CN112023547A - Efficient pulse dust collector and working method thereof - Google Patents

Efficient pulse dust collector and working method thereof Download PDF

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CN112023547A
CN112023547A CN202010921822.9A CN202010921822A CN112023547A CN 112023547 A CN112023547 A CN 112023547A CN 202010921822 A CN202010921822 A CN 202010921822A CN 112023547 A CN112023547 A CN 112023547A
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mounting plate
filter bag
upper box
air
air outlet
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CN112023547B (en
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张立
张墨东
王丽
张宁
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Linquan Youji Food Co ltd
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Linquan Youji Food Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • B01D46/023Pockets filters, i.e. multiple bag filters mounted on a common frame
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • B01D46/04Cleaning filters

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Abstract

本发明公开了一种高效脉冲除尘器及其工作方法,该除尘器包括下箱体,下箱体的底部设置有集灰斗,下箱体的顶部设置有上箱体,上箱体的一端设置有翻转盖,固定安装板、活动安装板之间设置有若干组过滤袋,翻转盖的一侧外壁、上箱体远离翻转盖的一侧外壁上均安装有高压气罐,高压气罐通过连接管与喷气管连接,支撑架上活动安装有移动组件,移动组件与活动安装板固定连接;本发明中的过滤袋采用横向放置的方式,使得空气与过滤袋的接触面积较大,从而加速空气的过滤,提高除尘效率,同时对过滤袋两端通入压缩气体,缩短了压缩气体填充过滤袋的时间,本发明的过滤袋便于安装和拆卸,可以快速对过滤袋进行维护。

Figure 202010921822

The invention discloses a high-efficiency pulse dust collector and a working method thereof. The dust collector comprises a lower box body, an ash collecting hopper is arranged at the bottom of the lower box body, an upper box body is arranged at the top of the lower box body, and one end of the upper box body is arranged A flip cover is provided, and several groups of filter bags are arranged between the fixed installation plate and the movable installation board. A high-pressure gas tank is installed on the outer wall of one side of the flip cover and the outer wall of the upper box away from the flip cover. The high-pressure gas tank passes through The connecting pipe is connected with the jet pipe, the movable assembly is movably installed on the support frame, and the movable assembly is fixedly connected with the movable mounting plate; the filter bag in the present invention is placed horizontally, so that the contact area between the air and the filter bag is larger, thereby accelerating the The air filtration improves the dust removal efficiency, and at the same time, the compressed gas is introduced into the two ends of the filter bag, which shortens the time for filling the filter bag with the compressed gas.

Figure 202010921822

Description

一种高效脉冲除尘器及其工作方法A high-efficiency pulse dust collector and its working method

技术领域technical field

本发明涉及除尘设备技术领域,具体涉及一种高效脉冲除尘器及其工作方法。The invention relates to the technical field of dust removal equipment, in particular to a high-efficiency pulse dust collector and a working method thereof.

背景技术Background technique

脉冲袋式除尘器的原理是以压缩空气为动力,利用储气罐瞬间喷出的压缩空气,通过喷气管诱导数倍于喷射气量的空气高速进入过滤袋,使过滤袋由顶部滤口至底部产生急剧的膨胀和冲击振动,产生很强的清落积灰作用。这种除尘器清灰强度大,可以允许采用较高的过滤风速,因此成为目前国内应用最广的除尘清灰方式;The principle of the pulse bag filter is to use compressed air as the driving force, and use the compressed air instantly ejected from the air storage tank to induce the air several times the amount of injected air to enter the filter bag at a high speed through the jet pipe, so that the filter bag is from the top filter port to the bottom. It produces rapid expansion and shock vibration, and produces a strong effect of removing dust. This kind of dust collector has high dust removal intensity and can allow higher filtration wind speed, so it has become the most widely used dust removal method in China;

专利文件(CN107961605A)公开了一种高效能脉冲式除尘器,该脉冲式除尘器空气与过滤袋较小,过滤袋对空气的过滤速度慢,除尘效率低,而且只对过滤袋一端通入压缩气体,压缩气体无法快速填充过滤袋,过滤袋上的灰尘脱落慢,脱落效果差,该脉冲式除尘器不便于安装和拆卸,无法快速对过滤袋进行维护,影响该除尘器的正常使用。The patent document (CN107961605A) discloses a high-efficiency pulse type dust collector. The pulse type dust collector has smaller air and filter bags, and the filter bag can filter the air at a slow speed, and the dust removal efficiency is low. Gas and compressed gas cannot quickly fill the filter bag, the dust on the filter bag falls off slowly, and the falling effect is poor. The pulse type dust collector is not easy to install and disassemble, and the filter bag cannot be maintained quickly, which affects the normal use of the dust collector.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种高效脉冲除尘器及其工作方法,通过在固定安装板、活动安装板之间横向设置多个过滤袋,通过滤袋对空气进行除尘,除尘过滤后的空气分别穿过固定安装板、活动安装板上的出气罩,并通过出气口排出到外界,本发明中的过滤袋采用横向放置的方式,使得空气在进入到下箱体内部时,空气与过滤袋的接触面积较大,从而加速空气的过滤,提高除尘效率,解决了传统脉冲除尘器除尘效率低的技术问题;The purpose of the present invention is to provide a high-efficiency pulse dust collector and a working method thereof. By arranging a plurality of filter bags laterally between the fixed installation plate and the movable installation plate, the air is dedusted through the filter bags, and the air after the dedusting and filtration is passed through respectively. Through the air outlet hood on the fixed installation plate and the movable installation plate, and discharged to the outside world through the air outlet, the filter bag in the present invention is placed horizontally, so that when the air enters the inside of the lower box, the air contacts the filter bag. The area is larger, thereby accelerating the air filtration, improving the dust removal efficiency, and solving the technical problem of low dust removal efficiency of the traditional pulse dust collector;

本发明通过在翻转盖的外侧和上箱体的外侧分别安装高压气罐,高压气罐通过连接管与各个喷气管连接,通过打开脉冲阀,使高压气罐内的压缩空气通过各个连接管进入到对应的喷气管中,并通过各个喷嘴向出气罩喷出,压缩空气通过出气罩进入到过滤袋中,使过滤袋迅速膨胀,从而过滤袋表面附着的灰尘脱离并下落到下方的集灰斗内,本发明同时对过滤袋两端通入压缩气体,缩短了压缩气体填充过滤袋的时间,从而快速使过滤袋上的灰尘脱落,同时可以使得过滤袋膨胀体积大,过滤袋上的灰尘脱落效果好,解决了传统脉冲除尘器过滤袋上的灰尘脱落慢,脱落效果差的技术问题;In the present invention, the high-pressure air tank is respectively installed on the outer side of the flip cover and the outer side of the upper box body, the high-pressure air tank is connected with each jet pipe through a connecting pipe, and the compressed air in the high-pressure air tank enters through each connecting pipe by opening the pulse valve. The compressed air enters into the filter bag through the air outlet hood, so that the filter bag expands rapidly, so that the dust attached to the surface of the filter bag is detached and falls to the ash collecting hopper below. In the present invention, the compressed gas is introduced into both ends of the filter bag at the same time, which shortens the time for the compressed gas to fill the filter bag, thereby quickly making the dust on the filter bag fall off, and at the same time, the expansion volume of the filter bag can be large, and the dust on the filter bag can fall off. The effect is good, and the technical problem of slow dust shedding and poor shedding effect on the filter bag of the traditional pulse dust collector is solved;

