CN112058165A - Chocolate raw material quantitative preparation device and method thereof - Google Patents
Chocolate raw material quantitative preparation device and method thereof Download PDFInfo
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- CN112058165A CN112058165A CN202010941024.2A CN202010941024A CN112058165A CN 112058165 A CN112058165 A CN 112058165A CN 202010941024 A CN202010941024 A CN 202010941024A CN 112058165 A CN112058165 A CN 112058165A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
- B01F35/1453—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids by means of jets of fluid, e.g. air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/714—Feed mechanisms for feeding predetermined amounts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
- B01F35/75455—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/12—Mixing of chocolate ingredients
Abstract
The invention discloses a chocolate raw material quantitative preparation device and a method thereof, wherein the chocolate raw material quantitative preparation device comprises a mixing device, a proportioning component and a cleaning component, wherein the mixing device comprises a mixing kettle; the invention relates to the technical field of chocolate processing, and discloses a proportioning component which comprises a proportioning box communicated with the top of a mixing kettle, wherein a sealing piston plate is connected to the inner cavity of the proportioning box in a sliding manner, and a feeding pipeline is communicated with the surface of the proportioning box. This chocolate raw materials ration is equipped with device and method, the volume that lies in sealed piston plate below is adjusted to the ratio incasement through the position of adjusting sealed piston plate, can the quick adjustment mix in the proportion of different raw materials, it is convenient to adjust, can adjust the proportion of mixture at any time fast, carry out the ratio and adjust the time and drive the delivery sheet through the drive shaft and carry, not only play a transport effect, can also carry out preliminary stirring heating to the raw materials, make the raw materials keep a fully mixed molten state.
Description
Technical Field
The invention relates to the technical field of chocolate processing, in particular to a chocolate raw material quantitative preparation device and a chocolate raw material quantitative preparation method.
Background
The main component of chocolate is cocoa butter, which contains theobromine, and is toxic to various animals, but for human, theobromine is a healthy anti-sedative component, so that the edible chocolate has the effects of improving spirit, enhancing excitation and the like.
The chocolate liquor is also a popular way for eating chocolate, and other food additives can be added during the preparation of the chocolate liquor, so that the food material with more comprehensive nutrition and better taste can be obtained.
According to a chocolate mixing arrangement for liquid processing of patent No. CN107927285A, from the driven pulley rotation ejection of compact (mixing) shaft rotation, ejection of compact (mixing) shaft drive helical mixing blade rotates and stirs the raw materials, and liquid can only impact the shells inner wall when flowing when the bleeder valve is closed, and then promote the mixing, but has following shortcoming when using:
(1) when preparing, can not adjust the feed volume of different raw materials according to actual ratio demand accurately, lead to the chocolate proportion unbalance of producing easily, influence taste and edible effect.
(2) After the preparation, residual chocolate is attached to the inner wall inside the reaction kettle, the cleaning is inconvenient, and the reaction is polluted by residual materials when the next reaction is carried out.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a chocolate raw material quantitative preparation device and a chocolate raw material quantitative preparation method, which solve the problems that the proportion of produced chocolate is unbalanced and the taste and the eating effect are influenced because the feeding amount of different raw materials cannot be accurately adjusted according to the actual proportioning requirement during preparation.
In order to achieve the purpose, the invention is realized by the following technical scheme: a chocolate raw material quantitative preparation device comprises a mixing device, a proportioning component and a cleaning component, wherein the mixing device comprises a mixing kettle;
the proportioning component comprises a proportioning box communicated with the top of the mixing kettle, a sealing piston plate is slidably connected with an inner cavity of the proportioning box, a feeding pipeline is communicated with the surface of the proportioning box, the bottom end of the feeding pipeline penetrates through the top of the proportioning box and extends to the inner cavity of the proportioning box, the feeding pipeline is an elastic hose, the bottom end of the feeding pipeline is communicated with the top of the sealing piston plate, an electromagnetic valve is fixedly connected with the surface of the feeding pipeline, a driving cylinder is fixedly connected with the top of the proportioning box, the bottom end of a piston rod of the driving cylinder penetrates through the top of the proportioning box and extends to the inner cavity of the proportioning box, the bottom end of the piston rod of the driving cylinder is slidably connected with the inner cavity of the proportioning box, an electric heating ring is fixedly connected with the surface of the proportioning box, a partition plate is fixedly connected with the inner cavity of the proportioning box, the one side fixedly connected with guard box of ratio case, the inner chamber fixedly connected with driving motor of guard box, shaft coupling fixedly connected with drive shaft is passed through to the one end of driving motor output shaft, the one end of drive shaft runs through the surface of ratio case and extends to the inner chamber of ratio case, the surface of drive shaft is connected with the inner chamber rotation of ratio case, the drive shaft is located the fixed surface of ratio incasement chamber and is connected with the delivery sheet.
