CN112032228B - Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad - Google Patents

Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad Download PDF

Info

Publication number
CN112032228B
CN112032228B CN202010910499.5A CN202010910499A CN112032228B CN 112032228 B CN112032228 B CN 112032228B CN 202010910499 A CN202010910499 A CN 202010910499A CN 112032228 B CN112032228 B CN 112032228B
Authority
CN
China
Prior art keywords
parts
brake pad
resin
fibers
blank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010910499.5A
Other languages
Chinese (zh)
Other versions
CN112032228A (en
Inventor
林强
陈瑜
陈碎娒
李帮飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Mingtai Auto Spare Parts Co ltd
Original Assignee
Zhejiang Mingtai Auto Spare Parts Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Mingtai Auto Spare Parts Co ltd filed Critical Zhejiang Mingtai Auto Spare Parts Co ltd
Priority to CN202010910499.5A priority Critical patent/CN112032228B/en
Publication of CN112032228A publication Critical patent/CN112032228A/en
Application granted granted Critical
Publication of CN112032228B publication Critical patent/CN112032228B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Compositions of linings; Methods of manufacturing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Compositions of linings; Methods of manufacturing
    • F16D69/021Compositions of linings; Methods of manufacturing containing asbestos
    • F16D69/022Compositions of linings; Methods of manufacturing containing asbestos in the form of fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Compositions of linings; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0004Materials; Production methods therefor metallic
    • F16D2200/0008Ferro
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0004Materials; Production methods therefor metallic
    • F16D2200/0008Ferro
    • F16D2200/0021Steel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0004Materials; Production methods therefor metallic
    • F16D2200/0026Non-ferro
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0034Materials; Production methods therefor non-metallic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0034Materials; Production methods therefor non-metallic
    • F16D2200/0039Ceramics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles
    • F16D2200/0069Materials; Production methods therefor containing fibres or particles being characterised by their size
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure

Abstract

The invention discloses a dry-mixed cold-pressed friction material, a brake pad and a preparation method of the brake pad, wherein the friction material is composed of steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and comprises the following components in parts by weight: 30-45 parts of steel fibers; 2-8 parts of foamed iron powder; 10-18 parts of carbon fiber; 2-6 parts of asbestos fiber. The brake pad blank is obtained by carrying out cleaning, drying, processing, grinding, mixing and then carrying out cold press molding on steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and the brake pad blank is obtained after carrying out heat treatment, grinding and paint spraying on the brake pad blank.

