CN112023982B - Method for preparing zirconium-loaded PAN (Polyacrylonitrile) composite material through electrostatic spinning and application - Google Patents

Method for preparing zirconium-loaded PAN (Polyacrylonitrile) composite material through electrostatic spinning and application Download PDF

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CN112023982B
CN112023982B CN202010690267.3A CN202010690267A CN112023982B CN 112023982 B CN112023982 B CN 112023982B CN 202010690267 A CN202010690267 A CN 202010690267A CN 112023982 B CN112023982 B CN 112023982B
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electrostatic spinning
polyacrylonitrile
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stirring
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CN112023982A (en
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张俊华
程媛
彭林才
何亮
刘遥
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Kunming University of Science and Technology
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    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
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    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/342Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electric, magnetic or electromagnetic fields, e.g. for magnetic separation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/02Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
    • C07D307/34Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members
    • C07D307/38Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having two or three double bonds between ring members or between ring members and non-ring members with substituted hydrocarbon radicals attached to ring carbon atoms
    • C07D307/40Radicals substituted by oxygen atoms
    • C07D307/42Singly bound oxygen atoms
    • C07D307/44Furfuryl alcohol
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    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/60Reduction reactions, e.g. hydrogenation
    • B01J2231/64Reductions in general of organic substrates, e.g. hydride reductions or hydrogenations
    • B01J2231/641Hydrogenation of organic substrates, i.e. H2 or H-transfer hydrogenations, e.g. Fischer-Tropsch processes
    • B01J2231/643Hydrogenation of organic substrates, i.e. H2 or H-transfer hydrogenations, e.g. Fischer-Tropsch processes of R2C=O or R2C=NR (R= C, H)

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Abstract

The invention discloses a method for preparing a zirconium-loaded PAN composite material by an electrostatic spinning method and application, the method mainly comprises the steps of dissolving metal zirconium ions and polyacrylonitrile in N, N-dimethylformamide to prepare electrostatic spinning solution, preparing a heterogeneous phase loaded Zr @ PAN composite material by an electrostatic spinning technology, and applying the prepared composite material to the transfer hydrogenation reduction of furfural, so that a biomass-based energy product furfuryl alcohol is obtained at a high yield.

Description

Method for preparing zirconium-loaded PAN (Polyacrylonitrile) composite material through electrostatic spinning and application
Technical Field
The invention relates to a method for preparing a zirconium-loaded PAN composite material by electrostatic spinning and application thereof, belonging to the technical field of catalyst preparation and biomass catalytic conversion.
Background
The biomass energy is paid much attention under the global green environmental protection trend, and the biomass derived platform compound not only can realize the secondary utilization of biomass, but also can convert the biomass into a plurality of chemicals to become substitutes of fossil fuels and chemical products. The 3 atoms directly connected with carbonyl carbon atoms in furfural molecules are microscopically on the same plane, the plane configuration of the furfural molecules has small obstruction to reagent attack, and the carbonyl has great polarity and can form a carbonyl positive center, so the furfural molecules have high chemical activity. The route for preparing furfuryl alcohol by catalytic hydrogenolysis by taking furfural as a raw material can utilize the advantages of the natural carbon skeleton of furfural, the process is simple, the raw material is renewable, and the method has wide development prospect. The hydrogenolysis of furfural is an important means for preparing high value-added chemicals by converting furfural, and the prepared furfuryl alcohol can be used as a raw material for organic synthesis and also used for synthesizing resins, varnishes, pesticides, medicines, rubbers, coatings, fuel additives and the like.
