CN112038204A - Tubular high-voltage large-current fuse - Google Patents
Tubular high-voltage large-current fuse Download PDFInfo
- Publication number
- CN112038204A CN112038204A CN202010908932.1A CN202010908932A CN112038204A CN 112038204 A CN112038204 A CN 112038204A CN 202010908932 A CN202010908932 A CN 202010908932A CN 112038204 A CN112038204 A CN 112038204A
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- China
- Prior art keywords
- fuse
- link
- end cap
- current
- voltage
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/22—Intermediate or auxiliary parts for carrying, holding, or retaining fuse, co-operating with base or fixed holder, and removable therefrom for renewing the fuse
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/38—Means for extinguishing or suppressing arc
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
- H01H85/02—Details
- H01H85/47—Means for cooling
Abstract
The invention discloses a tubular high-voltage large-current fuse, belongs to the technical field of fuses, and aims to provide a tubular high-voltage large-current fuse which solves the problem that the existing fuse cannot be applied to a high-voltage large-current high-power system. The arc extinguishing device comprises a ceramic tube, inner end caps are fixedly riveted at two ends of the ceramic tube, an outer end cap is further arranged, an isolation baffle is mounted in the outer end cap, the outer end cap is riveted on the inner end cap, an L-shaped leading-out end is welded on the outer end cap, a vertical section of the L-shaped leading-out end is welded with the end face of the outer end cap, a mounting hole is formed in a horizontal section of the L-shaped leading-out end, a fuse body is further mounted in the ceramic tube, two ends of the fuse body are welded on the outer end face of the inner end cap, and an arc extinguishing medium layer is further. The invention is suitable for the tubular high-voltage high-current fuse.
Description
Technical Field
The invention belongs to the technical field of fuses, and particularly relates to a tubular high-voltage high-current fuse.
Background
The fuse is a core element of an electronic circuit system and is a circuit protection device which is installed in series in a circuit and ensures the safe operation of the circuit. The application range is wide, and the method is used for a circuit system of military equipment such as weapon systems, ground equipment, underwater equipment, ships, radar stations, information networks, aviation and the like. With the continuous improvement of the technological level and the requirement of modern national defense technology and civil technology, the high-voltage large-current large-load fuse is a great development direction at present and in the future.
The fuse link is one of the key components of the fuse, and any fuse link material has a resistance value. When a circuit is in fault or abnormal, the current flowing through the fuse can be abnormally increased, when the current is increased to a certain degree and a certain time passes, considerable heat can be generated on the fuse link, and the generated heat follows a theoretical formula: q ═ I2Rt, where Q is the heating value, I is the current through the conductor, R is the resistance of the conductor, and t is the time for the current to pass through the conductor. When the rate of heat generation is less than the rate of heat dissipation, the fuse will not exhibit heat build-up and will not blow; if the rate of heat generation is equal to the rate of heat dissipation, it will not fuse for a significant period of time; the more heat is generated if the rate of heat generation is greater than the rate of heat dissipation. And the amount of heat accumulated locally is expressed in the form of temperature. When the temperature reaches the melting point of the fuse link, the fuse link is melted and broken, so that the current in the circuit is cut off, and the function of protecting a rear-stage circuit is achieved. The fault expansion is prevented, and the purpose of protecting the circuit is achieved.
At present, many high-ampere current fuses (as shown in fig. 1) are on the market, but most of the products are low-voltage high-current fuses and have large volume and space, so that the fuses can only be applied to low-voltage system equipment and cannot be applied to high-voltage high-current high-power systems. The fuse body is not tightly wrapped by the arc extinguishing medium, and the contact area of the fuse body and the arc extinguishing medium is smaller, so that the structure has limited arc extinguishing effect of the fuse body, weak high-voltage resistance bearing capacity and poor arc extinguishing effect of the whole fuse. And this fuse is after the subassembly assembly is accomplished, need scribble the waterproof insulating glue of one deck in assembly screw position department and marginal gap department, prevents inside moisture etc. gets into the fuse, influences the electrical property of fuse. However, the heat accumulated inside the fuse cannot be dissipated in time due to the structural assembly mode, so that the fuse cannot be used under the condition of simultaneously bearing high-voltage high-amperage current, and the fuse is broken or even exploded if the fuse is forced to bear the high-voltage high-amperage current.
