Preparation method of laminate flooring
Technical Field
The invention relates to the field of building materials, in particular to a method for preparing a laminate flooring.
Background
The laminated wood floor is made up by using one or several layers of special paper to impregnate thermosetting amino resin, paving on the surface layer of artificial board base material of shaving board and high-density fibre board, adding balance moisture-proof layer on its back surface, adding wear-resisting layer and decorative layer on its front surface, hot-pressing and forming.
At present, the following problems exist in the preparation and production processes of the laminate flooring: a. in the traditional process of preparing the laminate flooring, the surface of the laminate flooring is bonded with the impregnated paper layer by a manual method, folds and upwarps are easy to occur when the impregnated paper layer is bonded by the manual method, and air bubbles appear in the impregnated paper layer, so that once the condition occurs, the laminate flooring is difficult to smooth and neatly, re-bonding is needed, time and labor are consumed, and the efficiency is low; b. at present, most of devices for bonding the impregnated paper layer on the laminate flooring can only aim at the single-sided bonded impregnated paper layer, aim at the laminate flooring adjusting devices with different thicknesses to be limited and fixed again, and do not perform compaction and lamination on the laminate flooring after bonding to remove air bubbles in the laminate flooring adjusting devices.
Disclosure of Invention
Technical problem to be solved
The invention provides a preparation method of a laminate flooring, which can solve the following problems in the preparation and production process of the laminate flooring: a. in the traditional process of preparing the laminate flooring, the surface of the laminate flooring is bonded with the impregnated paper layer by a manual method, folds and upwarps are easy to occur when the impregnated paper layer is bonded by the manual method, and air bubbles appear in the impregnated paper layer, so that once the condition occurs, the laminate flooring is difficult to smooth and neatly, re-bonding is needed, time and labor are consumed, and the efficiency is low; b. at present, most of devices for bonding the impregnated paper layer on the laminate flooring can only aim at the single-sided bonded impregnated paper layer, aim at the laminate flooring adjusting devices with different thicknesses to be limited and fixed again, and do not perform compaction and lamination on the laminate flooring after bonding to remove air bubbles in the laminate flooring adjusting devices.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: a preparation method of a laminate flooring uses a preparation device of the laminate flooring, the preparation device of the laminate flooring comprises a base, a lifting frame, an adjusting and fixing mechanism, a pressing and attaching mechanism, a paper covering mechanism and a supporting block, and the preparation method of the laminate flooring comprises the following specific steps when the preparation device of the laminate flooring is adopted for operation:
s1, equipment checking: checking the operation of the equipment before activating the laminate flooring preparation device;
s2, fixing the floor: placing the laminate flooring on the adjusting and fixing mechanism, and fixing the laminate flooring through the adjusting and fixing mechanism;
s3, floor paper covering: carrying out double-sided paper covering and laminating on the laminate flooring of S2 through a paper covering mechanism;
s4, pressing and attaching: carrying out double-sided pressing on the reinforced floor which is subjected to paper covering in the step S3 through a pressing and fitting mechanism;
the paper laminating machine is characterized in that a lifting frame is arranged on the upper end face of the base, an adjusting and fixing mechanism is installed in the middle of the lifting frame, a pressing and laminating mechanism is arranged on the lower end face of the bottom of the lifting frame, a supporting block is arranged in the direction of one side of the lifting frame, the supporting block is fixedly installed on the base, and a paper laminating mechanism is arranged on the supporting block.
The adjusting and fixing mechanism comprises an adjusting groove, a clamping block, a rubber block, a lifting screw rod, a lifting bevel gear and a driving branched chain, the lifting screw rod is vertically arranged in the front end and the rear end of the lifting frame, the lifting screw rod is fixed on the lifting frame through a bearing, the lifting bevel gear is welded at the lower end of the lifting screw rod, and the lifting bevel gear is connected with the driving branched chain; the lifting screw is characterized in that an adjusting groove is formed in the inner side wall of the front end and the rear end of the lifting frame, two clamping blocks are installed in the adjusting groove, the clamping blocks are sleeved on the lifting screw rod in a threaded connection mode, the two clamping blocks on the lifting screw rod are opposite in thread turning direction, and a rubber block is fixed on the inner side wall relative to the clamping blocks.
