CN112027901A - A hoisting device for large-diameter pipe jacking construction - Google Patents

A hoisting device for large-diameter pipe jacking construction Download PDF

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Publication number
CN112027901A
CN112027901A CN202010990909.1A CN202010990909A CN112027901A CN 112027901 A CN112027901 A CN 112027901A CN 202010990909 A CN202010990909 A CN 202010990909A CN 112027901 A CN112027901 A CN 112027901A
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inner cavity
block
hoisting device
worm
diameter pipe
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CN202010990909.1A
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CN112027901B (en
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苏斌
鲁开明
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Nanjing Construction Group Co ltd
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Nanjing Construction Group Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C5/00Base supporting structures with legs
    • B66C5/02Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12Slings comprising chains, wires, ropes, or bands; Nets
    • B66C1/14Slings with hooks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/42Gripping members engaging only the external or internal surfaces of the articles
    • B66C1/44Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
    • B66C1/445Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces motor actuated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/06Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/12Driving gear incorporating electric motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/14Power transmissions between power sources and drums or barrels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

本发明公开了一种大直径顶管施工用吊装装置,包括横梁,横梁底部的左右两端对称固定有立柱,横梁的顶部安装有支架,支架的顶部安装有太阳能电池板,太阳能电池板底部的横梁上均匀设置有蓄电池,本发明将顶管捆绑挂于挂钩上,之后根据顶管的规格,将锁紧螺栓从固定块的内腔取出,使得卡块脱离卡槽的内腔,此时将夹板从固定块上拆卸并更换,之后通过控制面板控制伺服电机启动,伺服电机通过转轴带动丝杆转动,从而使得驱动块带动夹板向顶管靠近,直至橡胶球与顶管直接接触将其固定,从而使得装置方便通过多种方式够对不同规格的顶管进行吊装,降低顶管出现坠落的可能性,从而提高了装置的实用性。The invention discloses a hoisting device for large-diameter pipe jacking construction, which comprises a beam, the left and right ends of the bottom of the beam are symmetrically fixed with uprights, a bracket is installed on the top of the beam, a solar panel is installed on the top of the bracket, and the bottom of the solar panel is The battery is evenly arranged on the beam. The present invention binds the jacking pipe to the hook, and then removes the locking bolt from the inner cavity of the fixing block according to the specification of the jacking pipe, so that the clamping block is separated from the inner cavity of the clamping slot. The splint is removed and replaced from the fixed block, and then the control panel is used to control the servo motor to start, and the servo motor drives the screw to rotate through the rotating shaft, so that the drive block drives the splint to approach the jacking pipe until the rubber ball is in direct contact with the jacking pipe to fix it. Therefore, the device can conveniently hoist the jacking pipes of different specifications in various ways, thereby reducing the possibility of the jacking pipes falling, thereby improving the practicability of the device.

Description

一种大直径顶管施工用吊装装置A hoisting device for large-diameter pipe jacking construction

技术领域technical field

本发明涉及建筑施工技术领域,具体为一种大直径顶管施工用吊装装置。The invention relates to the technical field of building construction, in particular to a hoisting device for large-diameter pipe jacking construction.

背景技术Background technique

随着城镇化大规模快速发展,大量地下管道、地下交通、地下建筑得以不断新建、改建和扩建,其中顶管法以其适用土体范围广、土层扰动小、作业工程量少等优点被广泛应用通,通常在顶管的使用过程中需要采取吊装装置,但是现有的装置依旧存在一定的问题,具体问题如下:With the large-scale and rapid development of urbanization, a large number of underground pipelines, underground transportation, and underground buildings have been continuously built, rebuilt and expanded. Among them, the pipe jacking method has been widely used for its advantages such as wide application of soil mass, small soil disturbance, and small amount of work. It is widely used, and usually a hoisting device needs to be adopted during the use of the pipe jacking. However, the existing device still has certain problems. The specific problems are as follows:

传统上的装置无法吊装不同规格的顶板,从而降低了装置的实用性,并且顶管在吊装的过程中容易发生坠落的情况,带来安全隐患,此外传统的装置也不具有节能的优点,造成能源的浪费。The traditional device cannot hoist roofs of different specifications, which reduces the practicability of the device, and the jacking pipe is prone to fall during the hoisting process, which brings safety hazards. In addition, the traditional device does not have the advantage of energy saving, resulting in waste of energy.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种大直径顶管施工用吊装装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a hoisting device for large-diameter pipe jacking construction, so as to solve the problems raised in the above-mentioned background art.

