CN112046105A - Preparation method of bulletproof anti-sinking material - Google Patents

Preparation method of bulletproof anti-sinking material Download PDF

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Publication number
CN112046105A
CN112046105A CN202010882030.5A CN202010882030A CN112046105A CN 112046105 A CN112046105 A CN 112046105A CN 202010882030 A CN202010882030 A CN 202010882030A CN 112046105 A CN112046105 A CN 112046105A
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CN
China
Prior art keywords
woven fabric
polypropylene
preparation
controlling
resistant material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010882030.5A
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Chinese (zh)
Inventor
王坤
郭振勤
谭健
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU LINRY NEW MSTAR TECHNOLOGY Ltd
Original Assignee
JIANGSU LINRY NEW MSTAR TECHNOLOGY Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN202010882030.5A priority Critical patent/CN112046105A/en
Publication of CN112046105A publication Critical patent/CN112046105A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a preparation method of a bulletproof dent-resistant material, which comprises the following steps: (1) selecting proper polypropylene protofilament with weaving surface density of 80-90g/m2The twill woven fabric of (1); (2) cutting polypropylene woven fabric into a certain shape, aligning and laminating, totally adding 5 layers of polypropylene woven fabric, sequentially adding a layer of adhesive film and an aramid woven fabric below the 5 layers of polypropylene woven fabric, paving, and compacting by using a flat plate from top to bottom; (3) placing the laminated polypropylene fiber cloth into a mold, adding two layers of iron plates at the upper part and the lower part for pressing, setting the temperature of a vulcanizing press at 160-175 ℃, setting the pressure at 5-15 Mpa, adding 1mm of limit at two sides, pressing for 30-40min, and cooling; (4) the polypropylene sheet was subjected to an ballistic test: thickness of 1mm, surface density of 500-2The depression is reduced by 10mm compared with the conventional PC board; the preparation method adopts the polypropylene twill cloth as a main carrier, and a layer of aramid woven fabric is added on the back surface of the polypropylene twill cloth, so that the polypropylene twill cloth and the aramid woven fabric are effectively combined, the performance is improved through the synergistic effect, and the dent-proof performance is better.

