CN112058912B - Ultra-low carbon steel wire rod and steel wire and preparation method thereof - Google Patents
Ultra-low carbon steel wire rod and steel wire and preparation method thereof Download PDFInfo
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- CN112058912B CN112058912B CN202010939818.5A CN202010939818A CN112058912B CN 112058912 B CN112058912 B CN 112058912B CN 202010939818 A CN202010939818 A CN 202010939818A CN 112058912 B CN112058912 B CN 112058912B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/004—Heating the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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Abstract
An ultra-low carbon steel wire rod and a steel wire and a preparation method thereof belong to the field of steel. The preparation method of the ultra-low carbon steel wire rod comprises the following steps: continuous casting, heating, rolling, spinning and cooling, wherein the rolling is carried out at the temperature of not less than 920 ℃, and the spinning temperature in the spinning step is 820-890 ℃; the mode of high-temperature rolling and low-temperature spinning is adopted, so that the transformation of a thick ferrite structure on a casting blank can be completely finished, a deeper edge fine-grained layer can be obtained, part of the fine-grained layer is effectively prevented from being changed into coarse grains in the cooling process by using the mode of quenching at first and then slowly cooling, the uniform fine-grained layer is ensured to be formed on the surface of the final wire rod, the surface hardness of the ultra-low carbon steel wire rod can be effectively improved, and the surface hardness of the ultra-low carbon steel wire rod prepared from the obtained ultra-low carbon steel wire rod is further improved.
Description
Technical Field
The application relates to the field of steel, in particular to an ultra-low carbon steel wire rod, an ultra-low carbon steel wire and a preparation method of the ultra-low carbon steel wire rod.
Background
At present, enterprises such as domestic Bao steel, chen steel and the like produce ultra-low carbon steel wire rods such as CH1T, SWRM6 and other brands, the ultra-low carbon steel wire rods are low in component content and strength and hardness, and products such as hollow rivets, special-shaped bolts, T-shaped iron and the like with large deformation are produced after downstream drawing. The product is mainly used for non-stressed parts, but some products are used for structural stressed parts, and certain strength is required, particularly certain requirement on surface hardness cannot be lower than 60 HRBW.
In order to meet the requirements, the current general method is to use low-carbon steel wires with slightly high component content such as ML04Al to replace production, but the requirements of processing deformation of ultra-low carbon steel cannot be met, and the processing cracking rate of the low-carbon steel wires reaches about 30 percent; the other method is to improve the surface hardness by carrying out surface carburization and quenching and tempering treatment on the end product, but has high cost, poor quenching and tempering effect on ultra-low carbon steel and is not beneficial to long-term production.
Meanwhile, the general heat treatment process (CN201910943791.4) for improving the finished steel wire is not suitable for the ultra low carbon steel wire rod based on the particularity of the ultra low carbon steel wire rod.
In view of the above, the present application is hereby presented.
Disclosure of Invention
The application provides an ultra-low carbon steel wire rod, a steel wire and a preparation method thereof, which can effectively improve the technical problems.
The embodiment of the application is realized as follows:
in a first aspect, the present application provides a method for preparing an ultra-low carbon steel wire rod, comprising the steps of:
step S1, continuous casting;
step S2, heating;
step S3, rolling: at a temperature of not lower than 920 ℃;
step S4, spinning: wherein the spinning temperature is 820-890 ℃;
step S5, cooling: firstly, cooling the wire rod to 550-600 ℃ at a cooling rate of not less than 5 ℃/s, and then cooling at a cooling rate of not more than 3 ℃/s.
In the implementation process, the applicant adopts a thermal simulation experiment to research that the transformation temperature of the ultra-low carbon steel ferrite is 920 ℃, so that rolling is carried out at the temperature of not lower than 920 ℃, the transformation of coarse ferrite tissues on a casting blank can be ensured to be completely finished, a spinning step is carried out at the low temperature of 820-890 ℃, a deeper edge fine-grained layer is obtained, a mode of quenching firstly and then slowly cooling is utilized to effectively prevent part of the fine-grained layer from being changed into coarse grains in the cooling process, the uniform fine-grained layer is ensured to be formed on the surface of a final wire rod, and the surface hardness of the ultra-low carbon steel wire rod can be effectively improved.