为实现上述目的,本发明提供如下技术方案:一种大直径顶管施工用吊装装置,包括横梁,所述横梁底部的左右两端对称固定有立柱,所述横梁的顶部安装有支架,所述支架的顶部安装有太阳能电池板,所述太阳能电池板底部的横梁上均匀设置有蓄电池,所述横梁底部的左右两端对称安装有驱动机构,所述驱动机构的一端通过转轴安装有收线辊,所述收线辊的外壁缠绕有钢丝绳,所述横梁底部靠近驱动机构的一端固定有定滑轮,所述钢丝绳穿过定滑轮安装有缓冲机构,所述缓冲机构的底部安装有升降板,所述升降板的内腔通过轴承横向安装有丝杆,所述丝杆的外壁套设有驱动块,所述升降板的右侧壁安装有伺服电机,所述伺服电机的动力输出端通过转轴与丝杆的右端连接,所述驱动块的底部安装有连接杆,且连接杆伸出升降板并安装有固定块,所述升降板的底部开设有与连接杆相互匹配的条形孔,所述缓冲机构的底部安装有固定块,所述固定块远离升降板的一端安装有夹板,所述夹板的内壁等间距设置有橡胶球,所述升降板底部靠近夹板的一端安装有挂钩,所述太阳能电池板的输出端通过光伏控制器与蓄电池的输入端电性连接,所述控制面板的输出端通过导线与伺服电机的输入端电性连接。In order to achieve the above purpose, the present invention provides the following technical solutions: a hoisting device for large-diameter pipe jacking construction, comprising a beam, the left and right ends of the bottom of the beam are symmetrically fixed with uprights, the top of the beam is installed with a bracket, the A solar panel is installed on the top of the bracket, a battery is evenly arranged on the beam at the bottom of the solar panel, a drive mechanism is symmetrically installed at the left and right ends of the bottom of the beam, and one end of the drive mechanism is installed with a take-up roller through a rotating shaft , the outer wall of the take-up roller is wound with a steel wire rope, a fixed pulley is fixed at one end of the bottom of the beam close to the driving mechanism, the steel wire rope is installed with a buffer mechanism through the fixed pulley, and a lifting plate is installed at the bottom of the buffer mechanism, so The inner cavity of the lifting plate is laterally installed with a screw rod through a bearing, the outer wall of the screw rod is sleeved with a driving block, the right side wall of the lifting plate is equipped with a servo motor, and the power output end of the servo motor is connected with the rotating shaft through the rotating shaft. The right end of the screw rod is connected, a connecting rod is installed at the bottom of the driving block, and the connecting rod extends out of the lifting plate and is installed with a fixing block. The bottom of the lifting plate is provided with a strip hole that matches the connecting rod. A fixing block is installed at the bottom of the buffer mechanism, and a splint is installed at one end of the fixing block away from the lifting plate. The output end of the battery panel is electrically connected to the input end of the battery through the photovoltaic controller, and the output end of the control panel is electrically connected to the input end of the servo motor through a wire.

优选的,所述横梁与立柱的连接处设置有加强筋。Preferably, reinforcing ribs are provided at the connection between the beam and the column.

基于上述技术特征,加强了横梁与立柱之间连接的牢固性,从而使得装置在使用时更加稳固。Based on the above technical features, the firmness of the connection between the beam and the column is strengthened, thereby making the device more stable in use.

优选的,所述立柱的底部固定有底座,所述底座顶部的边缘处等间距设置有固定螺栓,且固定螺栓的底部伸出底座。Preferably, a base is fixed at the bottom of the upright, and fixing bolts are arranged at equal intervals at the edge of the top of the base, and the bottom of the fixing bolt extends out of the base.

基于上述技术特征,方便装置在使用时利用固定螺栓将底座与地面直接固定安装,提高了装置的抗风性和平稳性。Based on the above technical features, it is convenient for the device to use fixing bolts to directly fix and install the base and the ground, which improves the wind resistance and stability of the device.

优选的,所述驱动机构包括安装座、蜗轮、安装架、蜗杆和驱动电机,所述驱动机构的安装座位于横梁的底部,所述安装座远离横梁垂直中心线的一端通过轴承安装有蜗杆,所述横梁底部远离安装座的一端安装有驱动电机,且驱动电机的动力输出端通过转轴与蜗杆的一端连接,所述蜗杆的下方啮合有蜗轮,且蜗轮通过转轴固定在收线辊的一侧,所述驱动电机的输入端通过导线与控制面板的输出端电性连接。Preferably, the drive mechanism includes a mounting seat, a worm gear, a mounting frame, a worm and a drive motor, the mounting seat of the driving mechanism is located at the bottom of the beam, and the end of the mounting seat away from the vertical centerline of the beam is mounted with a worm through a bearing, The end of the bottom of the beam away from the mounting seat is installed with a drive motor, and the power output end of the drive motor is connected with one end of the worm through a rotating shaft, a worm wheel is engaged under the worm, and the worm wheel is fixed on one side of the take-up roller through the rotating shaft , the input end of the drive motor is electrically connected with the output end of the control panel through a wire.