Description

Preparation method of bulletproof anti-sinking material
Technical Field
The invention belongs to the technical field of preparation of bulletproof materials, and relates to a preparation method of a bulletproof and dent-resistant material.
Background
The polypropylene fiber has high strength, good toughness and excellent acid and alkali resistance, the yarn is more tightly connected by weaving twill, the machine weaving cloth is integrated by hot press molding of a plate vulcanizing machine, the synergistic effect between layers is increased, the tensile strength is better, aramid fiber is added at the back, the high-temperature erosion of bullets can be effectively resisted, the stretching of the back protrusion is reduced, and the load is dispersed.
Based on the existing preparation process of the ultrahigh molecular weight polyethylene bulletproof composite board, a proper hot press molding process is adopted, the polypropylene fiber woven fabric can be compacted to form an integral sheet, the integral sheet replaces the original polycarbonate sheet as a dent-proof material, the dent-proof effect is better, and the weight is greatly reduced.
Disclosure of Invention
The invention aims to solve the technical problem that the defects in the prior art are overcome, and the preparation method of the bulletproof dent-resistant material is provided.
The technical scheme for solving the technical problems is as follows:
a preparation method of a bulletproof dent-resistant material comprises the following specific process steps:
(1) polypropylene woven fabric knitting
Selecting proper polypropylene protofilament with weaving surface density of 80-90g/m2The twill woven fabric of (1);
(2) ply
Cutting the polypropylene woven fabric obtained in the step (1) into a certain shape, aligning and laminating, sequentially adding a layer of adhesive film below the 5 layers of polypropylene woven fabric, adding a layer of aramid woven fabric, paving, and compacting by using a flat plate from top to bottom, wherein the 5 layers of polypropylene woven fabric are totally 5 layers of polypropylene woven fabric;
(3) lamination molding
Placing the laminated polypropylene fiber cloth into a mold, adding two layers of iron plates at the upper part and the lower part for pressing, setting the temperature of a vulcanizing press at 160-175 ℃, setting the pressure at 5-15 Mpa, adding 1mm of limit at two sides, pressing for 30-40min, and cooling;
(4) the prepared polypropylene sheet is subjected to an antielastic test
Thickness of 1mm, surface density of 500-2The depression was reduced by 10mm compared to a conventional PC board.
The invention further defines the technical scheme as follows:
in the preparation method of the bulletproof and dent-resistant material, the adhesive film in the step (2) is an EVA adhesive film.
In the preparation method of the bulletproof dent-resistant material, the titer of the polypropylene protofilament in the step (1) is 900dtex, the strength is about 4.5cN/dtex, and the modulus is 67 cN/dtex.
In the preparation method of the bulletproof dent-resistant material, the surface density of the twill woven fabric in the step (1) is 85 +/-2 g/m2
In the preparation method of the bulletproof dent-resistant material, the aramid woven fabric is woven by yarn with the fineness of 1100 dtex.
In the preparation method of the bulletproof and dent-resistant material, the aramid woven fabric in the step (2) is plain weave, and the surface density is 180-2
In the preparation method of the bulletproof and anti-sinking material, the cloth cover density of the aramid woven cloth is 200g/m2
In the preparation method of the bulletproof and dent-resistant material, the laminating process in the step (3) is divided into four sections of hot pressing, and specifically comprises the following steps:
the first stage is as follows: controlling the temperature of the plate vulcanizing machine at 165 ℃, controlling the pressure at 5Mpa and controlling the time at 1200 s; and a second stage: controlling the temperature of the plate vulcanizing machine at 170 ℃, the pressure of 10Mpa and the time of 1200 s; and a third stage: controlling the temperature of the plate vulcanizing machine at 175 ℃, controlling the pressure at 15Mpa and controlling the time at 600 s; in the fourth stage, the pressure is controlled at 15MPa and then the temperature is cooled to room temperature.
The invention has the beneficial effects that:
the invention adopts the polypropylene fiber as the main anti-sinking material, has small density and light weight, can not greatly increase the whole weight of the bulletproof sinking material, adopts the weaving method of the twill weaving method, leads the yarn to be closely arranged by the twill weaving, leads the fabric to be thicker, and leads the sheet to have better anti-sinking performance by integral lamination with the aramid plain weaving machine.
The large polypropylene fiber selected by the invention is imported material polypropylene protofilament with titer of 900dtex, strength of about 4.5cN/dtex, modulus of 67cN/dtex, and strength of 5-6 times of domestic polypropylene fiber.
The invention takes polypropylene fiber woven cloth as a main body material, a layer of aramid fiber woven cloth is added on the back surface of the polypropylene fiber woven cloth, and the polypropylene fiber woven cloth is made into a sheet with a certain thickness under the conditions of certain temperature, pressure and time, so that the sinking caused by bullet impact can be effectively reduced.
The polypropylene is one of the lightest varieties in the existing plastics, has good mechanical property, and has good bending fatigue resistance at room temperature due to high regularity of the molecular structure of the polypropylene, and the twill weaving method is adopted in the invention, so that the gaps between warp yarns and weft yarns are smaller, the yarns can be closely arranged, thus the fabric is thicker and has better elasticity than plain weave, and better buffer energy can be realized after bullet impact; after interlayer hot-pressing fusion, the toughness is increased, and the impact strength is further improved; and a layer of aramid plain cloth is added on the back surface, and the polypropylene sheet is stretched and bound in the bullet impact process.
The invention relates to a preparation method of a bulletproof dent-resistant material, which is applied to body armor to reduce dents, and polypropylene fiber cloth and aramid fiber cloth are compounded and integrally molded through lamination and hot press molding.
Detailed Description
Example 1
The embodiment provides a preparation method of a bulletproof dent-resistant material, which comprises the following specific process steps:
(1) polypropylene woven fabric knitting
Selecting proper polypropylene protofilament with weaving surface density of 85 +/-2 g/m2The twill woven fabric of (1);
(2) ply
Cutting the polypropylene woven fabric obtained in the step (1) into a certain shape, aligning and laminating, wherein 5 layers of polypropylene woven fabric are totally arranged, the polypropylene cloth is twill, a layer of adhesive film is sequentially added below the 5 layers of polypropylene woven fabric, a layer of aramid woven fabric (the aramid woven fabric is plain woven fabric) is added, the aramid woven fabric is paved and compacted by a flat plate from top to bottom, and the structure is a layer of aramid woven fabric, 1 layer of EVA adhesive film and 5 layers of polypropylene twill cloth from bottom to top;
(3) lamination molding
Putting the laminated polypropylene fiber cloth into a mold, adding two layers of iron plates from top to bottom for pressing, setting the temperature to 175 ℃ according to the requirements of a hot pressing process, heating the mold, monitoring the temperature in the process, adjusting the pressure and time according to each section of temperature in time, cooling to room temperature after the equal pressing is finished, and cooling specifically comprises the following steps:
the lamination forming process is divided into four stages of hot pressing, wherein the first stage comprises the following steps: controlling the temperature of the plate vulcanizing machine at 165 ℃, controlling the pressure at 5Mpa and controlling the time at 1200 s; and a second stage: controlling the temperature of the plate vulcanizing machine at 170 ℃, the pressure of 10Mpa and the time of 1200 s; and a third stage: controlling the temperature of the plate vulcanizing machine at 175 ℃, controlling the pressure at 15Mpa and controlling the time at 600 s; fourthly, controlling the pressure to be 15Mpa, and then cooling to the room temperature; (4) the prepared polypropylene sheet is subjected to an antielastic test
The thickness is measured to be 1mm, and the recess is reduced by 10mm compared with the 0.5mm PC (or random PC on the market) plate currently used by us.
In this example, the polypropylene filaments in step (1) had a titer of 900dtex, a strength of about 4.5cN/dtex and a modulus of 67 cN/dtex.
In this example, the aramid woven fabric was woven with a yarn having a fineness of 1100 dtex.
In the embodiment, the aramid woven fabric is plain woven fabric with the surface density of 200g/m2
According to the bulletproof structure of the prior bulletproof vest, the polycarbonate sheet is taken away and replaced by the polypropylene fiber sheet which is used as the material for resisting the dent, and the gunshot test is carried out.
Anti-dishing effect: 1 layer of bulletproof and anti-sinking material is put on the close-fitting surface of the bulletproof vest chip, the thickness of the material is 1mm, and the surface density is 0.5kg/m2And the sinking ratio after the gun impact test is reduced by 25 percent compared with the original base.
In addition to the above embodiments, the present invention may have other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.