The pressing and attaching mechanism comprises a lifting cylinder, an installation block, a pressing block, a rubber plate, a pressing block, a pressing plate, a rolling shaft, a roller, a leveling block, a pushing block, a sliding rod, a pressing rod, a pushing rod, a pressing motor and a leveling motor, wherein the upper end surface of the lifting cylinder is fixedly installed on the lower end surface of the top of the lifting frame, the lower end surface of the lifting cylinder is fixedly connected with the installation block, the lower end surface of the installation block is fixedly connected with the pressing block, and the rubber plate is fixed on the lower end surface of the pressing block; the mounting block is provided with a sliding rod near the front end and the rear end through bearings, the two ends of the pressing rod are fixed on the mounting block through bearings, one end of the compressing rod is connected with the compressing motor through a coupler, the compressing motor is fixed on the side wall of the mounting block through a motor base, two ends of the push rod are fixed on the mounting block through bearings, one end of the push rod is connected with the leveling motor through a coupler, the leveling motor is fixed on the side wall of the mounting block through a motor base, the pressing rod and the pushing rod are both positioned between the sliding rods, the compressing block is sleeved on the compressing rod in a threaded connection mode, the compressing block is sleeved on the sliding rod in a sliding mode, the front end and the rear end of the lower end surface of the compression block are provided with compression plates, rolling shafts are arranged on the inner side walls of the compression plates at equal intervals from left to right, and rollers are sleeved on the rolling shafts in a rolling manner; the leveling block is sleeved on the pushing rod in a threaded connection mode, the sliding rod is sleeved with the leveling block in a sliding mode, and the pushing block is fixed on the lower end face of the leveling block.
The paper covering mechanism comprises a locking branched chain, a cutting branched chain, fixed rods, a rotating ring, a tensioning branched chain, an installation rod, a moving block, a buffering spring rod and a moving motor, wherein the installation rod is fixedly installed on the inner side wall of the front end and the back end of the supporting block, an impregnated paper layer winding drum is rotatably sleeved on the installation rod, two fixed rods are arranged in the right direction of the installation rod, the fixed rods are fixedly installed on the supporting block, the tensioning branched chain is arranged on the inner side wall of the front end and the back end of the supporting block, the tensioning branched chain is located between the two fixed rods, the fixed rods are fixed on the tensioning branched chain, the rotating ring is rotatably sleeved on the fixed rods, and the; the improved structure of the crane is characterized in that two ends of the moving rod are fixed on the mounting blocks through bearings, the moving rod is located between the moving rods, one end of the moving rod is connected with the output end of the moving motor through a coupler, the moving motor is fixedly mounted on the side wall of the crane through a motor base, a moving block is sleeved on the moving rod in a threaded connection mode, a buffering spring rod is fixedly connected to the lower end of the moving block, and a locking branch chain is connected to the lower end of the buffering spring rod.
Preferably, the drive branched chain comprises a drive bevel gear, a linkage shaft, a drive shaft and a drive motor, two ends of the drive shaft are fixed at the bottom of the lifting frame through bearings, the axis of the drive shaft is parallel to the axis of the sliding rod, two ends of the drive shaft are sleeved with the drive bevel gear, two ends of the linkage shaft are fixed at the bottom of the lifting frame through bearings, the axis of the linkage shaft is perpendicular to the axis of the sliding rod, and two ends of the linkage shaft are sleeved with the linkage bevel gear; the lifting bevel gear is connected with a transmission bevel gear in a gear meshing connection mode, and the transmission bevel gear is connected with a linkage bevel gear in a meshing connection mode; the output end of the driving motor is connected with one of the transmission shafts through a coupler, and the driving motor is fixed on the side wall of the bottom of the lifting frame through a motor base.