基于上述技术特征,驱动机构带动收线辊转动,实现对钢丝绳的收放工作。Based on the above technical features, the drive mechanism drives the take-up roller to rotate to realize the take-up and unwinding of the wire rope.

优选的,所述缓冲机构包括活动杆、缓冲弹簧、滑轨、壳体、滑块和活动板,所述缓冲机构的活动杆位于钢丝绳的底部,所述活动杆的外壁套设有壳体,所述壳体内腔的左右侧壁对称开设有滑轨,所述滑轨的内腔滑动安装有滑块,所述滑块之间安装有活动板,且活动板的顶部与活动杆的底部连接,所述活动板与活动杆内腔的顶部之间设置有缓冲弹簧。Preferably, the buffer mechanism includes a movable rod, a buffer spring, a slide rail, a casing, a sliding block and a movable plate, the movable rod of the buffer mechanism is located at the bottom of the wire rope, and the outer wall of the movable rod is sleeved with a casing, The left and right side walls of the inner cavity of the housing are symmetrically provided with sliding rails, the inner cavity of the sliding rail is slidably installed with sliding blocks, a movable plate is installed between the sliding blocks, and the top of the movable plate is connected with the bottom of the movable rod , a buffer spring is arranged between the movable plate and the top of the inner cavity of the movable rod.

基于上述技术特征,顶管在上升的时候,产生的摇晃,将压力通过活动杆传递给活动板,使得活动板通过滑块在滑轨的内腔滑动从而对缓冲弹簧进行挤压,依靠缓冲弹簧的伸缩将压力抵消。Based on the above technical features, when the top pipe rises, the vibration generated will transmit the pressure to the movable plate through the movable rod, so that the movable plate slides in the inner cavity of the slide rail through the slider to squeeze the buffer spring, relying on the buffer spring The expansion and contraction will offset the pressure.

优选的,所述固定块的内腔设置有卡槽,所述夹板的顶部设置有与卡槽相互匹配的卡块,所述固定块的左右两端对称螺接有锁紧螺栓,且锁紧螺栓的一端伸入固定块的内腔并与卡块相抵。Preferably, the inner cavity of the fixing block is provided with a clamping slot, the top of the splint is provided with a clamping block matching with the clamping slot, the left and right ends of the fixing block are symmetrically screwed with locking bolts, and the locking bolts are locked. One end of the bolt extends into the inner cavity of the fixing block and abuts against the clamping block.

基于上述技术特征,方便将锁紧螺栓从固定块的内腔取出,使得卡块脱离卡槽的内腔,便于夹板从连接杆上拆卸并更换与顶管相匹配的尺寸,提高了装置的实用性。Based on the above technical features, it is convenient to take out the locking bolt from the inner cavity of the fixing block, so that the clamping block is separated from the inner cavity of the clamping slot, which facilitates the disassembly of the splint from the connecting rod and the replacement of the size matching the top pipe, which improves the practicality of the device. sex.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

(1)将顶管捆绑挂于挂钩上,之后根据顶管的规格,将锁紧螺栓从固定块的内腔取出,使得卡块脱离卡槽的内腔,此时将夹板从固定块上拆卸并更换,之后通过控制面板控制伺服电机启动,伺服电机通过转轴带动丝杆转动,从而使得驱动块带动夹板向顶管靠近,直至橡胶球与顶管直接接触将其固定,从而使得装置方便通过多种方式够对不同规格的顶管进行吊装,降低顶管出现坠落的可能性,从而提高了装置的实用性。(1) Bind the jacking pipe to the hook, and then take out the locking bolt from the inner cavity of the fixing block according to the specifications of the jacking pipe, so that the clamping block is separated from the inner cavity of the clamping slot, and then remove the splint from the fixing block. And replace it, and then control the servo motor to start through the control panel, and the servo motor drives the screw to rotate through the rotating shaft, so that the drive block drives the splint to approach the jacking pipe until the rubber ball is in direct contact with the jacking pipe to fix it, thus making the device more convenient to pass through. This method can hoist the jacking pipes of different specifications, reduce the possibility of the jacking pipes falling, thereby improving the practicability of the device.

(2)太阳能电池板通过光伏控制器将光能转化为电能储存蓄电池的内腔,从而使得蓄电池能够为驱动电机、伺服电机和控制面板提供动力来源,从而体现了装置具有节能的优点,方便推广,避免消耗大量的电能。(2) The solar panel converts light energy into electrical energy through the photovoltaic controller and stores the inner cavity of the battery, so that the battery can provide a power source for the drive motor, servo motor and control panel, thus reflecting the energy-saving advantages of the device, which is convenient for promotion , to avoid consuming a lot of power.