The industrial preparation method of furfuryl alcohol is characterized by that it is made up by using furfural hydrogenation process: the hydrogenation is divided into liquid phase hydrogenation and gas phase hydrogenation. The liquid phase hydrogenation method comprises the steps of reacting furfural and hydrogen at a molar ratio of 1:42 (molar ratio) at 190-210 ℃ and under 5-8MPa (or more than 10MPa and 170 ℃ by using a Cu-Cr catalyst) in the presence of a Cu-Cr-Ca catalyst, settling after the reaction is finished, removing the solid catalyst, and obtaining a liquid which is a furfuryl alcohol crude product. The gas phase hydrogenation method is characterized in that furfural and hydrogen react in a shell-and-tube reactor at a molar ratio of 1:42 in the presence of a Ni-Cu or Cr-Cu catalyst at a temperature of 80-170 ℃ and a pressure of 0.1-0.39 MPa to obtain the furfural-hydrogen-containing catalyst. And (3) rectifying the obtained crude furfuryl alcohol under the reduced pressure of 80-87 kPa to remove tar-like substances, washing with sodium bisulfite, drying and dehydrating, and then adding sodium carbonate to perform reduced pressure distillation to obtain the pure product of the furfuryl alcohol. The industrial furfuryl alcohol preparing process has certain limitation, high cost, high toxicity of Cr (VI) metal and great environmental pollution. In addition, furfural can be prepared by a disproportionation method, which takes furfural as a raw material to carry out disproportionation reaction in the presence of caustic soda.
In recent years, in order to realize the catalytic preparation of furfuryl alcohol by furfural more greenly and efficiently, researchers have developed a plurality of new catalytic systems, for example, the weiqi group in mengxiang prepares a highly dispersed metal nano catalyst Au/SBA-15 by a post-modification method, and takes the reaction of furfuryl alcohol preparation by furfural hydrogenation as an example to investigate the influence of reaction temperature, reaction pressure, reaction time and the like on the catalytic performance of the catalyst. The result shows that under the conditions that the mass fraction of gold is 1%, the reaction temperature is 220 ℃, the reaction pressure is 5MPa, the reaction time is 4h and the mass fraction of the catalyst is 2%, the conversion rate of the furfural is 92.1% and the selectivity is 97.8%. But the deficiency is that the experiments are usually in H2The process is carried out under high pressure, has certain dangerousness, and the cost of the noble metal is too high to be suitable for industrial production. The Hu Li topic group utilizes metal zirconium and organic acid to prepare MOF catalyst Zr-FDCA which is applied to the reaction of furfural for preparing furfuryl alcohol, the yield is only 78 percent, and the supported catalyst Zr-FDCA is prepared after continuously adding methyl pyrrolidone and trimethylbenzeneFDCA-T is applied to the reaction of preparing furfuryl alcohol from furfural, and the yield is found to be improved to 96 percent, but the process of a metal and organic acid catalytic system is complicated, the cost is higher, and the loss is large when the catalyst is recovered.
Disclosure of Invention
In order to solve the problems and the defects of the prior art, the polyacrylonitrile is used as the carrier, the metal zirconium is loaded on the PAN nano-fiber through the electrostatic spinning method to prepare the composite material, the raw material is simple, the cost is low, the zirconium-loaded PAN composite material is used as the catalyst to realize the high-efficiency conversion of furfural to furfuryl alcohol, and the loss is small in the catalyst recycling process.
The invention provides a method for preparing a zirconium-loaded PAN composite material (Zr @ PAN) by electrostatic spinning, which specifically comprises the following steps:
(1) adding polyacrylonitrile into N, N-dimethylformamide, and stirring for dissolving to obtain a polyacrylonitrile solution;
(2) zr (NO)3)4·5H2Adding O into the polyacrylonitrile solution obtained in the step (1), and performing ultrasonic dispersion uniformly to obtain a mixed solution;
(3) stirring the mixed solution obtained in the step (2) in an oil bath, and fully and uniformly mixing the solution to obtain an electrostatic spinning precursor solution;
(4) and (4) carrying out electrostatic spinning on the electrostatic spinning precursor solution obtained in the step (3) to obtain the zirconium-loaded PAN composite material.
The mass-volume ratio of the polyacrylonitrile to the DMF in the step (1) is 56.25:1g/L, and the molecular weight of the polyacrylonitrile is 15 ten thousand.
The stirring in the step (1) is carried out at 20-30 ℃ for 30 minutes at the stirring speed of 300-400 rpm.