Description

Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad
Technical Field
The invention relates to the technical field of brake pads, in particular to a dry-mixed cold-pressed friction material, a brake pad and a preparation method of the brake pad.
Background
The automobile, the power that promptly itself has can drive, need not erect according to track or electric power, the vehicle that can move about, and to a large extent, the vehicle that has four-wheel travel, generally called the automobile, the automobile provides very big facility in the aspect of the human trip, along with people's requirement to the automobile is higher and higher, the development that the automobile itself has been long-footed, the automobile comprises many spare parts, and the brake block is just one of them, but current brake block its wearability and high temperature resistance are relatively poor to its life and safety in utilization have been reduced.
Disclosure of Invention
The invention aims to provide a dry-mixed cold-pressed friction material, a brake pad and a preparation method of the brake pad, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a dry-mixed cold-pressed friction material is composed of steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and comprises the following components in parts by weight: 30-45 parts of steel fiber; 2-8 parts of foamed iron powder; 10-18 parts of carbon fiber; 2-6 parts of asbestos fiber; 8-15 parts of chromium carbide; 6-15 parts of ceramic; 3-8 parts of aluminum oxide; 3-7 parts of sepiolite; 4-10 parts of sodium fluoride; 10-20 parts of resin; 10-20 parts of perlite; 6-13 parts of nano chromium oxide; 8-20 parts of titanium alloy.
Preferably, the resin is one or more of phenolic resin, melamine resin, epoxy resin, silicon resin, polyamide resin or modified resin.
The friction material is applied to the brake pad.
A brake pad of a friction material comprising the friction material of claim 1.
A preparation method of a brake pad comprises the following steps:
A. cleaning raw materials: separately putting steel fiber, carbon fiber, asbestos fiber, chromium carbide, ceramic, alumina, sepiolite, sodium fluoride, perlite, nano chromium oxide and titanium alloy into a cleaning box for cleaning treatment;
B. drying raw materials: separately putting the cleaned steel fiber, carbon fiber, asbestos fiber, chromium carbide, ceramic, alumina, sepiolite, sodium fluoride, perlite, nano chromium oxide and titanium alloy into a drying oven for drying treatment, wherein the drying temperature is 100-150 ℃, the drying time is 2-4h, and meanwhile, a stirring mechanism is also arranged in the drying process for stirring;
C. raw material treatment: separately putting steel fibers, carbon fibers and asbestos fibers into a cutting machine for cutting, wherein the lengths of the steel fibers, the carbon fibers and the asbestos fibers are 8-15mm, and after the cutting is finished, putting the short steel fibers, the short carbon fibers, the short asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, perlite, nano chromium oxide, titanium alloy and foamed iron powder into a crusher for crushing, wherein the crushing mesh is 100-200 meshes;
D. grinding: the crushed raw materials are put into a grinder for grinding treatment, and the crushed mesh number is 300-500 meshes;
E. mixing: putting the ground raw materials into a stirrer for mixing treatment;
F. cold press molding: uniformly spreading the mixed raw materials in a lower die, and controlling a hydraulic rod to move downwards through an external controller so as to drive an upper die to move downwards and finally achieve the purpose of cold press molding of the brake pad, wherein the temperature of each raw material in the lower die in the cold press process is 70-100 ℃, the cold press time is 3-5min, and the pressure of the hydraulic rod is 4-10 MPa;
G. and (3) heat treatment: after demolding, putting the brake block blank into a calcining furnace for calcining, wherein the calcining mode is that the blank is calcined for 2-4h at the temperature of 200-230 ℃, and then calcined for 1-2h at the temperature of 230-280 ℃;
H. polishing: after the brake block blank is cooled, polishing and cutting the brake block blank to obtain a brake block;
I. painting: spraying resin on the surface of the molded brake pad, spraying antirust paint after the resin is solidified, and drying the surface of the brake pad by using a fire gun;
J. and packaging and warehousing after the inspection is qualified.
Preferably, in the step I, the surface of the brake pad blank is wiped clean by acetone or ethyl acetate before the paint spraying, the resin spraying is performed at least twice, after the single spraying is completed and at least 30min is waited, the hot air drying at 80-100 ℃ is performed, and after the last resin spraying, the resin is cured and formed at room temperature, and meanwhile, the antirust paint is one of acrylic antirust paint, iron red phenolic antirust paint or iron red alkyd antirust paint.
Compared with the prior art, the invention has the following beneficial effects:
the brake pad blank is obtained by carrying out cleaning, drying, processing, grinding, mixing and then carrying out cold press molding on steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and the brake pad blank is obtained after carrying out heat treatment, grinding and paint spraying on the brake pad blank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A dry-mixed cold-pressed friction material is composed of steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and comprises the following components in parts by weight: 30-45 parts of steel fiber; 2-8 parts of foamed iron powder; 10-18 parts of carbon fiber; 2-6 parts of asbestos fiber; 8-15 parts of chromium carbide; 6-15 parts of ceramic; 3-8 parts of aluminum oxide; 3-7 parts of sepiolite; 4-10 parts of sodium fluoride; 10-20 parts of resin; 10-20 parts of perlite; 6-13 parts of nano chromium oxide; 8-20 parts of titanium alloy.