In a second aspect, the present application provides an ultra-low carbon steel wire rod produced by the method of making provided in the first aspect of the present application.
Wherein, the surface of the obtained ultra-low carbon steel wire rod forms a uniform fine grain layer, and the surface hardness and the core hardness of the wire rod are effectively improved.
In a third aspect, the application provides a method for preparing an ultra-low carbon steel wire, wherein the ultra-low carbon steel wire rod obtained in the second aspect of the application is subjected to drawing treatment to obtain the ultra-low carbon steel wire.
In a fourth aspect, the present application provides an ultra-low carbon steel wire, which is obtained by the preparation method provided in the third aspect of the present application.
Compared with finished steel wires with the same specification, the ultra-low carbon steel wire obtained by the method does not need additional heat treatment (carburization, quenching and the like), and the surface grain size is better through the improvement of the preparation method of the ultra-low carbon steel wire rod and the improvement of drawing treatment, so that the surface hardness is high, the requirement of 60HRBW is met, and the tensile strength is effectively improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
FIG. 1 is a metallographic photograph showing the structure of the surface of an ultra low carbon steel wire rod obtained in example 1 and comparative example 2;
FIG. 2 is a metallographic photograph of the core structure of an ultra low carbon steel wire rod obtained in example 1 and comparative example 2;
fig. 3 is a metallographic photograph of the surface structure of the ultra-low carbon steel wire obtained in example 1 and comparative example 2.
Detailed Description
Embodiments of the present application will be described in detail below with reference to examples, but those skilled in the art will appreciate that the following examples are only illustrative of the present application and should not be construed as limiting the scope of the present application. The examples, in which specific conditions are not specified, were carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are conventional products which are not indicated by manufacturers and are commercially available.
The following is a detailed description of the ultra-low carbon steel wire rod and the steel wire and the preparation method thereof according to the embodiments of the present application:
the application provides a preparation method of an ultra-low carbon steel wire rod, which comprises the following steps:
and step S1, continuous casting.
In step S1, the step of continuously casting includes: the method comprises the following steps of carrying out desulfurization pretreatment on molten iron, smelting low-carbon steel by using double slag of a converter, carrying out LF furnace refining and RH vacuum treatment on the molten steel to realize deoxidation alloying, and then carrying out continuous casting treatment.
Wherein, 4.0kg/t lime and 2.5kg/t synthetic slag are added into the LF refining furnace, the composition of the refining slag is controlled, and a certain desulfurization capacity is kept. And carrying out vacuum oxygen blowing and decarburization in the RH furnace according to the LF end point components, carrying out vacuum degassing on the molten steel for 18-21 min under the condition that the vacuum degree is less than 0.266KPa, additionally adding metal manganese and aluminum iron into the molten steel for control so that the manganese and the aluminum iron reach target values of +/-0.01%, and carrying out soft blowing for 10-15min after calcium treatment. The drawing speed is stabilized at 2.0 +/-0.1 m/min in the continuous casting process, protective pouring is performed, and Als loss is reduced.
And step S2, heating.
The ferrite transformation temperature of the ultra-low carbon steel is 920 ℃ through thermal simulation experimental study, so that in step S2, the preheating section temperature is 550 ℃ to 650 ℃, for example, the preheating section temperature is any one value or between any two values of 550 ℃, 560 ℃, 570 ℃, 585 ℃, 590 ℃, 600 ℃, 620 ℃, 640 ℃ or 650 ℃.