附图说明:Description of drawings:

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.

图1为本发明的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the present invention;

图2为本发明的升降板仰视结构示意图;Figure 2 is a schematic view of the lift plate of the present invention when viewed from the bottom;

图3为图1中A处放大结构示意图;Fig. 3 is a schematic diagram of enlarged structure at A place in Fig. 1;

图4为图1中B处放大结构示意图。FIG. 4 is an enlarged schematic view of the structure at B in FIG. 1 .

图中:1、太阳能电池板;2、横梁;3、收线辊;4、支架;5、定滑轮;6、蓄电池;7、驱动机构;701、安装座;702、蜗轮;703、安装架;704、蜗杆;705、驱动电机;8、伺服电机;9、丝杆;10、橡胶球;11、控制面板;12、固定螺栓;13、底座;14、夹板;15、挂钩;16、驱动块;17、升降板;18、钢丝绳;19、加强筋;20、立柱;21、条形孔;22、缓冲机构;2201、活动杆;2202、缓冲弹簧;2203、滑轨;2204、壳体;2205、滑块;2206、活动板;23、连接杆;24、固定块;25、锁紧螺栓;26、卡槽;27、卡块。In the figure: 1, solar panel; 2, beam; 3, take-up roller; 4, bracket; 5, fixed pulley; 6, battery; 7, drive mechanism; 701, mounting seat; 702, worm gear; 703, mounting frame ;704, worm; 705, drive motor; 8, servo motor; 9, screw; 10, rubber ball; 11, control panel; 12, fixing bolt; 13, base; 14, splint; 15, hook; 16, drive block; 17, lifting plate; 18, steel wire rope; 19, reinforcing rib; 20, column; 21, strip hole; 22, buffer mechanism; 2201, movable rod; 2202, buffer spring; 2203, rail; 2204, shell 2205, slider; 2206, movable plate; 23, connecting rod; 24, fixed block; 25, locking bolt; 26, card slot; 27, block.

具体实施方式:Detailed ways:

