CN112025063A - Automatic seam welder for electric pole steel reinforcement framework - Google Patents

Automatic seam welder for electric pole steel reinforcement framework Download PDF

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Publication number
CN112025063A
CN112025063A CN202010923383.5A CN202010923383A CN112025063A CN 112025063 A CN112025063 A CN 112025063A CN 202010923383 A CN202010923383 A CN 202010923383A CN 112025063 A CN112025063 A CN 112025063A
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China
Prior art keywords
seam welder
fixedly connected
steel reinforcement
motor
box
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CN202010923383.5A
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Chinese (zh)
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CN112025063B (en
Inventor
张瑜
于林
郑李展
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Jiangsu Weijun Industrial Equipment Co ltd
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Jiangsu Weijun Industrial Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/06Resistance welding; Severing by resistance heating using roller electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F27/00Making wire network, i.e. wire nets
    • B21F27/12Making special types or portions of network by methods or means specially adapted therefor
    • B21F27/20Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment

Abstract

The invention discloses an automatic seam welder for an electric pole steel reinforcement framework, which comprises a seam welder assembly and a cross-shaped welding rod, wherein the seam welder assembly comprises a seam welder first main body and a seam welder second main body, a connecting rotary table and a fixed outer ring are welded on the right side of the cross-shaped welding rod, an adjusting box is fixedly connected on the right side of the connecting rotary table, a motor box is fixedly connected on the right side of the adjusting box, a motor is fixedly connected on the right wall inside the motor box, a bidirectional threaded rod is fixedly connected with an output shaft of the motor, the left end of the bidirectional threaded rod penetrates through the left side of the motor box and the right side of the adjusting box and is rotatably connected with the left wall inside the adjusting box, and two thread rotary tables are in threaded connection with the periphery. The diameter of the steel bar framework can be automatically adjusted, time and labor are saved, winding of the winding ribs can be assisted, welding of follow-up workers is facilitated, and practicability of the device is improved.