The brake pad blank is obtained by carrying out cleaning, drying, processing, grinding and mixing on steel fiber, foamed iron powder, carbon fiber, asbestos fiber, chromium carbide, ceramic, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy and then carrying out cold press molding, and the brake pad blank is subjected to heat treatment, grinding and paint spraying to obtain the brake pad, so that the overall wear resistance and high temperature resistance of the brake pad can be effectively improved, and the cold press molding mode is adopted, so that the energy consumption in the heating process can be effectively reduced, and the brake pad is more energy-saving and environment-friendly.
The first embodiment is as follows:
a dry-mixed cold-pressed friction material is composed of steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and comprises the following components in parts by weight: 30-45 parts of steel fiber; 2-8 parts of foamed iron powder; 10-18 parts of carbon fiber; 2-6 parts of asbestos fiber; 8-15 parts of chromium carbide; 6-15 parts of ceramic; 3-8 parts of aluminum oxide; 3-7 parts of sepiolite; 4-10 parts of sodium fluoride; 10-20 parts of resin; 10-20 parts of perlite; 6-13 parts of nano chromium oxide; 8-20 parts of titanium alloy, wherein the resin is one or a mixture of phenolic resin, melamine resin, epoxy resin, silicon resin, polyamide resin or modified resin.
Example two:
a dry-mixed cold-pressed friction material is composed of steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and comprises the following components in parts by weight: 30-45 parts of steel fiber; 2-8 parts of foamed iron powder; 10-18 parts of carbon fiber; 2-6 parts of asbestos fiber; 8-15 parts of chromium carbide; 6-15 parts of ceramic; 3-8 parts of aluminum oxide; 3-7 parts of sepiolite; 4-10 parts of sodium fluoride; 10-20 parts of resin; 10-20 parts of perlite; 6-13 parts of nano chromium oxide; 8-20 parts of titanium alloy.
The application method of the friction material in the brake pad comprises the steps of cleaning, drying, processing, grinding, mixing and then carrying out cold press molding on all raw materials to obtain a brake pad blank, and carrying out heat treatment, grinding and paint spraying on the brake pad blank to obtain the brake pad.
Example three:
a dry-mixed cold-pressed friction material is composed of steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and comprises the following components in parts by weight: 30-45 parts of steel fiber; 2-8 parts of foamed iron powder; 10-18 parts of carbon fiber; 2-6 parts of asbestos fiber; 8-15 parts of chromium carbide; 6-15 parts of ceramic; 3-8 parts of aluminum oxide; 3-7 parts of sepiolite; 4-10 parts of sodium fluoride; 10-20 parts of resin; 10-20 parts of perlite; 6-13 parts of nano chromium oxide; 8-20 parts of titanium alloy.
A brake pad of friction material contains friction material.
Example four:
a dry-mixed cold-pressed friction material is composed of steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and comprises the following components in parts by weight: 30-45 parts of steel fiber; 2-8 parts of foamed iron powder; 10-18 parts of carbon fiber; 2-6 parts of asbestos fiber; 8-15 parts of chromium carbide; 6-15 parts of ceramic; 3-8 parts of aluminum oxide; 3-7 parts of sepiolite; 4-10 parts of sodium fluoride; 10-20 parts of resin; 10-20 parts of perlite; 6-13 parts of nano chromium oxide; 8-20 parts of titanium alloy.
A preparation method of a brake pad comprises the following steps:
A. cleaning raw materials: separately putting steel fiber, carbon fiber, asbestos fiber, chromium carbide, ceramic, alumina, sepiolite, sodium fluoride, perlite, nano chromium oxide and titanium alloy into a cleaning box for cleaning treatment;
B. drying raw materials: separately putting the cleaned steel fiber, carbon fiber, asbestos fiber, chromium carbide, ceramic, alumina, sepiolite, sodium fluoride, perlite, nano chromium oxide and titanium alloy into a drying oven for drying treatment, wherein the drying temperature is 100-150 ℃, the drying time is 2-4h, and meanwhile, a stirring mechanism is also arranged in the drying process for stirring;
C. raw material treatment: separately putting steel fibers, carbon fibers and asbestos fibers into a cutting machine for cutting, wherein the lengths of the steel fibers, the carbon fibers and the asbestos fibers are 8-15mm, and after the cutting is finished, putting the short steel fibers, the short carbon fibers, the short asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, perlite, nano chromium oxide, titanium alloy and foamed iron powder into a crusher for crushing, wherein the crushing mesh is 100-200 meshes;
D. grinding: putting the crushed raw materials into a grinder for grinding treatment, wherein the crushed mesh number is 300-500 meshes;
E. mixing: putting the ground raw materials into a stirrer for mixing treatment;
F. cold press molding: uniformly spreading the mixed raw materials in a lower die, and controlling a hydraulic rod to move downwards through an external controller so as to drive an upper die to move downwards and finally achieve the purpose of cold press molding of the brake pad, wherein the temperature of each raw material in the lower die in the cold press process is 70-100 ℃, the cold press time is 3-5min, and the pressure of the hydraulic rod is 4-10 MPa;
