CN112058730A - Brush roll capable of movably cleaning roll surface and using method - Google Patents
Brush roll capable of movably cleaning roll surface and using method Download PDFInfo
- Publication number
- CN112058730A CN112058730A CN202010722184.8A CN202010722184A CN112058730A CN 112058730 A CN112058730 A CN 112058730A CN 202010722184 A CN202010722184 A CN 202010722184A CN 112058730 A CN112058730 A CN 112058730A
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- Prior art keywords
- roller
- roll
- brush
- tension
- cleaning
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Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000012535 impurity Substances 0.000 claims abstract description 8
- 229920000572 Nylon 6/12 Polymers 0.000 claims description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 7
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 239000004744 fabric Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Cleaning In General (AREA)
Abstract
The invention relates to a brush roll capable of movably cleaning a roll surface and a using method thereof, the brush roll comprises a tension roll, a brush roll body and a moving device, wherein the brush roll body is sleeved on a rotating shaft and is oppositely arranged with the tension roll, and the brush roll body and the tension roll are in contact; the two ends of the brush roll body are respectively provided with a moving device, and the moving device is used for realizing the sliding of the brush roll body relative to the position of the tension roll; the invention not only ensures the cleaning effect and the surface quality of the strip steel, but also improves the efficiency of cleaning impurities.
Description
Technical Field
The invention relates to a brush roll capable of movably cleaning a roll surface and a using method thereof, belonging to the field of production of cold-rolled products.
Background
The condition that impurities such as scrap iron, oil stains and the like are adhered to the surface of the roller to form the roller mark with the steel plate surface is easily generated in the production process of the cold-rolled product, great potential safety hazards exist when the roller mark is manually cleaned, the condition that the surface of the roller is not completely cleaned is easily generated if a scraper is used for processing, particularly, great potential quality hazards exist for high-end products, and time and labor are wasted.
The invention with the application number of 201910670662.2 provides a cleaning device for an industrial cloth dipping tension roller, which comprises a first tension roller and a second tension roller, wherein the first tension roller is arranged at the upper right side of the second tension roller, industrial cloth sequentially passes through the right side of the first tension roller and the left side of the second tension roller, a first cleaning device is attached to the left side of the first tension roller, a second cleaning device is attached to the right side of the second tension roller, the first cleaning device comprises a cleaning box, the upper side and the lower side of the cleaning box are respectively provided with a cleaning cloth roller, a cleaning brush is arranged in the middle of the cleaning box, the cleaning cloth roller and the cleaning brush are both attached to the surface of the first tension roller, the left side of the cleaning brush is provided with a water pipe, and an atomizing spray nozzle is arranged on the water pipe and penetrates through the cleaning brush to spray water on the first tension roller; the second cleaning device has the same structure as the first cleaning device; the cleaning cloth roller is arranged to perform primary and final cleaning from the upper end and the lower end, the cleaning brush is deeply cleaned, the cleaning effect is improved by spraying water through the atomizing nozzle, and the cleanliness of the tension roller is effectively improved; but the cleaning cloth roller that provides matches with the tension roller size among the aforementioned cleaning device, this just makes the tension roller can't guarantee evenly at the cleaning in-process atress, can influence clean effect equally.
Disclosure of Invention
The invention provides a movable brush roll for cleaning a roll surface and a using method thereof, which not only ensure the cleaning effect and the quality of the surface of strip steel, but also improve the efficiency of cleaning impurities.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a brush roll capable of moving to clean the roll surface comprises a tension roll, a brush roll body and a moving device, wherein the brush roll body is sleeved on a rotating shaft and is arranged opposite to the tension roll, and the brush roll body and the tension roll are in contact;
the two ends of the brush roll body are respectively provided with a moving device, and the moving device is used for realizing the sliding of the brush roll body relative to the position of the tension roll;
as a further preferred embodiment of the present invention, the moving device includes a transverse moving cylinder and a rotating motor, a piston rod of the transverse moving cylinder is fixedly connected to one end of the rotating shaft, and a cylinder bottom of the transverse moving cylinder is connected to the rotating shaft of the rotating motor through a coupling;
the rotating motor and the moving cylinder are both communicated with the control device;
as a further preferable aspect of the present invention, the brush roller body includes a roller body, and bristles are arranged on a circumferential surface of the roller body;
the diameter of the roller body is 80cm, and the width of the roller body is 50 cm;
as a further optimization of the invention, the bristles distributed on the surface of the roller body of the brush roller body are made of nylon 612 and silicon carbide, wherein the mass fraction ratio of the nylon 612 to the silicon carbide is 7: 3;
according to the using method of the brush roll capable of movably cleaning the roll surface, after impurities are adhered to the surface of the tension roll, the rotating motor is started to rotate the roll body of the brush roll body, wherein the rotating direction of the roll body is opposite to that of the tension roll;
the brush bristles on the surface of the roller body clean the surface of the tension roller, and when the surface of the tension roller at a real-time position is cleaned, the transverse moving cylinder is started to realize transverse movement of the roller body of the brush roller body, the roller body performs reciprocating circulating operation, and the rest position on the surface of the tension roller is cleaned;
as a further preferable aspect of the present invention, the roller body of the brush roller body has a rotational speed of 30 rpm;
the lateral moving speed of the lateral moving cylinder was 5 m/min.