Description

Automatic seam welder for electric pole steel reinforcement framework
Technical Field
The invention relates to the technical field of seam welding machines, in particular to an automatic seam welding machine for an electric pole reinforcement cage.
Background
The seam welder is a device controlled by PLC for processing and producing reinforcement cages.
But when different diameter pole framework of steel reinforcement was produced to traditional seam welder, need the manual work to adjust a plurality of main muscle section of thick bamboos, not only waste time and energy, adjust the precision in addition and hang down, influence the welding of follow-up winding muscle, for this reason, we invented a be used for automatic seam welder of pole framework of steel reinforcement.
Disclosure of Invention
Objects of the invention
In order to solve the technical problems in the background art, the invention provides the automatic seam welder for the electric pole steel reinforcement framework, which not only can automatically adjust the diameter of the steel reinforcement framework and save time and labor, but also can assist in winding of a winding rib, is beneficial to the welding of subsequent workers and improves the practicability of the device.
(II) technical scheme
The invention provides an automatic seam welder for an electric pole steel reinforcement framework, which comprises a seam welder assembly and a cross-shaped welding rod, wherein the seam welder assembly comprises a seam welder first main body and a seam welder second main body, a connecting rotary table and a fixed outer ring are welded on the right side of the cross-shaped welding rod, an adjusting box is fixedly connected on the right side of the connecting rotary table, a motor box is fixedly connected on the right side of the adjusting box, a motor is fixedly connected on the inner right wall of the motor box, a bidirectional threaded rod is fixedly connected on an output shaft of the motor, the left end of the bidirectional threaded rod penetrates through the left side of the motor box and the right side of the adjusting box and is rotatably connected with the inner left wall of the adjusting box, two thread rotary tables are in threaded connection with the periphery of the bidirectional threaded rod, a plurality of connecting rods are welded on the circumferential surfaces of the two thread rotary tables, lie in two on same vertical face the one end that the connecting rod was kept away from to the dwang all rotates jointly and is connected with T shape connecting plate, the main muscle cover has all been welded to one side that the dwang was kept away from to T shape connecting plate, the left side fixedly connected with complementary unit of seam welder second main part, complementary unit includes the fixed plate at top, the bottom fixedly connected with electric putter of fixed plate, electric putter's output shaft fixedly connected with connecting plate, the bottom four corners department of connecting plate has all welded the welding pole, four the common welding in bottom of welding pole has arc elastic alloy board, the equal fixedly connected with bolt in one side that arc elastic alloy board and connecting plate are close to each other, two the common threaded connection in periphery of bolt has the screw thread turn.
Preferably, the bottom of the arc elastic alloy plate is fixedly connected with two limiting arc strips.
Preferably, the left wall of the interior of the adjusting box is fixedly connected with a bearing, and an inner ring of the bearing is fixedly sleeved on the periphery of the left end of the bidirectional threaded rod.
Preferably, a plurality of rectangular through holes are formed in the circumferential surface of the adjusting box, and the connecting rod penetrates through the rectangular through holes.
Preferably, the limiting rods are welded on one side, away from the T-shaped connecting plate, of the main rib sleeve, the plurality of limiting sleeves are welded on the inner wall of the fixed outer ring, and the plurality of limiting sleeves are movably sleeved at the peripheries of the ends, away from the main rib sleeve, of the limiting rods respectively.
Preferably, the inside fixedly connected with two guide bars of regulating box, and two the guide bar all activity runs through two screw thread turntables.
Compared with the prior art, the invention has the beneficial effects that:
1. this device is through setting up components such as arc elastic alloy board, electric putter and spacing arc strip, can be favorable to follow-up staff's welding for the steel reinforcement framework owner muscle of the different diameters of better laminating of winding muscle.
2. This device is through setting up components such as motor and regulating box, can the automatic position of adjusting a plurality of main muscle section of thick bamboos simultaneously, reaches the purpose of automatically regulated steel skeleton diameter, and is not only laborsaving in the time-saving, adjusts the precision height moreover, is favorable to subsequent weldment work, has improved the practicality of device.
Drawings
Fig. 1 is a schematic side view of an automatic seam welder for an electric pole steel reinforcement framework according to the present invention;
fig. 2 is a schematic structural view of a front view of an automatic seam welder for an electric pole steel reinforcement framework according to the present invention;
FIG. 3 is a cut-away view of the main view structure of the fixed outer ring and the motor box of the automatic seam welder for the electric pole steel reinforcement framework provided by the invention;
fig. 4 is an enlarged schematic structural diagram of a position a of the automatic seam welder for the electric pole steel bar framework, which is provided by the invention;
fig. 5 is a schematic side view of an auxiliary mechanism of the automatic seam welder for the reinforcement cage of the electric pole according to the present invention.
In the figure: 1 seam welder subassembly, 101 seam welder first main part, 102 seam welder second main part, 2 cross welding pole, 3 connection turntables, 4 regulating boxes, 5 motor casees, 6 motors, 7 two-way threaded rods, 8 screw thread turntables, 9 connecting rods, 10 dwang, 11T shape connecting plate, 12 main muscle covers, 13 stop collars, 14 gag lever posts, 15 fixed outer loop, 16 fixed plate, 17 electric putter, 18 connecting plates, 19 arc elastic alloy board, 20 welding pole, 21 bolt, 22 screw thread change, 23 spacing arc strip.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
As shown in fig. 1-5, the automatic seam welder for the electric pole steel reinforcement framework provided by the invention comprises a seam welder assembly 1 and a cross-shaped welding rod 2, wherein the seam welder assembly 1 comprises a seam welder first main body 101 and a seam welder second main body 102, a connecting rotary table 3 and a fixed outer ring 15 are welded on the right side of the cross-shaped welding rod 2, an adjusting box 4 is fixedly connected on the right side of the connecting rotary table 3, a motor box 5 is fixedly connected on the right side of the adjusting box 4, a motor 6 is fixedly connected on the inner right wall of the motor box 5, a bidirectional threaded rod 7 is fixedly connected on an output shaft of the motor 6, the left end of the bidirectional threaded rod 7 penetrates through the left side of the motor box 5 and the right side of the adjusting box 4 and is rotatably connected with the inner left wall of the adjusting box 4, two thread rotary tables 8 are in threaded connection with the periphery of the bidirectional threaded rod, the one end that threaded turntable 8 was kept away from to connecting rod 9 all rotates and is connected with dwang 10, the one end that connecting rod 9 was kept away from to two dwang 10 that lie in on the same vertical face all rotates jointly and is connected with T shape connecting plate 11, one side that dwang 10 was kept away from to T shape connecting plate 11 has all welded main muscle cover 12, the left side fixedly connected with complementary unit of seam welder second main part 102, complementary unit includes the fixed plate 16 at top, the bottom fixedly connected with electric putter 17 of fixed plate 16, electric putter 17's output shaft fixedly connected with connecting plate 18, the bottom four corners department of connecting plate 18 has all welded welding rod 20, the common welding in bottom of four welding rod 20 has arc elastic alloy board 19, arc elastic alloy board 19 and the equal fixedly connected with bolt 21 in one side that connecting plate 18 is close to each other, the common threaded.
In an alternative embodiment, two limiting arc strips 23 are fixedly connected to the bottom of the arc-shaped elastic alloy plate 19.
In an alternative embodiment, the left wall of the adjusting box 4 is fixedly connected with a bearing, and the inner ring of the bearing is fixedly sleeved on the periphery of the left end of the bidirectional threaded rod 7.
In an alternative embodiment, the circumferential surface of the adjusting box 4 is provided with a plurality of rectangular through holes, and the connecting rod 9 penetrates through the rectangular through holes.
In an alternative embodiment, the side of the main rib sleeve 12 away from the T-shaped connecting plate 11 is welded with a limiting rod 14, the inner wall of the fixed outer ring 15 is welded with a plurality of limiting sleeves 13, and the plurality of limiting sleeves 13 are respectively movably sleeved on the periphery of one ends of the plurality of limiting rods 14 away from the main rib sleeve 12.
In an alternative embodiment, two guide rods are fixedly connected inside the adjusting box 4, and both guide rods movably penetrate through the two threaded turntables 8.
The working principle is as follows: firstly, adjusting the position of a main rib sleeve 12 according to the diameter of a steel reinforcement framework to be manufactured, operating a motor 6, driving a bidirectional threaded rod 7 to rotate, driving two threaded turntables 8 to move towards the direction of being far away from or close to each other under the fiber of a guide rod, thus driving two connecting rods 9 on the same vertical surface to move towards the direction of being far away from or close to each other, driving a plurality of T-shaped connecting plates 11 and the main rib sleeve 12 to move towards the direction of being close to or far away from an adjusting box 4 under the rotating connection of a rotating rod 10, and enabling a limiting sleeve 13 and a limiting rod 14 to play a limiting role, thus automatically adjusting the positions of the plurality of T-shaped connecting plates 11, thereby adjusting the diameter of the steel reinforcement framework, saving time and labor in the whole process, having high adjusting precision, turning off the motor 6 after adjustment, inserting a main rib on the main rib sleeve 12 on a first main body 101 of a seam welder and on a second body 102 of the seam welder, the method comprises the steps of starting to weld a winding rib from the left side of the second main body 102 of the seam welder, operating the electric push rod 17 according to the diameter of the steel reinforcement framework, driving the connecting plate 18, the arc-shaped elastic alloy plate 19, the welding rod 20, the bolt 21, the thread swivel 22 and the limiting arc-shaped strips 23 below the electric push rod to move up and down integrally for adjustment, clamping the winding rib between the two limiting arc-shaped strips 23, rotating the thread swivel 22, adjusting the middle position of the arc-shaped elastic alloy plate 19, adjusting the bottom radian of the arc-shaped elastic alloy plate 19, enabling the bottom of the arc-shaped elastic alloy plate 19 to be more attached to the outer ring of the steel reinforcement framework, enabling the winding rib to be more attached to a main rib when the main rib is wound under the limiting of the two limiting arc-shaped strips 23 and the arc-shaped elastic alloy plate 19, and facilitating subsequent welding of workers, and, the welding of follow-up staff is facilitated, and the practicability of the device is improved.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (6)

