CN112044316A - Automatic raw material proportioning and mixing device for manufacturing automobile brake pad and implementation method thereof - Google Patents
Automatic raw material proportioning and mixing device for manufacturing automobile brake pad and implementation method thereof Download PDFInfo
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- CN112044316A CN112044316A CN202010920655.6A CN202010920655A CN112044316A CN 112044316 A CN112044316 A CN 112044316A CN 202010920655 A CN202010920655 A CN 202010920655A CN 112044316 A CN112044316 A CN 112044316A
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- automobile brake
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/805—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
- B01F27/806—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle with vertical displacement of the stirrer, e.g. in combination with means for pivoting the stirrer about a vertical axis in order to co-operate with different receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
- B01F27/091—Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
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- Chemical Kinetics & Catalysis (AREA)
- Braking Arrangements (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses a raw material automatic proportioning and mixing device for manufacturing an automobile brake pad, which comprises a main body mechanism and a supporting mechanism, wherein the main body mechanism is arranged at the upper end of the supporting mechanism, the required raw materials are weighed out manually in the conventional raw material automatic proportioning and mixing device for manufacturing the automobile brake pad, the error caused by manual weighing is large, the material proportioning requirement of the brake pad is high, and the quality of the brake pad is caused to have a certain problem due to large error. The invention also discloses an implementation method of the automatic raw material proportioning and mixing device for manufacturing the automobile brake pad, materials required by the automobile brake pad are sequentially placed into the proportioning chamber, the required materials are distinguished through the raw material sorting module and are sequentially weighed through the weighing module, the weighed readings are displayed at the control center, and finally the proportioned raw materials are guided into the mixing cylinder through the connecting pipe, so that the weighing error is greatly reduced.
Description
Technical Field
The invention relates to the technical field of automobile brake pad manufacturing, in particular to an automatic raw material proportioning and mixing device for automobile brake pad manufacturing and an implementation method thereof.
Background
The automobile brake pad is also called as automobile brake shoe, and is a friction material fixed on a brake drum or a brake disc rotating with wheels, wherein a friction lining and a friction lining block bear external pressure to generate friction action so as to achieve the aim of reducing the speed of the automobile, the automobile brake pad is generally composed of a steel plate, an adhesive heat-insulating layer and a friction block, the steel plate is coated to prevent rust, and an SMT-4 furnace temperature tracker is used for detecting the temperature distribution in the coating process to ensure the quality.
The automatic raw material proportioning and mixing device manufactured by the conventional automobile brake pad is manufactured by manually weighing raw materials, the manual weighing has large error, the material proportioning requirement of the brake pad is high, and the error is large to cause certain problems in the quality of the brake pad.
Aiming at the problems, the prior device is improved, and the device for automatically proportioning and mixing the raw materials for manufacturing the automobile brake pad and the implementation method thereof are provided.
Disclosure of Invention
The invention aims to provide a raw material automatic proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic proportioning and mixing device of raw materials of automobile brake block preparation, including main part mechanism and supporting mechanism, supporting mechanism's upper end is provided with main part mechanism, main part mechanism includes the main end body and rabbling mechanism, the lower extreme of the main end body is provided with supporting mechanism, supporting mechanism includes bottom plate, a mixing drum and flexible bracing piece, the upper surface of bottom plate is provided with flexible bracing piece, the mixing drum has been placed to the upper surface of bottom plate, the bottom plate is through flexible bracing piece and main end body swing joint.
Further, the main terminal body includes box, protective cover and control center, and the upper end of box is provided with the protective cover, and fixed mounting has control center on the surface of box, and the inside of box is provided with power house and ratio room, and fixed mounting has the fixture block on the surface of box, and fixed mounting has the locking piece on the surface of protective cover, and the inside of locking piece is run through and is installed the loose pin, and the locking piece passes through loose pin and fixture block swing joint, and the bottom of box is connected with flexible bracing piece.
Further, the one end fixed mounting of flexible bracing piece has the briquetting, is provided with connecting bolt on the surface of briquetting, and flexible bracing piece passes through connecting bolt and box swing joint, and the other end of flexible bracing piece is provided with the flange, and flexible bracing piece is connected with the bottom plate through the flange.