The temperature in the heating section is 950 ℃ to 1120 ℃, for example, the temperature in the preheating section is 950 ℃, 960 ℃, 970 ℃, 980 ℃, 990 ℃, 1000 ℃, 1050 ℃, 1100 ℃, 1120 ℃ or the like, or any value or between any two values.
The temperature of the soaking section is 1000 ℃ to 1200 ℃, for example, the temperature of the preheating section is 1000 ℃, 1030 ℃, 1050 ℃, 1080 ℃, 1100 ℃, 1150 ℃ or 1200 ℃, or the like, or any value between any two values.
And step S3, rolling.
Wherein the rolling is carried out at a temperature of not less than 920 ℃.
Optionally, in step S3, the initial rolling temperature is 1000 ℃ to 1060 ℃, specifically, for example, the preheating section temperature is any one value or between any two values of 1000 ℃, 1020 ℃, 1030 ℃, 1040 ℃, 1050 ℃, 1060 ℃ and the like; the inlet temperature of the finish rolling is 930 ℃ to 980 ℃, specifically, for example, the inlet temperature of the finish rolling is 930 ℃, 940 ℃, 950 ℃, 960 ℃, 970 ℃, 980 ℃ or the like, or any value between two values; the finish rolling inlet temperature is 920-960 ℃, and specifically, for example, the finish rolling inlet temperature is one of 920 ℃, 940 ℃, 950 ℃ or 960 ℃, or between any two values.
Alternatively, in order to cool the wire rod rolling process effectively and uniformly, the above-mentioned effect can be achieved by opening the corresponding water tank.
The No. 1 water tank and the No. 2 water tank are arranged in front of a finish rolling machine (BGV, high-speed wire-twisting-free finish rolling unit), and are used for controlling the No. 3 water tank and the No. 4 water tank before a finishing mill (TMB, double-module rolling mill), and the No. 5 water tank is arranged in front of a laying head and is used for controlling the temperature of the laying head.
The corresponding water tank opening mode is as follows: controlling the water tanks of No. 1 and No. 2 of the finish rolling not to be opened; the water tank before the finishing mill is opened 3# preferentially, the water pressure is controlled according to the pressure of more than or equal to 250Kpa, and the water tank No. 4 is controlled according to the principle of being opened less or not opened; the No. 5 water tank in front of the spinning machine is required to be fully opened, and the water pressure is controlled according to the pressure of more than or equal to 300Kpa, so that the finished wire rod is ensured to be rapidly cooled and the spinning temperature control target is reached.
And step S4, spinning.
Wherein the spinning temperature is 820-890 ℃; that is, the process of high-temperature rolling and low-temperature wire laying is adopted, so that the transformation of a coarse ferrite structure on a casting blank is effectively ensured to be completed, a deeper edge fine-grained layer is obtained, and the hardness of the ultra-low carbon steel wire rod is effectively improved.
And step S5, cooling.
In step S5, the wire rod is cooled to 550-600 ℃ at a cooling rate not less than 5 ℃/S, and then cooled at a cooling rate not more than 3 ℃/S.
Optionally, in step S5, the wire rod is first cooled to 550 ℃ at a cooling rate of 5 ℃/S-15 ℃/S, and then cooled at a cooling rate of 0.5 ℃/S-3 ℃/S.
Namely, the mode of quenching firstly and then slowly cooling is adopted, so that the problems of local crystal grain enlargement caused by temperature recovery of the wire rod and overhigh temperature of a lap joint point after spinning are solved, and the core part, especially the surface of the finished product of the ultra-low carbon steel wire rod is ensured to form a uniform fine crystal layer.
In the actual production process, the cooling is generally carried out by adopting an air cooling mode, wherein the air cooling mode is generally 10 sections from front to back, and the air cooling mode is provided with a 1-18# heat preservation cover and a 1-14# fan from front to back.