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-4,本发明提供的一种实施例:一种大直径顶管施工用吊装装置,包括横梁2,横梁2底部的左右两端对称固定有立柱20,横梁2与立柱20的连接处设置有加强筋19,立柱20的底部固定有底座13,底座13顶部的边缘处等间距设置有固定螺栓12,且固定螺栓12的底部伸出底座13,横梁2的顶部安装有支架4,支架4的顶部安装有太阳能电池板1,太阳能电池板1底部的横梁2上均匀设置有蓄电池6,横梁2底部的左右两端对称安装有驱动机构7,驱动机构7的一端通过转轴安装有收线辊3,驱动机构7包括安装座701、蜗轮702、安装架703、蜗杆704和驱动电机705,驱动机构7的安装座701位于横梁2的底部,安装座701远离横梁2垂直中心线的一端通过轴承安装有蜗杆704,横梁2底部远离安装座701的一端安装有驱动电机705,且驱动电机705的动力输出端通过转轴与蜗杆704的一端连接,蜗杆704的下方啮合有蜗轮702,且蜗轮702通过转轴固定在收线辊3的一侧,驱动电机705的输入端通过导线与控制面板11的输出端电性连接,收线辊3的外壁缠绕有钢丝绳18,横梁2底部靠近驱动机构7的一端固定有定滑轮5,钢丝绳18穿过定滑轮5安装有缓冲机构22,缓冲机构22的底部安装有升降板17,升降板17的内腔通过轴承横向安装有丝杆9,丝杆9的外壁套设有驱动块16,升降板17的右侧壁安装有伺服电机8,伺服电机8的动力输出端通过转轴与丝杆9的右端连接,驱动块16的底部安装有连接杆23,且连接杆23伸出升降板17并安装有固定块24,缓冲机构22包括活动杆2201、缓冲弹簧2202、滑轨2203、壳体2204、滑块2205和活动板2206,缓冲机构22的活动杆2201位于钢丝绳18的底部,活动杆2201的外壁套设有壳体2204,壳体2204内腔的左右侧壁对称开设有滑轨2203,滑轨2203的内腔滑动安装有滑块2205,滑块2205之间安装有活动板2206,且活动板2206的顶部与活动杆2201的底部连接,活动板2206与活动杆2201内腔的顶部之间设置有缓冲弹簧2202,升降板17的底部开设有与连接杆23相互匹配的条形孔21,缓冲机构22的底部安装有固定块24,固定块24远离升降板17的一端安装有夹板14,固定块24的内腔设置有卡槽26,夹板14的顶部设置有与卡槽26相互匹配的卡块27,固定块24的左右两端对称螺接有锁紧螺栓25,且锁紧螺栓25的一端伸入固定块24的内腔并与卡块27相抵,夹板14的内壁等间距设置有橡胶球10,升降板17底部靠近夹板14的一端安装有挂钩15,太阳能电池板1的输出端通过光伏控制器与蓄电池6的输入端电性连接,控制面板11的输出端通过导线与伺服电机8的输入端电性连接。Please refer to FIGS. 1-4 , an embodiment provided by the present invention: a hoisting device for large-diameter pipe jacking construction, comprising a beam 2 , a column 20 is symmetrically fixed at the left and right ends of the bottom of the beam 2 , and the beam 2 and the column 20 are connected to each other. The connection is provided with reinforcing ribs 19, the bottom of the column 20 is fixed with a base 13, the edge of the top of the base 13 is provided with fixing bolts 12 at equal intervals, and the bottom of the fixing bolts 12 extends out of the base 13, and the top of the beam 2 is installed with a bracket 4 , a solar panel 1 is installed on the top of the bracket 4, a battery 6 is evenly arranged on the beam 2 at the bottom of the solar panel 1, a drive mechanism 7 is symmetrically installed at the left and right ends of the bottom of the beam 2, and one end of the drive mechanism 7 is installed through the rotating shaft. Take-up roller 3, drive mechanism 7 includes mounting seat 701, worm gear 702, mounting frame 703, worm 704 and drive motor 705, the mounting seat 701 of the driving mechanism 7 is located at the bottom of the beam 2, and the mounting seat 701 is far from the vertical centerline of the beam 2. A worm 704 is installed at one end through a bearing, a drive motor 705 is installed at one end of the bottom of the beam 2 away from the mounting seat 701, and the power output end of the drive motor 705 is connected with one end of the worm 704 through a rotating shaft, and a worm wheel 702 is engaged below the worm 704, and The worm gear 702 is fixed on one side of the take-up roller 3 through a rotating shaft, the input end of the drive motor 705 is electrically connected to the output end of the control panel 11 through a wire, the outer wall of the take-up roller 3 is wound with a wire rope 18, and the bottom of the beam 2 is close to the drive mechanism One end of 7 is fixed with a fixed pulley 5, the wire rope 18 is installed with a buffer mechanism 22 through the fixed pulley 5, a lifting plate 17 is installed at the bottom of the buffer mechanism 22, and the inner cavity of the lifting plate 17 is laterally installed with a screw rod 9 through a bearing. The outer wall of 9 is sleeved with a drive block 16, the right side wall of the lift plate 17 is installed with a servo motor 8, the power output end of the servo motor 8 is connected with the right end of the lead screw 9 through a rotating shaft, and the bottom of the drive block 16 is installed with a connecting rod 23 , and the connecting rod 23 protrudes from the lifting plate 17 and is installed with a fixed block 24. The buffer mechanism 22 includes a movable rod 2201, a buffer spring 2202, a slide rail 2203, a housing 2204, a slider 2205 and a movable plate 2206. The movement of the buffer mechanism 22 The rod 2201 is located at the bottom of the wire rope 18, the outer wall of the movable rod 2201 is sleeved with a casing 2204, the left and right side walls of the inner cavity of the casing 2204 are symmetrically provided with sliding rails 2203, and the inner cavity of the sliding rail 2203 is slidably installed with a sliding block 2205. A movable plate 2206 is installed between the blocks 2205, and the top of the movable plate 2206 is connected with the bottom of the movable rod 2201. A buffer spring 2202 is provided between the movable plate 2206 and the top of the inner cavity of the movable rod 2201, and the bottom of the lifting plate 17 is provided with a buffer spring 2202. The strip hole 21 matched with the connecting rod 23, a fixing block 24 is installed at the bottom of the buffer mechanism 22, a splint 14 is installed at the end of the fixing block 24 away from the lifting plate 17, and the inner cavity of the fixing block 24 is provided with a slot 26, the splint The top of the 14 is provided with a clamping block 27 that matches the clamping slot 26, and the left and right ends of the fixing block 24 are symmetrically screwed with locking screws. bolt 25, and one end of the locking bolt 25 protrudes into the inner cavity of the fixing block 24 and abuts against the clamping block 27, the inner wall of the splint 14 is provided with rubber balls 10 at equal intervals, and the bottom end of the lifting plate 17 close to the splint 14 is installed with a hook 15 , the output end of the solar panel 1 is electrically connected to the input end of the battery 6 through the photovoltaic controller, and the output end of the control panel 11 is electrically connected to the input end of the servo motor 8 through wires.