Preferably, the number of the feeding plates is three, the feeding plates are uniformly distributed on the surface of the driving shaft, the back surface of the proportioning box is communicated with a water inlet pipeline, and the surface of the water inlet pipeline is fixedly connected with a one-way valve.
Preferably, mixing kettle's top fixedly connected with motor power, shaft coupling fixedly connected with power shaft is passed through to motor power output shaft's bottom, mixing kettle's inner chamber from the top down preliminary hybrid chamber of fixedly connected with, pile material chamber and fixed chamber in proper order, preliminary hybrid chamber, pile material chamber and fixed chamber are run through in proper order to the bottom from the top down of power shaft, the surface of power shaft respectively with the inner chamber swing joint of preliminary hybrid chamber, pile material chamber and fixed chamber.
Preferably, the bottom of power shaft rotates with the inner chamber of mixing kettle to be connected, the bottom intercommunication of hopper and ratio case is fought through the intercommunication in the top of preliminary hybrid chamber, the discharge opening has been seted up on the surface of preliminary hybrid chamber, the discharge opening is provided with a plurality ofly, and at the surperficial evenly distributed of preliminary hybrid chamber.
Preferably, the fixed surface that power shaft is located primary mixing chamber and heap material chamber inner chamber is connected with the pay-off auger, the fixed surface that power shaft is located between heap material chamber and the fixed chamber is connected with the stirring leaf, the fixed surface that power shaft is located the fixed chamber inner chamber is connected with the screen frame, the surface of screen frame rotates with the inner chamber in fixed chamber to be connected, the fixed surface that power shaft is located the screen frame inner chamber is connected with ejection of compact auger.
Preferably, the surface of the mixing kettle is fixedly connected with a heating box, and the bottom of the mixing kettle is communicated with a discharge pipeline.
Preferably, the cleaning assembly comprises a water pump, an annular water tank fixed on the surface of the mixing kettle and flushing pipelines fixed in the mixing kettle and the inner cavity of the stacking cavity respectively, a water outlet of the water pump is communicated with a water outlet pipeline, and the surface of the water outlet pipeline is communicated with a pressurizing valve and a flow valve respectively.
Preferably, one end of the water outlet pipeline is communicated with the surface of the annular water tank, the surface of the annular water tank is communicated with a communicating pipeline, one end of the communicating pipeline is communicated with the surface of the flushing pipeline, flushing nozzles are arranged on the surface of the flushing pipeline, and the flushing nozzles are symmetrically and uniformly distributed on the surface of the flushing pipeline.
The invention also discloses a use method of the chocolate raw material quantitative preparation device, which comprises the following steps: the method comprises the following steps:
step one, feeding: the driving cylinder is started to drive the piston rod to move, the piston rod drives the sealing piston plate to move, the sealing piston plate drives the feeding pipeline to move in the proportioning box, the inner volume of the proportioning box is adjusted by adjusting the position of the sealing piston plate, then the raw material melt is conveyed into the proportioning box through the feeding pipeline, the melt is kept in a molten state through the heating of the electric heating ring, after the proportioning box is fully fed, a discharge valve at the bottom of the partition plate is opened, the driving motor in the protection box is started, the driving motor drives the driving shaft to rotate through the coupler, the driving shaft drives the feeding plate to rotate, at the moment, the raw material melt is conveyed to the feeding plate through the partition plate, the feeding plate rotates, and the raw material melt is pushed to be conveyed into the primary mixing cavity through the communicating hopper;
step two, mixing preparation: at the moment, raw materials in the three proportioning components are all conveyed into a primary mixing cavity, primary mixing is carried out in the primary mixing cavity, the mixed materials are discharged into a stacking cavity through discharge holes on the surface of the primary mixing cavity, a power shaft is driven to rotate through a power motor, the materials are conveyed into the stacking cavity through a feeding auger, then the materials are discharged through a cavity with a large upper part and a small lower part inside the stacking cavity, secondary mixing is carried out, particles are crushed, then the materials are conveyed to a stirring blade, the materials are mixed through stirring of the stirring blade, the materials stirred by the stirring blade are conveyed into a fixed cavity, the materials are conveyed into a screen frame, the materials are discharged through the discharging auger, the materials are isolated from large particle substances through the screen frame, the melted materials are output after being filtered by the screen frame, and the discharged materials are subjected to next-step forming through a discharge pipeline;
step three, cleaning after preparation: after the ejection of compact that finishes preparing, carry the ratio incasement with distilled water through the inlet channel, wash the ratio case, the preliminary mixing intracavity is carried to the water after wasing, wash the preliminary mixing chamber, start the water pump this moment, the water pump draws water from the water source and carries through outlet conduit, carry the annular water tank after the pressurization of forcing valve in, the water in the annular water tank carries through the intercommunication pipeline and washes the pipeline, spout blowout through washing on washing pipeline surface, wash mixing kettle inside.