Preferably, the locking branched chain include fixed block, fixed slot, locking spring and latch segment, the fixed slot has been seted up on the fixed block, link up about the fixed slot, the fixed slot top is connected with locking spring's one end, the locking spring lower extreme is connected with the latch segment, the latch segment with the fixed slot bottom contacts.
Preferably, the cutting branched chain comprises a rotating block, a cutter, a handle, a rotating shaft, a rotating groove, a protective plate, a cutting plate, a shifting groove and a reset spring, the rotating groove is formed in the front end face of the supporting block positioned at the rear end of the base, the rotating block is rotatably fixed in the rotating groove through the rotating shaft, the cutter is connected to the front end of the rotating block, the handle is connected to the front end of the cutter, the through shifting groove is formed in the front end of the supporting block positioned at the front end of the base, the handle penetrates through the shifting groove, the reset spring is fixedly installed at the bottom of the shifting groove, and the upper end of the reset spring is connected to the; the cutting device is characterized in that two ends of the protection plate are fixed on the supporting block, a through notch is formed in the end face of the protection plate, the cutter is located right above the notch, a cutting plate is arranged below the protection plate, and two ends of the cutting plate are fixed on the supporting block.
Preferably, tensioning branch chain mounting groove, tensioning piece and tensioning spring, the relative inside wall of supporting shoe on seted up the mounting groove, the mounting groove bottom is fixed with tensioning spring one end, tensioning spring other end fixedly connected with tensioning piece, fixed mounting has the dead lever on the relative inside wall of tensioning piece.
(III) advantageous effects
1. The invention provides a preparation method of a laminate flooring, which can solve the following problems in the preparation and production process of the laminate flooring: a. in the traditional process of preparing the laminate flooring, the surface of the laminate flooring is bonded with the impregnated paper layer by a manual method, folds and upwarps are easy to occur when the impregnated paper layer is bonded by the manual method, and air bubbles appear in the impregnated paper layer, so that once the condition occurs, the laminate flooring is difficult to smooth and neatly, re-bonding is needed, time and labor are consumed, and the efficiency is low; b. at present, most of devices for bonding the impregnated paper layer on the laminate flooring can only aim at the single-sided bonded impregnated paper layer, aim at the laminate flooring adjusting devices with different thicknesses to be limited and fixed again, and do not perform compaction and lamination on the laminate flooring after bonding to remove air bubbles in the laminate flooring adjusting devices.
2. The pressing and laminating mechanism designed by the invention can be used for driving and pressing the impregnated paper layer to ensure that the impregnated paper layer is completely laminated on the laminate floor, one end of the impregnated paper layer is fixed by the pressing block, then the impregnated paper layer is driven and pressed by the pushing block, air bubbles in the impregnated paper layer are discharged, the impregnated paper layer is pushed flat, wrinkles can be effectively avoided, and the impregnated paper layer is pressed and laminated by the roller in a reciprocating rolling and pressing manner to ensure that the impregnated paper layer is bonded.
3. The adjusting and fixing mechanism designed by the invention realizes synchronous limiting and fixing of the laminate flooring with different thicknesses through threaded connection transmission and bevel gear meshing transmission, the lifting screw rod is driven by the driving motor to synchronously rotate through the bevel gear combination, and then the two clamping blocks on the lifting screw rod move to the same or opposite directions, so that the four corners of the laminate flooring are clamped and fixed up and down by the clamping blocks.