The specific cooling mode is as follows: the cooling speed of the first 4 sections is controlled to be more than or equal to 5 ℃/s, so that the wire rod can be quickly cooled to 550-600 ℃, and the cooling speed of the second 6 sections is controlled to be less than or equal to 3 ℃/s, so that the wire rod is slowly cooled to the room temperature, wherein the room temperature is generally 20-35 ℃; the specific operation is as follows: the roller speed is controlled to be 0.30-0.45 m/s, 0.3m/s, 0.32m/s, 0.35m/s, 0.36m/s, 0.38m/s, 0.4m/s, 0.42m/s or 0.45m/s and the like, the 1-6# heat preservation cover is fully opened, the 7-18# heat preservation cover is fully closed, the 1-2# fan is opened for 35-38HZ, 36HZ or 37HZ and the like, the 3-6# fan is opened for 30-34HZ, 31HZ, 32HZ or 33HZ and the 7-14# fan is fully closed.
And step S6, trimming.
In order to eliminate abnormal structures caused by the problems of head and tail cold sections, pinch roll pinching and the like, the head and tail trimming circle number control requirements are obtained according to data searched by actual production, wherein the heads and the tails of the ultra-low carbon steel wire rods with the specifications of 5-10mm are trimmed for 20-40 circles respectively, for example, the heads and the tails are trimmed for 20 circles, 24 circles, 26 circles, 30 circles, 35 circles, 37 circles or 40 circles and the like; respectively trimming the head and the tail of the ultra-low carbon steel wire rod with the specification of 11-15mm for 10-15 circles, for example, respectively trimming the head and the tail for 10 circles, 11 circles, 12 circles, 13 circles, 14 circles or 15 circles and the like; the head and the tail of the ultra-low carbon steel wire rod with the specification of 16-20mm are respectively trimmed for 5-8 circles, for example, the head and the tail are respectively trimmed for 5 circles, 6 circles, 7 circles or 8 circles and the like.
It should be noted that the number of modified turns of the head and the tail of the ultra-low carbon steel wire rod can be the same or different, and can be adjusted according to actual requirements.
The application provides an ultra-low carbon steel wire rod, and the ultra-low carbon steel wire rod is prepared by the preparation method. By controlling the preparation method, the hardness and the strength of the ultra-low carbon steel wire rod are effectively improved.
Optionally, the ultra-low carbon steel wire rod comprises, in mass percent: less than or equal to 0.01 percent of C, less than or equal to 0.04 percent of Si, 0.2 to 0.25 percent of Mn, less than or equal to 0.020 percent of P, less than or equal to 0.015 percent of S, Als: 0.030-0.035%, Ti more than or equal to 0.06%, and the balance of iron and inevitable impurities.
That is, the content of Mn and Als is properly increased within the standard component range (C is less than or equal to 0.01%, Si is less than or equal to 0.04%, Mn is 0.05% -0.25%, P is less than or equal to 0.020%, S is less than or equal to 0.015%, Als is more than or equal to 0.025%, Ti is more than or equal to 0.06%, and the balance is ferrum and inevitable impurities), so that the content of Mn and Als is controlled to be 0.2% -0.25%, and the content of Als is controlled to be 0.030% -0.035%. At the moment, because the ultra-low carbon steel structure is ferrite, Mn and Als alloy elements are dissolved in the ferrite, crystal grains can be effectively refined, and the strength and the hardness of the ferrite can be further effectively improved.
By the mode, the depth of the fine grain layer on the surface of the ultra-low carbon steel wire rod is more than or equal to 950 microns, the grain size grade is more than or equal to 8 grade, the surface hardness is more than or equal to 39HRBW, and the core hardness is more than or equal to 44 HRBW.
The application provides a preparation method of an ultra-low carbon steel wire, which is used for drawing the ultra-low carbon steel wire rod prepared by the method to obtain the ultra-low carbon steel wire.
Compared with the existing ultra-low carbon steel wire rod, the ultra-low carbon steel wire rod can effectively improve the surface hardness of the ultra-low carbon steel wire.