本发明通过松开翻转盖顶部与上箱体的连接螺栓,通过翻转气缸带动翻转盖转动,使上箱体的一端处于打开状态,通过移动电机带动转动轴转动,转动轴通过齿轮带动齿轮带转动,齿轮带带动移动小车移动,移动小车带动竖架移动,并带动活动安装板移动,活动安装板移动到上箱体靠近翻转盖的一端开口处,此时过滤袋移动到上箱体的开口处,松开固定安装板与上箱体的上壁、下壁的连接螺栓,将固定安装板、活动安装板连同过滤袋拆下进行维护更换,解决了传统脉冲除尘器不便于安装和拆卸,无法快速对过滤袋进行维护,影响该除尘器的正常使用的技术问题。In the present invention, the connecting bolts between the top of the flip cover and the upper box are loosened, the flip cover is driven to rotate by the flip cylinder, so that one end of the top box is in an open state, the rotating shaft is driven to rotate by the moving motor, and the rotating shaft drives the gear belt to rotate through the gear. , the gear belt drives the mobile trolley to move, the mobile trolley drives the vertical frame to move, and drives the movable mounting plate to move, and the movable mounting plate moves to the opening at one end of the upper box close to the flip cover. At this time, the filter bag moves to the opening of the upper box. , Loosen the connecting bolts between the fixed installation plate and the upper and lower walls of the upper box, and remove the fixed installation plate, movable installation plate and filter bag for maintenance and replacement, which solves the problem that the traditional pulse dust collector is inconvenient to install and disassemble. Quick maintenance of the filter bag, technical problems affecting the normal use of the dust collector.

本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:

一种高效脉冲除尘器,包括下箱体,所述下箱体的底部设置有集灰斗,所述下箱体的顶部设置有上箱体,所述上箱体的一端设置有翻转盖,所述翻转盖的底部与上箱体的一端底部铰接,所述翻转盖的顶部与上箱体的一端顶部之间通过螺栓固定;A high-efficiency pulse dust collector includes a lower box, an ash collecting hopper is arranged at the bottom of the lower box, an upper box is arranged at the top of the lower box, and one end of the upper box is arranged with a flip cover, The bottom of the flip cover is hinged with the bottom of one end of the upper box, and the top of the flip cover and the top of one end of the upper box are fixed by bolts;

所述上箱体的内侧固定安装有固定安装板,所述固定安装板的顶端、底端分别通过螺栓与上箱体的上壁、下壁固定连接,所述上箱体的内侧活动安装有活动安装板,所述固定安装板、活动安装板相互平行且呈竖直设置,所述固定安装板、活动安装板之间设置有若干组过滤袋;The inner side of the upper box body is fixedly installed with a fixed installation plate, the top and bottom ends of the fixed installation plate are respectively fixedly connected with the upper wall and the lower wall of the upper box body through bolts, and the inner side of the upper box body is movably installed with a movable installation plate, the fixed installation plate and the movable installation plate are parallel to each other and arranged vertically, and several groups of filter bags are arranged between the fixed installation plate and the movable installation plate;

所述翻转盖的内侧、上箱体的内部远离翻转盖的一侧均竖直固定有若干个喷气管,所述喷气管上均固定安装有若干个喷嘴,所述翻转盖的一侧外壁、上箱体远离翻转盖的一侧外壁上均固定安装有高压气罐,所述高压气罐的顶部固定安装有若干个连接管,若干个连接管与若干个喷气管一一对应,所述连接管的一端与喷气管连接;The inner side of the flip cover and the inner side of the upper box away from the flip cover are vertically fixed with several jet pipes, and several nozzles are fixedly installed on the jet pipes. One side outer wall of the flip cover, A high-pressure gas tank is fixedly installed on the outer wall of the upper box away from the flip cover, and a number of connecting pipes are fixedly installed on the top of the high-pressure gas tank. One end of the pipe is connected with the jet pipe;

所述上箱体的内侧上部通过焊接水平固定有支撑架,所述支撑架上活动安装有移动组件,所述移动组件与活动安装板固定连接;A support frame is horizontally fixed on the inner upper part of the upper box body by welding, a movable assembly is movably installed on the support frame, and the movable assembly is fixedly connected with the movable mounting plate;

所述下箱体的一侧外壁设置有进气口,所述翻转盖的一侧外壁、所述上箱体远离翻转盖的一侧外壁处均设置有出气口,所述集灰斗的底部设置有出尘口。One side of the outer wall of the lower box is provided with an air inlet, one side of the outer wall of the flip cover, and one side of the outer wall of the upper box away from the flip cover are provided with an air outlet, and the bottom of the ash collecting hopper is provided with an air outlet. A dust outlet is provided.

进一步的,所述移动组件包括移动小车,所述移动小车沿水平方向滑动安装在支撑架的上表面,所述支撑架的上表面通过转动安装有两个转动轴,两个所述转动轴分别位于支撑架的上表面的两侧边缘处,所述转动轴的两端均固定安装有齿轮,两个所述转动轴上对应一侧的齿轮之间通过齿轮带传动连接,所述齿轮带的上侧与移动小车固定连接,所述支撑架的上表面固定安装有移动电机,所述移动电机的输出轴通过减速机与其中一个转动轴传动连接;Further, the moving assembly includes a moving trolley, the moving trolley is slidably mounted on the upper surface of the support frame in a horizontal direction, and two rotating shafts are installed on the upper surface of the support frame through rotation, and the two rotating shafts are respectively Located at the two edges of the upper surface of the support frame, gears are fixedly installed on both ends of the rotating shaft, and the gears on the corresponding sides of the two rotating shafts are connected by a gear belt transmission. The upper side is fixedly connected with the moving trolley, the upper surface of the support frame is fixedly installed with a moving motor, and the output shaft of the moving motor is drive-connected with one of the rotating shafts through a reducer;

所述移动小车的底面通过螺栓竖直固定有两个竖架,两个竖架分别位于移动小车底面的两侧边缘处,所述竖架包括第一竖杆、第二竖杆,所述第二竖杆上沿竖直方向滑动安装有滑动座,所述滑动座的一侧与活动安装板固定连接,所述第一竖杆的内侧沿竖直方向活动安装有配重块,所述配重块的顶部与升降链条的一端固定连接,所述升降链条的另一端延伸至第二竖杆的内侧,所述升降链条的另一端与滑动座的顶部固定连接,所述第二竖杆上固定安装有升降电机,所述升降电机的输出轴端固定安装有齿轮,所述第一竖杆的上部也转动安装有齿轮,两个所述齿轮通过升降链条传动连接。Two vertical frames are vertically fixed on the bottom surface of the mobile trolley through bolts, and the two vertical frames are respectively located at the edges on both sides of the bottom surface of the mobile trolley. The vertical frames include a first vertical rod and a second vertical rod. A sliding seat is slidably installed on the two vertical rods along the vertical direction, one side of the sliding seat is fixedly connected with the movable mounting plate, the inner side of the first vertical rod is movably installed with a counterweight block in the vertical direction, and the matching weight is installed on the inner side of the first vertical rod. The top of the heavy block is fixedly connected to one end of the lifting chain, the other end of the lifting chain extends to the inner side of the second vertical rod, the other end of the lifting chain is fixedly connected to the top of the sliding seat, and the second vertical rod is fixedly connected. A lift motor is fixedly installed, a gear is fixedly installed at the output shaft end of the lift motor, a gear is also rotatably installed on the upper part of the first vertical rod, and the two gears are connected by a lift chain transmission.

进一步的,所述下箱体的一侧外壁处设置有两个翻转气缸,所述翻转气缸的底端与下箱体的一侧外壁铰接,所述翻转气缸的输出杆顶端与翻转盖的底面铰接。Further, two overturning cylinders are arranged on one side outer wall of the lower case, the bottom end of the overturning cylinder is hinged with one side outer wall of the lower case, and the top end of the output rod of the overturning cylinder is connected with the bottom surface of the overturning cover. Hinged.