The invention provides a chocolate raw material quantitative preparation device and a chocolate raw material quantitative preparation method. Compared with the prior art, the method has the following beneficial effects:
(1) the chocolate raw material quantitative preparation device and the method thereof, a proportioning component comprises a proportioning box communicated with the top of a mixing kettle, the inner cavity of the proportioning box is connected with a sealing piston plate in a sliding way, the surface of the proportioning box is communicated with a feeding pipeline, the bottom end of the feeding pipeline penetrates through the top of the proportioning box and extends to the inner cavity of the proportioning box, the feeding pipeline is an elastic hose, the bottom end of the feeding pipeline is communicated with the top of the sealing piston plate, the surface of the feeding pipeline is fixedly connected with an electromagnetic valve, the top of the proportioning box is fixedly connected with a driving cylinder, the bottom end of a piston rod of the driving cylinder penetrates through the top of the proportioning box and extends to the inner cavity of the proportioning box, the bottom end of the piston rod of the driving cylinder is connected with the inner cavity of the proportioning box in a sliding way, the surface of the proportioning box is fixedly connected with an, one side of the proportioning box is fixedly connected with a protection box, the inner cavity of the protection box is fixedly connected with a driving motor, one end of an output shaft of the driving motor is fixedly connected with a driving shaft through a coupler, one end of the driving shaft penetrates through the surface of the proportioning box and extends to the inner cavity of the proportioning box, the surface of the driving shaft is rotatably connected with the inner cavity of the proportioning box, the surface of the driving shaft, which is positioned in the inner cavity of the proportioning box, is fixedly connected with a feeding plate, the volume of the proportioning box under the sealing piston plate is adjusted by adjusting the position of the sealing piston plate, can quickly adjust the proportion of different raw materials in the mixture, is convenient to adjust, can quickly adjust the proportion of the mixture at any time, carry out the ratio and drive the delivery sheet through the drive shaft when adjusting and carry, not only play the effect of a transport, can also carry out preliminary stirring heating to the raw materials for the raw materials keeps a abundant molten state of mixture.
(2) The chocolate raw material quantitative preparation device and the method thereof are characterized in that a power motor is fixedly connected to the top of a mixing kettle, a power shaft is fixedly connected to the bottom end of an output shaft of the power motor through a coupler, a primary mixing cavity, a material stacking cavity and a fixing cavity are sequentially and fixedly connected to the inner cavity of the mixing kettle from top to bottom, the bottom end of the power shaft sequentially penetrates through the primary mixing cavity, the material stacking cavity and the fixing cavity from top to bottom, the surface of the power shaft is respectively movably connected with the inner cavities of the primary mixing cavity, the bottom end of the power shaft is rotatably connected with the inner cavity of the mixing kettle, the top of the primary mixing cavity is communicated with the bottom of a proportioning box through a communicating hopper, discharge holes are formed in the surface of the primary mixing cavity, the discharge holes are uniformly distributed on the surface of the primary mixing cavity, and a feeding auger is fixedly connected to the surface of the power shaft, which is positioned in the inner, the fixed surface that the power shaft is located between windrow chamber and the fixed chamber is connected with the stirring leaf, the fixed surface that the power shaft is located the fixed chamber inner chamber is connected with the screen frame, the surface of screen frame rotates with the inner chamber in fixed chamber to be connected, the power shaft is located the fixed surface of screen frame inner chamber and is connected with ejection of compact auger, when mixing the back of finishing and carrying out the ejection of compact, filter through the screen frame to inside agglomeration or large granule material, prevent agglomeration raw materials output, and last step transport through ejection of compact auger can also play a garrulous effect, the chocolate quality of producing is better.