Further, the bottom plate is including stretching a section of thick bamboo, screw hole and tight solid piece, and the upper surface of bottom plate is provided with stretches a section of thick bamboo and screw hole of falling, and fixed mounting has tight solid piece on the lower bottom surface of bottom plate, and the upper surface of stretching a section of thick bamboo is provided with the magnetic path, stretches a section of thick bamboo and passes through the magnetic path and be connected with mixing drum magnetism.
Further, rabbling mechanism is provided with the pivot including installation section of thick bamboo, pivot and puddler in the inside of installation section of thick bamboo, and the lower extreme fixed mounting of pivot has the puddler, and the upper end of pivot is connected with the inside motor of power house.
Further, be provided with the stirring board on the surface of puddler, seted up the mounting groove on the surface of stirring board, one side fixed mounting of stirring board has the connecting rod, and the one end of connecting rod is provided with the doctor-bar, and the inside of mounting groove is provided with the movable rod, is provided with stirring vane on the surface of movable rod.
Further, the inside of ratio room is provided with raw materials and selects separately module and weighing module, and raw materials are selected separately module and weighing module and all with control center electric connection, and the one end of an installation section of thick bamboo is provided with the connecting pipe, and an installation section of thick bamboo is linked together through connecting pipe and ratio room, and the inside of connecting pipe is provided with valve control module.
The invention provides another technical scheme that: the implementation method of the automatic raw material proportioning and mixing device for manufacturing the automobile brake pad comprises the following steps:
s1: the bottom plate is stably placed on the ground, the bottom plate is connected with the box body through the telescopic supporting rod, the mixing drum is placed on the telescopic lifting drum, and meanwhile, the stirring mechanism is checked to ensure normal operation of the stirring mechanism;
s2: the materials required by the automobile brake pad are sequentially placed into the proportioning chamber, the required materials are distinguished through the raw material sorting module and are sequentially weighed through the weighing module, the weighed readings are displayed in the control center, and finally the proportioned raw materials are guided into the mixing barrel through the connecting pipe;
s3: when the raw materials account for the small volume in the mixing drum, the stirring plate is fully immersed in the raw materials through the telescopic supporting rod, or the lifting drum is lifted to fully immerse the stirring plate in the raw materials;
s4: when the stirring rod drives the stirring plate to stir and mix, the scraping blade can scrape and rub along the inner wall of the mixing drum, so that raw materials adhered to the inner wall can fall off, and the waste of the raw materials is reduced;
s5: and after the raw materials are mixed, pouring out the raw materials in the mixing drum, and cleaning the stirring plate and the mixing drum to finish the operation.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention provides a raw material automatic proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof, wherein a power chamber and a proportioning chamber are arranged in a box body, a raw material sorting module and a weighing module are arranged in the proportioning chamber, the raw material sorting module and the weighing module are both electrically connected with a control center, one end of a mounting cylinder is provided with a connecting pipe, the mounting cylinder is communicated with the proportioning chamber through the connecting pipe, a valve control module is arranged in the connecting pipe, materials required by the automobile brake pad are sequentially put into the proportioning chamber, the required materials are distinguished through the raw material sorting module and are sequentially weighed through the weighing module, a weighed index is displayed at the control center, finally, the proportioned raw materials are led into the mixing cylinder through the connecting pipe, the raw materials required by the brake pad body are weighed through an automatic weighing technology, compare with early artifical manual title, this is weighed more accurately, and the error is littleer to the brake block quality of making in the later stage course of working is better.
2. The invention provides a raw material automatic proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof, wherein a rotating shaft is arranged in an installation cylinder, a stirring rod is fixedly arranged at the lower end of the rotating shaft, the upper end of the rotating shaft is connected with a motor in a power chamber, a stirring plate is arranged on the outer surface of the stirring rod, an installation groove is formed in the outer surface of the stirring plate, a connecting rod is fixedly arranged on one side of the stirring plate, a scraping blade is arranged at one end of the connecting rod, a movable rod is arranged in the installation groove, and a stirring blade is arranged on the outer surface of the movable rod, and the stirring blade on the surface of the stirring plate starts to rotate in the rotation process of the stirring plate, so that the raw materials can be mixed more fully in the stirring and mixing process, a foundation is laid for the next manufacturing, and meanwhile, the scraping blade can rotate along with the, the raw materials adhered to the inner wall fall off, so that the raw material waste is reduced, and meanwhile, the cleanliness of the mixing cylinder is also improved.
