CN112024985A

CN112024985A - Inflation air nozzle cutting equipment

Info

Publication number: CN112024985A
Application number: CN201910476946.8A
Authority: CN
Inventors: 王相涛; 金玉
Original assignee: Nantong Kemei Automation Technology Co ltd
Current assignee: Nantong Kemei Automation Technology Co ltd
Priority date: 2019-06-03
Filing date: 2019-06-03
Publication date: 2020-12-04

Abstract

The invention discloses an inflation nozzle cutting device which comprises an inflation nozzle injection molding machine, wherein a mechanical arm capable of moving up and down back and forth, left and right is arranged at the top of the inflation nozzle injection molding machine, a jig is hinged to the mechanical arm, and the jig can be turned over by 90 degrees through the mechanical arm; still include aerify air cock cutting device, aerify air cock cutting device includes processing platform, processing platform's peripheral fixed frame that sets up, set up the clamping device on the frame, processing platform is last to be fixed respectively to set up two at least placer of treating to process, to move the material device, to push down device, cutting device and unloader. The full-automatic cutting machine has the advantages of compact structure, higher automation degree and complete functions, can improve the cutting quality and the working quality, reduces the labor cost and realizes full-automatic production.

Description

Inflation air nozzle cutting equipment

Technical Field

The invention relates to the technical field of inflating nozzle processing equipment, in particular to inflating nozzle cutting equipment.

Background

Along with the improvement of living standard of human beings, the demand for various inflatable articles such as swimming rings, inflatable cushions and the like is more and more. The inflation air nozzle is an indispensable part on each product. The step of cutting the air inlet in the production process of the inflating air nozzle is complex, and the labor efficiency is low.

At present, an inflation nozzle is manually placed on a fixed die, a position needing to be cut is exposed through pressing down of an air cylinder, and an air inlet is cut through moving of a side cutter. Only one cutting can be performed at a time, the efficiency is low, the cutting effect is poor, and air leakage is easily caused.

Disclosure of Invention

The invention aims to provide inflation nozzle cutting equipment aiming at the technology.

In order to realize the purpose, the invention adopts the technical scheme that: the utility model provides an aerify air cock cutting equipment, includes aerifys the air cock injection molding machine, it sets up the robotic arm that can reciprocate all around to aerify air cock injection molding machine top, and its innovation point lies in: the mechanical arm is hinged with a jig, and the jig can be turned over by 90 degrees through the mechanical arm; still include aerify air cock cutting device, aerify air cock cutting device includes processing platform, processing platform's peripheral fixed frame that sets up, set up the clamping device on the frame, processing platform is last to be fixed respectively to set up two at least placer of treating to process, to move the material device, to push down device, cutting device and unloader.

Further, the jig comprises an upper plate and a lower plate, a fixed block for connecting the mechanical arm is fixedly arranged at the center of the upper surface of the upper plate, a row of suction nozzles are arranged on two opposite sides of the upper plate in a penetrating way, a clamping plate is arranged on the lower surface of the upper plate along the arrangement direction of the suction nozzles, a plurality of clamping teeth are arranged at the lower end of the clamping plate, and the two latch teeth are in a group, and the space between the latch teeth is used for clamping the tail end of the inflating valve, the latch penetrates through the lower plate, a positioning through hole is formed in the center of the lower plate, a pair of clamp cylinders is fixedly arranged at two ends of the positioning through hole, piston rods of the clamp cylinders are oppositely arranged, and a holding tool plate is fixedly arranged on the piston rod, a pair of jacking cylinders is fixedly arranged on the lower plate, the piston rod of each jacking cylinder is fixedly connected with the upper plate, and a plurality of guide rods are arranged between the upper plate and the lower plate.

Furthermore, the material clamping device comprises a gas claw, two claw handles of the gas claw are fixedly provided with material clamping plates, the front end of each material clamping plate is fixedly provided with clamping teeth, and the material clamping plates are opened and closed through the gas claw to clamp and remove the material rods in the positioning through holes.