Wherein, the surface reduction rate of the existing ultra-low carbon steel wire rod is generally 45-47 percent, which can ensure that the wire rod is processed into a finished steel wire.
In the drawing treatment in the application, optionally, the area reduction rate of the ultra-low carbon steel wire rod is 45-60%.
Further optionally, the reduction ratio of the ultra-low carbon steel wire rod is 55% to 60%, for example, the reduction ratio of the ultra-low carbon steel wire rod is 55%, 56%, 57%, 58%, 59%, or 60%. Compared with the conventional method of 45-50%, the method adopts 55-60% of the surface reduction rate, and has the advantages of large surface deformation and finer crystal grains under the same drawing and reducing conditions due to the principle that the metal flowing surface is faster than the center in the drawing process, thereby obtaining higher surface hardness and strength. Specifically, for example, the original finished steel wire drawn by using a 6.5mm wire rod is changed into the finished steel wire produced by using a 7 or even 7.5mm wire rod with the same specification.
An ultra-low carbon steel wire is prepared by the preparation method of the ultra-low carbon steel wire.
Optionally, when the ultra-low carbon steel wire is made of an ultra-low carbon steel wire rod with the area reduction rate of more than or equal to 50%, the surface grain size grade of the ultra-low carbon steel wire is more than or equal to 10 grade, the surface hardness is more than or equal to 65HRBW, and the tensile strength is more than or equal to 468 Mpa.
That is, the ultra-low carbon steel wire that can realize conventional production through this patent does not pass through other heat treatment (carburization etc.), and surface hardness steadily reaches more than 65 HRBW.
The ultra low carbon steel wire rod and steel wire and the method for preparing the same according to the present application will be described in further detail with reference to examples.
Example 1
An ultra-low carbon steel wire is obtained by drawing an ultra-low carbon steel wire rod.
The preparation method of the ultra-low carbon steel wire rod comprises the following steps:
step S1, continuous casting: wherein the continuous casting comprises: the method comprises the following steps of carrying out desulfurization pretreatment on molten iron, smelting low-carbon steel by using double slag of a converter, carrying out LF furnace refining and RH vacuum treatment on the molten steel to realize deoxidation alloying, and then carrying out continuous casting treatment. Wherein, 4.0kg/t lime and 2.5kg/t synthetic slag are added into the LF refining furnace, the composition of the refining slag is controlled, and a certain desulfurization capacity is kept. And carrying out vacuum oxygen blowing and decarburization in the RH furnace according to the LF end point components, carrying out vacuum degassing on the molten steel for 18-21 min under the condition that the vacuum degree is less than 0.266KPa, then adding metal manganese and aluminum iron into the molten steel to control the metal manganese and the aluminum iron to reach the target upper limit of +/-0.01%, and carrying out soft blowing for 10-15min after calcium treatment. The drawing speed is stabilized at 2.0 +/-0.1 m/min in the continuous casting process, protective pouring is performed, and Als loss is reduced.
And step S2, heating, wherein the temperature of the preheating section is 610 ℃, the temperature of the heating section is 1000 ℃, and the temperature of the soaking section is 1100 ℃.
And step S3, rolling, wherein the initial rolling temperature is 1050 ℃, the finish rolling inlet temperature is 960 ℃, and the finish rolling inlet temperature is 940 ℃.
Step S4, spinning: wherein the spinning temperature is 850 ℃.
And step S5, cooling, wherein in the cooling process, the cooling speed of the front 4 sections is controlled at 5.75 ℃/S, so that the wire rod can be rapidly reduced to 570 ℃ (namely the cover entering temperature is 570 ℃), and the cooling speed of the rear 6 sections is controlled at 2.5 ℃/S.
The chemical components of the ultra-low carbon steel wire rod provided in example 1 are shown in table 1 (the balance of iron and inevitable impurities are not shown in table 1).
