CN112048040A - Photocuring 3D printing vinyl star-shaped polycarbonate composite photosensitive resin and preparation method and application thereof - Google Patents

Photocuring 3D printing vinyl star-shaped polycarbonate composite photosensitive resin and preparation method and application thereof Download PDF

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Publication number
CN112048040A
CN112048040A CN202010876516.8A CN202010876516A CN112048040A CN 112048040 A CN112048040 A CN 112048040A CN 202010876516 A CN202010876516 A CN 202010876516A CN 112048040 A CN112048040 A CN 112048040A
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photosensitive resin
printing
star
vinyl
polycarbonate
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Inventor
鄢国平
刘凡
鄢珈睿
王玉芳
陈思
张桥
杜飞鹏
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Wuhan Institute of Technology
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Wuhan Institute of Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • C08F290/061Polyesters; Polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • B33Y70/10Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/325Calcium, strontium or barium phosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Composite Materials (AREA)
  • Structural Engineering (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

The invention belongs to the technical field of high polymer materials, and particularly relates to a photocuring 3D printing vinyl star polycarbonate composite photosensitive resin, and a preparation method and application thereof. The material comprises the following components in percentage by weight: 30-80% of vinyl star polycarbonate high polymer material, 5-50% of cross-linking agent, 5-30% of photoinitiator, 5-50% of diluent, 0-30% of solvent and 0-60% of filler. The material has good photocuring crosslinking property and high photosensitive activity, is suitable for photocuring three-dimensional forming 3D printing, and can be used for manufacturing medical instruments such as personalized in-vivo implants; the material formed after curing and crosslinking has the characteristics of good biocompatibility and degradability, high mechanical strength and high toughness.