进一步的,若干组所述过滤袋沿水平方向呈等间距线性阵列分布,每组所述过滤袋的数量为若干个,若干个所述过滤袋沿竖直方向呈等间距线性阵列分布,所述过滤袋的两端均与出气罩固定连接;Further, several groups of the filter bags are distributed in an equidistant linear array along the horizontal direction, the number of the filter bags in each group is several, and the several filter bags are distributed in an equidistant linear array along the vertical direction. Both ends of the filter bag are fixedly connected with the air outlet cover;

若干个所述喷气管沿水平方向呈等间距线性阵列分布,若干个所述喷气管与若干组过滤袋一一对应。A plurality of the jet pipes are distributed in a linear array with equal spacing along the horizontal direction, and the plurality of the jet pipes are in one-to-one correspondence with several groups of filter bags.

进一步的,所述固定安装板的一侧表面均固定安装有若干组出气罩,若干组所述出气罩在固定安装板的一侧表面沿水平方向呈等间距线性阵列分布,每组所述出气罩的数量为若干个,若干个所述出气罩在固定安装板的一侧表面沿竖直方向呈等间距线性阵列分布。Further, several groups of air outlet hoods are fixedly installed on one side surface of the fixed installation plate, and several groups of the air outlet hoods are distributed in an equal-spaced linear array along the horizontal direction on one side surface of the fixed installation plate. The number of the hoods is several, and the several air outlet hoods are distributed in a linear array with equal spacing along the vertical direction on one side surface of the fixed installation plate.

进一步的,所述活动安装板的一侧表面均固定安装有若干组出气罩,若干组所述出气罩在活动安装板的一侧表面沿水平方向呈等间距线性阵列分布,每组所述出气罩的数量为若干个,若干个所述出气罩在活动安装板的一侧表面沿竖直方向呈等间距线性阵列分布。Further, several groups of air outlet hoods are fixedly installed on one side surface of the movable mounting plate, and several groups of the air outlet hoods are distributed in a linear array at equal intervals along the horizontal direction on one side surface of the movable installation plate. The number of the hoods is several, and the several air outlet hoods are distributed in a linear array with equal spacing along the vertical direction on one side surface of the movable mounting plate.

进一步的,若干个所述喷嘴在喷气管上沿竖直方向呈等间距线性阵列分布,若干个所述喷嘴与若干个出气罩一一对应。Further, a plurality of the nozzles are distributed in an equidistant linear array along the vertical direction on the jet pipe, and a plurality of the nozzles are in one-to-one correspondence with a plurality of air outlet hoods.

进一步的,所述下箱体的外周面底部通过焊接固定安装有支撑框板,所述支撑框板的底面竖直设置有四个支撑杆,四个所述支撑杆分别位于支撑框板底面的四个拐角位置处。Further, a support frame plate is fixedly installed on the bottom of the outer peripheral surface of the lower box by welding, and four support rods are vertically arranged on the bottom surface of the support frame plate, and the four support rods are respectively located on the bottom surface of the support frame plate. four corner locations.

进一步的,所述连接管上固定安装有脉冲阀。Further, a pulse valve is fixedly installed on the connecting pipe.

一种高效脉冲除尘器的工作方法,该方法的具体步骤如下:A working method of a high-efficiency pulse dust collector, the specific steps of the method are as follows:

步骤一、将空气从下箱体一侧的进气口导入,大颗粒粉尘在重力的作用下直接掉入集灰斗的底部,小颗粒粉尘随着空气向上移动,空气在向上移动的过程中经过过滤袋,空气中小颗粒粉尘粘在过滤袋的表面,对空气进行除尘,除尘后的空气分别穿过固定安装板、活动安装板上的出气罩,并通过上箱体、翻转盖一侧的出气口排出到外界;Step 1. Introduce the air from the air inlet on the side of the lower box, the large particles of dust fall directly into the bottom of the ash hopper under the action of gravity, and the small particles of dust move up with the air, and the air moves upward in the process of moving upward. After passing through the filter bag, the small particles of dust in the air stick to the surface of the filter bag, and the air is dedusted. The air outlet is discharged to the outside;

步骤二、打开脉冲阀,高压气罐内的压缩空气通过各个连接管进入到对应的喷气管中,喷气管中的压缩空气通过各个喷嘴向出气罩喷出,压缩空气通过出气罩进入到过滤袋中,使过滤袋迅速膨胀,过滤袋表面附着的灰尘脱离并下落到下方的集灰斗内,并通过集灰斗底部的出尘口排出;Step 2: Open the pulse valve, the compressed air in the high-pressure air tank enters the corresponding jet pipe through each connecting pipe, the compressed air in the jet pipe is ejected to the air outlet hood through each nozzle, and the compressed air enters the filter bag through the air outlet hood. In the middle of the filter bag, the filter bag is rapidly expanded, and the dust attached to the surface of the filter bag is detached and falls into the ash collecting hopper below, and is discharged through the dust outlet at the bottom of the ash collecting hopper;

步骤三、松开翻转盖顶部与上箱体的连接螺栓,启动翻转气缸,翻转气缸带动翻转盖转动,使上箱体的一端处于打开状态,启动移动电机,移动电机带动转动轴转动,转动轴通过齿轮带动齿轮带转动,齿轮带带动移动小车移动,移动小车带动竖架移动,并带动活动安装板移动,当活动安装板移动到下箱体上方时,启动升降电机,升降电机通过齿轮带动升降链条转动,并带动滑动座下降,滑动座带动活动安装板下降,并带动过滤袋的一端下降,使过滤袋的一端倾斜向下,使过滤袋内的粉尘颗粒下落收集,当活动安装板移动到上箱体靠近翻转盖的一端开口处,过滤袋移动到上箱体的开口处,松开固定安装板与上箱体的上壁、下壁的连接螺栓,将固定安装板、活动安装板连同过滤袋拆下进行维护更换。Step 3: Loosen the connecting bolts between the top of the flip cover and the upper box, start the flip cylinder, and the flip cylinder drives the flip cover to rotate, so that one end of the top box is in an open state, start the moving motor, and the moving motor drives the rotating shaft to rotate, and the rotating shaft rotates. The gear belt drives the gear belt to rotate, the gear belt drives the mobile trolley to move, the mobile trolley drives the vertical frame to move, and drives the movable mounting plate to move. When the movable mounting plate moves to the top of the lower box, the lifting motor is started, and the lifting motor drives the lifting and lowering through the gear. The chain rotates and drives the sliding seat to descend, the sliding seat drives the movable mounting plate to descend, and drives one end of the filter bag to descend, so that one end of the filter bag is inclined downward, so that the dust particles in the filter bag fall and collect. The upper box is close to the opening of one end of the flip cover, the filter bag is moved to the opening of the upper box, loosen the connecting bolts between the fixed installation plate and the upper and lower walls of the upper box, and the fixed installation plate and movable installation plate together with The filter bag is removed for maintenance and replacement.