4. According to the paper covering mechanism designed by the invention, one end of the impregnated paper layer is locked and fixed by using the locking spring and the locking block, then the position of the rotating ring is adjusted by the tensioning spring and the tensioning block to ensure that the impregnated paper layer is always in a tensioned state, finally, the cutter is driven by pulling the handle to cut off the impregnated paper layer, the handle is loosened, and under the action of the return spring, the handle returns to the initial position, so that the cutter is not cutting the impregnated paper layer.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a top cross-sectional view of a pinch-fit mechanism of the present disclosure;
FIG. 4 is a top cross-sectional view of a drive chain according to the teachings of the present invention;
FIG. 5 is a cross-sectional view of a drive chain according to the teachings of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 2 taken along line A in the present specification;
FIG. 7 is an enlarged view of a portion of FIG. 2 taken along line B in the present specification;
FIG. 8 is an enlarged view of a portion of FIG. 6 taken along line C in the present specification;
FIG. 9 is a cross-sectional view of a branched chain cut in accordance with the teachings of the present invention;
fig. 10 is a cross-sectional view of a tension branch in accordance with the teachings of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 10, a method for manufacturing a laminate flooring uses a laminate flooring manufacturing apparatus, which includes a base 1, a crane 2, an adjusting and fixing mechanism 3, a pressing and attaching mechanism 4, a paper covering mechanism 5, and a supporting block 6, and the method for manufacturing the laminate flooring is as follows:
s1, equipment checking: checking the operation of the equipment before activating the laminate flooring preparation device;
s2, fixing the floor: placing the laminate flooring on the adjusting and fixing mechanism 3, and fixing the laminate flooring through the adjusting and fixing mechanism 3;
s3, floor paper covering: carrying out double-sided paper covering and laminating on the laminate flooring of S2 through a paper covering mechanism 5;
s4, pressing and attaching: carrying out double-sided pressing on the reinforced floor which is subjected to paper covering in the step S3 through a pressing and fitting mechanism 4;
the paper covering machine is characterized in that a lifting frame 2 is arranged on the upper end face of the base 1, an adjusting fixing mechanism 3 is installed in the middle of the lifting frame 2, a pressing and attaching mechanism 4 is arranged on the lower end face of the bottom of the lifting frame 2, a supporting block 6 is arranged on the lifting frame 2 in one side direction, the supporting block 6 is fixedly installed on the base 1, and a paper covering mechanism 5 is arranged on the supporting block 6.
The adjusting and fixing mechanism 3 comprises an adjusting groove 31, a clamping block 32, a rubber block 33, a lifting screw rod 34, a lifting bevel gear 35 and a driving branched chain 36, the lifting screw rod 34 is vertically installed inside the front end and the rear end of the lifting frame 2, the lifting screw rod 34 is fixed on the lifting frame 2 through a bearing, the lifting bevel gear 35 is welded at the lower end of the lifting screw rod 34, and the lifting bevel gear 35 is connected with the driving branched chain 36; the driving branched chain 36 comprises a driving bevel gear 361, a linkage bevel gear 362, a linkage shaft 363, a driving shaft 364 and a driving motor 365, wherein two ends of the driving shaft 364 are fixed at the bottom of the lifting frame 2 through bearings, the axis of the driving shaft 364 is parallel to the axis of the sliding rod 411, the driving bevel gear 361 is sleeved at two ends of the driving shaft 364, two ends of the linkage shaft 363 are fixed at the bottom of the lifting frame 2 through bearings, the axis of the linkage shaft 363 is vertical to the axis of the sliding rod 411, and the linkage bevel gear 362 is sleeved at two ends of; the lifting bevel gear 35 is connected with a transmission bevel gear 361 in a gear meshing connection mode, and the transmission bevel gear 361 is connected with a linkage bevel gear 362 in a meshing connection mode; the output end of the driving motor 365 is connected with a transmission shaft 364 through a coupler, and the driving motor 365 is fixed on the side wall of the bottom of the lifting frame 2 through a motor base; the inner side walls of the front end and the rear end of the lifting frame 2 are provided with adjusting grooves 31, two clamping blocks 32 are installed in the adjusting grooves 31, the clamping blocks 32 are sleeved on a lifting screw rod 34 in a threaded connection mode, the thread turning directions of the two clamping blocks 32 on the same lifting screw rod 34 are opposite, and rubber blocks 33 are fixed on the inner side walls of the clamping blocks 32 opposite to each other.