The mass ratio of Zr (NO3)4 & 5H2O to polyacrylonitrile in the step (2) is 0.5-2.1: 1.
And (3) the power of ultrasonic dispersion in the step (2) is 20-25 kHz, and the time is 5-10 minutes.
And (3) carrying out oil bath at the temperature of 65-80 ℃ for 1 hour, and stirring at the rotating speed of 15-20 rpm.
The electrostatic spinning conditions in the step (4) are as follows: the flow rate of the micro-injection pump is set to be 0.4-0.8 mL/h, the voltage is 10-14 KV, the distance between the needle head and the receiver is 8-12 cm, and the spinning time is 10 h.
The invention also provides application of the zirconium-loaded PAN composite material (Zr @ PAN) prepared by electrostatic spinning as a furfuryl alcohol reduction reaction catalyst, wherein the catalytic hydrogenation reaction temperature is 150 ℃, and the hydrogenation reaction time is 2 hours.
The invention has the beneficial effects that:
1. the zirconium-loaded PAN composite material (Zr @ PAN) is prepared by an electrostatic spinning method, and the whole system is cheap, easy to obtain, good in catalytic activity and easy to recover.
2. The method has the advantages of simple process, renewable raw materials, mild reaction conditions, green reaction system, safety, environmental protection and wide development prospect.
3. The zirconium-loaded PAN composite material (Zr @ PAN) obtained by the method has extremely high specific surface area and porosity, and shows high catalytic activity in the process of converting furfural into furfuryl alcohol.
Drawings
FIG. 1 is a schematic view of electrospinning according to example 1.
Detailed Description
The present invention will be further described with reference to the following embodiments.
Example 1
A method for preparing a zirconium-loaded PAN composite material (Zr @ PAN) through electrostatic spinning specifically comprises the following steps:
(1) adding 2.25g of polyacrylonitrile into 40mL of DMF (dimethyl formamide), wherein the molecular weight of the polyacrylonitrile is 15 ten thousand, stirring at 25 ℃ for 30 minutes for dissolution, and stirring at the rotating speed of 400rpm to obtain a polyacrylonitrile solution;
(2) 2.65gZr (NO)3)4·5H2Adding O into the polyacrylonitrile solution obtained in the step (1), and uniformly dispersing by using ultrasonic, wherein the power of ultrasonic dispersion is 25kHz, and the time is 5 minutes to obtain a mixed solution;
(3) putting the mixed solution obtained in the step (2) into an oil bath pot, heating and stirring, wherein the oil bath temperature is 65 ℃, the time is 1 hour, and the stirring speed is 18rpm, so that the solution is fully and uniformly mixed to obtain an electrostatic spinning precursor solution;
(4) and (3) performing electrostatic spinning on the electrostatic spinning precursor solution obtained in the step (4), wherein the electrostatic spinning conditions are as follows as shown in figure 1: the flow rate of the micro-injection pump is set to be 0.6mL/h, the voltage is 12KV, the distance between the needle head and the receiver is 10cm, the spinning time is 10h, and the Zr @ PAN composite material with the zirconium loading of 20% is obtained.
The method comprises the following steps of mixing 0.3g of furfural, 20mL of isopropanol and 0.1g of Zr @ PAN composite material prepared in the embodiment, adding the mixture into a closed high-pressure reaction kettle, replacing with nitrogen to remove air, introducing nitrogen with the flow rate of 100mL/min for 0.3min, removing gas at intervals of 0.5min, introducing nitrogen again, repeating for 3 times, and carrying out hydrogenation reaction at 150 ℃ for 2h to obtain a target product furfuryl alcohol; the conversion rate of furfural is 94.8%, and the yield of furfuryl alcohol is 99.8%; the Zr @ PAN composite material prepared in the embodiment is recycled, the solution after reaction is filtered, filter residue is washed for 3 times by using absolute ethyl alcohol, the obtained product is placed in a drying oven at 105 ℃ for drying for 12 hours, the furfural conversion rate is 92.5% after the cyclic utilization to catalytic reaction for 4 times, and the furfuryl alcohol yield is 95.2%.