本发明的有益效果:Beneficial effects of the present invention:

本发明通过在固定安装板、活动安装板之间横向设置多个过滤袋,通过滤袋对空气进行除尘,除尘过滤后的空气分别穿过固定安装板、活动安装板上的出气罩,并通过出气口排出到外界,本发明中的过滤袋采用横向放置的方式,使得空气在进入到下箱体内部时,空气与过滤袋的接触面积较大,从而加速空气的过滤,提高除尘效率;In the invention, a plurality of filter bags are arranged horizontally between the fixed installation plate and the movable installation plate, and the air is dedusted through the filter bags. The air outlet is discharged to the outside, and the filter bag in the present invention is placed horizontally, so that when the air enters the inside of the lower box, the contact area between the air and the filter bag is larger, thereby accelerating the air filtration and improving the dust removal efficiency;

本发明通过在翻转盖的外侧和上箱体的外侧分别安装高压气罐,高压气罐通过连接管与各个喷气管连接,通过打开脉冲阀,使高压气罐内的压缩空气通过各个连接管进入到对应的喷气管中,并通过各个喷嘴向出气罩喷出,压缩空气通过出气罩进入到过滤袋中,使过滤袋迅速膨胀,从而过滤袋表面附着的灰尘脱离并下落到下方的集灰斗内,本发明同时对过滤袋两端通入压缩气体,缩短了压缩气体填充过滤袋的时间,从而快速使过滤袋上的灰尘脱落,同时可以使得过滤袋膨胀体积大,过滤袋上的灰尘脱落效果好;In the present invention, the high-pressure air tank is respectively installed on the outer side of the flip cover and the outer side of the upper box body, the high-pressure air tank is connected with each jet pipe through a connecting pipe, and the compressed air in the high-pressure air tank enters through each connecting pipe by opening the pulse valve. The compressed air enters into the filter bag through the air outlet hood, so that the filter bag expands rapidly, so that the dust attached to the surface of the filter bag is detached and falls to the ash collecting hopper below. In the present invention, the compressed gas is introduced into both ends of the filter bag at the same time, which shortens the time for the compressed gas to fill the filter bag, thereby quickly making the dust on the filter bag fall off, and at the same time, the expansion volume of the filter bag can be large, and the dust on the filter bag can fall off. good effect;

本发明通过松开翻转盖顶部与上箱体的连接螺栓,通过翻转气缸带动翻转盖转动,使上箱体的一端处于打开状态,通过移动电机带动转动轴转动,转动轴通过齿轮带动齿轮带转动,齿轮带带动移动小车移动,移动小车带动竖架移动,并带动活动安装板移动,活动安装板移动到上箱体靠近翻转盖的一端开口处,此时过滤袋移动到上箱体的开口处,松开固定安装板与上箱体的上壁、下壁的连接螺栓,将固定安装板、活动安装板连同过滤袋拆下进行维护更换,本发明的过滤袋便于安装和拆卸,可以快速对过滤袋进行维护,避免影响该除尘器的正常使用,保证了除尘效率。In the present invention, the connecting bolts between the top of the flip cover and the upper box are loosened, the flip cover is driven to rotate by the flip cylinder, so that one end of the top box is in an open state, the rotating shaft is driven to rotate by the moving motor, and the rotating shaft drives the gear belt to rotate through the gear. , the gear belt drives the mobile trolley to move, the mobile trolley drives the vertical frame to move, and drives the movable mounting plate to move, and the movable mounting plate moves to the opening at one end of the upper box close to the flip cover. At this time, the filter bag moves to the opening of the upper box. , loosen the connecting bolts between the fixed installation plate and the upper and lower walls of the upper box, and remove the fixed installation plate, the movable installation plate and the filter bag for maintenance and replacement. The filter bag of the present invention is easy to install and disassemble, and can be quickly adjusted The filter bag is maintained to avoid affecting the normal use of the dust collector and ensure the dust removal efficiency.

附图说明Description of drawings

为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

图1为本发明一种高效脉冲除尘器的立体结构图;Fig. 1 is the three-dimensional structure diagram of a kind of high-efficiency pulse dust collector of the present invention;

图2为本发明一种高效脉冲除尘器的正视剖面图;Fig. 2 is the front sectional view of a kind of high-efficiency pulse dust collector of the present invention;

图3为本发明移动组件的结构正视图;3 is a front view of the structure of the mobile assembly of the present invention;

图4为本发明移动组件的结构俯视图;4 is a top view of the structure of the moving assembly of the present invention;

图5为本发明固定安装板、出气罩的装配侧视图。5 is an assembled side view of the fixed mounting plate and the air outlet cover of the present invention.

图中:1、下箱体;2、集灰斗;3、上箱体;4、翻转盖;5、过滤袋;6、固定安装板;7、活动安装板;8、移动组件;9、高压气罐;10、连接管;11、进气口;12、出气口;13、翻转气缸;14、支撑框板;15、支撑杆;16、喷气管;17、喷嘴;18、支撑架;19、移动小车;20、第一竖杆;21、第二竖杆;22、滑动座;23、移动电机;24、升降电机;25、升降链条;26、配重块;27、出气罩;28、出尘口;29、转动轴;30、齿轮带;31、脉冲阀。In the figure: 1. Lower box body; 2. Ash hopper; 3. Upper box body; 4. Flip cover; 5. Filter bag; 6. Fixed mounting plate; 7. Active mounting plate; 8. Mobile assembly; 9. High pressure air tank; 10. Connecting pipe; 11. Air inlet; 12. Air outlet; 13. Turning cylinder; 14. Supporting frame plate; 15. Supporting rod; 16. Air jet pipe; 17. Nozzle; 18. Supporting frame; 19. Mobile trolley; 20. First vertical rod; 21. Second vertical rod; 22. Sliding seat; 23. Mobile motor; 24. Lifting motor; 25. Lifting chain; 26. Counterweight; 28. Dust outlet; 29. Rotating shaft; 30. Gear belt; 31. Pulse valve.

具体实施方式Detailed ways

下面将结合实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1-5所示,一种高效脉冲除尘器,包括下箱体1,所述下箱体1的底部设置有集灰斗2,所述下箱体1的顶部设置有上箱体3,所述上箱体3的一端设置有翻转盖4,所述翻转盖4的底部与上箱体3的一端底部铰接,所述翻转盖4的顶部与上箱体3的一端顶部之间通过螺栓固定;As shown in Figures 1-5, a high-efficiency pulse dust collector includes a lower box body 1, an ash collecting hopper 2 is arranged at the bottom of the lower box body 1, and an upper box body 3 is arranged at the top of the lower box body 1 One end of the upper box 3 is provided with a flip cover 4, the bottom of the flip cover 4 is hinged with the bottom of one end of the upper box 3, and the top of the flip cover 4 and the top of one end of the upper box 3 pass through bolted;

所述上箱体3的内侧固定安装有固定安装板6,所述固定安装板6的顶端、底端分别通过螺栓与上箱体3的上壁、下壁固定连接,所述上箱体3的内侧活动安装有活动安装板7,所述固定安装板6、活动安装板7相互平行且呈竖直设置,所述固定安装板6、活动安装板7之间设置有若干组过滤袋5;The inner side of the upper box body 3 is fixedly installed with a fixed mounting plate 6, and the top and bottom ends of the fixed mounting plate 6 are respectively fixedly connected to the upper wall and the lower wall of the upper box body 3 through bolts. A movable mounting plate 7 is movably installed on the inner side of the hood, the fixed mounting plate 6 and the movable mounting plate 7 are parallel to each other and are vertically arranged, and several groups of filter bags 5 are arranged between the fixed mounting plate 6 and the movable mounting plate 7;

所述翻转盖4的内侧、上箱体3的内部远离翻转盖4的一侧均竖直固定有若干个喷气管16,所述喷气管16上均固定安装有若干个喷嘴17,所述翻转盖4的一侧外壁、上箱体3远离翻转盖4的一侧外壁上均固定安装有高压气罐9,所述高压气罐9的顶部固定安装有若干个连接管10,若干个连接管10与若干个喷气管16一一对应,所述连接管10的一端与喷气管16连接;The inner side of the flip cover 4 and the side of the inside of the upper box body 3 away from the flip cover 4 are vertically fixed with a number of jet pipes 16, and a number of nozzles 17 are fixedly installed on the jet pipes 16. A high-pressure gas tank 9 is fixedly installed on one side outer wall of the cover 4 and the side outer wall of the upper box 3 away from the flip cover 4, and a plurality of connecting pipes 10 are fixedly installed on the top of the high-pressure gas tank 9. 10 is in one-to-one correspondence with several jet pipes 16, and one end of the connecting pipe 10 is connected with the jet pipes 16;

所述上箱体3的内侧上部通过焊接水平固定有支撑架18,所述支撑架18上活动安装有移动组件8,所述移动组件8与活动安装板7固定连接;A support frame 18 is horizontally fixed on the inner upper part of the upper box body 3 by welding, and a movable assembly 8 is movably mounted on the support frame 18, and the movable assembly 8 is fixedly connected with the movable mounting plate 7;

所述下箱体1的一侧外壁设置有进气口11,所述翻转盖4的一侧外壁、所述上箱体3远离翻转盖4的一侧外壁处均设置有出气口12,所述集灰斗2的底部设置有出尘口28。One side outer wall of the lower box body 1 is provided with an air inlet 11 , and one side outer wall of the flip cover 4 and the side outer wall of the upper box body 3 away from the flip cover 4 are provided with an air outlet 12 . A dust outlet 28 is provided at the bottom of the ash collecting hopper 2 .