Further, it includes the air cock fixed plate to wait to process placer, set up the air cock fixed orifices with the air cock one-to-one on the air cock fixed plate, it places the board still to set up the tail end on the air cock fixed plate, the tail end is placed the board and is set up along the array direction of air cock fixed orifices, and sets up the tail end standing groove with air cock fixed orifices one-to-one on the board is placed to the tail end, air cock fixed orifices and tail end standing groove all with aerify air cock appearance phase-match, the fixed support column that sets up of lower extreme of air cock fixed plate.

Further, move the material device and include two parallels and vertically set up the strip shaped plate, the fixed guide rail that sets up in top of strip shaped plate, set up the guide block on the guide rail, the fixed air cock fixed plate that sets up on the guide block, this air cock fixed plate is the same with the air cock fixed plate structure of waiting to process and putting, the fixed material cylinder that moves that sets up in side of air cock fixed plate, both ends still set up the reference column about the strip shaped plate.

Further, the pressing device comprises a portal frame, a pressing cylinder is fixedly arranged on the portal frame, a main pressing plate is fixedly arranged at the lower end of a piston rod of the pressing cylinder, an auxiliary pressing plate is arranged at the lower end of the main pressing plate, guide pillars are arranged between the portal frame and the main pressing plate and between the main pressing plate and the auxiliary pressing plate, pressing rods in one-to-one correspondence with the inflating air nozzles are arranged on the lower surface of the main pressing plate, the lower ends of the pressing rods penetrate through the auxiliary pressing plate, and ejector rods in one-to-one correspondence with the pressing rods are arranged at the lower ends of the pressing rods.

Furthermore, the cutting device is located below the lower press device and comprises a cutter cylinder, and a sliding block of the cutter cylinder is fixedly provided with a cutter assembly.

Further, unloader includes two supporting legs, stride across between the supporting leg and move the material device, unloading cylinder between the supporting leg, it gets the material cylinder to set up on the slider of unloading cylinder, get the material taking plate that the fixed H type structure that sets up of piston rod lower extreme of material cylinder gets, get the fixed sucking disc that sets up a plurality of and aerify the air cock one-to-one on the material taking plate.

Furthermore, the cutter cylinder and the blanking cylinder are rodless cylinders.

After adopting above-mentioned structure, the beneficial effect of the invention is:

the full-automatic cutting machine has the advantages of compact structure, higher automation degree and complete functions, can improve the cutting quality and the working quality, reduces the labor cost and realizes full-automatic production.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a side view of the present invention;

FIG. 3 is a schematic structural view of an air nozzle cutting device according to the present invention;

FIG. 4 is a schematic view showing a connection relationship among the placement device to be processed, the material moving device, the pressing device, the cutting device and the blanking device in the present invention;

FIG. 5 is a front view of the jig of the present invention;

FIG. 6 is a schematic view of the internal structure of the jig of the present invention;

FIG. 7 is a schematic structural view of a material clamping device according to the present invention;

FIG. 8 is a schematic structural view of a placement device to be processed according to the present invention;

FIG. 9 is a schematic structural view of a material moving device according to the present invention;

FIG. 10 is a schematic view of the pressing device according to the present invention;

FIG. 11 is a schematic view of a cutting device according to the present invention;

fig. 12 is a schematic structural view of the blanking device of the present invention.

Description of reference numerals:

1, an inflating air nozzle injection molding machine, 2 mechanical arms, 3 jigs, 31 upper plates, 32 lower plates, 33 fixed blocks, 34 air suction nozzles, 35 clamp plates, 36 clamp teeth, 37 positioning through holes, 38 clamp cylinders, 39 clamp plates, 310 jacking cylinders, 311 guide rods, 4 processing platforms, 5 frames, 6 clamping devices, 61 air claws, 62 clamping plates, 63 clamping teeth, 7 to-be-processed placing devices, 71 air nozzle fixed plates, 72 air nozzle fixed holes, 73 tail end placing plates, 74 tail end placing grooves, 75 supporting columns, 8 material moving devices, 81 strip plates, 82 guide rails, 83 guide blocks, 84 air nozzle fixed plates, 85 material moving cylinders, 86 positioning columns, 9 pressing devices, 91 portal frames, 92 pressing cylinders, 93 main pressing plates, 94 auxiliary pressing plates, 95 guide columns, 96 pressing rods, 97 ejector rods, 10 cutting devices, 101 cutter cylinders, 102 cutter assemblies, 11 blanking devices, 111 supporting legs, 112 blanking cylinders, 113 material taking cylinders, 114 taking plate, 115 sucking disc and 100 inflating nozzle cutting device.

Detailed Description

The invention will be further described with reference to the accompanying drawings.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

Referring to fig. 1-4, an inflation nozzle cutting device comprises an inflation nozzle injection molding machine 1, wherein a mechanical arm 2 capable of moving up and down back and forth, left and right is arranged at the top of the inflation nozzle injection molding machine, a jig 3 is hinged on the mechanical arm 2, and the jig 3 can be turned over by 90 degrees through the mechanical arm; still include inflatable air cock cutting device 100, inflatable air cock cutting device 100 includes processing platform 4, and processing platform 4's peripheral is fixed to be set up frame 5, sets up on the frame 5 and presss from both sides material device 6, and processing platform 4 is last to be fixed respectively to set up two at least placer 7 of treating to process, move material device 8, push down device 9, cutting device 10 and unloader 11.

Referring to fig. 5-6, the jig 3 includes an upper plate 31 and a lower plate 32, a fixing block 33 for connecting a robot arm is fixedly disposed at the center of the upper surface of the upper plate 31, a row of suction nozzles 34 is disposed on two opposite sides of the upper plate 31 in a penetrating manner, a clamping plate 35 is disposed on the lower surface of the upper plate 31 along the arrangement direction of the suction nozzles 34, a plurality of latch teeth 36 are disposed at the lower end of the clamping plate 35, the two latch teeth 36 are in a group, the distance between the latch teeth 36 is used for clamping the tail end of the inflation nozzle, the latch teeth 36 penetrate through the lower plate 32, a positioning through hole 37 is formed in the center of the lower plate 32, a pair of clamp cylinders 38 is fixedly arranged at two ends of the positioning through hole 37, piston rods of the clamp cylinders 38 are oppositely arranged, and a holding tool plate 39 is fixedly arranged on the piston rod, a pair of jacking cylinders 310 is also fixedly arranged on the lower plate 32, the piston rod of the jacking cylinder 310 is fixedly connected with the upper plate 31, and a plurality of guide rods 311 are also arranged between the upper plate 31 and the lower plate 32. The initial state of the jig 3 is a vertical state, the inflating air nozzles formed by the inflating air nozzle injection molding machine 1 are taken out through the mechanical arm 2, specifically, the air suction nozzles 34 are aligned to and suck each inflating air nozzle, meanwhile, the tail ends of the inflating air nozzles are clamped by gaps among the clamping teeth 36, a raised material rod is arranged in the center of the integral molding material of the inflating air nozzles and penetrates through the positioning through hole 37, and the material rod is clamped by the clamp plate 39 through relative movement of the clamp air cylinder 38, so that the integral molding material of the whole inflating air nozzles is taken out; when the inflation nozzle needs to be unloaded, on one hand, the suction nozzle 34 is closed, on the other hand, the jacking cylinder 310 pushes the upper plate 31 upwards, the clamping plate 35 moves upwards along with the upper plate, the tail end of the inflation nozzle in the clamping tooth 36 is forcedly unloaded under the blocking effect of the lower plate 32, and the two modes are combined to complete the unloading process of the inflation nozzle.