Example 2
A method for preparing a zirconium-loaded PAN composite material (Zr @ PAN) through electrostatic spinning specifically comprises the following steps:
(1) adding 2.25g of polyacrylonitrile into 40mL of DMF, wherein the molecular weight of the polyacrylonitrile is 15 ten thousand, stirring at 26 ℃ for 30 minutes for dissolution, and stirring at the rotating speed of 350rpm to obtain a polyacrylonitrile solution;
(2) 1.18gZr (NO)3)4·5H2Adding O into the polyacrylonitrile solution obtained in the step (1), and uniformly dispersing by using ultrasonic, wherein the power of ultrasonic dispersion is 20kHz, and the time is 10 minutes to obtain a mixed solution;
(3) putting the mixed solution obtained in the step (2) into an oil bath pot, heating and stirring, wherein the oil bath temperature is 70 ℃, the time is 1 hour, and the stirring speed is 20rpm, so that the solution is fully and uniformly mixed to obtain an electrostatic spinning precursor solution;
(4) and (4) performing electrostatic spinning on the electrostatic spinning precursor solution obtained in the step (4), wherein the electrostatic spinning conditions are as follows: the flow rate of the micro-injection pump is set to be 0.8mL/h, the voltage is 14KV, the distance between the needle head and the receiver is 8cm, the spinning time is 10h, and the Zr @ PAN composite material with the zirconium loading of 10% is obtained.
The method comprises the following steps of mixing 0.3g of furfural, 20mL of isopropanol and 0.1g of Zr @ PAN composite material prepared in the embodiment, adding the mixture into a closed high-pressure reaction kettle, replacing with nitrogen to remove air, introducing nitrogen with the flow rate of 100mL/min for 0.3min, removing gas at intervals of 0.5min, introducing nitrogen again, repeating for 3 times, and carrying out hydrogenation reaction at 150 ℃ for 2h to obtain a target product furfuryl alcohol; the conversion rate of furfural is 74.9%, and the yield of furfuryl alcohol is 90.3%; the Zr @ PAN composite material prepared in the embodiment is recycled, the solution after reaction is filtered, filter residue is washed for 3 times by using absolute ethyl alcohol, the obtained product is placed in a drying oven at 105 ℃ for drying for 12 hours, the furfural conversion rate is 66.5% after the cyclic utilization for 4 times of catalytic reaction, and the furfuryl alcohol yield is 95.2%.
Example 3
A method for preparing a zirconium-loaded PAN composite material (Zr @ PAN) through electrostatic spinning specifically comprises the following steps:
(1) adding 2.25g of polyacrylonitrile into 40mL of DMF (dimethyl formamide), wherein the molecular weight of the polyacrylonitrile is 15 ten thousand, stirring at 20 ℃ for 30 minutes for dissolution, and stirring at the rotating speed of 400rpm to obtain a polyacrylonitrile solution;
(2) 4.54gZr (NO)3)4·5H2Adding O into the polyacrylonitrile solution obtained in the step (1), and uniformly dispersing by using ultrasonic, wherein the power of ultrasonic dispersion is 22kHz, and the time is 7 minutes to obtain a mixed solution;
(3) putting the mixed solution obtained in the step (2) into an oil bath pot, heating and stirring, wherein the oil bath temperature is 80 ℃, the time is 1 hour, and the stirring speed is 15rpm, so that the solution is fully and uniformly mixed to obtain an electrostatic spinning precursor solution;
(4) and (4) performing electrostatic spinning on the electrostatic spinning precursor solution obtained in the step (4), wherein the electrostatic spinning conditions are as follows: the flow rate of the micro-injection pump is set to be 0.7mL/h, the voltage is 10KV, the distance between the needle head and the receiver is 12cm, the spinning time is 10h, and the Zr @ PAN composite material with the zirconium loading of 30% is obtained.