所述移动组件8包括移动小车19,所述移动小车19沿水平方向滑动安装在支撑架18的上表面,所述支撑架18的上表面通过转动安装有两个转动轴29,两个所述转动轴29分别位于支撑架18的上表面的两侧边缘处,所述转动轴29的两端均固定安装有齿轮,两个所述转动轴29上对应一侧的齿轮之间通过齿轮带30传动连接,所述齿轮带30的上侧与移动小车19固定连接,所述支撑架18的上表面固定安装有移动电机23,所述移动电机23的输出轴通过减速机与其中一个转动轴29传动连接;The moving assembly 8 includes a moving cart 19, the moving cart 19 is slidably mounted on the upper surface of the support frame 18 in a horizontal direction, and two rotating shafts 29 are installed on the upper surface of the support frame 18 by rotation. The rotating shafts 29 are respectively located at the two side edges of the upper surface of the support frame 18 . Gears are fixedly installed at both ends of the rotating shafts 29 , and gear belts 30 are passed between the gears on the corresponding sides of the two rotating shafts 29 . Drive connection, the upper side of the gear belt 30 is fixedly connected with the moving trolley 19, the upper surface of the support frame 18 is fixedly installed with a moving motor 23, and the output shaft of the moving motor 23 is connected to one of the rotating shafts 29 through a reducer. drive connection;

所述移动小车19的底面通过螺栓竖直固定有两个竖架,两个竖架分别位于移动小车19底面的两侧边缘处,所述竖架包括第一竖杆20、第二竖杆21,所述第二竖杆21上沿竖直方向滑动安装有滑动座22,所述滑动座22的一侧与活动安装板7固定连接,所述第一竖杆20的内侧沿竖直方向活动安装有配重块26,所述配重块26的顶部与升降链条25的一端固定连接,所述升降链条25的另一端延伸至第二竖杆21的内侧,所述升降链条25的另一端与滑动座22的顶部固定连接,所述第二竖杆21上固定安装有升降电机24,所述升降电机24的输出轴端固定安装有齿轮,所述第一竖杆20的上部也转动安装有齿轮,两个所述齿轮通过升降链条25传动连接。The bottom surface of the mobile trolley 19 is vertically fixed with two vertical frames through bolts, and the two vertical frames are respectively located at the two side edges of the bottom surface of the mobile trolley 19. The vertical frames include a first vertical rod 20 and a second vertical rod 21. , a sliding seat 22 is installed on the second vertical rod 21 along the vertical direction, one side of the sliding seat 22 is fixedly connected with the movable mounting plate 7, and the inner side of the first vertical rod 20 is movable in the vertical direction A counterweight 26 is installed, the top of the counterweight 26 is fixedly connected with one end of the lifting chain 25, the other end of the lifting chain 25 extends to the inner side of the second vertical rod 21, and the other end of the lifting chain 25 It is fixedly connected with the top of the sliding seat 22 , a lifting motor 24 is fixedly installed on the second vertical rod 21 , a gear is fixedly installed on the output shaft end of the lifting motor 24 , and the upper part of the first vertical rod 20 is also rotatably installed There are gears, and the two gears are connected in a transmission through the lifting chain 25 .

所述下箱体1的一侧外壁处设置有两个翻转气缸13,所述翻转气缸13的底端与下箱体1的一侧外壁铰接,所述翻转气缸13的输出杆顶端与翻转盖4的底面铰接。Two overturning cylinders 13 are arranged on one side outer wall of the lower case 1 , the bottom end of the overturning cylinder 13 is hinged with one side outer wall of the lower case 1 , and the top end of the output rod of the overturning cylinder 13 is connected to the overturning cover. 4 hinged on the underside.

若干组所述过滤袋5沿水平方向呈等间距线性阵列分布,每组所述过滤袋5的数量为若干个,若干个所述过滤袋5沿竖直方向呈等间距线性阵列分布,所述过滤袋5的两端均与出气罩27固定连接;若干个所述喷气管16沿水平方向呈等间距线性阵列分布,若干个所述喷气管16与若干组过滤袋5一一对应。Several groups of the filter bags 5 are distributed in an equidistant linear array along the horizontal direction, the number of the filter bags 5 in each group is several, and a number of the filter bags 5 are distributed in an equidistant linear array along the vertical direction. Both ends of the filter bag 5 are fixedly connected to the air outlet hood 27 ; a plurality of the jet pipes 16 are distributed in a linear array at equal intervals along the horizontal direction, and the plurality of the jet pipes 16 are in one-to-one correspondence with the groups of filter bags 5 .

所述固定安装板6的一侧表面均固定安装有若干组出气罩27,若干组所述出气罩27在固定安装板6的一侧表面沿水平方向呈等间距线性阵列分布,每组所述出气罩27的数量为若干个,若干个所述出气罩27在固定安装板6的一侧表面沿竖直方向呈等间距线性阵列分布。Several groups of air outlet hoods 27 are fixedly installed on one side surface of the fixed installation plate 6 , and several groups of the air outlet hoods 27 are distributed in a linear array at equal intervals along the horizontal direction on the side surface of the fixed installation plate 6 . The number of the air outlet hoods 27 is several, and the plurality of the air outlet hoods 27 are distributed in a linear array at equal intervals along the vertical direction on one side surface of the fixed installation plate 6 .

所述活动安装板7的一侧表面均固定安装有若干组出气罩27,若干组所述出气罩27在活动安装板7的一侧表面沿水平方向呈等间距线性阵列分布,每组所述出气罩27的数量为若干个,若干个所述出气罩27在活动安装板7的一侧表面沿竖直方向呈等间距线性阵列分布。Several groups of air outlet hoods 27 are fixedly installed on one side surface of the movable mounting plate 7, and several groups of the air outlet hoods 27 are distributed in a linear array at equal intervals along the horizontal direction on the side surface of the movable installation plate 7. The number of the air outlet hoods 27 is several, and the plurality of the air outlet hoods 27 are distributed in a linear array at equal intervals along the vertical direction on one side surface of the movable mounting plate 7 .

若干个所述喷嘴17在喷气管16上沿竖直方向呈等间距线性阵列分布,若干个所述喷嘴17与若干个出气罩27一一对应。A plurality of the nozzles 17 are distributed on the jet pipe 16 in an equidistant linear array along the vertical direction, and the plurality of the nozzles 17 are in one-to-one correspondence with the plurality of air outlet hoods 27 .

所述下箱体1的外周面底部通过焊接固定安装有支撑框板14,所述支撑框板14的底面竖直设置有四个支撑杆15,四个所述支撑杆15分别位于支撑框板14底面的四个拐角位置处。The bottom of the outer peripheral surface of the lower box body 1 is fixedly installed with a support frame plate 14 by welding, and four support rods 15 are vertically arranged on the bottom surface of the support frame plate 14, and the four support rods 15 are respectively located on the support frame plate. 14 at the four corner positions of the bottom surface.