工作原理:使用时,将底座13与地面直接接触,利用固定螺栓12螺入地底,便于将装置固定安装,提高了装置工作时的稳固性,同时太阳能电池板1通过光伏控制器将光能转化为电能储存在蓄电池6的内腔,从而为装置提供电力来源,通过控制面板11使得驱动电机705通电工作带动蜗杆704转动,通过蜗杆704转动带动蜗轮702转动从而驱动收线辊3转动带动钢丝绳18收放进而带动升降板17上下运动,将待吊装的顶管捆绑于挂钩15的底部,之后根据顶管的规格,将锁紧螺栓25从固定块24的内腔取出,使得卡块27脱离卡槽26的内腔,此时将夹板14从固定块24上拆卸并更换,之后通过控制面板11控制伺服电机8启动,伺服电机8通过转轴带动丝杆9转动,从而使得驱动块16带动夹板14向顶管靠近,直至橡胶球10与顶管直接接触将其固定锁紧,从而使得装置便于通过多种方式够对不同规格的顶管进行吊装,降低顶管出现坠落的可能性,从而提高了装置的实用性,顶管在上升的时候,产生的摇晃时将压力通过活动杆2201传递给活动板2206,使得活动板2206通过滑块2205在滑轨2203的内腔滑动从而对缓冲弹簧2202进行挤压,依靠缓冲弹簧2202的伸缩将压力抵消,减小对吊装装置压力,使得顶管在上升的过程中更加平稳。Working principle: When in use, the base 13 is in direct contact with the ground, and the fixing bolts 12 are screwed into the ground to facilitate the fixed installation of the device and improve the stability of the device during operation. At the same time, the solar panel 1 converts light energy through the photovoltaic controller. The electric energy is stored in the inner cavity of the battery 6, so as to provide a power source for the device. The control panel 11 makes the drive motor 705 energize to drive the worm 704 to rotate, and the worm 704 rotates to drive the worm wheel 702 to rotate, thereby driving the take-up roller 3 to rotate and drive the wire rope 18. The lifting plate 17 is moved up and down when it is retracted, and the jacking pipe to be hoisted is tied to the bottom of the hook 15. Then, according to the specifications of the jacking pipe, the locking bolt 25 is taken out from the inner cavity of the fixing block 24, so that the clamping block 27 is released from the clamping block. The inner cavity of the slot 26, the splint 14 is disassembled and replaced from the fixing block 24 at this time, and then the control panel 11 is used to control the servo motor 8 to start, and the servo motor 8 drives the screw 9 to rotate through the rotating shaft, so that the drive block 16 drives the splint 14 Approach the jacking pipe until the rubber ball 10 is in direct contact with the jacking pipe to fix and lock it, so that the device can easily hoist jacking pipes of different specifications in various ways, reduce the possibility of the jacking pipe falling, and improve the The practicability of the device, when the top tube rises, the generated shaking will transmit the pressure to the movable plate 2206 through the movable rod 2201, so that the movable plate 2206 slides in the inner cavity of the sliding rail 2203 through the slider 2205, so that the buffer spring 2202 is affected. Squeeze, rely on the expansion and contraction of the buffer spring 2202 to offset the pressure, reduce the pressure on the hoisting device, and make the jacking pipe more stable in the process of rising.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes which come within the meaning and scope of equivalents of , are embraced within the invention, and any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (6)