The performance of the ultra-low carbon steel wire rod and the ultra-low carbon steel wire prepared by the preparation method is measured, and the performance parameters and the specifications of the corresponding ultra-low carbon steel wire rod and the corresponding ultra-low carbon steel wire are shown in table 2.
TABLE 1 chemical composition of ultra-low carbon steel wire rod (wt%)
Smelting composition | C | Si | Mn | P | S | Als | Ti |
Example 1 | 0.005 | 0.03 | 0.25 | 0.010 | 0.006 | 0.033 | 0.064 |
Example 2 | 0.006 | 0.033 | 0.23 | 0.008 | 0.005 | 0.035 | 0.067 |
Example 3 | 0.007 | 0.035 | 0.24 | 0.009 | 0.008 | 0.035 | 0.072 |
Example 4 | 0.006 | 0.027 | 0.25 | 0.012 | 0.010 | 0.031 | 0.061 |
Example 5 | 0.005 | 0.036 | 0.24 | 0.011 | 0.009 | 0.033 | 0.066 |
Control group 1 | 0.003 | 0.035 | 0.08 | 0.014 | 0.009 | 0.025 | 0.071 |
Control group 2 | 0.007 | 0.037 | 0.25 | 0.007 | 0.007 | 0.037 | 0.068 |
Control group 3 | 0.005 | 0.031 | 0.24 | 0.006 | 0.008 | 0.033 | 0.066 |
Control group 4 | 0.006 | 0.029 | 0.23 | 0.009 | 0.009 | 0.039 | 0.068 |
Control group 5 | 0.007 | 0.036 | 0.25 | 0.013 | 0.010 | 0.036 | 0.067 |
TABLE 2 Key Performance index comparison Table
Examples 2 to 5 and controls 1 to 5
Examples 2 to 5 and comparative examples 1 to 5 were set, wherein the chemical compositions of the ultra low carbon steel wire rods of examples 2 to 5 and comparative examples 1 to 5 are shown in table 1, and wherein the ultra low carbon steel wire rods of examples 2 to 5 were prepared in a similar manner to example 1 except that the main parameters were changed as shown in table 3.
Table 3 examples 1-5 main production process parameters of ultra low carbon steel wire rods
The preparation method of the ultra-low carbon steel wire rods of the control groups 1 to 5 was similar to that of example 1, except that the main parameters were different as shown in table 4, specifically as shown in table 4.
TABLE 4 main production process parameters of ultra-low carbon steel wire rods of control groups 1-5
The properties of the ultra low carbon steel wire rods and the ultra low carbon steel wire rods obtained in examples 1 to 5 and comparative examples 1 to 5 are shown in Table 2.
Meanwhile, according to the table 2, the grade of the grain size of the surface of the finished steel wire of the ultra-low carbon steel wire obtained in the embodiment of the application can reach 12 grades, meanwhile, according to the determination, the surface hardness is stably controlled to be more than 65HRBW, and the average tensile strength of the finished steel wire is improved to 478MPa from 455MPa of a comparison group 1-5. The surface of the ultra-low carbon steel wire rod obtained by the method forms a uniform fine grain layer, the grain size grade (GBT6394-2017 metal average grain size determination method) is improved to 9 grades, the depth can reach 950-1180 mu m, and the surface hardness is improved to be equal to or higher than 41HRBW from the existing 31 HRBW.
Referring to fig. 1, a is a metallographic photograph of the surface structure of the ultra low carbon steel wire rod obtained in control 2. And B is a metallographic photograph of the surface structure of the ultra low carbon steel wire rod obtained in example 1. According to fig. 1, it can be seen that, compared with the control group 2, the example 1 completely eliminates the problems of coarse grains, mixed grains and the like on the surface of the existing ultra-low carbon steel wire rod, and the obtained ultra-low carbon steel wire rod forms a uniform fine grain layer with the depth of the fine grain layer being 1071.516 μm.
