core rod 33 into the trepanning 803a, due to the extrusion effect of the core rod 33 on the liquid storage part 832, the release agent cached in the liquid storage part 832 is coated on the core rod 33, so that the automatic coating of the release agent on the core rod 33 is realized, and the coating work efficiency of the release agent is improved.
In fact, the applicator 600 may be periodically activated to apply release agent to the mandrels 33 of the molds 30 after each operation of a single mold 30 or after several operations. For example, the coating device 600 may be activated to apply one coating to the mandrel 33 after every four passes of the die 30.
Therefore, through the arrangement, the manual participation can be omitted, so that the working efficiency of plastic product molding is improved, manual direct contact between the mold 30 and the injection molding machine 20 is also avoided, and the production safety is improved.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is specific and detailed, but not to be understood as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent should be subject to the appended claims.

Claims (10)

1. The utility model provides an automatic go up unloading equipment which characterized in that includes:
the conveying device comprises a bending mechanism, wherein a bending groove matched with the shape of the bent piece is formed in the bending mechanism, the bending mechanism comprises a sliding assembly, a transmission assembly and an unlocking assembly, the sliding assembly is used for clamping the straight condition, the transmission assembly drives the sliding assembly to slide in the bending groove, the unlocking assembly is arranged at each of two ends of the bending groove and is used for abutting against the sliding assembly so as to enable the sliding assembly to loosen the bent piece, the sliding assembly comprises a base, an elastic piece, a fixing block, a swinging block, a rotating shaft and a guide shaft, the sliding groove is formed in the base, the guide shaft is fixed on the swinging block and matched with the sliding groove, the elastic piece is connected between the base and the guide shaft, the rotating shaft penetrates through the swinging block and is rotatably connected with the base, the fixed block is fixedly connected with the base, the unlocking assembly drives the swinging block to swing away from the fixed block, and the elastic piece drives the swinging block to swing close to the fixed block;
the alignment device is used for aligning and caching the bent piece;
The first transfer device is used for transferring the bent piece from the conveying device to the alignment device;
the second transfer device is used for transferring the bent piece from the alignment device to a mould so that the mould forms a joint on the bent piece;
the shearing device is used for removing runner condensate from the joint and the mould; and
and the coating device is used for coating a release agent on the core rod of the die.
2. The automated feeding and discharging apparatus according to claim 1, wherein the conveying device further comprises a feeding mechanism for conveying the straight condition and a transferring mechanism for conveying the straight condition from the feeding mechanism to the bending mechanism.
3. The automatic loading and unloading device as claimed in claim 2, wherein the loading mechanism is provided with a first guide groove and a second guide groove which are communicated with each other and used for conveying the straight condition, the first guide groove is closer to the bending mechanism than the second guide groove, the second guide groove has a first end and a second end, the first end is communicated with the first guide groove, the width of the second guide groove gradually decreases from the second end to the first end, and the width of the first guide groove is equal everywhere.
4. The automated loading and unloading apparatus of claim 2, wherein the drive assembly is a chain drive assembly.
5. The automatic loading and unloading device of claim 2, wherein the chute is a curved chute.
6. The automatic loading and unloading equipment of claim 1, wherein the first transfer device comprises a first clamp, a second clamp, a first substrate and a second substrate, the first substrate and the second substrate are arranged at intervals, the first clamp is at least two and is arranged at intervals on the first substrate, the first clamp is fixedly connected with the first substrate, the second clamp is at least two and is arranged at intervals on the second substrate, and the second clamp is connected with the second substrate in a sliding manner.
7. The automatic loading and unloading device of claim 1, wherein the second transfer device includes a fixed seat, a first sliding seat, a second sliding seat and a third clamp, the first sliding seat is slidably connected to the fixed seat and can slide along a first direction relative to the fixed seat, the second sliding seat is slidably connected to the first sliding seat and can slide along a second direction relative to the first sliding seat, the third clamp is slidably connected to the second sliding seat and can slide along a third direction relative to the second sliding seat, and the first direction, the second direction and the third direction are perpendicular to each other in two spatial directions.
8. The automatic loading and unloading equipment as claimed in claim 1, wherein the number of the shearing devices is two, the two shearing devices are arranged at intervals, the shearing devices comprise a clamping mechanism, a cutting mechanism and a cutting mechanism, the cutting mechanism comprises a mounting seat and a cutter which is slidably connected with the mounting seat, the cutter slides relative to the mounting seat to cut off the connection between the runner aggregate and the mold, the cutting mechanism comprises two shearing blocks which are oppositely arranged, and the two shearing blocks can approach each other to cut off the connection between the runner aggregate and the joint.
9. The automatic loading and unloading equipment as claimed in claim 1, wherein the aligning device comprises an aligning mechanism and a transferring mechanism, the aligning mechanism is used for aligning the bent pieces, and the transferring mechanism is used for buffering the bent pieces from the aligning mechanism.
10. The automatic loading and unloading apparatus of claim 1, wherein the coating device comprises:
a bearing table;
the smearing mechanism comprises a carrying assembly, a liquid guiding assembly and a smearing assembly, the carrying assembly is connected with the bearing table in a sliding mode, the smearing assembly comprises a smearing body capable of sliding relative to the carrying assembly, a sleeve hole matched with the mandril is formed in the smearing body, the liquid guiding assembly is arranged on the carrying assembly, and the liquid guiding assembly comprises a liquid guiding pipe capable of being matched with the sleeve hole in a sliding mode; and
The spraying mechanism comprises an installation frame, a liquid containing bottle and a spraying pipe, the installation frame can slide relative to the bearing table, the liquid containing bottle is fixed on the installation frame and used for containing the release agents, and the spraying pipe and the liquid containing bottle are used for inputting the release agents into the liquid guide pipe.
CN202010782259.1A 2020-08-06 2020-08-06 Automatic feeding and discharging equipment Active CN112060463B (en)

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Application Number Priority Date Filing Date Title
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CN112060463B true CN112060463B (en) 2022-07-19

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Publication number Priority date Publication date Assignee Title
CN201791804U (en) * 2010-04-07 2011-04-13 和和机械股份有限公司 Pipe bender
CN103162053A (en) * 2011-12-08 2013-06-19 上海启鹏工程材料科技有限公司 Pipe connector and manufacture method thereof
CN104826925B (en) * 2015-04-13 2017-01-11 张家港江苏科技大学产业技术研究院 Bending and forming production line
CN207357950U (en) * 2017-08-08 2018-05-15 惠州市鹏得金属科技有限公司 A kind of bending mechanism
CN210333891U (en) * 2019-07-30 2020-04-17 珠海曜华模具有限公司 Pneumatic U machine

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