(3) The chocolate raw material quantitative preparation device and the method thereof are characterized in that the cleaning component comprises a water pump, an annular water tank fixed on the surface of the mixing kettle and flushing pipelines respectively fixed in the inner cavities of the mixing kettle and the material piling cavity, a water outlet of the water pump is communicated with a water outlet pipeline, the surface of the water outlet pipeline is respectively communicated with a pressure valve and a flow valve, one end of the water outlet pipeline is communicated with the surface of the annular water tank, the surface of the annular water tank is communicated with a communicating pipeline, one end of the communicating pipeline is communicated with the surface of the flushing pipeline, a plurality of flushing nozzles are arranged on the surface of the flushing pipeline, chocolate residues are symmetrically and uniformly distributed on the surface of the flushing pipeline, the chocolate residues are adhered to the inner wall of the mixing kettle after the preparation is finished, pressurized water flow is sprayed out through the flushing pipeline to flush the interior of the mixing kettle, and the internally adhered chocolate, can prevent the residual of internal substances from influencing subsequent processing.
Drawings
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a structural cross-sectional view of the present invention;
FIG. 3 is a cross-sectional view of the construction of the proportioning component of the present invention;
FIG. 4 is a top view of a preliminary mixing chamber configuration of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at A in FIG. 2;
figure 6 is a cross-sectional view of a screen frame structure of the present invention.
In the figure: 1. a mixing device; 2. a proportioning component; 3. cleaning the assembly; 11. a mixing kettle; 12. a power motor; 13. a power shaft; 14. a preliminary mixing chamber; 15. a material stacking cavity; 16. a fixed cavity; 17. a communicating hopper; 18. a heating box; 19. a discharge hole; 110. a feeding auger; 111. stirring blades; 112. a screen frame; 113. discharging auger; 21. a proportioning box; 22. a sealing piston plate; 23. a feed conduit; 24. an electromagnetic valve; 25. a driving cylinder; 26. an electric heating ring; 27. a partition plate; 28. a discharge valve; 29. a protection box; 210. a water inlet pipe; 211. a drive motor; 212. a drive shaft; 213. a feeding plate; 31. a water pump; 32. an annular water tank; 33. flushing the pipeline; 34. a water outlet pipeline; 35. a pressurization valve; 36. a communicating pipe; 37. and (5) flushing the nozzle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a chocolate raw materials quantitative preparing device comprises a mixing device 1, a proportioning component 2 and a cleaning component 3, wherein the mixing device 1 comprises a mixing kettle 11; the proportioning component 2 comprises a proportioning box 21 communicated with the top of the mixing kettle 11, a sealing piston plate 22 is connected to the inner cavity of the proportioning box 21 in a sliding manner, a feeding pipeline 23 is communicated with the surface of the proportioning box 21, the bottom end of the feeding pipeline 23 penetrates through the top of the proportioning box 21 and extends to the inner cavity of the proportioning box 21, the feeding pipeline 23 is an elastic hose, the bottom end of the feeding pipeline 23 is communicated with the top of the sealing piston plate 22, an electromagnetic valve 24 is fixedly connected to the surface of the feeding pipeline 23, a driving cylinder 25 is fixedly connected to the top of the proportioning box 21, the bottom end of a piston rod of the driving cylinder 25 penetrates through the top of the proportioning box 21 and extends to the inner cavity of the proportioning box 21, the bottom end of a piston rod of the driving cylinder 25 is connected with the inner cavity of the proportioning box 21 in a sliding manner, an electric heating ring 26 is fixedly connected to the surface of the proportioning box 21, one side of the proportioning box 21 is fixedly connected with the protecting box 29, the inner cavity of the protecting box 29 is fixedly connected with a driving motor 211, one end of an output shaft of the driving motor 211 is fixedly connected with a driving shaft 212 through a coupler, one end of the driving shaft 212 penetrates through the surface of the proportioning box 21 and extends to the