Referring to fig. 2, in fig. 2, a is a metallographic photograph of the core structure of the ultra-low carbon steel wire rod obtained in the control group 2, and B is a metallographic photograph of the core structure of the ultra-low carbon steel wire rod obtained in example 1. According to fig. 2, it can be seen that the grain size grade of the core of the ultra-low carbon steel wire rod obtained in example 1 is effectively improved.
Referring to fig. 3, in fig. 3, a is a metallographic photograph of the surface structure of the ultra-low carbon steel wire obtained in control group 2, and B is a metallographic photograph of the surface structure of the ultra-low carbon steel wire obtained in example 1. According to fig. 3, it can be seen that the ultra-low carbon steel wire obtained by the present application has effective grain refinement on the surface compared to the existing ultra-low carbon steel wire.
In conclusion, the preparation method of the ultra-low carbon steel wire rod and the preparation method of the ultra-low carbon steel wire are simple to operate, do not need additional carburizing and quenching and tempering processes, and can effectively improve the surface hardness of the prepared ultra-low carbon steel wire rod and the ultra-low carbon steel wire through reasonable selection of parameters.
The foregoing is merely exemplary of the present application and is not intended to limit the present application, which may be modified or varied by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. The preparation method of the ultra-low carbon steel wire rod is characterized by comprising the following steps:
step S1, continuous casting;
step S2, heating;
step S3, rolling: in the step S3, the initial rolling temperature is 1000-1060 ℃, the finish rolling inlet temperature is 930-980 ℃, and the finish rolling inlet temperature is 920-960 ℃;
step S4, spinning: wherein the spinning temperature is 820-890 ℃;
step S5, cooling: firstly, cooling the wire rod to 550-600 ℃ at a cooling rate of not less than 5 ℃/s, and then cooling at a cooling rate of not more than 3 ℃/s.
2. The method as claimed in claim 1, wherein in step S5, the wire rod is cooled to 550 ℃ at a cooling rate of 5 ℃/S-15 ℃/S, and then cooled at a cooling rate of 0.5 ℃/S-3 ℃/S.
3. The method according to claim 1, wherein in step S2, the temperature of the preheating zone is 550-650 ℃, the temperature of the heating zone is 950-1120 ℃, and the temperature of the soaking zone is 1000-1200 ℃.
4. An ultra low carbon steel wire rod produced by the production method according to any one of claims 1 to 3.
5. The ultra low carbon steel wire rod of claim 4, wherein the ultra low carbon steel wire rod comprises, in mass percent: less than or equal to 0.01 percent of C, less than or equal to 0.04 percent of Si, 0.2 to 0.25 percent of Mn, less than or equal to 0.020 percent of P, less than or equal to 0.015 percent of S, Als: 0.030-0.035%, Ti more than or equal to 0.06%, and the balance of iron and inevitable impurities.
6. The ultra-low carbon steel wire rod of claim 4, wherein the ultra-low carbon steel wire rod has a surface fine grain layer depth of not less than 950 μm, a grain size grade of not less than 8 grade, a surface hardness of not less than 39HRBW, and a core hardness of not less than 44 HRBW.
7. A method for preparing an ultra-low carbon steel wire, characterized in that the ultra-low carbon steel wire rod of claim 4 is used for drawing treatment to obtain the ultra-low carbon steel wire;
wherein, in the drawing treatment, the reduction rate of the ultra-low carbon steel wire rod is 45-60%.
8. The manufacturing method of claim 7, wherein the reduction ratio of the ultra low carbon steel wire rod is 50-60%.
9. An ultra-low carbon steel wire, characterized in that it is produced by the method of production according to any one of claims 7 to 8.
10. The ultra-low carbon steel wire as claimed in claim 9, wherein when the ultra-low carbon steel wire is manufactured from the ultra-low carbon steel wire rod having a reduction ratio of 50% or more, the ultra-low carbon steel wire has a surface grain size grade of 10 or more, a surface hardness of 65HRBW or more, and a tensile strength of 468Mpa or more.
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