Referring to fig. 7, the material clamping device 6 includes an air claw 61, a material clamping plate 62 is fixedly disposed on two claw handles of the air claw 51, a clamping tooth 63 is fixedly disposed at a front end of the material clamping plate 62, and the material clamping plate 62 is opened and closed through the air claw to clamp and remove a material rod in the positioning through hole 37. The tool that the whole type of air cock material after taking out moves to pressing from both sides flitch 62 department through robotic arm 2, then starts gas claw 61, and the gas claw is closed, presss from both sides flitch 62 and also closed, catches on the material pole through pressing from both sides tooth 63, then tool 3 lifts through robotic arm 2, pulls the material pole off, and at this moment, the air cock that aerifys comes separately, becomes solitary individual.

Referring to fig. 8, the to-be-processed placing device 7 includes an air faucet fixing plate 71, an air faucet fixing hole 72 corresponding to the air suction nozzle in a one-to-one manner is formed in the air faucet fixing plate 71, a tail end placing plate 73 is further disposed on the air faucet fixing plate 71, the tail end placing plate 73 is disposed along the arrangement direction of the air faucet fixing hole 72, a tail end placing groove 74 corresponding to the air faucet fixing hole 72 in a one-to-one manner is formed in the tail end placing plate 73, the air faucet fixing hole 72 and the tail end placing groove 73 are both matched with the appearance of the air suction nozzle, and a support column 75. The jig 3 is turned for 90 degrees to be in a horizontal state, then moves down to the position right above one of the air nozzle fixing plates 71 under the action of the mechanical arm 2, then the jig 3 moves downwards, the inflatable air nozzles are correspondingly placed on each air nozzle fixing hole 72, the tail ends of the inflatable air nozzles are placed in the tail end placing grooves 74, then the jig 3 is used for checking whether the inflatable air nozzles are arranged in the other placing device 7 to be processed through the mechanical arm 2, if the inflatable air nozzles are arranged, the inflatable air nozzles are moved to the material moving device 8, and if the inflatable air nozzles are not arranged, the inflatable air nozzles of the original placing device 7 to be processed are moved to the material moving device 8.

Referring to fig. 9, the material transferring device 8 includes two parallel and longitudinally arranged strip-shaped plates 81, a guide rail 82 is fixedly arranged on the top of the strip-shaped plate 81, a guide block 83 is arranged on the guide rail 82, an air nozzle fixing plate 84 is fixedly arranged on the guide block 83, the air nozzle fixing plate 84 has the same structure as the air nozzle fixing plate 71 to be processed and placed, a material transferring cylinder 85 is fixedly arranged on the side surface of the air nozzle fixing plate 84, and positioning columns 86 are further arranged at the left end and the right end of the strip-shaped plate 81. The inflation air nozzle is placed on the air nozzle fixing plate 84 and then pushed to the lower part of the pressing device 9 under the action of the material moving cylinder 85; the positioning posts 86 are used to position the air nozzle fixing plate 84, so as to ensure that the air nozzle fixing plate 84 can move to or return to a designated position.

Referring to fig. 10, the pressing device 9 includes a gantry 91, a pressing cylinder 92 is fixedly disposed on the gantry 91, a main pressing plate 93 is fixedly disposed at a lower end of a piston rod of the pressing cylinder 92, an auxiliary pressing plate 94 is disposed at a lower end of the main pressing plate 93, guide posts 95 are disposed between the gantry 91 and the main pressing plate 93 and between the main pressing plate 93 and the auxiliary pressing plate 94, pressing rods 96 corresponding to the inflation nozzles one to one are disposed on a lower surface of the main pressing plate 93, lower ends of the pressing rods 96 penetrate through the auxiliary pressing plate 94, and ejector rods 97 corresponding to the pressing rods 96 one to one are disposed at lower ends of the pressing rods 96. Being equipped with the air cock fixed plate 84 of aerifing the air cock and being moved to under the vice clamp plate 94 to every depression bar 96 all corresponds an air cock, then depression bar 96 pushes down the air cock of aerifing under the effect of air cylinder 92, makes the lower extreme protrusion of air cock in the air cock fixed orifices 72 outside, ejector pin 97 pushes up the air cock of aerifing simultaneously, prevents to aerify the air cock and is difficult to stabilize when the cutting, then carries out the cutting of gas outlet through cutting device 10 again.