inner cavity of the proportioning box 21, the surface of the driving shaft 212 is rotatably connected with the inner cavity of the proportioning box 21, the surface of the driving shaft 212, which is positioned in the inner cavity of the proportioning box 21, is fixedly connected with three feeding plates 213, the three feeding plates 213 are uniformly distributed on the surface of the driving shaft 212, the back of the proportioning box 21 is communicated with a water inlet pipeline 210, the surface of the water inlet pipeline 210 is fixedly connected with a one-way valve, the volume below the sealing piston plate 22 in the proportioning box 21 is adjusted by adjusting the position of the sealing piston plate 22, the proportion of, when the proportioning is adjusted, the feeding plate 213 is driven by the driving shaft 212 to convey, which not only plays a role of conveying, but also can primarily stir and heat raw materials to keep the raw materials in a fully mixed molten state, the top of the mixing kettle 11 is fixedly connected with the power motor 12, the bottom end of the output shaft of the power motor 12 is fixedly connected with the power shaft 13 through the shaft coupling, the inner cavity of the mixing kettle 11 is fixedly connected with the primary mixing cavity 14, the stacking cavity 15 and the fixed cavity 16 from top to bottom in sequence, the bottom end of the power shaft 13 sequentially penetrates through the primary mixing cavity 14, the stacking cavity 15 and the fixed cavity 16 from top to bottom, the surface of the power shaft 13 is respectively movably connected with the inner cavities of the primary mixing cavity 14, the stacking cavity 15 and the fixed cavity 16, the bottom end of the power shaft 13 is rotatably connected with the inner cavity of the mixing kettle 11, the top of the primary mixing cavity 14 is communicated with the bottom of the proportioning box, the surface of the primary mixing cavity 14 is provided with a plurality of discharge holes 19, the discharge holes 19 are uniformly distributed on the surface of the primary mixing cavity 14, the surface of the power shaft 13 positioned in the inner cavities of the primary mixing cavity 14 and the stacking cavity 15 is fixedly connected with a feeding auger 110, the surface of the power shaft 13 positioned between the stacking cavity 15 and the fixed cavity 16 is fixedly connected with a stirring blade 111, the surface of the power shaft 13 positioned in the inner cavity of the fixed cavity 16 is fixedly connected with a screen frame 112, the surface of the screen frame 112 is rotatably connected with the inner cavity of the fixed cavity 16, the surface of the power shaft 13 positioned in the inner cavity of the screen frame 112 is fixedly connected with a discharging auger 113, when discharging is carried out after mixing is finished, the inside coagulated or large-particle materials are filtered through the screen frame 112, the output of the agglomerated raw materials is prevented, and a stirring and crushing effect can be achieved through the last conveying of the discharging auger 113, so that the quality, the surface of the mixing kettle 11 is fixedly connected with a heating box 18, the bottom of the mixing kettle 11 is communicated with a discharge pipeline, a cleaning component 3 comprises a water pump 31, an annular water tank 32 fixed on the surface of the mixing kettle 11 and a flushing pipeline 33 respectively fixed in the inner cavities of the mixing kettle 11 and the stacking cavity 15, a water outlet of the water pump 31 is communicated with a water outlet pipeline 34, the surface of the water outlet pipeline 34 is respectively communicated with a pressure valve 35 and a flow valve, one end of the water outlet pipeline 34 is communicated with the surface of the annular water tank 32, the surface of the annular water tank 32 is communicated with a communicating pipeline 36, one end of the communicating pipeline 36 is communicated with the surface of the flushing pipeline 33, the surface of the flushing pipeline 33 is provided with a plurality of flushing nozzles 37, the plurality of flushing nozzles 37 are symmetrically and uniformly distributed on the surface of the flushing pipeline 33, chocolate residues are attached to the inner wall in the mixing kettle 11 after the preparation, wash inside mixing kettle 11, can clear up inside adnexed chocolate residue effectively, can prevent that the internal material is remaining, influences subsequent processing.