3. The invention provides a raw material automatic proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof.
Drawings
FIG. 1 is a structural diagram of an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof in an overall non-working state;
FIG. 2 is a schematic structural diagram of an overall working state of an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof according to the present invention;
FIG. 3 is a schematic structural view of an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof, wherein the device is used for lifting a lifting cylinder;
FIG. 4 is a schematic structural view of a supporting mechanism of an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof according to the present invention;
FIG. 5 is a schematic structural diagram of a main end body of an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad and an implementation method thereof;
FIG. 6 is a schematic structural view of an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad and a stirring mechanism for implementing the same according to the present invention;
FIG. 7 is a schematic structural diagram of a base plate of an automatic proportioning and mixing device for raw materials for manufacturing an automobile brake pad and an implementation method thereof;
FIG. 8 is an enlarged view of FIG. 6A of an automatic proportioning and mixing device for raw materials for manufacturing an automobile brake pad and an implementation method thereof according to the present invention;
FIG. 9 is a weighing flow chart of the automatic raw material proportioning and mixing device for manufacturing the automobile brake pad and the implementation method thereof.
In the figure: 1. a main body mechanism; 11. a main terminal body; 111. a box body; 1111. a power chamber; 1112. a proportioning chamber; 11121. a raw material sorting module; 11122. a weighing module; 1113. a clamping block; 112. a protective cover; 1121. a locking block; 11211. a movable pin; 113. a control center; 12. a stirring mechanism; 121. mounting the cylinder; 1211. a connecting pipe; 12111. a valve control module; 122. a rotating shaft; 123. a stirring rod; 1231. a stirring plate; 1232. mounting grooves; 12321. a movable rod; 12322. a stirring blade; 1233. a connecting rod; 12331. scraping a blade; 2. a support mechanism; 21. a base plate; 211. a telescopic cylinder; 2111. a magnetic block; 212. a threaded hole; 213. compacting the blocks; 22. a mixing drum; 23. a telescopic support rod; 231. briquetting; 2311. a connecting bolt; 232. and (4) a flange.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-4, an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad comprises a main body mechanism 1 and a supporting mechanism 2, the upper end of the supporting mechanism 2 is provided with the main body mechanism 1, the main body mechanism 1 comprises a main end body 11 and a stirring mechanism 12, the lower end of the main end body 11 is provided with the supporting mechanism 2, the supporting mechanism 2 comprises a bottom plate 21, a mixing cylinder 22 and a telescopic supporting rod 23, the upper surface of the bottom plate 21 is provided with the telescopic supporting rod 23, the mixing cylinder 22 is placed on the upper surface of the bottom plate 21, and the bottom plate 21 is movably connected with the main end body 11 through the telescopic.
Referring to fig. 4, 5 and 7, the main end body 11 includes a box body 111, a protective cover 112 and a control center 113, the protective cover 112 is disposed at the upper end of the box body 111, the control center 113 is fixedly mounted on the outer surface of the box body 111, the power chamber 1111 and the proportioning chamber 1112 are disposed inside the box body 111, the fixture 1113 is fixedly mounted on the outer surface of the box body 111, the locking block 1121 is fixedly mounted on the outer surface of the protective cover 112, the movable pin 11211 is penetratingly mounted inside the locking block 1121, the locking block 1121 is movably connected to the fixture 1113 through the movable pin 11211, the bottom of the box body 111 is connected to the telescopic support rod 23, the pressing block 231 is fixedly mounted at one end of the telescopic support rod 23, the connecting bolt 2311 is disposed on the outer surface of the pressing block 231, the telescopic support rod 23 is movably connected to the box body 111 through the connecting bolt 2311, the flange, when the raw material occupies a small volume inside the mixing drum 22, the agitating plate 1231 is sufficiently immersed in the raw material by the telescopic support rod 23.