1.一种大直径顶管施工用吊装装置,包括横梁(2),其特征在于:所述横梁(2)底部的左右两端对称固定有立柱(20),所述横梁(2)的顶部安装有支架(4),所述支架(4)的顶部安装有太阳能电池板(1),所述太阳能电池板(1)底部的横梁(2)上均匀设置有蓄电池(6),所述横梁(2)底部的左右两端对称安装有驱动机构(7),所述驱动机构(7)的一端通过转轴安装有收线辊(3),所述收线辊(3)的外壁缠绕有钢丝绳(18),所述横梁(2)底部靠近驱动机构(7)的一端固定有定滑轮(5),所述钢丝绳(18)穿过定滑轮(5)安装有缓冲机构(22),所述缓冲机构(22)的底部安装有升降板(17),所述升降板(17)的内腔通过轴承横向安装有丝杆(9),所述丝杆(9)的外壁套设有驱动块(16),所述升降板(17)的右侧壁安装有伺服电机(8),所述伺服电机(8)的动力输出端通过转轴与丝杆(9)的右端连接,所述驱动块(16)的底部安装有连接杆(23),且连接杆(23)伸出升降板(17)并安装有固定块(24),所述升降板(17)的底部开设有与连接杆(23)相互匹配的条形孔(21),所述缓冲机构(22)的底部安装有固定块(24),所述固定块(24)远离升降板(17)的一端安装有夹板(14),所述夹板(14)的内壁等间距设置有橡胶球(10),所述升降板(17)底部靠近夹板(14)的一端安装有挂钩(15),所述太阳能电池板(1)的输出端通过光伏控制器与蓄电池(6)的输入端电性连接,所述控制面板(11)的输出端通过导线与伺服电机(8)的输入端电性连接。1. A hoisting device for large-diameter pipe jacking construction, comprising a beam (2), characterized in that: the left and right ends of the bottom of the beam (2) are symmetrically fixed with uprights (20), and the top of the beam (2) A bracket (4) is installed, a solar panel (1) is installed on the top of the bracket (4), a battery (6) is evenly arranged on a beam (2) at the bottom of the solar panel (1), and the beam (2) A drive mechanism (7) is installed symmetrically at the left and right ends of the bottom, one end of the drive mechanism (7) is installed with a take-up roller (3) through a rotating shaft, and the outer wall of the take-up roller (3) is wound with a wire rope (18), a fixed pulley (5) is fixed at one end of the bottom of the beam (2) close to the drive mechanism (7), and the steel wire rope (18) is installed with a buffer mechanism (22) through the fixed pulley (5). A lifting plate (17) is installed at the bottom of the buffer mechanism (22), the inner cavity of the lifting plate (17) is laterally installed with a screw rod (9) through a bearing, and the outer wall of the screw rod (9) is sleeved with a driving block (16), a servo motor (8) is installed on the right side wall of the lift plate (17), and the power output end of the servo motor (8) is connected to the right end of the screw (9) through a rotating shaft, and the drive block A connecting rod (23) is installed at the bottom of (16), and the connecting rod (23) extends out of the lifting plate (17) and is installed with a fixing block (24). The bottom of the lifting plate (17) is provided with a connecting rod ( 23) Bar holes (21) that match each other, a fixing block (24) is installed at the bottom of the buffer mechanism (22), and a splint (14) is installed at one end of the fixing block (24) away from the lifting plate (17). The inner wall of the splint (14) is provided with rubber balls (10) at equal intervals, and a hook (15) is installed at the bottom of the lift plate (17) close to the end of the splint (14). The output end is electrically connected with the input end of the battery (6) through the photovoltaic controller, and the output end of the control panel (11) is electrically connected with the input end of the servo motor (8) through wires. 2.根据权利要求1所述的一种大直径顶管施工用吊装装置,其特征在于:所述横梁(2)与立柱(20)的连接处设置有加强筋(19)。2 . The hoisting device for large-diameter pipe jacking construction according to claim 1 , wherein a reinforcing rib ( 19 ) is provided at the connection between the beam ( 2 ) and the upright column ( 20 ). 3 . 3.根据权利要求1所述的一种大直径顶管施工用吊装装置,其特征在于:所述立柱(20)的底部固定有底座(13),所述底座(13)顶部的边缘处等间距设置有固定螺栓(12),且固定螺栓(12)的底部伸出底座(13)。3. The hoisting device for large-diameter pipe jacking construction according to claim 1, wherein a base (13) is fixed at the bottom of the column (20), and the edge of the top of the base (13), etc. Fixing bolts (12) are arranged at intervals, and the bottoms of the fixing bolts (12) protrude from the base (13). 4.根据权利要求1所述的一种大直径顶管施工用吊装装置,其特征在于:所述驱动机构(7)包括安装座(701)、蜗轮(702)、安装架(703)、蜗杆(704)和驱动电机(705),所述驱动机构(7)的安装座(701)位于横梁(2)的底部,所述安装座(701)远离横梁(2)垂直中心线的一端通过轴承安装有蜗杆(704),所述横梁(2)底部远离安装座(701)的一端安装有驱动电机(705),且驱动电机(705)的动力输出端通过转轴与蜗杆(704)的一端连接,所述蜗杆(704)的下方啮合有蜗轮(702),且蜗轮(702)通过转轴固定在收线辊(3)的一侧,所述驱动电机(705)的输入端通过导线与控制面板(11)的输出端电性连接。4. A hoisting device for large-diameter pipe jacking construction according to claim 1, wherein the driving mechanism (7) comprises a mounting seat (701), a worm gear (702), a mounting frame (703), a worm screw (704) and a driving motor (705), the mounting seat (701) of the driving mechanism (7) is located at the bottom of the beam (2), and the end of the mounting seat (701) away from the vertical centerline of the beam (2) passes through a bearing A worm (704) is installed, a drive motor (705) is installed at one end of the bottom of the beam (2) away from the mounting seat (701), and the power output end of the drive motor (705) is connected to one end of the worm (704) through a rotating shaft , a worm wheel (702) is engaged under the worm (704), and the worm wheel (702) is fixed on one side of the take-up roller (3) through a rotating shaft, and the input end of the drive motor (705) is connected to the control panel through a wire The output end of (11) is electrically connected. 5.根据权利要求1所述的一种大直径顶管施工用吊装装置,其特征在于:所述缓冲机构(22)包括活动杆(2201)、缓冲弹簧(2202)、滑轨(2203)、壳体(2204)、滑块(2205)和活动板(2206),所述缓冲机构(22)的活动杆(2201)位于钢丝绳(18)的底部,所述活动杆(2201)的外壁套设有壳体(2204),所述壳体(2204)内腔的左右侧壁对称开设有滑轨(2203),所述滑轨(2203)的内腔滑动安装有滑块(2205),所述滑块(2205)之间安装有活动板(2206),且活动板(2206)的顶部与活动杆(2201)的底部连接,所述活动板(2206)与活动杆(2201)内腔的顶部之间设置有缓冲弹簧(2202)。The hoisting device for large-diameter pipe jacking construction according to claim 1, wherein the buffer mechanism (22) comprises a movable rod (2201), a buffer spring (2202), a slide rail (2203), The casing (2204), the slider (2205) and the movable plate (2206), the movable rod (2201) of the buffer mechanism (22) is located at the bottom of the wire rope (18), and the outer wall of the movable rod (2201) is sleeved There is a casing (2204), the left and right side walls of the inner cavity of the casing (2204) are symmetrically provided with sliding rails (2203), and a sliding block (2205) is slidably installed in the inner cavity of the sliding rail (2203). A movable plate (2206) is installed between the sliders (2205), and the top of the movable plate (2206) is connected with the bottom of the movable rod (2201), and the movable plate (2206) is connected to the top of the inner cavity of the movable rod (2201). A buffer spring (2202) is arranged therebetween. 6.根据权利要求1所述的一种大直径顶管施工用吊装装置,其特征在于:所述固定块(24)的内腔设置有卡槽(26),所述夹板(14)的顶部设置有与卡槽(26)相互匹配的卡块(27),所述固定块(24)的左右两端对称螺接有锁紧螺栓(25),且锁紧螺栓(25)的一端伸入固定块(24)的内腔并与卡块(27)相抵。6. A hoisting device for large-diameter pipe jacking construction according to claim 1, characterized in that: the inner cavity of the fixing block (24) is provided with a clamping groove (26), and the top of the splint (14) is provided with a clamping groove (26). A clamping block (27) matched with the clamping slot (26) is provided, the left and right ends of the fixing block (24) are symmetrically screwed with locking bolts (25), and one end of the locking bolt (25) extends into the The inner cavity of the fixed block (24) is abutted against the clamping block (27).
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Cited By (5)