Claims (8)

1. A preparation method of a bulletproof dent-resistant material is characterized by comprising the following specific process steps:
(1) polypropylene woven fabric knitting
Selecting proper polypropylene protofilament with weaving surface density of 80-90g/m2The twill woven fabric of (1);
(2) ply
Cutting the polypropylene woven fabric obtained in the step (1) into a certain shape, aligning and laminating, sequentially adding a layer of adhesive film below the 5 layers of polypropylene woven fabric, adding a layer of aramid woven fabric, paving, and compacting by using a flat plate from top to bottom, wherein the 5 layers of polypropylene woven fabric are totally 5 layers of polypropylene woven fabric;
(3) lamination molding
Placing the laminated polypropylene fiber cloth into a mold, adding two layers of iron plates at the upper part and the lower part for pressing, setting the temperature of a vulcanizing press at 160-175 ℃, setting the pressure at 5-15 Mpa, adding 1mm of limit at two sides, pressing for 30-40min, and cooling;
(4) the prepared polypropylene sheet is subjected to an antielastic test
Thickness of 1mm, surface density of 500-2The depression was reduced by 10mm compared to a conventional PC board.
2. A process for the preparation of a ballistic resistant debossment resistant material as claimed in claim 1, characterized in that: the adhesive film in the step (2) is an EVA adhesive film.
3. A process for the preparation of a ballistic resistant debossment resistant material as claimed in claim 1, characterized in that: in the step (1), the titer of the polypropylene protofilament is 900dtex, the strength is about 4.5cN/dtex, and the modulus is 67 cN/dtex.
4. A process for the preparation of a ballistic resistant debossment resistant material as claimed in claim 1, characterized in that: the surface density of the twill woven fabric in the step (1) is 85 +/-2 g/m2
5. A process for the preparation of a ballistic resistant debossment resistant material as claimed in claim 1, characterized in that: the aramid fiber woven fabric is woven by yarn with the fineness of 1100 dtex.
6. A process for the preparation of a ballistic resistant debossment resistant material as claimed in claim 1, characterized in that: the aramid woven fabric in the step (2) is plain woven fabric with the surface density of 180-2
7. A process for the preparation of a ballistic resistant debossment resistant material as claimed in claim 1, characterized in that: the density of the aramid woven cloth is 200g/m2
8. A process for the preparation of a ballistic resistant debossment resistant material as claimed in claim 1, characterized in that: the lamination forming process in the step (3) is divided into four sections of hot pressing, and specifically comprises the following steps:
the first stage is as follows: controlling the temperature of the plate vulcanizing machine at 165 ℃, controlling the pressure at 5Mpa and controlling the time at 1200 s; and a second stage: controlling the temperature of the plate vulcanizing machine at 170 ℃, the pressure of 10Mpa and the time of 1200 s; and a third stage: controlling the temperature of the plate vulcanizing machine at 175 ℃, controlling the pressure at 15Mpa and controlling the time at 600 s; in the fourth stage, the pressure is controlled at 15MPa and then the temperature is cooled to room temperature.
CN202010882030.5A 2020-08-28 2020-08-28 Preparation method of bulletproof anti-sinking material Pending CN112046105A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
CN202010882030.5A CN112046105A (en) 2020-08-28 2020-08-28 Preparation method of bulletproof anti-sinking material

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5578370A (en) * 1990-02-02 1996-11-26 Don & Low (Holdings) Limited Molecularly interspersed thermoplastic composite mat
CN1902462A (en) * 2004-01-01 2007-01-24 帝斯曼知识产权资产管理有限公司 Ballistic-resistant article
CN101203377A (en) * 2005-06-23 2008-06-18 帝人芳纶有限公司 Laminating bulletproof trauma prevention combination
CN108351191A (en) * 2015-11-13 2018-07-31 帝斯曼知识产权资产管理有限公司 Impact resistance composite material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5578370A (en) * 1990-02-02 1996-11-26 Don & Low (Holdings) Limited Molecularly interspersed thermoplastic composite mat
CN1902462A (en) * 2004-01-01 2007-01-24 帝斯曼知识产权资产管理有限公司 Ballistic-resistant article
CN101203377A (en) * 2005-06-23 2008-06-18 帝人芳纶有限公司 Laminating bulletproof trauma prevention combination
CN108351191A (en) * 2015-11-13 2018-07-31 帝斯曼知识产权资产管理有限公司 Impact resistance composite material

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Application publication date: 20201208