Referring to fig. 6, 8 and 9, the stirring mechanism 12 includes a mounting cylinder 121, a rotating shaft 122 and a stirring rod 123, the rotating shaft 122 is disposed inside the mounting cylinder 121, the stirring rod 123 is fixedly mounted at the lower end of the rotating shaft 122, the upper end of the rotating shaft 122 is connected to a motor inside the power chamber 1111, a stirring plate 1231 is disposed on the outer surface of the stirring rod 123, a mounting groove 1232 is disposed on the outer surface of the stirring plate 1231, a connecting rod 1233 is fixedly mounted on one side of the stirring plate 1231, a scraping blade 12331 is disposed at one end of the connecting rod 1233, a movable rod 12321 is disposed inside the mounting groove 1232, a stirring blade 12322 is disposed on the outer surface of the movable rod 12321, a raw material sorting module 11121 and a weighing module 11122 are disposed inside the proportioning chamber 1112, the raw material sorting module 11121 and the weighing module 11122 are both electrically connected to the control center 113, a connecting pipe 1211 is disposed at one end, the connection pipe 1211 is internally provided with a valve control module 12111, materials required by the automobile brake pad are sequentially put into the proportioning chamber 1112, the required materials are separated by the material sorting module 11121 and are sequentially weighed by the weighing module 11122, the weighed readings are displayed by the control center 113, and finally the proportioned materials are introduced into the mixing barrel 22 through the connection pipe 1211.
Referring to fig. 1 to 9, in order to better explain the above embodiments, the present invention further provides an implementation method of an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad, including the following steps:
the method comprises the following steps: the bottom plate 21 is stably placed on the ground, the bottom plate 21 is connected with the box body 111 through the telescopic support rod 23, the mixing drum 22 is placed on the telescopic drum 211, and meanwhile, the stirring mechanism 12 is checked to ensure normal operation of the stirring mechanism;
step two: the materials required by the automobile brake pad are sequentially put into the proportioning room 1112, the required materials are distinguished through the raw material sorting module 11121 and are sequentially weighed through the weighing module 11122, the weighed readings are displayed in the control center 113, and finally the proportioned materials are led into the mixing barrel 22 through the connecting pipe 1211;
step three: when the raw materials account for the small volume inside the mixing drum 22, the stirring plate 1231 is fully immersed into the raw materials through the telescopic supporting rod 23, or the lifting drum 211 is lifted up to fully immerse the stirring plate 1231 into the raw materials;
step four: while the stirring rod 123 drives the stirring plate 1231 to stir and mix, the scraping blade 12331 rubs along the inner wall of the mixing cylinder 22, so that the raw materials adhered to the inner wall fall off, and the waste of the raw materials is reduced;
step five: after the mixing of the raw materials is completed, the raw materials in the mixing drum 22 are poured out, and the agitating plate 1231 and the mixing drum 22 are cleaned to complete the operation.
Example two
Referring to fig. 1-4, an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad comprises a main body mechanism 1 and a supporting mechanism 2, the upper end of the supporting mechanism 2 is provided with the main body mechanism 1, the main body mechanism 1 comprises a main end body 11 and a stirring mechanism 12, the lower end of the main end body 11 is provided with the supporting mechanism 2, the supporting mechanism 2 comprises a bottom plate 21, a mixing cylinder 22 and a telescopic supporting rod 23, the upper surface of the bottom plate 21 is provided with the telescopic supporting rod 23, the mixing cylinder 22 is placed on the upper surface of the bottom plate 21, and the bottom plate 21 is movably connected with the main end body 11 through the telescopic.
Referring to fig. 4, 5 and 7, the main end body 11 includes a box body 111, a protective cover 112 and a control center 113, the protective cover 112 is disposed at the upper end of the box body 111, the control center 113 is fixedly mounted on the outer surface of the box body 111, the power chamber 1111 and the proportioning chamber 1112 are disposed inside the box body 111, the fixture 1113 is fixedly mounted on the outer surface of the box body 111, the locking block 1121 is fixedly mounted on the outer surface of the protective cover 112, the movable pin 11211 is penetratingly mounted inside the locking block 1121, the locking block 1121 is movably connected to the fixture 1113 through the movable pin 11211, the bottom of the box body 111 is connected to the telescopic support rod 23, the pressing block 231 is fixedly mounted at one end of the telescopic support rod 23, the connecting bolt 2311 is disposed on the outer surface of the pressing block 231, the telescopic support rod 23 is movably connected to the box body 111 through the connecting bolt 2311, the flange, the bottom plate 21 is including stretching the section of thick bamboo 211, screw hole 212 and compact piece 213, the upper surface of bottom plate 21 is provided with stretches a section of thick bamboo 211 and screw hole 212, fixed mounting has compact piece 213 on the lower bottom surface of bottom plate 21, the upper surface of stretching a section of thick bamboo 211 is provided with magnet 2111, stretch a section of thick bamboo 211 and be connected with mixing drum 22 magnetism through magnet 2111, when the raw materials account for mixing drum 22 internal volume less, the height of mixing drum 22 is raised through stretching a section of thick bamboo 211, make stirring board 1231 fully soak in the raw materials, make stirring blade 12322 on the stirring board 1231 fully contact with the preparation raw materials, the quality that the stirring was mixed has been improved, the problem that the not enough length of stirring board 1231 that the mixing drum 22 of co-altitude not brought has been avoided.