Disclosure of Invention
The invention aims to: the utility model provides a tubulose high-pressure heavy current fuse, solves the problem that current fuse can't be applicable to high-pressure heavy current high-power system.
The technical scheme adopted by the invention is as follows:
the utility model provides a tubulose high-voltage heavy current fuse, includes ceramic tube, and ceramic tube both ends riveting fixed have interior end cap, still is provided with outer end cap, installs the median baffle in the outer end cap, outer end cap riveting has the L shape to draw forth the end in interior end cap, the welding on the outer end cap, the vertical section of L shape end of drawing forth and the terminal surface welding of outer end cap, the mounting hole has been seted up to the horizontal segment of L shape end of drawing forth, still install the fuse-link in the ceramic tube, the fuse-link both ends weld on the outer terminal surface of interior end cap, it has the arc extinguishing dielectric layer still to fill in the ceramic tube.
Furthermore, the fuse-link is the slice fuse-element, a plurality of V-arrangement grooves have been seted up to slice fuse-element both sides.
Furthermore, the fuse-link is provided with two layers and two layers of fuse-links are symmetrically arranged along the axis of the ceramic tube.
Furthermore, the arc extinguishing medium layer is made of quartz sand.
Furthermore, a rectangular window is formed in the end face of the inner end cap.
Furthermore, the fuse link is made of copper with nickel plated on the surface.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. the arc extinguishing device comprises a ceramic tube, wherein inner end caps are fixedly riveted at two ends of the ceramic tube, an outer end cap is further arranged, an isolation baffle is installed in the outer end cap, the outer end cap is riveted on the inner end cap, an L-shaped leading-out end is welded on the outer end cap, a vertical section of the L-shaped leading-out end is welded with the end face of the outer end cap, a mounting hole is formed in a horizontal section of the L-shaped leading-out end, a fuse link is further installed in the ceramic tube, two ends of the fuse link are welded on the outer end face of the inner end cap, and an arc extinguishing medium layer is filled.
Through the arrangement, the L-shaped leading-out end and the fuse body are in a separated design, and the design of the inner end cap and the outer end cap is adopted, so that the L-shaped leading-out end and the main body part of the fuse body are conveniently connected and fixed. Meanwhile, the wrapping range of the arc extinguishing medium layer on the fuse link is larger, the contact area of the fuse link and the arc extinguishing medium layer is greatly increased, the arc extinguishing effect of the fuse is greatly improved, the emission of heat generated by the fuse link is improved, and then the rated working voltage is improved under the working condition of a heavy current load, so that the fuse link can be suitable for a high-voltage heavy-current high-power system. While having low arc voltage and low energy passing characteristics. The surge impact resistance is strong, namely the surge tolerance is strong, and the peak impact resistance frequency is larger than or equal to 100000 times.
2. In the invention, the fuse link is a flaky melt, and a plurality of V-shaped grooves are formed in two sides of the flaky melt. Through the arrangement, the fuse link adopts a V-shaped groove sheet structure, tightly contacts with the arc extinguishing medium layer, increases the contact area with the arc extinguishing medium, ensures that the fuse link can well absorb heat in the moment of arc discharge, and plays a good arc extinguishing effect.
3. In the invention, the fuse link is provided with two layers, and the two layers of fuse links are symmetrically arranged along the axis of the ceramic tube. Through this setting, can increase the area of contact of fuse-link and arc extinguishing medium layer, ensure that the fuse-link can be fine in the moment of producing the arc discharge siphons away the heat, play fine arc extinguishing effect.