所述连接管10上固定安装有脉冲阀31。A pulse valve 31 is fixedly installed on the connecting pipe 10 .

一种高效脉冲除尘器的工作方法,该方法的具体步骤如下:A working method of a high-efficiency pulse dust collector, the specific steps of the method are as follows:

步骤一、将空气从下箱体1一侧的进气口11导入,大颗粒粉尘在重力的作用下直接掉入集灰斗2的底部,小颗粒粉尘随着空气向上移动,空气在向上移动的过程中经过过滤袋5,空气中小颗粒粉尘粘在过滤袋5的表面,对空气进行除尘,除尘后的空气分别穿过固定安装板6、活动安装板7上的出气罩27,并通过上箱体3、翻转盖4一侧的出气口12排出到外界;Step 1. Introduce the air from the air inlet 11 on the side of the lower box 1, the large particles of dust fall directly into the bottom of the ash collecting hopper 2 under the action of gravity, the small particles of dust move upward with the air, and the air moves upward. In the process of passing through the filter bag 5, the small particles of dust in the air stick to the surface of the filter bag 5, and the air is dedusted. The air outlet 12 on one side of the box body 3 and the flip cover 4 is discharged to the outside world;

步骤二、打开脉冲阀31,高压气罐9内的压缩空气通过各个连接管10进入到对应的喷气管16中,喷气管16中的压缩空气通过各个喷嘴17向出气罩27喷出,压缩空气通过出气罩27进入到过滤袋5中,使过滤袋5迅速膨胀,过滤袋5表面附着的灰尘脱离并下落到下方的集灰斗2内,并通过集灰斗2底部的出尘口28排出;Step 2, open the pulse valve 31, the compressed air in the high-pressure air tank 9 enters the corresponding jet pipe 16 through each connecting pipe 10, and the compressed air in the jet pipe 16 is ejected to the air outlet hood 27 through each nozzle 17, and the compressed air is Entering into the filter bag 5 through the air outlet hood 27, the filter bag 5 is rapidly expanded, the dust attached to the surface of the filter bag 5 is detached and falls into the ash collecting hopper 2 below, and is discharged through the dust outlet 28 at the bottom of the ash collecting hopper 2 ;

步骤三、松开翻转盖4顶部与上箱体3的连接螺栓,启动翻转气缸13,翻转气缸13带动翻转盖4转动,使上箱体3的一端处于打开状态,启动移动电机23,移动电机23带动转动轴29转动,转动轴29通过齿轮带动齿轮带30转动,齿轮带30带动移动小车19移动,移动小车19带动竖架移动,并带动活动安装板7移动,当活动安装板7移动到下箱体1上方时,启动升降电机24,升降电机24通过齿轮带动升降链条25转动,并带动滑动座22下降,滑动座22带动活动安装板7下降,并带动过滤袋5的一端下降,使过滤袋5的一端倾斜向下,使过滤袋5内的粉尘颗粒下落收集,当活动安装板7移动到上箱体3靠近翻转盖4的一端开口处,过滤袋5移动到上箱体3的开口处,松开固定安装板6与上箱体3的上壁、下壁的连接螺栓,将固定安装板6、活动安装板7连同过滤袋5拆下进行维护更换。Step 3: Loosen the connecting bolts between the top of the flip cover 4 and the upper box 3, start the flip cylinder 13, and the flip cylinder 13 drives the flip cover 4 to rotate, so that one end of the upper box 3 is in an open state, and the moving motor 23 is activated to move the motor. 23 drives the rotating shaft 29 to rotate, the rotating shaft 29 drives the gear belt 30 to rotate through the gear, the gear belt 30 drives the moving trolley 19 to move, the moving trolley 19 drives the vertical frame to move, and drives the movable mounting plate 7 to move. When the lower box body 1 is above, start the lifting motor 24, the lifting motor 24 drives the lifting chain 25 to rotate through the gear, and drives the sliding seat 22 to descend, the sliding seat 22 drives the movable mounting plate 7 to descend, and drives one end of the filter bag 5 to descend, so that the One end of the filter bag 5 is inclined downward, so that the dust particles in the filter bag 5 fall down and collect. When the movable mounting plate 7 moves to the opening of the upper box 3 close to one end of the flip cover 4, the filter bag 5 moves to the upper box 3. At the opening, loosen the connecting bolts between the fixed mounting plate 6 and the upper and lower walls of the upper box 3, and remove the fixed mounting plate 6, the movable mounting plate 7 and the filter bag 5 for maintenance and replacement.

本发明通过在固定安装板6、活动安装板7之间横向设置多个过滤袋5,通过滤袋5对空气进行除尘,除尘过滤后的空气分别穿过固定安装板6、活动安装板7上的出气罩27,并通过出气口12排出到外界,本发明中的过滤袋5采用横向放置的方式,使得空气在进入到下箱体1内部时,空气与过滤袋5的接触面积较大,从而加速空气的过滤,提高除尘效率;In the present invention, a plurality of filter bags 5 are arranged laterally between the fixed installation plate 6 and the movable installation plate 7, and the air is dedusted through the filter bags 5, and the dedusted and filtered air passes through the fixed installation plate 6 and the movable installation plate 7 respectively. The air outlet hood 27 is placed in the air outlet 27 and is discharged to the outside through the air outlet 12. The filter bag 5 in the present invention is placed horizontally, so that when the air enters the interior of the lower box 1, the contact area between the air and the filter bag 5 is large. Thereby accelerating the air filtration and improving the dust removal efficiency;

本发明通过在翻转盖4的外侧和上箱体3的外侧分别安装高压气罐9,高压气罐9通过连接管10与各个喷气管16连接,通过打开脉冲阀31,使高压气罐9内的压缩空气通过各个连接管10进入到对应的喷气管16中,并通过各个喷嘴17向出气罩27喷出,压缩空气通过出气罩27进入到过滤袋5中,使过滤袋5迅速膨胀,从而过滤袋5表面附着的灰尘脱离并下落到下方的集灰斗2内,本发明同时对过滤袋5两端通入压缩气体,缩短了压缩气体填充过滤袋5的时间,从而快速使过滤袋5上的灰尘脱落,同时可以使得过滤袋5膨胀体积大,过滤袋5上的灰尘脱落效果好;In the present invention, the high-pressure gas tank 9 is respectively installed on the outer side of the flip cover 4 and the outer side of the upper box 3, and the high-pressure gas tank 9 is connected with each jet pipe 16 through the connecting pipe 10. By opening the pulse valve 31, the high-pressure gas tank 9 is The compressed air enters the corresponding jet pipe 16 through each connecting pipe 10, and is ejected to the air outlet hood 27 through each nozzle 17, and the compressed air enters the filter bag 5 through the air outlet hood 27, so that the filter bag 5 rapidly expands, thereby The dust attached to the surface of the filter bag 5 is detached and falls into the ash collecting hopper 2 below. In the present invention, compressed gas is introduced into both ends of the filter bag 5 at the same time, which shortens the time for the compressed gas to fill the filter bag 5, so that the filter bag 5 can be quickly filled. The dust on the filter bag 5 falls off, and at the same time, the expansion volume of the filter bag 5 is large, and the dust fall off effect on the filter bag 5 is good;