Referring to fig. 6, 8 and 9, the stirring mechanism 12 includes a mounting cylinder 121, a rotating shaft 122 and a stirring rod 123, the rotating shaft 122 is disposed inside the mounting cylinder 121, the stirring rod 123 is fixedly mounted at the lower end of the rotating shaft 122, the upper end of the rotating shaft 122 is connected to a motor inside the power chamber 1111, a stirring plate 1231 is disposed on the outer surface of the stirring rod 123, a mounting groove 1232 is disposed on the outer surface of the stirring plate 1231, a connecting rod 1233 is fixedly mounted on one side of the stirring plate 1231, a scraping blade 12331 is disposed at one end of the connecting rod 1233, a movable rod 12321 is disposed inside the mounting groove 1232, a stirring blade 12322 is disposed on the outer surface of the movable rod 12321, during the rotation of the stirring plate 1231, the stirring blade 12322 on the surface starts to rotate, so that the raw materials are more sufficiently mixed during the stirring and mixing processes, a foundation is laid for the next manufacturing, and during the rotation of the stirring plate 1231, the scraping blade 12331 rotates along with the inner, raw materials adhered to the inner wall fall off, raw material waste is reduced, the cleanliness of the mixing cylinder 22 is improved, the raw material sorting module 11121 and the weighing module 11122 are arranged inside the proportioning chamber 1112, the raw material sorting module 11121 and the weighing module 11122 are both electrically connected with the control center 113, one end of the mounting cylinder 121 is provided with a connecting pipe 1211, the mounting cylinder 121 is communicated with the proportioning chamber 1112 through the connecting pipe 1211, and the valve control module 12111 is arranged inside the connecting pipe 1211.
Referring to fig. 1 to 9, in order to better explain the above embodiments, the present invention further provides an implementation method of an automatic raw material proportioning and mixing device for manufacturing an automobile brake pad, including the following steps:
the method comprises the following steps: the bottom plate 21 is stably placed on the ground, the bottom plate 21 is connected with the box body 111 through the telescopic support rod 23, the mixing drum 22 is placed on the telescopic drum 211, and meanwhile, the stirring mechanism 12 is checked to ensure normal operation of the stirring mechanism;
step two: the materials required by the automobile brake pad are sequentially put into the proportioning room 1112, the required materials are distinguished through the raw material sorting module 11121 and are sequentially weighed through the weighing module 11122, the weighed readings are displayed in the control center 113, and finally the proportioned materials are led into the mixing barrel 22 through the connecting pipe 1211;
step three: when the raw materials account for the small volume inside the mixing drum 22, the stirring plate 1231 is fully immersed into the raw materials through the telescopic supporting rod 23, or the lifting drum 211 is lifted up to fully immerse the stirring plate 1231 into the raw materials;
step four: while the stirring rod 123 drives the stirring plate 1231 to stir and mix, the scraping blade 12331 rubs along the inner wall of the mixing cylinder 22, so that the raw materials adhered to the inner wall fall off, and the waste of the raw materials is reduced;
step five: after the mixing of the raw materials is completed, the raw materials in the mixing drum 22 are poured out, and the agitating plate 1231 and the mixing drum 22 are cleaned to complete the operation.