4. In the invention, the arc extinguishing medium layer is made of quartz sand. Through this arrangement, the quartz sand mainly functions to increase the arc extinguishing capability of the fuse. The quartz sand has higher thermal conductivity and insulating property, can limit the expansion of the arc column and strengthen the cooling of the electric arc, and can play a role in arc extinction. When the fuse is opened, the electric arc is generated in a narrow groove of the quartz sand, the quartz sand has a large contact area with the electric arc, the electric arc is cooled by the quartz sand and has a surface adsorption effect, the electric arc is rapidly extinguished, meanwhile, metal steam generated when the fuse link is gasified permeates into the quartz sand and is rapidly condensed when meeting cold, the metal steam in an arc gap is greatly reduced, and the electric arc is easily extinguished. The quartz sand filling can promote the diffusion of electric arc, reduce overvoltage and surround the fuse link in the middle. When the fuse link passes through the current, most of heat generated by the fuse link passes through the quartz sand conduction ceramic tube and the peripheries of the inner end cap and the outer end cap, and then exchanges heat with the surrounding air to establish dynamic balance.
5. In the invention, a rectangular window is arranged on the end surface of the inner end cap. Through this setting, conveniently add arc extinguishing medium to the ceramic tube.
6. In the invention, the fuse link is made of copper with nickel plated on the surface. Through this setting, copper has excellent electric conductivity, heat conductivity, ductility, corrosion resistance, wearability, can satisfy the electrical parameter characteristic of fuse-link well.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other relevant drawings can be obtained according to the drawings without inventive effort, wherein:
FIG. 1 is a schematic structural diagram of a conventional high-current fuse;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic structural view of an inner end cap of the present invention;
FIG. 4 is a schematic structural view of an outer end cap of the present invention;
FIG. 5 is a schematic view of the fuse link of the present invention;
FIG. 6 is a schematic diagram of a normal operating mode of the circuit;
FIG. 7 is a schematic diagram of an abnormal operation mode of the circuit;
the labels in the figure are: 1-ceramic tube, 2-inner end cap, 21-rectangular window, 3-outer end cap, 4-isolation baffle, 5-L-shaped leading-out end, 51-vertical section, 52-horizontal section, 53-mounting hole, 6-fuse link, 61-V-shaped groove and 7-arc extinguishing medium layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: reference numerals and letters designate similar items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention usually place when in use, and are simply used for simplifying the description of the present invention, but do not indicate or imply that the devices or elements indicated must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; mechanical connection or electrical connection can be realized; the two original pieces can be directly connected or indirectly connected through an intermediate medium, or the two original pieces can be communicated with each other. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model provides a tubulose high-voltage heavy current fuse, includes ceramic tube, and ceramic tube both ends riveting fixed have interior end cap, still is provided with outer end cap, installs the median baffle in the outer end cap, outer end cap riveting has the L shape to draw forth the end in interior end cap, the welding on the outer end cap, the vertical section of L shape end of drawing forth and the terminal surface welding of outer end cap, the mounting hole has been seted up to the horizontal segment of L shape end of drawing forth, still install the fuse-link in the ceramic tube, the fuse-link both ends weld on the outer terminal surface of interior end cap, it has the arc extinguishing dielectric layer still to fill in the ceramic tube.
Furthermore, the fuse-link is the slice fuse-element, a plurality of V-arrangement grooves have been seted up to slice fuse-element both sides.
Furthermore, the fuse-link is provided with two layers and two layers of fuse-links are symmetrically arranged along the axis of the ceramic tube.
Furthermore, the arc extinguishing medium layer is made of quartz sand.
Furthermore, a rectangular window is formed in the end face of the inner end cap.
Furthermore, the fuse link is made of copper with nickel plated on the surface.