本发明通过松开翻转盖4顶部与上箱体3的连接螺栓,通过翻转气缸13带动翻转盖4转动,使上箱体3的一端处于打开状态,通过移动电机23带动转动轴29转动,转动轴29通过齿轮带动齿轮带30转动,齿轮带30带动移动小车19移动,移动小车19带动竖架移动,并带动活动安装板7移动,活动安装板7移动到上箱体3靠近翻转盖4的一端开口处,此时过滤袋5移动到上箱体3的开口处,松开固定安装板6与上箱体3的上壁、下壁的连接螺栓,将固定安装板6、活动安装板7连同过滤袋5拆下进行维护更换,本发明的过滤袋5便于安装和拆卸,可以快速对过滤袋5进行维护,避免影响该除尘器的正常使用,保证了除尘效率。In the present invention, by loosening the connecting bolts between the top of the flip cover 4 and the upper case 3, the flip cylinder 13 drives the flip cover 4 to rotate, so that one end of the upper case 3 is in an open state, and the rotating shaft 29 is driven to rotate by the moving motor 23. The shaft 29 drives the gear belt 30 to rotate through the gear, the gear belt 30 drives the moving trolley 19 to move, the moving trolley 19 drives the vertical frame to move, and drives the movable mounting plate 7 to move, and the movable mounting plate 7 moves to the upper box 3 close to the flip cover 4. At one end of the opening, the filter bag 5 is moved to the opening of the upper box 3, loosen the connecting bolts between the fixed mounting plate 6 and the upper and lower walls of the upper box 3, and the fixed mounting plate 6 and the movable mounting plate 7 Together with the removal of the filter bag 5 for maintenance and replacement, the filter bag 5 of the present invention is easy to install and disassemble, and the filter bag 5 can be maintained quickly, so as to avoid affecting the normal use of the dust collector and ensure the dust removal efficiency.

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in this specification in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.

Claims (10)