G. and (3) heat treatment: after demolding, putting the brake block blank into a calcining furnace for calcining, wherein the calcining mode is that the blank is calcined for 2-4h at the temperature of 200-230 ℃, and then calcined for 1-2h at the temperature of 230-280 ℃;
H. polishing: after the brake block blank is cooled, polishing and cutting the brake block blank to obtain a brake block;
I. painting: spraying resin on the surface of the formed brake pad, spraying antirust paint after the resin is solidified, drying the surface of the brake pad blank by using a fire gun, wiping the surface of the brake pad blank by using acetone or ethyl acetate before spraying the paint, spraying the resin at least twice, drying the brake pad blank by using hot air at 80-100 ℃ after waiting for at least 30min after the single spraying is finished, and curing and forming the brake pad blank at room temperature after the last resin spraying, wherein the antirust paint is one of acrylic acid antirust paint, iron red phenolic aldehyde antirust paint or iron red alkyd antirust paint;
J. and packaging and warehousing after the inspection is qualified.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. A dry-mix cold-pressed friction material is characterized in that: the friction material is composed of steel fibers, foamed iron powder, carbon fibers, asbestos fibers, chromium carbide, ceramics, alumina, sepiolite, sodium fluoride, resin, perlite, nano chromium oxide and titanium alloy, and comprises the following components in parts by weight: 30-45 parts of steel fiber; 2-8 parts of foamed iron powder; 10-18 parts of carbon fiber; 2-6 parts of asbestos fiber; 8-15 parts of chromium carbide; 6-15 parts of ceramic; 3-8 parts of aluminum oxide; 3-7 parts of sepiolite; 4-10 parts of sodium fluoride; 10-20 parts of resin; 10-20 parts of perlite; 6-13 parts of nano chromium oxide; 8-20 parts of titanium alloy, wherein the resin is one or a mixture of more of phenolic resin, melamine resin, epoxy resin, silicon resin, polyamide resin or modified resin.
2. Use of a friction material according to claim 1 in a brake pad.
3. A brake pad of friction material is characterized in that: comprising the friction material of claim 1.
4. A preparation method of a brake pad is characterized by comprising the following steps: the preparation method comprises the following steps:
A. cleaning raw materials: separately putting 30-45 parts of steel fiber, 10-18 parts of carbon fiber, 2-6 parts of asbestos fiber, 8-15 parts of chromium carbide, 6-15 parts of ceramic, 3-8 parts of alumina, 3-7 parts of sepiolite, 4-10 parts of sodium fluoride, 10-20 parts of perlite, 6-13 parts of nano chromium oxide and 8-20 parts of titanium alloy into a cleaning box for cleaning treatment;
B. drying raw materials: separately putting the cleaned steel fiber, carbon fiber, asbestos fiber, chromium carbide, ceramic, alumina, sepiolite, sodium fluoride, perlite, nano chromium oxide and titanium alloy into a drying box for drying treatment, wherein the drying temperature is 100-;
C. raw material treatment: separately putting steel fibers, carbon fibers and asbestos fibers into a cutting machine for cutting, wherein the lengths of the steel fibers, the carbon fibers and the asbestos fibers are 8-15mm, and after the cutting is finished, putting the short steel fibers, the short carbon fibers, the short asbestos fibers, chromium carbide, ceramics, aluminum oxide, sepiolite, sodium fluoride, perlite, nano chromium oxide, titanium alloy and foamed iron powder into a crusher for crushing, wherein the crushing mesh is 100-200 meshes;
D. grinding: putting the crushed raw materials into a grinder for grinding treatment, wherein the crushed mesh number is 300-500 meshes;
E. mixing: putting the ground raw materials into a stirrer for mixing treatment;
F. cold press molding: uniformly spreading the mixed raw materials in a lower die, and controlling a hydraulic rod to move downwards through an external controller so as to drive an upper die to move downwards and finally achieve the purpose of cold press molding of the brake pad, wherein the temperature of each raw material in the lower die in the cold press process is 70-100 ℃, the cold press time is 3-5min, and the pressure of the hydraulic rod is 4-10 MPa;
G. and (3) heat treatment: after demolding, putting the brake block blank into a calcining furnace for calcining, wherein the calcining mode is that the blank is calcined for 2-4h at the temperature of 200-230 ℃, and then calcined for 1-2h at the temperature of 230-280 ℃;
H. polishing: after the brake block blank is cooled, polishing and cutting the brake block blank to obtain a brake block;
I. painting: spraying 10-20 parts of resin on the surface of the molded brake pad, spraying antirust paint after the resin is solidified, drying the surface of the brake pad blank by using a fire gun, wiping the surface of the brake pad blank by using acetone or ethyl acetate before spraying, spraying the resin at least twice, drying the brake pad blank by using hot air at 80-100 ℃ after waiting for at least 30min after the single spraying is finished, and curing and molding the brake pad blank at room temperature after the last resin spraying, wherein the antirust paint is one of acrylic antirust paint, iron red phenolic antirust paint or iron red alkyd antirust paint;
J. and packaging and warehousing after the inspection is qualified.
CN202010910499.5A 2020-09-02 2020-09-02 Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad Active CN112032228B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010910499.5A CN112032228B (en) 2020-09-02 2020-09-02 Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010910499.5A CN112032228B (en) 2020-09-02 2020-09-02 Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad

Publications (2)

Publication Number Publication Date
CN112032228A CN112032228A (en) 2020-12-04
CN112032228B true CN112032228B (en) 2022-05-17

Family

ID=73590440

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010910499.5A Active CN112032228B (en) 2020-09-02 2020-09-02 Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad

Country Status (1)

Country Link
CN (1) CN112032228B (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1431408A (en) * 2001-11-22 2003-07-23 中国科学院山西煤炭化学研究所 Disk type brake lining of cars and its preparing method
CN1444544A (en) * 2000-07-31 2003-09-24 大塚化学株式会社 Lepidocrosite type potassium magnesium titanate and method for production thereof, and friction material
CN1865728A (en) * 2006-06-19 2006-11-22 河北正大摩擦制动材料有限公司 Composite mineral fibre reinforced brake liner and preparation process and special device therefor
CN101037508A (en) * 2007-04-26 2007-09-19 中国计量学院 Method for preparing friction material by wet type mixing material
CN102042358A (en) * 2009-10-12 2011-05-04 廖岷 Automotive disc ceramic brake without heavy metal, heavy metal sulfide or heavy metal fluoride
CN102562875A (en) * 2012-02-01 2012-07-11 傅新建 Brake pad and manufacturing method for same
CN103335044A (en) * 2013-06-27 2013-10-02 武汉市祥龙摩擦材料有限责任公司 Zirconium oxide modified novel high temperature resistant ceramic car disc brake pad and preparation method thereof
CN103409109A (en) * 2013-08-14 2013-11-27 浙江铭泰汽车零部件有限公司 Friction material used in disc brake