The invention also discloses a use method of the chocolate raw material quantitative preparation device, which comprises the following steps: the method comprises the following steps:
step one, feeding: the driving cylinder 25 is started to drive the piston rod to move, the piston rod drives the sealing piston plate 22 to move, the sealing piston plate 22 drives the feeding pipeline 23 to move in the proportioning box 21, the internal volume of the proportioning box 21 is adjusted by adjusting the position of the sealing piston plate 22, then the raw material melt is conveyed into the proportioning box 21 through the feeding pipeline 23 and is kept in a molten state through the heating of the electric heating ring 26, after the proportioning box 21 is fully fed, the discharge valve 28 at the bottom of the partition plate 27 is opened, the driving motor 211 in the protection box 29 is started, the driving motor 211 drives the driving shaft 212 to rotate through the coupler, the driving shaft 212 drives the feeding plate 213 to rotate, at the moment, the raw material melt is conveyed to the feeding plate 213 through the partition plate 27, the feeding plate 213 rotates, and the raw material melt is conveyed into the primary mixing cavity 14 through the communicating hopper 17;
step two, mixing preparation: at the moment, the raw materials in the three proportioning components 2 are all conveyed into the preliminary mixing cavity 14, preliminary mixing is carried out in the preliminary mixing cavity 14, the mixed materials are discharged in the stockpiling cavity 15 through the discharge holes 19 on the surface of the preliminary mixing cavity 14, the power shaft 13 is driven to rotate by the power motor 12, the materials are conveyed into the material piling cavity 15 by the feeding auger 110, then the materials are discharged through a cavity with a big top and a small bottom inside the material piling cavity 15, secondary mixing is carried out, particles are crushed, then the materials are conveyed to the stirring blade 111, the materials are mixed by the stirring of the stirring blade 111, the materials stirred by the stirring blade 111 are conveyed into the fixed cavity 16, the materials are conveyed into the screen frame 112, discharging the material by the discharging auger 113, isolating large granular substances by the material through the screen frame 112, filtering the melted material by the screen frame 112, outputting the filtered material, and discharging the material through a discharging pipeline for next-step molding;
step three, cleaning after preparation: after the preparation finishes the ejection of compact, carry the ratio case 21 with distilled water in through inlet channel 210, wash ratio case 21, the water after the washing is carried in preliminary hybrid chamber 14, wash preliminary hybrid chamber 14, start water pump 31 this moment, water pump 31 draws water from the water source and carries through outlet conduit 34, carry annular water tank 32 after the pressurization of forcing valve 35 in, the water in annular water tank 32 carries through communicating pipe 36 and washes pipeline 33, spout 37 blowout through washing on the pipeline 33 surface, wash mixing kettle 11 inside.
And those not described in detail in this specification are well within the skill of those in the art.
When the mixing device works, the driving cylinder 25 is started to drive the piston rod to move, the piston rod drives the sealing piston plate 22 to move, the sealing piston plate 22 drives the feeding pipeline 23 to move in the mixing box 21, the internal volume of the mixing box 21 is adjusted by adjusting the position of the sealing piston plate 22, then the raw material melt is conveyed into the mixing box 21 through the feeding pipeline 23, the melt is kept in a molten state through the heating of the electric heating ring 26, after the mixing box 21 is filled with the raw material, the discharge valve 28 at the bottom of the partition plate 27 is opened, the driving motor 211 in the protection box 29 is started, the driving motor 211 drives the driving shaft 212 to rotate through the coupler, the driving shaft 212 drives the feeding plate 213 to rotate, at the moment, the raw material melt is conveyed to the feeding plate 213 through the partition plate 27, the feeding plate 213 rotates, and the raw material melt is pushed to be conveyed into the primary mixing cavity 14 through, at the moment, raw materials in the three proportioning components 2 are all conveyed into a primary mixing cavity 14, primary mixing is carried out in the primary mixing cavity 14, the mixed materials are discharged into a stacking cavity 15 through a discharge hole 19 on the surface of the primary mixing cavity 14, a power shaft 13 is driven to rotate through a power motor 12, the materials are conveyed into the stacking cavity 15 through a feeding auger 110, then discharged through a cavity with a large upper part and a small lower part inside the stacking cavity 15, secondary mixing is carried out and particles are crushed, then the materials are conveyed to a stirring blade 111, mixing is carried out through stirring of the stirring blade 111, the materials stirred by the stirring blade 111 are conveyed into a fixed cavity 16, the materials are conveyed into a screen frame 112, the materials are discharged through the discharging auger 113, the large granular substances are isolated by the screen frame 112, the melted materials are output after being filtered by the screen frame 112, and discharged through a discharge pipeline for next-step forming, after the preparation finishes the ejection of compact, carry the ratio case 21 with distilled water in through inlet channel 210, wash ratio case 21, the water after the washing is carried in preliminary hybrid chamber 14, wash preliminary hybrid chamber 14, start water pump 31 this moment, water pump 31 draws water from the water source and carries through outlet conduit 34, carry annular water tank 32 after the pressurization of forcing valve 35 in, the water in annular water tank 32 carries through communicating pipe 36 and washes pipeline 33, spout 37 blowout through washing on the pipeline 33 surface, wash mixing kettle 11 inside.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A chocolate raw materials ration is equipped with device which characterized in that: the device comprises a mixing device (1), a proportioning component (2) and a cleaning component (3), wherein the mixing device (1) comprises a mixing kettle (11);