Description

Photocuring 3D printing vinyl star-shaped polycarbonate composite photosensitive resin and preparation method and application thereof
Technical Field
The invention belongs to the technical field of high polymer materials, and particularly relates to a photocuring 3D printing vinyl star polycarbonate composite photosensitive resin, and a preparation method and application thereof.
Background
The light-cured stereo additive manufacturing technology (SLA) uses liquid photosensitive resin containing unsaturated bonds as raw materials, other materials can be added to form composite materials, ultraviolet laser beams under the control of a computer are used for scanning point by taking each layered section of a computer model as a path, a resin thin layer in a scanned area is cured after photopolymerization or photocrosslinking reaction, after one layer of curing is completed, a workbench is moved in the vertical direction, a layer of new liquid resin is covered on the surface of the previously cured resin, and the three-dimensional prototype is finally obtained after scanning and curing layer by layer. SLA technology has the advantages of high precision, good surface quality, stable performance, high mechanical strength of products and the like, and has the defects that molded products need to be cleaned to remove impurities, the products are possibly deformed, and photosensitive resin is expensive and generally cannot be degraded.
Therefore, the developed vinyl star polycarbonate composite photosensitive resin can be processed by adopting the technologies of photocuring three-dimensional forming additive manufacturing and the like while keeping good biocompatibility and degradability, has good processing performance, has important economic value and wide application range.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a photocuring 3D printing vinyl star polycarbonate composite photosensitive resin, and a preparation method and application thereof.
The technical scheme provided by the invention is as follows:
the photocuring 3D printing vinyl star polycarbonate composite photosensitive resin comprises the following components in percentage by weight: 30-80% of vinyl star polycarbonate high polymer material, 5-50% of cross-linking agent, 5-30% of photoinitiator, 5-50% of diluent, 0-30% of solvent and 0-60% of filler, wherein:
the vinyl star polycarbonate high polymer material is selected from the following general formulas in the invention patent with the application number of 201810487155.0:
Figure BDA0002652762580000021
or is that
Figure BDA0002652762580000022
In formula I: r1、R2Each independently selected from a hydrogen atom, an unsubstituted alkyl group, an aryl group, or an alkyl group bearing at least one hydroxyl group, at least one amino group, at least one carboxyl group, at least one alkoxy group, at least one aryl group, or at least one aryloxy group; r3Selected from a hydrogen atom, an alkyl group or an aryl group;
in formula II: r1、R2Each independently selected from a hydrogen atom, an unsubstituted alkyl group, an aryl group, or an alkyl group bearing at least one hydroxyl group, at least one amino group, at least one carboxyl group, at least one alkoxy group, at least one aryl group, or at least one aryloxy group; r3Selected from a hydrogen atom, an alkyl group or an aryl group;
n in formula I or formula II is a natural number of 1-500000;
the cross-linking agent is selected from any one of pentaerythritol tetraallyl ether and pentaerythritol tetraacrylate;
the filler is selected from any one of vinyl hydroxyapatite or tricalcium phosphate.
The photocuring 3D printing vinyl star-shaped polycarbonate composite photosensitive resin provided by the technical scheme has good photocuring crosslinking property and high photosensitive activity, is suitable for photocuring three-dimensional forming 3D printing, and can be used for manufacturing personalized medical instruments such as in-vivo implants; the material formed after curing and crosslinking has the characteristics of good biocompatibility and degradability, high mechanical strength and high toughness.
The repeated structural unit of the polycarbonate has the characteristic of trimethylene carbonate bond, thereby endowing the photosensitive resin with excellent biocompatibility and biodegradability, good toughness and elasticity and other properties.
The vinyl star polycarbonate high polymer material has good performances such as toughness and elasticity, so that the addition amount of the filler can reach 60 percent.
Preferably, the vinyl star polycarbonate polymer material is:
Figure BDA0002652762580000031
wherein n is a natural number of 1-500000;
or is that
Figure BDA0002652762580000041
Wherein n is a natural number of 1-500000;
or is that
Figure BDA0002652762580000042
Wherein n is a natural number of 1-500000.
Specifically, the vinyl star polycarbonate high polymer material accounts for 30-80% of the composite photosensitive resin by weight percent.
Specifically, the cross-linking agent accounts for 5-50% of the composite photosensitive resin by weight.
Specifically, the filler accounts for 0-60% of the composite photosensitive resin by weight.
Specifically, the photoinitiator is selected from any one or more of 2-hydroxy-4- (2-hydroxyethoxy) -2-methyl propiophenone, 2-hydroxy-4' - (2-hydroxyethoxy) -2-methyl propiophenone and 2,4, 6-trimethyl benzoyl phenyl ethyl phosphonate; the photoinitiator accounts for 5 to 30 percent of the weight of the composite photosensitive resin.
Specifically, the diluent is N-vinyl pyrrolidone or ethyl fumarate; the diluent accounts for 5 to 50 percent of the weight of the composite photosensitive resin.
Specifically, the solvent is any one of dichloromethane, trichloromethane, carbon tetrachloride or dichloroethane; the solvent accounts for 0 to 30 weight percent of the composite photosensitive resin.
Ultraviolet light (the wavelength is 365nm +/-10 nm, the lamp power is more than or equal to 5w, and the illumination intensity is 400 mw/cm) of the existing photocuring 3D printer2) Under the irradiation, the photocuring 3D printing vinyl star polycarbonate composite photosensitive resin provided by the invention is rapidly crosslinked and cured within 15 seconds. Compared with the similar photocuring 3D printer material, the curing time is further shortened.