In summary, the following steps: the automatic raw material proportioning and mixing device for manufacturing the automobile brake pad and the implementation method thereof are characterized in that a main body mechanism 1 is arranged at the upper end of a supporting mechanism 2, a stirring mechanism 12 is arranged at the lower end of a main end body 11, a power chamber 1111 and a proportioning chamber 1112 are arranged inside a box body 111, a raw material sorting module 11121 and a weighing module 11122 are arranged inside the proportioning chamber 1112, the raw material sorting module 11121 and the weighing module 11122 are both electrically connected with a control center 113, a connecting pipe 1211 is arranged at one end of a mounting cylinder 121, the mounting cylinder 121 is communicated with the proportioning chamber 1112 through the connecting pipe 1211, a valve control module 12111 is arranged inside the connecting pipe 1211, materials required by the automobile brake pad are sequentially put into the proportioning chamber 1112, the required materials are distinguished through the raw material sorting module 11121 and are sequentially weighed through the weighing module 11122, the counted readings are displayed on the control center 113, finally, the proportioned raw materials are guided into the mixing cylinder 22 through the connecting pipe 1211, the raw materials required by the brake block body are weighed out by utilizing an automatic weighing technology, compared with the early manual weighing, the weighing is more accurate, the error is smaller, so that the quality of the brake block manufactured in the later processing process is better, the lower end of the main end body 11 is provided with the supporting mechanism 2, the upper surface of the bottom plate 21 is provided with the telescopic supporting rod 23, the mixing cylinder 22 is placed on the upper surface of the bottom plate 21, the bottom plate 21 is movably connected with the main end body 11 through the telescopic supporting rod 23, one end of the telescopic supporting rod 23 is fixedly provided with the pressing block 231, the outer surface of the pressing block 231 is provided with the connecting bolt 2311, the telescopic supporting rod 23 is movably connected with the box body 111 through the connecting bolt 2311, the other end of the telescopic supporting rod 23 is provided with the flange, the upper surface of bottom plate 21 is provided with and stretches a section of thick bamboo 211 and screw hole 212, fixed mounting has compact piece 213 on the lower bottom surface of bottom plate 21, the upper surface of stretching a section of thick bamboo 211 is provided with magnetic path 2111, stretch a section of thick bamboo 211 through magnetic path 2111 and mixing drum 22 magnetism be connected, when the raw materials account for mixing drum 22 internal volume less, make stirring board 1231 fully immerse in the raw materials through flexible bracing piece 23, perhaps raise the height of mixing drum 22 through stretching a section of thick bamboo 211, make stirring board 1231 fully immerse in the raw materials.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (8)
1. The utility model provides an automatic proportioning and mixing device of raw materials of automobile brake block preparation, includes main part mechanism (1) and supporting mechanism (2), and the upper end of supporting mechanism (2) is provided with main part mechanism (1), its characterized in that: the main body mechanism (1) comprises a main end body (11) and a stirring mechanism (12), the stirring mechanism (12) is arranged at the lower end of the main end body (11), and the supporting mechanism (2) is arranged at the lower end of the main end body (11);
the supporting mechanism (2) comprises a bottom plate (21), a mixing drum (22) and a telescopic supporting rod (23), the telescopic supporting rod (23) is arranged on the upper surface of the bottom plate (21), the mixing drum (22) is placed on the upper surface of the bottom plate (21), and the bottom plate (21) is movably connected with the main end body (11) through the telescopic supporting rod (23).
2. The automatic raw material proportioning and mixing device for the manufacture of the automobile brake pad as claimed in claim 1, wherein: the main end body (11) comprises a box body (111), a protective cover (112) and a control center (113), the protective cover (112) is arranged at the upper end of the box body (111), the control center (113) is fixedly mounted on the outer surface of the box body (111), a power chamber (1111) and a proportioning chamber (1112) are arranged inside the box body (111), a fixture block (1113) is fixedly mounted on the outer surface of the box body (111), a lock block (1121) is fixedly mounted on the outer surface of the protective cover (112), a movable pin (11211) is installed inside the lock block (1121) in a penetrating mode, the lock block (1121) is movably connected with the fixture block (1113) through the movable pin (11211), and the bottom of the box body (111) is connected with a telescopic supporting rod (23.
3. The automatic raw material proportioning and mixing device for the manufacture of the automobile brake pad as claimed in claim 1, wherein: one end fixed mounting of flexible bracing piece (23) has briquetting (231), is provided with connecting bolt (2311) on the surface of briquetting (231), and flexible bracing piece (23) are through connecting bolt (2311) and box (111) swing joint, and the other end of flexible bracing piece (23) is provided with flange (232), and flexible bracing piece (23) are connected with bottom plate (21) through flange (232).