the proportioning component (2) comprises a proportioning box (21) communicated with the top of the mixing kettle (11), a sealing piston plate (22) is connected to an inner cavity of the proportioning box (21) in a sliding manner, a feeding pipeline (23) is communicated with the surface of the proportioning box (21), the bottom end of the feeding pipeline (23) penetrates through the top of the proportioning box (21) and extends to the inner cavity of the proportioning box (21), the feeding pipeline (23) is an elastic hose, the bottom end of the feeding pipeline (23) is communicated with the top of the sealing piston plate (22), an electromagnetic valve (24) is fixedly connected to the surface of the feeding pipeline (23), a driving cylinder (25) is fixedly connected to the top of the proportioning box (21), the bottom end of a piston rod of the driving cylinder (25) penetrates through the top of the proportioning box (21) and extends to the inner cavity of the proportioning box (21), and the bottom end of the piston rod of the driving cylinder (25) is connected with the inner cavity of the proportioning box, the fixed surface of ratio case (21) is connected with electric heating coil (26), the inner chamber fixedly connected with division board (27) of ratio case (21), pipeline fixedly connected with discharge valve (28) is passed through to the bottom of division board (27), one side fixedly connected with guard box (29) of ratio case (21), the inner chamber fixedly connected with driving motor (211) of guard box (29), shaft coupling fixedly connected with drive shaft (212) is passed through to the one end of driving motor (211) output shaft, the one end of drive shaft (212) runs through the surface of ratio case (21) and extends to the inner chamber of ratio case (21), the surface of drive shaft (212) is connected with the inner chamber rotation of ratio case (21), drive shaft (212) are located the fixed surface of ratio case (21) inner chamber and are connected with flitch (213).
2. A chocolate material dosing apparatus as claimed in claim 1, wherein: the three feeding plates (213) are uniformly distributed on the surface of the driving shaft (212), the back surface of the proportioning box (21) is communicated with a water inlet pipeline (210), and the surface of the water inlet pipeline (210) is fixedly connected with a one-way valve.
3. A chocolate material dosing apparatus as claimed in claim 1, wherein: the top fixedly connected with motor power (12) of hybrid kettle (11), shaft coupling fixedly connected with power axle (13) is passed through to the bottom of motor power (12) output shaft, the inner chamber from the top down of hybrid kettle (11) is preliminary hybrid chamber of fixedly connected with (14), pile material chamber (15) and fixed chamber (16) in proper order, the bottom from the top down of power axle (13) runs through preliminary hybrid chamber (14), pile material chamber (15) and fixed chamber (16) in proper order, the surface of power axle (13) respectively with the inner chamber swing joint of preliminary hybrid chamber (14), pile material chamber (15) and fixed chamber (16).
4. A chocolate material dosing apparatus as claimed in claim 3, wherein: the bottom of power shaft (13) rotates with the inner chamber of hybrid kettle (11) to be connected, the top of preliminary hybrid chamber (14) is through the bottom intercommunication of intercommunication fill (17) and ratio case (21), discharge opening (19) have been seted up on the surface of preliminary hybrid chamber (14), discharge opening (19) are provided with a plurality ofly, and at the surperficial evenly distributed of preliminary hybrid chamber (14).
5. A chocolate material dosing apparatus as claimed in claim 3, wherein: the fixed surface that power shaft (13) were located primary mixing chamber (14) and pile chamber (15) inner chamber is connected with pay-off auger (110), power shaft (13) are located pile chamber (15) and fixed chamber (16) between fixed surface be connected with stirring leaf (111), power shaft (13) are located the fixed surface be connected with screen frame (112) of fixed chamber (16) inner chamber, the surface of screen frame (112) rotates with the inner chamber of fixed chamber (16) to be connected, the fixed surface that power shaft (13) are located screen frame (112) inner chamber is connected with ejection of compact auger (113).
6. A chocolate material dosing apparatus as claimed in claim 1, wherein: the surface of the mixing kettle (11) is fixedly connected with a heating box (18), and the bottom of the mixing kettle (11) is communicated with a discharge pipeline.
7. A chocolate material dosing apparatus as claimed in claim 1, wherein: the cleaning assembly (3) comprises a water pump (31), an annular water tank (32) fixed on the surface of the mixing kettle (11) and flushing pipelines (33) fixed in inner cavities of the mixing kettle (11) and the stacking cavity (15) respectively, a water outlet of the water pump (31) is communicated with a water outlet pipeline (34), and the surface of the water outlet pipeline (34) is communicated with a pressure valve (35) and a flow valve respectively.