The material formed after curing and crosslinking has the characteristics of good biocompatibility and degradability, high mechanical strength and high toughness as shown by experimental results of a test by adopting a universal electronic tester according to national standards GBT29284-2012 and GBT 16886. The mechanical strength and toughness are improved by more than 100% compared with those of photosensitive resin which contains common divinyl crosslinking agent and is not modified by vinyl. Specific performance data and comparative data may be obtained by direct testing using the above or other existing testing methods.
The invention also provides a preparation method of the photocuring 3D printing vinyl star polycarbonate composite photosensitive resin, which comprises the following steps: mixing the above components at room temperature.
The invention also provides application of the photocuring 3D printing vinyl star polycarbonate composite photosensitive resin as a photocuring three-dimensional forming 3D printing material.
Detailed Description
The principles and features of this invention are described below in conjunction with examples which are set forth to illustrate, but are not to be construed to limit the scope of the invention.
Example 1
The formula of the photo-curing 3D printing vinyl star polycarbonate composite photosensitive resin (1000 g) is as follows:
Figure BDA0002652762580000061
example 2
The formula of the photo-cured 3D printing vinyl star polycarbonate composite photosensitive resin (500 g) is as follows:
Figure BDA0002652762580000062
example 3
The formula of the photo-curing 3D printing vinyl star polycarbonate composite photosensitive resin (200 g) is as follows:
Figure BDA0002652762580000063
Figure BDA0002652762580000071
example 4
The formula of the photo-curing 3D printing vinyl star polycarbonate composite photosensitive resin (100 g) is as follows:
Figure BDA0002652762580000072
the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. The photocuring 3D printing vinyl star polycarbonate composite photosensitive resin is characterized by comprising the following components in percentage by weight: 30-80% of vinyl star polycarbonate high polymer material, 5-50% of cross-linking agent, 5-30% of photoinitiator, 5-50% of diluent, 0-30% of solvent and 0-60% of filler, wherein:
the vinyl star polycarbonate high polymer material has the following general formula:
Figure FDA0002652762570000011
or is that
Figure FDA0002652762570000012
Formula I or formula II: r1、R2Each independently selected from a hydrogen atom, an unsubstituted alkyl group, an aryl group, or an alkyl group bearing at least one hydroxyl group, at least one amino group, at least one carboxyl group, at least one alkoxy group, at least one aryl group, or at least one aryloxy group; r3Selected from a hydrogen atom, an alkyl group or an aryl group;
n in formula I or formula II is a natural number of 1-500000;
the cross-linking agent is selected from any one of pentaerythritol tetraallyl ether and pentaerythritol tetraacrylate;
the filler is selected from any one of vinyl modified hydroxyapatite or tricalcium phosphate.
2. The photocurable 3D printing vinyl star polycarbonate composite photosensitive resin as claimed in claim 1, wherein the vinyl star polycarbonate high molecular material is:
Figure FDA0002652762570000021
wherein n is a natural number of 1-500000;
or is that
Figure FDA0002652762570000022
Wherein n is a natural number of 1-500000;
or is that
Figure FDA0002652762570000031
Wherein n is a natural number of 1-500000.
3. The photocurable 3D printing vinyl star polycarbonate composite photosensitive resin of claim 1, wherein: the photoinitiator is selected from any one or a mixture of 2-hydroxy-4- (2-hydroxyethoxy) -2-methyl propiophenone, 2-hydroxy-4' - (2-hydroxyethoxy) -2-methyl propiophenone and 2,4, 6-trimethyl benzoyl phenyl ethyl phosphonate.
4. The photocurable 3D printing vinyl star polycarbonate composite photosensitive resin of claim 1, wherein: the diluent is N-vinyl pyrrolidone or ethyl fumarate.
5. The photocurable 3D printing vinyl star polycarbonate composite photosensitive resin of claim 1, wherein: the solvent is any one of dichloromethane, trichloromethane, carbon tetrachloride or dichloroethane.
6. A method for preparing the photocurable 3D printing vinyl star polycarbonate composite photosensitive resin according to any one of claims 1 to 5, comprising the steps of: mixing the above components at room temperature.
7. Use of the photocurable 3D printing vinyl star polycarbonate composite photosensitive resin according to any one of claims 1 to 5, characterized in that: as a stereolithographic 3D printing material.
CN202010876516.8A 2020-08-27 2020-08-27 Photocuring 3D printing vinyl star-shaped polycarbonate composite photosensitive resin and preparation method and application thereof Pending CN112048040A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140212532A1 (en) * 2013-01-28 2014-07-31 Hewlett-Packard Development Company, L.P. Micro-composite material for three-dimensional printing
CN108707226A (en) * 2018-05-21 2018-10-26 武汉工程大学 A kind of vinyl modified star makrolon and its synthetic method
CN108948337A (en) * 2018-05-21 2018-12-07 武汉工程大学 A kind of vinyl modified star pla-pcl and its synthetic method
CN111378074A (en) * 2020-04-17 2020-07-07 阜阳师范大学 Three-arm acrylate polyurethane 3D printing photosensitive resin and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140212532A1 (en) * 2013-01-28 2014-07-31 Hewlett-Packard Development Company, L.P. Micro-composite material for three-dimensional printing
CN108707226A (en) * 2018-05-21 2018-10-26 武汉工程大学 A kind of vinyl modified star makrolon and its synthetic method
CN108948337A (en) * 2018-05-21 2018-12-07 武汉工程大学 A kind of vinyl modified star pla-pcl and its synthetic method
CN111378074A (en) * 2020-04-17 2020-07-07 阜阳师范大学 Three-arm acrylate polyurethane 3D printing photosensitive resin and preparation method thereof

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