Referring to fig. 11, the cutting device 10 is located below the pressing device 9, the cutting device 10 includes a cutter cylinder 101, and a cutter assembly 102 is fixedly disposed on a slide block of the cutter cylinder 101. The pressure bar 96 presses down the inflation nozzle to the position of the cutter assembly 102 under the action of the pressing-down cylinder 92, the cutting of the inflation nozzle is completed through the cutter cylinder 101, and after the cutting is completed, the cutting device 10 is reset.

Referring to fig. 12, the blanking device 11 includes two support legs 111, the material moving device 8 spans between the support legs 111, a blanking cylinder 112 between the support legs 111, a material taking cylinder 113 disposed on a slider of the blanking cylinder 112, a material taking plate 114 of an H-shaped structure fixedly disposed at a lower end of a piston rod of the material taking cylinder 113, and a plurality of suckers 115 corresponding to the inflation nozzles one to one and fixedly disposed on the material taking plate 114. The material taking cylinder 113 of the blanking device 11 moves to the position right above the air nozzle fixing plate 84 through the blanking cylinder 112, then the sucking disc 115 moves downwards under the action of the material taking cylinder 113 to suck the inflating air nozzle and then rises, the blanking device 11 returns to the original position for blanking, and the inflating air nozzle is placed in the turnover box.

In the embodiment, the cutter cylinder 101 and the blanking cylinder 112 are rodless cylinders, so that the volume of the whole equipment can be reduced.

The working principle of the invention is as follows:

after the inflation air faucet is formed through an injection mold of an inflation air faucet injection molding machine 1, a fixture 3 is in a vertical initial state, the inflation air faucet is taken out through a mechanical arm 2, then the inflation air faucet is moved to a material clamping device 6, a material rod is removed, then the fixture 3 is turned over for 90 degrees to form a horizontal state, the inflation air faucet is placed on an air faucet fixing hole 72 of any one to-be-processed placing device 7, then the fixture 3 is used for checking whether the inflation air faucet exists in another to-be-processed placing device 7 through the mechanical arm 2, if the inflation air faucet exists, the inflation air faucet is moved to an air faucet fixing plate 84 on a material moving device 8, if the inflation air faucet does not exist, the inflation air faucet fixing plate 84 of the original to-be-processed placing device 7 is moved to an air faucet fixing plate 84 on the material moving device 8, and then the air faucet fixing plate 84 provided with the inflation air faucet is moved, the inflation nozzle is pressed to the position of the cutter assembly 102 through the cooperation of the pressing cylinder 92, the main pressing plate 93, the auxiliary pressing plate 94, the pressing rod 96 and the ejector rod 97, the cutting of the inflation nozzle is completed through the cutting device 10, after the cutting is completed, the cutter assembly 102 resets, the pressing device 9 resets, the material moving device 8 resets, the material taking cylinder 113 of the blanking device 11 moves to the position right above the nozzle fixing plate 84 through the blanking cylinder 112, then the suction cup 115 downwards sucks the inflation nozzle under the action of the material taking cylinder 113 and then ascends, the blanking device 11 returns to the original position for blanking, and the inflation nozzle is placed in a turnover box to complete product cutting.

The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.

Claims

1. The utility model provides an aerify air cock cutting equipment, includes aerifys the air cock injection molding machine, it can reciprocate robotic arm, its characterized in that all around to aerify air cock injection molding machine top setting: the mechanical arm is hinged with a jig, and the jig can be turned over by 90 degrees through the mechanical arm; still include aerify air cock cutting device, aerify air cock cutting device includes processing platform, processing platform's peripheral fixed frame that sets up, set up the clamping device on the frame, processing platform is last to be fixed respectively to set up two at least placer of treating to process, to move the material device, to push down device, cutting device and unloader.