8. A chocolate material dosing apparatus as claimed in claim 7, wherein: the water outlet pipe is characterized in that one end of the water outlet pipe (34) is communicated with the surface of the annular water tank (32), the surface of the annular water tank (32) is communicated with a communicating pipe (36), one end of the communicating pipe (36) is communicated with the surface of the flushing pipe (33), flushing nozzles (37) are arranged on the surface of the flushing pipe (33), and the flushing nozzles (37) are arranged in a plurality and symmetrically and uniformly distributed on the surface of the flushing pipe (33).
9. The use method of the chocolate raw material quantitative preparation device is characterized in that: the method comprises the following steps:
step one, feeding: the driving cylinder (25) is started to drive the piston rod to move, the piston rod drives the sealing piston plate (22) to move, the sealing piston plate (22) drives the feeding pipeline (23) to move in the proportioning box (21), the internal volume of the proportioning box (21) is adjusted by adjusting the position of the sealing piston plate (22), then the raw material melt is conveyed into the proportioning box (21) through the feeding pipeline (23), the melt is kept in a molten state through the heating of the electric heating ring (26), after the proportioning box (21) is fully fed, the discharge valve (28) at the bottom of the partition plate (27) is opened, the driving motor (211) in the protection box (29) is started, the driving motor (211) drives the driving shaft (212) to rotate through the coupler, the driving shaft (212) drives the feeding plate (213) to rotate, at the moment, the raw material melt is conveyed to the feeding plate (213) through the partition plate (27), the feeding plate (213) rotates to push the raw material melt to be conveyed into the primary mixing cavity (14) through the communicating hopper (17);
step two, mixing preparation: at the moment, raw materials in the three proportioning components (2) are all conveyed into a primary mixing cavity (14), primary mixing is carried out in the primary mixing cavity (14), the mixed materials are discharged into a material piling cavity (15) through a discharge hole (19) on the surface of the primary mixing cavity (14), a power shaft (13) is driven to rotate through a power motor (12), the materials are conveyed into the material piling cavity (15) through a feeding packing auger (110), then the materials are discharged through a cavity with a large upper part and a small lower part inside the material piling cavity (15), secondary mixing is carried out and particles are crushed, then the materials are conveyed to a stirring blade (111) and are mixed through stirring of the stirring blade (111), the materials after being stirred by the stirring blade (111) are conveyed into a fixed cavity (16), the materials are conveyed into a screen frame (112), the materials are discharged through a discharging packing auger (113), and the materials isolate large-particle substances through the screen frame (112), the melted materials are filtered by a screen frame (112) and then output, and the materials are discharged through a discharge pipeline for the next step of forming;
step three, cleaning after preparation: after the preparation is finished and the discharging is finished, distilled water is conveyed into a proportioning tank (21) through a water inlet pipeline (210), the proportioning tank (21) is cleaned, the cleaned water is conveyed into a primary mixing cavity (14), the primary mixing cavity (14) is cleaned, a water pump (31) is started at the moment, the water pump (31) pumps water from a water source and is conveyed through a water outlet pipeline (34), the water is conveyed into an annular water tank (32) after being pressurized through a pressurizing valve (35), the water in the annular water tank (32) is conveyed into a flushing pipeline (33) through a communicating pipeline (36), and the water is sprayed out through a flushing nozzle (37) on the surface of the flushing pipeline (33) to clean the inside of a mixing kettle (11).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010941024.2A CN112058165A (en) | 2020-09-09 | 2020-09-09 | Chocolate raw material quantitative preparation device and method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010941024.2A CN112058165A (en) | 2020-09-09 | 2020-09-09 | Chocolate raw material quantitative preparation device and method thereof |
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| CN113304673A (en) * | 2021-05-30 | 2021-08-27 | 南京豪龙刀具制造有限公司 | Preparation facilities of antidetonation cutter protective coating |
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| CN115608187A (en) * | 2022-11-09 | 2023-01-17 | 珠海奥维数码科技有限公司 | Manufacturing method of UV pigment ink |
| CN116440770A (en) * | 2023-06-13 | 2023-07-18 | 日推能源科技河北有限公司 | Efficient mixing tank for lubricating oil processing |
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Application publication date: 20201211 |