4. The automatic raw material proportioning and mixing device for the manufacture of the automobile brake pad as claimed in claim 1, wherein: the bottom plate (21) comprises a lifting cylinder (211), a threaded hole (212) and a compacting block (213), the lifting cylinder (211) and the threaded hole (212) are arranged on the upper surface of the bottom plate (21), the compacting block (213) is fixedly installed on the lower bottom surface of the bottom plate (21), a magnetic block (2111) is arranged on the upper surface of the lifting cylinder (211), and the lifting cylinder (211) is magnetically connected with the mixing cylinder (22) through the magnetic block (2111).
5. The automatic raw material proportioning and mixing device for the manufacture of the automobile brake pad as claimed in claim 1, wherein: the stirring mechanism (12) comprises an installation cylinder (121), a rotating shaft (122) and a stirring rod (123), the rotating shaft (122) is arranged inside the installation cylinder (121), the stirring rod (123) is fixedly installed at the lower end of the rotating shaft (122), and the upper end of the rotating shaft (122) is connected with a motor inside the power chamber (1111).
6. The automatic raw material proportioning and mixing device for the manufacture of the automobile brake pad as claimed in claim 5, wherein: the stirring device is characterized in that a stirring plate (1231) is arranged on the outer surface of the stirring rod (123), a mounting groove (1232) is formed in the outer surface of the stirring plate (1231), a connecting rod (1233) is fixedly mounted on one side of the stirring plate (1231), a scraping blade (12331) is arranged at one end of the connecting rod (1233), a movable rod (12321) is arranged inside the mounting groove (1232), and stirring blades (12322) are arranged on the outer surface of the movable rod (12321).
7. The automatic raw material proportioning and mixing device for the manufacture of the automobile brake pad as claimed in claim 2, wherein: the proportioning room (1112) is internally provided with a raw material sorting module (11121) and a weighing module (11122), the raw material sorting module (11121) and the weighing module (11122) are both electrically connected with a control center (113), one end of the mounting cylinder (121) is provided with a connecting pipe (1211), the mounting cylinder (121) is communicated with the proportioning room (1112) through the connecting pipe (1211), and the inside of the connecting pipe (1211) is provided with a valve control module (12111).
8. An implementation method of the automatic raw material proportioning and mixing device for manufacturing the automobile brake pad according to any one of claims 1 to 7, characterized in that: the method comprises the following steps:
s1: the bottom plate (21) is stably placed on the ground, the bottom plate (21) is connected with the box body (111) through the telescopic supporting rod (23), the mixing cylinder (22) is placed on the extension cylinder (211), and meanwhile the stirring mechanism (12) is checked to ensure normal operation of the mixing cylinder;
s2: the materials required by the automobile brake pad are sequentially placed into a proportioning room (1112), the required materials are distinguished through a raw material sorting module (11121), the materials are sequentially weighed through a weighing module (11122), the weighed readings are displayed in a control center (113), and finally the proportioned materials are led into a mixing barrel (22) through a connecting pipe (1211);
s3: when the raw materials account for the small volume of the inner part of the mixing drum (22), the stirring plate (1231) is fully immersed into the raw materials by the telescopic supporting rod (23), or the lifting drum (211) is lifted to fully immerse the stirring plate (1231) into the raw materials;
s4: when the stirring rod (123) drives the stirring plate (1231) to stir and mix, the scraping blade (12331) can scrape and rub along the inner wall of the mixing cylinder (22), so that raw materials adhered to the inner wall can fall off, and waste of the raw materials is reduced;
s5: after the mixing of the raw materials is completed, the raw materials in the mixing drum (22) are poured out, and the stirring plate (1231) and the mixing drum (22) are cleaned, thereby completing the operation.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010920655.6A CN112044316A (en) | 2020-09-04 | 2020-09-04 | Automatic raw material proportioning and mixing device for manufacturing automobile brake pad and implementation method thereof |
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| CN202010920655.6A CN112044316A (en) | 2020-09-04 | 2020-09-04 | Automatic raw material proportioning and mixing device for manufacturing automobile brake pad and implementation method thereof |
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Application publication date: 20201208 |