Through the technical scheme, compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the moving devices are respectively arranged at the two ends of the brush roll body, and the brush roll body slides relative to the tension roll through the moving devices, so that impurities on the surface of the tension roll can be completely removed, and the surface quality of strip steel can be ensured;
2. the invention is provided with the moving device, and the moving device is controlled by the control device, so that the purpose of online automatic cleaning is realized, and the effect of quickly, effectively and safely eliminating the roller mark defect is achieved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic view of the overall structure of the preferred embodiment of the present invention.
In the figure: the device comprises a tension roller 1, a roller body 2, a rotating shaft 3, a transverse moving cylinder 4, a rotating motor 5, a coupler 6 and a control device 7.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
In the prior art, the most common cleaning of impurities such as scrap iron, oil stains and the like on the surface of a tension roller is realized by a scraper, and the phenomena of incomplete cleaning or damage to the surface of the roller surface often occur; in order to solve the problem, some users manufacture some cleaning devices, but the cleaning devices are often fixed, and after the cleaning devices are used for a long time, the force for cleaning the surface of the tension roller is uneven, so that incomplete cleaning can be caused, and the surface of the roller can be damaged.
Therefore, the application provides a brush roll capable of movably cleaning the roll surface, which comprises a tension roll 1, a brush roll body and a moving device, wherein the brush roll body is sleeved on a rotating shaft 3 and is oppositely arranged with the tension roll 1, and the brush roll body and the tension roll are in contact;
the principle is that the moving devices are respectively installed at two ends of the brush roll body, and the brush roll body slides relative to the tension roll 1 through the moving devices, so that the tension roll 1 is cleaned by the brush roll body.
Example (b):
fig. 1 shows a preferred embodiment provided by the present application, the moving device comprises a transverse moving cylinder 4 and a rotating motor 5, a piston rod of the transverse moving cylinder 4 is fixedly connected with one end of a rotating shaft 3, and a cylinder bottom of the transverse moving cylinder 4 is connected with the rotating shaft 3 of the rotating motor 5 through a coupling 6; the rotating motor 5 and the moving cylinder are both communicated with the control device 7, and a plurality of single-chip microcomputers meeting the conditions are adopted in the control device 7 for real-time control.
During the use, controlling means 7 only need control rotating electrical machines 5, lateral shifting cylinder 4, realizes the rotation of brush roll body on rotation axis 3 after rotating electrical machines 5 starts, produces the friction between brush roll body and the tension roller 1, just so can realize the clearance of brush roll body to tension roller 1, and lateral shifting cylinder 4 starts the back, and the brush roll body carries out lateral shifting in the horizontal direction, clears up tension roller 1 comprehensively.
The brush roll body comprises a roll body 2, and brush hair is distributed on the circumferential surface of the roll body; the brush bristles are made of nylon 612 and silicon carbide, the nylon 612 is used as a base body, the silicon carbide is added to serve as an abrasive, and the mass fraction ratio of the nylon 612 to the silicon carbide is 7:3, so that the abrasion resistance of the brush roller body can be better achieved.
In the embodiment, the size of the roller body 2 of the brush roller body is limited, the diameter of the roller body 2 is 80cm, the width of the roller body 2 is 50cm, and because the diameter of the general tension roller 1 is 1m, the linear speed of the roller body is larger when the rotation speed of the brush roller body is kept constant by adopting the roller body 2 with the size, so that the cleaning effect is optimal.
Based on the use method of the movable brush roll for cleaning the roll surface, specifically, after impurities are adhered to the surface of the tension roll 1, the rotating motor 5 is started to rotate the roll body 2 of the brush roll body, and the rotating speed is controlled to be about 30 revolutions per minute, wherein the rotating direction of the roll body 2 is opposite to that of the tension roll 1; the brush hair on the surface of the roller body 2 cleans the surface of the tension roller 1, and after the surface of the tension roller 1 at a real-time position is cleaned up, the transverse moving cylinder 4 is started to realize the transverse movement of the roller body 2 of the brush roller body, the transverse moving speed of the transverse moving cylinder is 5m/min, the roller body 2 performs reciprocating circulating operation at the speed, and the rest position on the surface of the tension roller 1 is cleaned up.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The meaning of "and/or" as used herein is intended to include both the individual components or both.
The term "connected" as used herein may mean either a direct connection between components or an indirect connection between components via other components.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (6)
1. The utility model provides a brush roll of portable clearance roll surface, includes tension roll, its characterized in that: the brush roll body is sleeved on the rotating shaft, is arranged opposite to the tension roll and is in contact with the tension roll;
and moving devices are respectively arranged at two ends of the brush roll body, and the brush roll body slides relative to the tension roll through the moving devices.