1. The utility model provides a be used for automatic seam welder of pole framework of steel reinforcement, its characterized in that, includes seam welder subassembly (1) and cross welding pole (2), seam welder subassembly (1) includes seam welder first main part (101) and seam welder second main part (102), the right side welding of cross welding pole (2) has connection carousel (3) and fixed outer loop (15), the right side fixedly connected with regulating box (4) of connection carousel (3), the right side fixedly connected with motor case (5) of regulating box (4), the inside right wall fixedly connected with motor (6) of motor case (5), the output shaft fixedly connected with two-way threaded rod (7) of motor (6), the left end of two-way threaded rod (7) runs through the left side of motor case (5) and the right side of regulating box (4) and rotates with the inside left wall of regulating box (4) to be connected, the peripheral threaded connection of two-way threaded rod (7) has two thread turntables (8), and it has a plurality of connecting rods (9) all to weld on the periphery of two thread turntables (8), the one end that thread turntables (8) were kept away from in connecting rod (9) all rotates and is connected with dwang (10), lie in two on same vertical face the one end that connecting rod (9) were kept away from in dwang (10) all rotates jointly and is connected with T shape connecting plate (11), main rib cover (12) all welds in one side that dwang (10) were kept away from in T shape connecting plate (11), the left side fixedly connected with complementary unit of seam welder second main part (102), complementary unit includes fixed plate (16) at top, the bottom fixedly connected with electric putter (17) of fixed plate (16), the output shaft fixedly connected with connecting plate (18) of electric putter (17), all welding pole (20), four in the bottom four corners department of connecting plate (18) the bottom of welding pole (20) has arc elasticity alloy board (19) jointly to weld, equal fixedly connected with bolt (21) in one side that arc elasticity alloy board (19) and connecting plate (18) are close to each other, two the common threaded connection in periphery of bolt (21) has screw thread swivel (22).
2. The automatic seam welder for electric pole steel reinforcement frameworks according to claim 1, characterized in that two limiting arc-shaped bars (23) are fixedly connected to the bottom of the arc-shaped elastic alloy plate (19).
3. The automatic seam welder for electric pole steel reinforcement frameworks according to claim 1, characterized in that a bearing is fixedly connected to the inner left wall of the adjusting box (4), and the inner ring of the bearing is fixedly sleeved on the periphery of the left end of the bidirectional threaded rod (7).
4. The automatic seam welder for the electric pole steel reinforcement frameworks according to the claim 1, characterized in that a plurality of rectangular through holes are arranged on the circumferential surface of the adjusting box (4), and the connecting rod (9) penetrates through the rectangular through holes.
5. The automatic seam welder for the electric pole steel reinforcement frameworks according to claim 1, characterized in that limiting rods (14) are welded on one sides of the main reinforcement sleeves (12) far away from the T-shaped connecting plates (11), a plurality of limiting sleeves (13) are welded on the inner wall of the fixed outer ring (15), and the plurality of limiting sleeves (13) are movably sleeved on the peripheries of the ends of the limiting rods (14) far away from the main reinforcement sleeves (12).
6. The automatic seam welder for electric pole steel reinforcement frameworks according to claim 1, characterized in that two guide rods are fixedly connected inside the adjusting box (4), and both of the two guide rods movably penetrate through the two thread turntables (8).
CN202010923383.5A 2020-09-04 2020-09-04 Automatic seam welder for electric pole steel reinforcement framework Active CN112025063B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113953417A (en) * 2020-12-18 2022-01-21 中铁大桥局集团第六工程有限公司 Manufacturing device and method for double-layer reinforcement cage
CN113953417B (en) * 2020-12-18 2024-04-30 中铁大桥局集团第六工程有限公司 Manufacturing device and manufacturing method of double-layer reinforcement cage