2. The air faucet cutting device as claimed in claim 1, wherein: the tool includes upper plate and hypoplastron, the fixed block that is used for connecting robotic arm that sets up in the center department of upper plate upper surface, run through on the opposite both sides of upper plate and set up one row of suction nozzle, the lower surface of upper plate sets up splint along suction nozzle array direction, the lower extreme of splint sets up a plurality of latch, and two latches are a set of, and the interval between a set of latch is used for the tail end of centre gripping air cock of aerifing, the latch runs through the hypoplastron, positioning hole is seted up in the center department of hypoplastron, positioning hole's both ends are fixed to be set up a pair of locking device cylinder, the piston rod of locking device cylinder sets up relatively, and fixes on the piston rod to set up locking device board, still fix on the hypoplastron and set up a pair of jacking cylinder, the piston rod and the upper plate fixed connection of jacking cylinder, still set up a plurality of.

3. An air nozzle cutting apparatus according to claim 1 or 2, wherein: the material clamping device comprises a gas claw, two claw handles of the gas claw are fixedly provided with material clamping plates, the front end of each material clamping plate is fixedly provided with clamping teeth, and the material clamping plates are opened and closed through the gas claw to clamp and remove a material rod in the positioning through hole.

4. An air nozzle cutting apparatus according to claim 1 or 2, wherein: treat that processing placer includes the air cock fixed plate, set up the air cock fixed orifices with the air cock one-to-one on the air cock fixed plate, still set up the tail end on the air cock fixed plate and place the board, the tail end is placed the board and is set up along the array direction of air cock fixed orifices, and the tail end place set up on the board with the tail end standing groove of air cock fixed orifices one-to-one, air cock fixed orifices and tail end standing groove all with aerify the air cock appearance phase-match, the fixed support column that sets up of lower extreme of air cock fixed plate.

5. The air faucet cutting device as claimed in claim 1, wherein: move the material device and include that two parallels just vertically set up the strip shaped plate, the fixed guide rail that sets up in top of strip shaped plate, set up the guide block on the guide rail, the fixed air cock fixed plate that sets up on the guide block, this air cock fixed plate is the same with the air cock fixed plate structure of waiting to process and putting, the fixed material cylinder that moves that sets up in side of air cock fixed plate, both ends still set up the reference column about the strip shaped plate.

6. The air faucet cutting device as claimed in claim 1, wherein: the lower pressing device comprises a portal frame, a lower pressing cylinder is fixedly arranged on the portal frame, a main pressing plate is fixedly arranged at the lower end of a piston rod of the lower pressing cylinder, an auxiliary pressing plate is arranged at the lower end of the main pressing plate, guide pillars are arranged between the portal frame and the main pressing plate and between the main pressing plate and the auxiliary pressing plate, pressing rods in one-to-one correspondence with the inflating air nozzles are arranged on the lower surface of the main pressing plate, the lower ends of the pressing rods penetrate through the auxiliary pressing plate, and ejector rods in one-to-one correspondence with the pressing rods are arranged at the lower ends of.

7. The air faucet cutting device as claimed in claim 1, wherein: the cutting device is located below the lower press device and comprises a cutter cylinder, and a sliding block of the cutter cylinder is fixedly provided with a cutter assembly.

8. The air faucet cutting device as claimed in claim 1, wherein: the blanking device comprises two supporting legs, the material moving device is spanned between the supporting legs, a blanking cylinder is arranged between the supporting legs, a material taking cylinder is arranged on a sliding block of the blanking cylinder, a material taking plate of an H-shaped structure is fixedly arranged at the lower end of a piston rod of the material taking cylinder, and a plurality of suckers in one-to-one correspondence with the inflating air nozzles are fixedly arranged on the material taking plate.

9. An air nozzle cutting apparatus according to claim 7 or 8, wherein: and the cutter cylinder and the blanking cylinder are rodless cylinders.