2. The movable roller surface cleaning brush roller of claim 1, wherein: the moving device comprises a transverse moving cylinder and a rotating motor, a piston rod of the transverse moving cylinder is fixedly connected with one end of a rotating shaft, and the cylinder bottom of the transverse moving cylinder is connected with the rotating shaft of the rotating motor through a coupler;
the rotating motor and the movable cylinder are both communicated with the control device.
3. A movable roller surface cleaning brush roller according to claim 2, characterized in that: the brush roll body comprises a roll body, and bristles are distributed on the circumferential surface of the roll body;
the diameter of the roller body is 80cm, and the width of the roller body is 50 cm.
4. A movable roller surface cleaning brush roller according to claim 3, characterized in that: the bristles distributed on the surface of the roller body of the brush roller are made of nylon 612 and silicon carbide, wherein the mass fraction ratio of the nylon 612 to the silicon carbide is 7: 3.
5. The use method of the brush roll for movably cleaning the roll surface based on any claim is characterized in that: after impurities are adhered to the surface of the tension roller, starting the rotating motor to rotate the roller body of the brush roller body, wherein the rotating direction of the roller body is opposite to that of the tension roller;
the brush hair on roll body surface clears up the tension roller surface, and after the tension roller surface of real-time position was cleared up, start the lateral shifting cylinder, realized the roll body lateral shifting of brush roll body, the roll body carries out reciprocating cycle operation, with the surperficial surplus position clean up of tension roller.
6. The use method of the brush roll for movably cleaning the roll surface according to claim 5, characterized in that: the rotating speed of a roller body of the brush roller body is 30 revolutions per minute;
the lateral moving speed of the lateral moving cylinder was 5 m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010722184.8A CN112058730A (en) | 2020-07-24 | 2020-07-24 | Brush roll capable of movably cleaning roll surface and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010722184.8A CN112058730A (en) | 2020-07-24 | 2020-07-24 | Brush roll capable of movably cleaning roll surface and using method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112058730A true CN112058730A (en) | 2020-12-11 |
Family
ID=73656545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010722184.8A Pending CN112058730A (en) | 2020-07-24 | 2020-07-24 | Brush roll capable of movably cleaning roll surface and using method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112058730A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001201993A (en) * | 2000-01-19 | 2001-07-27 | Ricoh Co Ltd | Image forming device |
| CN101821027A (en) * | 2007-09-12 | 2010-09-01 | 西门子Vai金属技术两合公司 | Be used to clean the method and apparatus of roll or outer surface of cylinder |
| JP2013034975A (en) * | 2011-08-11 | 2013-02-21 | Baldwin Japan Ltd | Apparatus for cleaning roller |
| CN203400884U (en) * | 2013-06-26 | 2014-01-22 | 宝山钢铁股份有限公司 | Roll surface cleaning device |
| US20150231693A1 (en) * | 2012-09-27 | 2015-08-20 | Baoshan Iron & Steel Co., Ltd. | Method and Device for Cleaning a Surface of a Twin-Roller Continuous Thin Strip Casting Roller |
| CN204842467U (en) * | 2015-04-30 | 2015-12-09 | 骆福霞 | Online roll surface cleaning device |
| CN110385293A (en) * | 2019-07-24 | 2019-10-29 | 安徽华烨特种材料有限公司 | Industrial cloth impregnation jockey pulley cleaning plant |
-
2020
- 2020-07-24 CN CN202010722184.8A patent/CN112058730A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001201993A (en) * | 2000-01-19 | 2001-07-27 | Ricoh Co Ltd | Image forming device |
| CN101821027A (en) * | 2007-09-12 | 2010-09-01 | 西门子Vai金属技术两合公司 | Be used to clean the method and apparatus of roll or outer surface of cylinder |
| JP2013034975A (en) * | 2011-08-11 | 2013-02-21 | Baldwin Japan Ltd | Apparatus for cleaning roller |
| US20150231693A1 (en) * | 2012-09-27 | 2015-08-20 | Baoshan Iron & Steel Co., Ltd. | Method and Device for Cleaning a Surface of a Twin-Roller Continuous Thin Strip Casting Roller |
| CN203400884U (en) * | 2013-06-26 | 2014-01-22 | 宝山钢铁股份有限公司 | Roll surface cleaning device |
| CN204842467U (en) * | 2015-04-30 | 2015-12-09 | 骆福霞 | Online roll surface cleaning device |
| CN110385293A (en) * | 2019-07-24 | 2019-10-29 | 安徽华烨特种材料有限公司 | Industrial cloth impregnation jockey pulley cleaning plant |
Non-Patent Citations (2)
| Title |
|---|
| 刘静安，张志贵，刘煌萍: "尼龙刷辊与无纺布辊在铝板带材生产中的应用", 有色金属加工, vol. 46, no. 2, pages 19 - 23 * |
| 周春霞: "平版印刷原理及工艺", 31 January 2008, 上海：上海交通大学出版社 , pages: 149 * |
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