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019150832A (en) * 2018-02-28 2019-09-12 本田技研工業株式会社 Electrode for welding galvanized steel sheet, and seam-welding device of galvanized steel sheet
CN209811109U (en) * 2019-01-17 2019-12-20 天津和兴源建筑工程有限公司 Prestressed concrete tubular pile reinforcement cage weaving equipment
CN210498774U (en) * 2019-07-11 2020-05-12 河南永益同丰智能科技有限公司 Automatic clamping device of reinforcement cage seam welder
CN210547720U (en) * 2019-05-13 2020-05-19 重庆金石源电力线路器材有限公司 Binding apparatus of inside reinforcing bar processing usefulness of cement wire pole
CN211071618U (en) * 2019-11-18 2020-07-24 中国铁建港航局集团有限公司 Cage rolling machine with end limiting function
CN211248745U (en) * 2019-12-23 2020-08-14 吴李群 Seam welder for machining reinforcement cage

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019150832A (en) * 2018-02-28 2019-09-12 本田技研工業株式会社 Electrode for welding galvanized steel sheet, and seam-welding device of galvanized steel sheet
CN209811109U (en) * 2019-01-17 2019-12-20 天津和兴源建筑工程有限公司 Prestressed concrete tubular pile reinforcement cage weaving equipment
CN210547720U (en) * 2019-05-13 2020-05-19 重庆金石源电力线路器材有限公司 Binding apparatus of inside reinforcing bar processing usefulness of cement wire pole
CN210498774U (en) * 2019-07-11 2020-05-12 河南永益同丰智能科技有限公司 Automatic clamping device of reinforcement cage seam welder
CN211071618U (en) * 2019-11-18 2020-07-24 中国铁建港航局集团有限公司 Cage rolling machine with end limiting function
CN211248745U (en) * 2019-12-23 2020-08-14 吴李群 Seam welder for machining reinforcement cage

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113953417A (en) * 2020-12-18 2022-01-21 中铁大桥局集团第六工程有限公司 Manufacturing device and method for double-layer reinforcement cage
CN113953417B (en) * 2020-12-18 2024-04-30 中铁大桥局集团第六工程有限公司 Manufacturing device and manufacturing method of double-layer reinforcement cage

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