In the implementation process of the invention, firstly, the fuse products are installed in series in the circuit,
when the circuit works with normal working current (as shown in figure 6), the current flows from the front-stage circuit through the leading-out end of the fuse, then flows from the leading-out end through the double-layer flaky melt in the ceramic tube of the fuse and then flows to the other end of the fuse, at the moment, the rate of heat generated on the double-layer flaky melt is less than or equal to the rate of heat dissipation, and the fuse can work normally;
when the circuit works with abnormal working current (as shown in figure 7), the current flows from the front-stage circuit through the leading-out end of the fuse, then flows from the leading-out end through the double-layer flaky melt in the ceramic tube of the fuse and then flows to the other end of the fuse, at the moment, the heat generation rate on the double-layer flaky melt is larger than the heat dissipation rate, the energy is gathered on the double-layer flaky melt, so that the temperature is rapidly increased, and when the melting point of the double-layer flaky melt is reached, the double-layer flaky melt is melted and disconnected, thereby playing a role of protecting the rear-stage circuit.
The invention works under the conditions that the rated voltage is 240Vac and the rated current is 180A, when the invention works normally in a circuit, the invention can work stably for a long time, and the temperature rise is lower than 110 ℃. When the circuit is in abnormal current overload condition, the fuse can be fused at corresponding time under the action of the fuse link structure and the arc extinguishing layer according to the current overload condition.
Example 1
The utility model provides a tubulose high-voltage heavy current fuse, includes ceramic tube, and ceramic tube both ends riveting fixed have interior end cap, still is provided with outer end cap, installs the median baffle in the outer end cap, outer end cap riveting has the L shape to draw forth the end in interior end cap, the welding on the outer end cap, the vertical section of L shape end of drawing forth and the terminal surface welding of outer end cap, the mounting hole has been seted up to the horizontal segment of L shape end of drawing forth, still install the fuse-link in the ceramic tube, the fuse-link both ends weld on the outer terminal surface of interior end cap, it has the arc extinguishing dielectric layer still to fill in the ceramic tube.
Through the arrangement, the L-shaped leading-out end and the fuse body are in a separated design, and the design of the inner end cap and the outer end cap is adopted, so that the L-shaped leading-out end and the main body part of the fuse body are conveniently connected and fixed. Meanwhile, the wrapping range of the arc extinguishing medium layer on the fuse link is larger, the contact area of the fuse link and the arc extinguishing medium layer is greatly increased, the arc extinguishing effect of the fuse is greatly improved, the emission of heat generated by the fuse link is improved, and then the rated working voltage is improved under the working condition of a heavy current load, so that the fuse link can be suitable for a high-voltage heavy-current high-power system. While having low arc voltage and low energy passing characteristics. The surge impact resistance is strong, namely the surge tolerance is strong, and the peak impact resistance frequency is larger than or equal to 100000 times.
Example 2
On the basis of the embodiment 1, the fuse-link is a sheet-shaped melt, and a plurality of V-shaped grooves are formed in two sides of the sheet-shaped melt. Through the arrangement, the fuse link adopts a V-shaped groove sheet structure, tightly contacts with the arc extinguishing medium layer, increases the contact area with the arc extinguishing medium, ensures that the fuse link can well absorb heat in the moment of arc discharge, and plays a good arc extinguishing effect.
Example 3
On the basis of the embodiment, the fuse link is provided with two layers, and the two layers of fuse links are symmetrically arranged along the axis of the ceramic tube. Through this setting, can increase the area of contact of fuse-link and arc extinguishing medium layer, ensure that the fuse-link can be fine in the moment of producing the arc discharge siphons away the heat, play fine arc extinguishing effect.
Example 4
On the basis of the above embodiment, the arc extinguishing medium layer is made of quartz sand. Through this arrangement, the quartz sand mainly functions to increase the arc extinguishing capability of the fuse. The quartz sand has higher thermal conductivity and insulating property, can limit the expansion of the arc column and strengthen the cooling of the electric arc, and can play a role in arc extinction. When the fuse is opened, the electric arc is generated in a narrow groove of the quartz sand, the quartz sand has a large contact area with the electric arc, the electric arc is cooled by the quartz sand and has a surface adsorption effect, the electric arc is rapidly extinguished, meanwhile, metal steam generated when the fuse link is gasified permeates into the quartz sand and is rapidly condensed when meeting cold, the metal steam in an arc gap is greatly reduced, and the electric arc is easily extinguished. The quartz sand filling can promote the diffusion of electric arc, reduce overvoltage and surround the fuse link in the middle. When the fuse link passes through the current, most of heat generated by the fuse link passes through the quartz sand conduction ceramic tube and the peripheries of the inner end cap and the outer end cap, and then exchanges heat with the surrounding air to establish dynamic balance.