When the reinforced floor is in specific work, four corners of the reinforced floor are arranged between the rubber blocks 33 on the upper clamping block 32 and the lower clamping block 32, the driving motor 365 is started, the driving shaft 364 rotates under the driving of the driving motor 365, the driving shaft 364 drives the driving bevel gear 361 to rotate, the driving bevel gear 361 drives the linkage bevel gear 362 and the lifting bevel gear 35, meanwhile, the linkage bevel gear 362 drives the lifting bevel gear 35 to rotate, the lifting screw rod 34 is driven by the lifting bevel gear 35 to rotate, the lifting screw rod 34 drives the upper clamping block 32 and the lower clamping block 32 to move towards the middle, so that the rubber blocks 33 on the clamping blocks 32 clamp and fix the reinforced floor, and the damage to the surface of the reinforced floor in the clamping and fixing process can be effectively avoided.
The paper covering mechanism 5 comprises a locking branched chain 51, a cutting branched chain 52, fixing rods 53, a rotating ring 54, a tensioning branched chain 55, a mounting rod 56, a moving rod 57, a moving block 58, a buffering spring rod 59 and a moving motor 50, wherein the mounting rod 56 is mounted on the inner side wall of the front end and the rear end of the supporting block 6, a impregnated paper layer winding drum is rotatably sleeved on the mounting rod 56, the two fixing rods 53 are arranged in the right direction of the mounting rod 56, the fixing rods 53 are mounted on the supporting block 6, the tensioning branched chain 55 is arranged on the inner side wall of the front end and the rear end of the supporting block 6, the tensioning branched chain 55 is positioned between the two fixing rods 53; the tensioning branched chain 55 comprises a mounting groove 551, a tensioning block 552 and a tensioning spring 553, the mounting groove 551 is formed on the supporting block 6 relative to the inner side wall, one end of the tensioning spring 553 is fixed at the bottom of the mounting groove 551, the tensioning block 552 is fixedly connected to the other end of the tensioning spring 553, and the fixing rod 53 is fixedly mounted on the tensioning block 552 relative to the inner side wall; a rotating ring 54 is rotatably sleeved on the fixed rod 53, and a cutting branched chain 52 is arranged on the supporting block 6 close to the right end; the cutting branched chain 52 comprises a rotating block 521, a cutter 522, a handle 523, a rotating shaft 524, a rotating groove 525, a protective plate 526, a cutting plate 527, a toggle groove 528 and a return spring 529, wherein the rotating groove 525 is formed in the front end surface of the supporting block 6 positioned at the rear end of the base 1, the rotating block 521 is rotatably fixed in the rotating groove 525 through the rotating shaft 524, the cutter 522 is connected to the front end of the rotating block 521, the handle 523 is connected to the front end of the cutter 522, the toggle groove 528 penetrating through the front end of the supporting block 6 positioned at the front end of the base 1 is formed in the front end of the supporting block 523, the handle 523 penetrates through the toggle groove 528, the return spring 529 is fixedly installed at the bottom of the; two ends of a protection plate 526 are fixed on the supporting block 6, a through notch is formed in the mountain end face of the protection plate 526, the cutter 522 is located right above the notch, a cutting plate 527 is arranged below the protection plate 526, and two ends of the cutting plate 527 are fixed on the supporting block 6; two ends of a moving rod 57 are fixed on the mounting blocks 42 through bearings, the moving rod 57 is positioned between the sliding rods 411, one end of the moving rod 57 is connected with the output end of a moving motor 50 through a coupler, the moving motor 50 is fixedly mounted on the side wall of the lifting frame 2 through a motor base, a moving block 58 is sleeved on the moving rod 57 in a threaded connection mode, the lower end of the moving block 58 is fixedly connected with a buffer spring rod 59, and the lower end of the buffer spring rod 59 is connected with a locking branched chain 51; locking branch 51 include fixed block 511, fixed slot 512, locking spring 513 and latch segment 514, fixed block 511 on seted up fixed slot 512, link up about fixed slot 512, the fixed slot 512 top is connected with the one end of locking spring 513, the lower extreme of locking spring 513 is connected with latch segment 514, latch segment 514 contacts with the fixed slot 512 bottom.