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1444544A (en) * 2000-07-31 2003-09-24 大塚化学株式会社 Lepidocrosite type potassium magnesium titanate and method for production thereof, and friction material
CN1431408A (en) * 2001-11-22 2003-07-23 中国科学院山西煤炭化学研究所 Disk type brake lining of cars and its preparing method
CN1865728A (en) * 2006-06-19 2006-11-22 河北正大摩擦制动材料有限公司 Composite mineral fibre reinforced brake liner and preparation process and special device therefor
CN101037508A (en) * 2007-04-26 2007-09-19 中国计量学院 Method for preparing friction material by wet type mixing material
CN102042358A (en) * 2009-10-12 2011-05-04 廖岷 Automotive disc ceramic brake without heavy metal, heavy metal sulfide or heavy metal fluoride
CN102562875A (en) * 2012-02-01 2012-07-11 傅新建 Brake pad and manufacturing method for same
CN103335044A (en) * 2013-06-27 2013-10-02 武汉市祥龙摩擦材料有限责任公司 Zirconium oxide modified novel high temperature resistant ceramic car disc brake pad and preparation method thereof
CN103409109A (en) * 2013-08-14 2013-11-27 浙江铭泰汽车零部件有限公司 Friction material used in disc brake

Also Published As

Publication number Publication date
CN112032228A (en) 2020-12-04

Similar Documents

Publication Publication Date Title
CN102152248B (en) Diamond grinding tool of ceramic-metallic bond and preparation method of grinding tool
CN105924184B (en) A kind of industrial kiln Temperature Infra red Radiation Coatings and preparation method thereof
CN113860853B (en) 3mm glazed full-polished ceramic rock plate with light transmission effect and manufacturing method thereof
CN102965078A (en) Friction material of disc brake pad, disc brake pad and preparation technology of disc brake pad
CN102513487A (en) Method for forging large-size integral titanium alloy frames
CN103640284B (en) A kind of infra-red radiation strengthens composite ceramic fiber board and preparation method
WO2012009925A1 (en) Pollution-free reuse method for iron-based grinding scrap
CN101869985B (en) Method for preparing metal ceramic coating material with plasma/combustion synthesis/quasistatic pressing process
CN105819839B (en) A kind of cement ball mill abrasion-resistant ceramic lining plate and preparation method thereof
CN103537613A (en) Mold-releasing type complexing agent with effects of resisting high temperature, insulating heat and demolding
CN104400673A (en) Method for manufacturing superhard grinding tool employing thermosetting ceramic as bonding agent
CN108642314B (en) Utilize the method for the SiCp/Al composite material preparation cluster type aluminum matrix composite of recycling
CN112032228B (en) Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad
CN108150569A (en) A kind of anti-shearing brake piece preparation method of wear resistant and impact resistant
CN110483078A (en) A kind of collector nozzle of ladle composite layer pug and preparation method thereof
CN105731792B (en) A kind of lubricant for abros hot extrusion and preparation method thereof
CN105256162A (en) Preparation method for metal ceramic composite
CN103898410A (en) Metal modified gasoline engine link
CN112280346A (en) Black body anti-coking ceramic identification coating and preparation method thereof
CN1036321C (en) Rare-earth oxidate sodium silicate precision investment casting mould case and making
CN103042475B (en) Stainless steel and titanium alloy screen cloth matrix ceramic grinding wheel for grinding
CN105276045A (en) High-performance automobile brake pad and preparation method thereof
CN104294077A (en) SiC/Cu composite material and preparation method thereof
CN102514211A (en) Cold-pressing one-step forming method for disc brake pad
CN107892789A (en) A kind of high temperature resistant vehicle brake block

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A preparation method for dry mixed cold pressed friction material and brake pads and brake pads

Effective date of registration: 20230428

Granted publication date: 20220517

Pledgee: China Minsheng Banking Corp Wenzhou branch

Pledgor: Zhejiang Mingtai Auto Spare Parts Co.,Ltd.

Registration number: Y2023980039573