Example 5
On the basis of the embodiment, the end surface of the inner end cap is provided with a rectangular window. Through this setting, conveniently add arc extinguishing medium to the ceramic tube.
Example 6
In addition to the above embodiments, the fuse link is made of copper with a nickel-plated surface. Through this setting, copper has excellent electric conductivity, heat conductivity, ductility, corrosion resistance, wearability, can satisfy the electrical parameter characteristic of fuse-link well.
The above description is an embodiment of the present invention. The foregoing is a preferred embodiment of the present invention, and the preferred embodiments in the preferred embodiments can be combined and used in any combination if not obviously contradictory or prerequisite to a certain preferred embodiment, and the specific parameters in the embodiments and examples are only for the purpose of clearly illustrating the verification process of the invention and are not intended to limit the patent protection scope of the present invention, which is subject to the claims and all the equivalent structural changes made by the content of the description and the drawings of the present invention are also included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a tubulose high-voltage large-current fuse, its characterized in that, including ceramic pipe (1), ceramic pipe (1) both ends riveting fixed have interior terminal cap (2), still be provided with outer terminal cap (3), install in outer terminal cap (3) isolating baffle (4), outer terminal cap (3) are riveted in interior terminal cap (2), and the welding has L shape to draw forth end (5) on outer terminal cap (3), the vertical section (51) of L shape draw forth end (5) and the terminal surface welding of outer terminal cap (3), mounting hole (53) have been seted up in horizontal segment (52) of L shape draw forth end (5), fuse-link (6) are still installed in ceramic pipe (1), fuse-link (6) both ends weld on the outer terminal surface of interior terminal cap (2), still pack in ceramic pipe (1) and have arc extinguishing medium layer (7).
2. A tubular high-voltage high-current fuse according to claim 1, characterized in that said fuse-link (6) is a sheet-like fuse, and said sheet-like fuse has V-shaped grooves (61) formed on both sides thereof.
3. A tubular high voltage high current fuse according to claim 1 or 2, characterized in that said fuse link (6) is provided with two layers and that the two layers of fuse link (6) are arranged symmetrically along the axis of the ceramic tube (1).
4. A tubular high-voltage high-current fuse according to claim 1, characterized in that the material of the arc-extinguishing medium layer (7) is quartz sand.
5. A tubular high-voltage high-current fuse according to claim 1, characterised in that the end face of the inner end cap (2) is provided with a rectangular window (21).
6. A tubular high-voltage high-current fuse according to claim 1, characterized in that the material of said fuse link (6) is copper plated with nickel on its surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010908932.1A CN112038204A (en) | 2020-09-02 | 2020-09-02 | Tubular high-voltage large-current fuse |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010908932.1A CN112038204A (en) | 2020-09-02 | 2020-09-02 | Tubular high-voltage large-current fuse |
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| Publication Number | Publication Date |
|---|---|
| CN112038204A true CN112038204A (en) | 2020-12-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010908932.1A Pending CN112038204A (en) | 2020-09-02 | 2020-09-02 | Tubular high-voltage large-current fuse |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114093723A (en) * | 2021-12-08 | 2022-02-25 | 中国振华集团云科电子有限公司 | Preparation method of all-solid-state fuse |
-
2020
- 2020-09-02 CN CN202010908932.1A patent/CN112038204A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114093723A (en) * | 2021-12-08 | 2022-02-25 | 中国振华集团云科电子有限公司 | Preparation method of all-solid-state fuse |
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