The method comprises the following steps of mixing 0.3g of furfural, 20mL of isopropanol and 0.1g of Zr @ PAN composite material prepared in the embodiment, adding the mixture into a closed high-pressure reaction kettle, replacing with nitrogen to remove air, introducing nitrogen with the flow rate of 100mL/min for 0.3min, removing gas at intervals of 0.5min, introducing nitrogen again, repeating for 3 times, and carrying out hydrogenation reaction at 150 ℃ for 2h to obtain a target product furfuryl alcohol; the conversion rate of furfural is 90.2%, and the yield of furfuryl alcohol is 80.4%; the Zr @ PAN composite material prepared in the embodiment is recycled, the solution after reaction is filtered, filter residues are washed for 3 times by using absolute ethyl alcohol, the obtained product is placed in a drying oven at 105 ℃ for drying for 12 hours, the furfural conversion rate is 80.0% after the cyclic utilization for 4 times of catalytic reaction, and the furfuryl alcohol yield is 90.2%.
Example 4
A method for preparing a zirconium-loaded PAN composite material (Zr @ PAN) through electrostatic spinning specifically comprises the following steps:
(1) adding 2.25g of polyacrylonitrile into 40mL of DMF, wherein the molecular weight of the polyacrylonitrile is 15 ten thousand, stirring at 28 ℃ for 30 minutes for dissolution, and stirring at the rotating speed of 350rpm to obtain a polyacrylonitrile solution;
(2) 2.65gZr (NO)3)4·5H2Adding O into the polyacrylonitrile solution obtained in the step (1), and uniformly dispersing by using ultrasonic, wherein the power of ultrasonic dispersion is 24kHz, and the time is 6 minutes to obtain a mixed solution;
(3) putting the mixed solution obtained in the step (2) into an oil bath pot, heating and stirring, wherein the oil bath temperature is 75 ℃, the time is 1 hour, and the stirring speed is 16rpm, so that the solution is fully and uniformly mixed to obtain an electrostatic spinning precursor solution;
(4) and (4) performing electrostatic spinning on the electrostatic spinning precursor solution obtained in the step (4), wherein the electrostatic spinning conditions are as follows: the flow rate of the micro-injection pump is set to be 0.6mL/h, the voltage is 14KV, the distance between the needle head and the receiver is 10cm, the spinning time is 10h, and the Zr @ PAN composite material with the zirconium loading of 20% is obtained.
The method comprises the following steps of mixing 0.3g of furfural, 20mL of isopropanol and 0.1g of Zr @ PAN composite material prepared in the embodiment, adding the mixture into a closed high-pressure reaction kettle, replacing with nitrogen to remove air, introducing nitrogen with the flow rate of 100mL/min for 0.3min, removing gas at intervals of 0.5min, introducing nitrogen again, repeating for 3 times, and carrying out hydrogenation reaction at 150 ℃ for 2h to obtain a target product furfuryl alcohol; the conversion rate of furfural is 92.8%, and the yield of furfuryl alcohol is 94.0%; the Zr @ PAN composite material prepared in the embodiment is recycled, the solution after reaction is filtered, filter residues are washed for 3 times by using absolute ethyl alcohol, the obtained product is placed in a drying oven at 105 ℃ for drying for 12 hours, the furfural conversion rate is 80.5% after the cyclic utilization to catalytic reaction for 4 times, and the furfuryl alcohol yield is 85.2%.