* Cited by examiner, † Cited by third party
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CN112875489A (en) * 2021-03-01 2021-06-01 李伦伟 Hoisting equipment for building board
CN113896147A (en) * 2021-10-29 2022-01-07 广东电网有限责任公司 Hoisting device
CN115385146A (en) * 2022-10-17 2022-11-25 新亚新智能科技(南通)有限公司 Rolling equipment for carbon fiber board
CN118343598A (en) * 2024-06-18 2024-07-16 泰州亚航金属结构有限公司 Building material hoist device and lifting clamp thereof

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CN212953915U (en) * 2020-09-19 2021-04-13 南京建工集团有限公司 Hoisting device for large-diameter pipe jacking construction

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CN108555945A (en) * 2018-04-27 2018-09-21 旌德县瀚海星云智能化技术研发有限公司 A kind of manipulator positioning grasping mechanism
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Publication number Priority date Publication date Assignee Title
CN112850539A (en) * 2021-01-28 2021-05-28 李洪宾 Equipment and method for carrying, positioning and installing vertical battens of building infilled wall
CN112875489A (en) * 2021-03-01 2021-06-01 李伦伟 Hoisting equipment for building board
CN112875489B (en) * 2021-03-01 2022-09-09 浙江科宏建设有限公司 Hoisting equipment for building board
CN113896147A (en) * 2021-10-29 2022-01-07 广东电网有限责任公司 Hoisting device
CN115385146A (en) * 2022-10-17 2022-11-25 新亚新智能科技(南通)有限公司 Rolling equipment for carbon fiber board
CN118343598A (en) * 2024-06-18 2024-07-16 泰州亚航金属结构有限公司 Building material hoist device and lifting clamp thereof
CN118343598B (en) * 2024-06-18 2024-08-09 泰州亚航金属结构有限公司 Building material hoist device and lifting clamp thereof

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