When the device works specifically, the locking block 514 is pulled, one end of the impregnated paper layer penetrates through the fixing groove 512, the locking block 514 is loosened, the impregnated paper layer is locked and fixed under the action of the locking spring 513 and gravity, the moving motor 50 is started, the moving rod 57 is driven by the moving motor 50 to rotate, the moving block 58 drives one end of the impregnated paper layer to move, the moving block 58 slides on the sliding rod 411, when the moving block 58 moves to the rightmost end, in the process of pressing and attaching the impregnated paper layer by the pressing and attaching mechanism 4, the position of the tensioning block 552 is adjusted through the tensioning spring 553, the position of the fixing rod 53 is adjusted to be sleeved on the rotating ring 54 on the fixing rod 53, so that the impregnated paper layer is always in a tensioning state, after pressing and attaching are completed, the handle 523 is pulled manually, so that the cutter downwards cuts the impregnated paper layer under the action of the rotating shaft 524, the handle 523 is pushed by the return spring 529, so that the cutting blade 522 returns to the initial position.
The pressing and attaching mechanism 4 comprises a lifting cylinder 41, an installation block 42, a pressing block 43, a rubber plate 44, a pressing block 45, a pressing plate 46, a rolling shaft 47, a roller 48, a leveling block 49, a pushing block 410, a sliding rod 411, a pressing rod 412, a pushing rod 413, a pressing motor 414 and a leveling motor 415, wherein the upper end face of the lifting cylinder 41 is fixedly installed on the lower end face of the top of the lifting frame 2, the lower end face of the lifting cylinder 41 is fixedly connected with the installation block 42, the lower end face of the installation block 42 is fixedly connected with the pressing block 43, and the lower end face of the pressing block 43 is fixedly provided with the rubber plate 44; a sliding rod 411 is arranged at the front end and the rear end of the mounting block 42 through bearings, two ends of a pressing rod 412 are fixed on the mounting block 42 through bearings, one end of the pressing rod 412 is connected with a pressing motor 414 through a coupler, the pressing motor 414 is fixed on the side wall of the mounting block 42 through a motor base, two ends of a pushing rod 413 are fixed on the mounting block 42 through bearings, one end of the pushing rod 413 is connected with a leveling motor 415 through a coupler, the leveling motor 415 is fixed on the side wall of the mounting block 42 through a motor base, the pressing rod 412 and the pushing rod 413 are both positioned between the sliding rods 411, a pressing block 45 is sleeved on the pressing rod 412 through a threaded connection mode, a pressing block 45 is sleeved on the sliding rod 411 in a sliding mode, a pressing plate 46 is arranged at the front end and the rear end of the lower end face of the pressing block 45, rolling shafts 47 are arranged; the leveling block 49 is sleeved on the pushing rod 413 in a threaded connection mode, the leveling block 49 is sleeved on the sliding rod 411 in a sliding mode, and the pushing block 410 is fixed on the lower end face of the leveling block 49.
During specific work, the lifting cylinder 41 is started, the lifting cylinder 41 pushes the mounting block 42 to move downwards, when the rubber plate 44 on the pressing block 43 presses the impregnated paper layer to one end of the surface of the reinforced floor, the lifting cylinder 41 is stopped, the pushing block 410 presses the reinforced floor through the impregnated paper layer, meanwhile, the locking block 514 presses the reinforced floor through the buffer spring rod 59, the leveling motor 415 is started, the leveling motor 415 drives the pushing rod 413 to rotate, the leveling block 49 moves, meanwhile, the leveling block 49 slides on the sliding rod 411, the pushing rod 413 moves the pressed impregnated paper layer, after pressing is completed, the pressing motor 414 is started, the pressing motor 414 drives the pressing block 45 to move, meanwhile, the pressing block 45 slides on the sliding rod 411, and the pressing block 45 enables the roller 48 to roll and press on the impregnated paper layer through the rolling shaft 47 on the pressing plate 46.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.