Example 5
A method for preparing a zirconium-loaded PAN composite material (Zr @ PAN) through electrostatic spinning specifically comprises the following steps:
(1) adding 2.25g of polyacrylonitrile into 40mL of DMF (dimethyl formamide), wherein the molecular weight of the polyacrylonitrile is 15 ten thousand, stirring at 30 ℃ for 30 minutes for dissolution, and stirring at the rotating speed of 300rpm to obtain a polyacrylonitrile solution;
(2) 2.65gZr (NO)3)4·5H2Adding O into the polyacrylonitrile solution obtained in the step (1), and performing ultrasonic dispersion uniformly with the ultrasonic dispersion power of 23kHz and the ultrasonic dispersion time of 9 minutes to obtain a mixed solution;
(3) putting the mixed solution obtained in the step (2) into an oil bath pot, heating and stirring, wherein the oil bath temperature is 65 ℃, the time is 1 hour, and the stirring speed is 19rpm, so that the solution is fully and uniformly mixed to obtain an electrostatic spinning precursor solution;
(4) and (4) performing electrostatic spinning on the electrostatic spinning precursor solution obtained in the step (4), wherein the electrostatic spinning conditions are as follows: the flow rate of the micro-injection pump is set to be 0.6mL/h, the voltage is 10KV, the distance between the needle head and the receiver is 8cm, the spinning time is 10h, and the Zr @ PAN composite material with the zirconium loading of 20% is obtained.
The method comprises the following steps of mixing 0.3g of furfural, 20mL of isopropanol and 0.1g of Zr @ PAN composite material prepared in the embodiment, adding the mixture into a closed high-pressure reaction kettle, replacing with nitrogen to remove air, introducing nitrogen with the flow rate of 100mL/min for 0.3min, removing gas at intervals of 0.5min, introducing nitrogen again, repeating for 3 times, and carrying out hydrogenation reaction at 150 ℃ for 2h to obtain a target product furfuryl alcohol; the conversion rate of furfural is 89.3%, and the yield of furfuryl alcohol is 90.6%; the Zr @ PAN composite material prepared in the embodiment is recycled, the solution after reaction is filtered, filter residue is washed for 3 times by using absolute ethyl alcohol, the obtained product is placed in a drying oven at 105 ℃ for drying for 12 hours, the furfural conversion rate is 78.4% after the cyclic utilization for 4 times of catalytic reaction, and the furfuryl alcohol yield is 84.2%.
While the present invention has been described in detail with reference to the specific embodiments thereof, the present invention is not limited to the embodiments described above, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims (7)

1. An application of a zirconium-loaded PAN composite material prepared by electrostatic spinning as a furfuryl alcohol reduction reaction catalyst is provided, wherein the method for preparing the zirconium-loaded PAN composite material by electrostatic spinning specifically comprises the following steps:
(1) adding polyacrylonitrile into N, N-dimethylformamide, and stirring for dissolving to obtain a polyacrylonitrile solution;
(2) zr (NO)3)4·5H2Adding O into the polyacrylonitrile solution obtained in the step (1), and performing ultrasonic dispersion uniformly to obtain a mixed solution;
(3) stirring the mixed solution obtained in the step (2) in an oil bath, and fully and uniformly mixing the solution to obtain an electrostatic spinning precursor solution;
(4) and (4) carrying out electrostatic spinning on the electrostatic spinning precursor solution obtained in the step (3) to obtain the zirconium-loaded PAN composite material.
2. The use according to claim 1, wherein the mass-to-volume ratio of polyacrylonitrile to N, N-dimethylformamide in step (1) is 56.25:1g/L, and the molecular weight of polyacrylonitrile is 15 ten thousand.
3. The use according to claim 1, wherein the stirring in step (1) is performed at 20-30 ℃ for 30 minutes at a stirring speed of 300-400 rpm.
4. Use according to claim 1, characterised in that step (2) Zr (NO)3)4·5H2The mass ratio of the O to the polyacrylonitrile is 0.5-2.1: 1.
5. The use of claim 1, wherein the ultrasonic dispersion in step (2) has a power of 20 to 25kHz and a time of 5 to 10 minutes.
6. The use of claim 1, wherein the oil bath temperature in the step (3) is 65-80 ℃, the time is 1 hour, and the stirring speed is 15-20 rpm.
7. The use of claim 1, wherein the conditions of the electrospinning in the step (4) are as follows: the flow rate of the micro-injection pump is set to be 0.4-0.8 mL/h, the voltage is 10-14 KV, the distance between the needle head and the receiver is 8-12 cm, and the spinning time is 10 h.
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