1.一种高效脉冲除尘器,其特征在于,包括下箱体(1),所述下箱体(1)的底部设置有集灰斗(2),所述下箱体(1)的顶部设置有上箱体(3),所述上箱体(3)的一端设置有翻转盖(4),所述翻转盖(4)的底部与上箱体(3)的一端底部铰接,所述翻转盖(4)的顶部与上箱体(3)的一端顶部之间通过螺栓固定;1. A high-efficiency pulse dust collector, characterized in that it comprises a lower box (1), the bottom of the lower box (1) is provided with an ash hopper (2), and the top of the lower box (1) is provided with an ash collecting hopper (2). An upper box body (3) is provided, one end of the upper box body (3) is provided with a flip cover (4), and the bottom of the flip cover (4) is hinged with the bottom of one end of the upper box body (3). The top of the flip cover (4) and the top of one end of the upper box (3) are fixed by bolts; 所述上箱体(3)的内侧固定安装有固定安装板(6),所述固定安装板(6)的顶端、底端分别通过螺栓与上箱体(3)的上壁、下壁固定连接,所述上箱体(3)的内侧活动安装有活动安装板(7),所述固定安装板(6)、活动安装板(7)相互平行且呈竖直设置,所述固定安装板(6)、活动安装板(7)之间设置有若干组过滤袋(5);A fixed mounting plate (6) is fixedly installed on the inner side of the upper box body (3), and the top and bottom ends of the fixed mounting plate (6) are respectively fixed to the upper wall and the lower wall of the upper box body (3) by bolts Connection, the inner side of the upper box (3) is movably installed with a movable mounting plate (7), the fixed mounting plate (6) and the movable mounting plate (7) are parallel to each other and are vertically arranged, and the fixed mounting plate (7) is arranged vertically. (6) Several groups of filter bags (5) are arranged between the movable mounting plates (7); 所述翻转盖(4)的内侧、上箱体(3)的内部远离翻转盖(4)的一侧均竖直固定有若干个喷气管(16),所述喷气管(16)上均固定安装有若干个喷嘴(17),所述翻转盖(4)的一侧外壁、上箱体(3)远离翻转盖(4)的一侧外壁上均固定安装有高压气罐(9),所述高压气罐(9)的顶部固定安装有若干个连接管(10),若干个连接管(10)与若干个喷气管(16)一一对应,所述连接管(10)的一端与喷气管(16)连接;Several jet pipes (16) are vertically fixed on the inner side of the flip cover (4) and the inner side of the upper box (3) away from the flip cover (4), and the jet pipes (16) are fixed on the A number of nozzles (17) are installed, and a high-pressure gas tank (9) is fixedly installed on the outer wall of one side of the flip cover (4) and the outer wall of the upper box (3) away from the flip cover (4). Several connecting pipes (10) are fixedly installed on the top of the high-pressure gas tank (9), and several connecting pipes (10) are in one-to-one correspondence with several jet pipes (16). The trachea (16) is connected; 所述上箱体(3)的内侧上部通过焊接水平固定有支撑架(18),所述支撑架(18)上活动安装有移动组件(8),所述移动组件(8)与活动安装板(7)固定连接;A support frame (18) is fixed horizontally on the inner upper part of the upper box body (3) by welding, and a movable assembly (8) is movably mounted on the support frame (18), and the movable assembly (8) is connected with the movable mounting plate. (7) Fixed connection; 所述下箱体(1)的一侧外壁设置有进气口(11),所述翻转盖(4)的一侧外壁、所述上箱体(3)远离翻转盖(4)的一侧外壁处均设置有出气口(12),所述集灰斗(2)的底部设置有出尘口(28)。An air inlet (11) is provided on one side outer wall of the lower box body (1), one side outer wall of the flip cover (4), and a side of the upper box body (3) away from the flip cover (4) An air outlet (12) is arranged at the outer wall, and a dust outlet (28) is arranged at the bottom of the ash collecting hopper (2). 2.根据权利要求1所述的一种高效脉冲除尘器,其特征在于,所述移动组件(8)包括移动小车(19),所述移动小车(19)沿水平方向滑动安装在支撑架(18)的上表面,所述支撑架(18)的上表面通过转动安装有两个转动轴(29),两个所述转动轴(29)分别位于支撑架(18)的上表面的两侧边缘处,所述转动轴(29)的两端均固定安装有齿轮,两个所述转动轴(29)上对应一侧的齿轮之间通过齿轮带(30)传动连接,所述齿轮带(30)的上侧与移动小车(19)固定连接,所述支撑架(18)的上表面固定安装有移动电机(23),所述移动电机(23)的输出轴通过减速机与其中一个转动轴(29)传动连接;2. A high-efficiency pulse dust collector according to claim 1, characterized in that the moving assembly (8) comprises a moving trolley (19), and the moving trolley (19) is slidably mounted on a support frame (19) along a horizontal direction. 18), two rotating shafts (29) are installed on the upper surface of the supporting frame (18) by rotation, and the two rotating shafts (29) are respectively located on both sides of the upper surface of the supporting frame (18) At the edge, both ends of the rotating shaft (29) are fixedly installed with gears, and the gears on the corresponding sides of the two rotating shafts (29) are connected by a gear belt (30), and the gear belt ( The upper side of 30) is fixedly connected with the moving trolley (19), the upper surface of the support frame (18) is fixedly mounted with a moving motor (23), and the output shaft of the moving motor (23) rotates with one of the gears through the reducer Shaft (29) drive connection; 所述移动小车(19)的底面通过螺栓竖直固定有两个竖架,两个竖架分别位于移动小车(19)底面的两侧边缘处,所述竖架包括第一竖杆(20)、第二竖杆(21),所述第二竖杆(21)上沿竖直方向滑动安装有滑动座(22),所述滑动座(22)的一侧与活动安装板(7)固定连接,所述第一竖杆(20)的内侧沿竖直方向活动安装有配重块(26),所述配重块(26)的顶部与升降链条(25)的一端固定连接,所述升降链条(25)的另一端延伸至第二竖杆(21)的内侧,所述升降链条(25)的另一端与滑动座(22)的顶部固定连接,所述第二竖杆(21)上固定安装有升降电机(24),所述升降电机(24)的输出轴端固定安装有齿轮,所述第一竖杆(20)的上部也转动安装有齿轮,两个齿轮通过升降链条(25)传动连接。Two vertical frames are vertically fixed on the bottom surface of the mobile trolley (19) through bolts, and the two vertical frames are respectively located at the two side edges of the bottom surface of the mobile trolley (19), and the vertical frames include a first vertical rod (20) , a second vertical rod (21), a sliding seat (22) is slidably installed on the second vertical rod (21) along the vertical direction, and one side of the sliding seat (22) is fixed to the movable mounting plate (7) connection, the inner side of the first vertical rod (20) is movably installed with a counterweight (26) along the vertical direction, and the top of the counterweight (26) is fixedly connected with one end of the lifting chain (25). The other end of the lifting chain (25) extends to the inner side of the second vertical rod (21), the other end of the lifting chain (25) is fixedly connected with the top of the sliding seat (22), and the second vertical rod (21) A lift motor (24) is fixedly installed on the upper part, a gear is fixedly installed at the output shaft end of the lift motor (24), and a gear is also rotatably installed on the upper part of the first vertical rod (20), and the two gears pass through the lift chain ( 25) Transmission connection. 3.根据权利要求1所述的一种高效脉冲除尘器,其特征在于,所述下箱体(1)的一侧外壁处设置有两个翻转气缸(13),所述翻转气缸(13)的底端与下箱体(1)的一侧外壁铰接,所述翻转气缸(13)的输出杆顶端与翻转盖(4)的底面铰接。3. A high-efficiency pulse dust collector according to claim 1, characterized in that, two overturning cylinders (13) are provided at one side outer wall of the lower case (1), and the overturning cylinders (13) The bottom end of the cylinder is hinged with one side outer wall of the lower box (1), and the top end of the output rod of the overturning cylinder (13) is hinged with the bottom surface of the overturning cover (4). 4.根据权利要求1所述的一种高效脉冲除尘器,其特征在于,若干组所述过滤袋(5)沿水平方向呈等间距线性阵列分布,每组所述过滤袋(5)的数量为若干个,若干个所述过滤袋(5)沿竖直方向呈等间距线性阵列分布,所述过滤袋(5)的两端均与出气罩(27)固定连接;4. A high-efficiency pulse dust collector according to claim 1, characterized in that, several groups of the filter bags (5) are distributed in an equidistant linear array along the horizontal direction, and the number of the filter bags (5) in each group is There are several, the several filter bags (5) are distributed in an equidistant linear array along the vertical direction, and both ends of the filter bags (5) are fixedly connected to the air outlet hood (27); 若干个所述喷气管(16)沿水平方向呈等间距线性阵列分布,若干个所述喷气管(16)与若干组过滤袋(5)一一对应。A plurality of the air jet pipes (16) are distributed in a linear array at equal intervals along the horizontal direction, and the plurality of the air jet pipes (16) are in one-to-one correspondence with several groups of filter bags (5). 5.根据权利要求1所述的一种高效脉冲除尘器,其特征在于,所述固定安装板(6)的一侧表面均固定安装有若干组出气罩(27),若干组所述出气罩(27)在固定安装板(6)的一侧表面沿水平方向呈等间距线性阵列分布,每组所述出气罩(27)的数量为若干个,若干个所述出气罩(27)在固定安装板(6)的一侧表面沿竖直方向呈等间距线性阵列分布。5. The high-efficiency pulse dust collector according to claim 1, characterized in that, several groups of air outlet hoods (27) are fixedly installed on one side surface of the fixed installation plate (6), and several groups of the air outlet hoods are fixedly installed. (27) The surface of one side of the fixed installation plate (6) is distributed in an equidistant linear array along the horizontal direction, the number of the air outlet hoods (27) in each group is several, and the several air outlet hoods (27) are fixed in One surface of the mounting plate (6) is distributed in a linear array with equal spacing along the vertical direction. 6.根据权利要求1所述的一种高效脉冲除尘器,其特征在于,所述活动安装板(7)的一侧表面均固定安装有若干组出气罩(27),若干组所述出气罩(27)在活动安装板(7)的一侧表面沿水平方向呈等间距线性阵列分布,每组所述出气罩(27)的数量为若干个,若干个所述出气罩(27)在活动安装板(7)的一侧表面沿竖直方向呈等间距线性阵列分布。6 . The high-efficiency pulse dust collector according to claim 1 , wherein several groups of air outlet hoods ( 27 ) are fixedly installed on one side surface of the movable mounting plate ( 7 ), and several groups of the air outlet hoods are installed. (27) The side surface of the movable mounting plate (7) is distributed in an equidistant linear array along the horizontal direction, the number of the air outlet hoods (27) in each group is several, and several of the air outlet hoods (27) are movable One surface of the mounting plate (7) is distributed in a linear array with equal spacing along the vertical direction. 7.根据权利要求1所述的一种高效脉冲除尘器,其特征在于,若干个所述喷嘴(17)在喷气管(16)上沿竖直方向呈等间距线性阵列分布,若干个所述喷嘴(17)与若干个出气罩(27)一一对应。7. The high-efficiency pulse dust collector according to claim 1, characterized in that, a plurality of the nozzles (17) are distributed in an equidistant linear array along the vertical direction on the jet pipe (16), and a plurality of the nozzles (17) The nozzles (17) are in one-to-one correspondence with several air outlet hoods (27). 8.根据权利要求1所述的一种高效脉冲除尘器,其特征在于,所述下箱体(1)的外周面底部通过焊接固定安装有支撑框板(14),所述支撑框板(14)的底面竖直设置有四个支撑杆(15),四个所述支撑杆(15)分别位于支撑框板(14)底面的四个拐角位置处。8 . The high-efficiency pulse dust collector according to claim 1 , wherein a support frame plate ( 14 ) is fixedly installed on the bottom of the outer peripheral surface of the lower box body ( 1 ) by welding, and the support frame plate ( The bottom surface of 14) is vertically provided with four support rods (15), and the four support rods (15) are respectively located at four corner positions of the bottom surface of the support frame plate (14). 9.根据权利要求1所述的一种高效脉冲除尘器,其特征在于,所述连接管(10)上固定安装有脉冲阀(31)。9 . The high-efficiency pulse dust collector according to claim 1 , wherein a pulse valve ( 31 ) is fixedly installed on the connecting pipe ( 10 ). 10 . 10.一种如权利要求1-9任一项所述的高效脉冲除尘器的工作方法,其特征在于,该方法的具体步骤如下:10. A working method of the high-efficiency pulse dust collector as claimed in any one of claims 1-9, wherein the specific steps of the method are as follows: 步骤一、将空气从下箱体(1)一侧的进气口(11)导入,大颗粒粉尘在重力的作用下直接掉入集灰斗(2)的底部,小颗粒粉尘随着空气向上移动,空气在向上移动的过程中经过过滤袋(5),空气中小颗粒粉尘粘在过滤袋(5)的表面,对空气进行除尘,除尘后的空气分别穿过固定安装板(6)、活动安装板(7)上的出气罩(27),并通过上箱体(3)、翻转盖(4)一侧的出气口(12)排出到外界;Step 1. Introduce the air from the air inlet (11) on the side of the lower box (1), the large particles of dust fall directly into the bottom of the ash collecting hopper (2) under the action of gravity, and the small particles of dust follow the air upward. When moving, the air passes through the filter bag (5) in the process of moving upward, and the small particles of dust in the air stick to the surface of the filter bag (5) to remove dust from the air. The air outlet cover (27) on the mounting plate (7) is discharged to the outside through the air outlet (12) on the side of the upper box body (3) and the flip cover (4); 步骤二、打开脉冲阀(31),高压气罐(9)内的压缩空气通过各个连接管(10)进入到对应的喷气管(16)中,喷气管(16)中的压缩空气通过各个喷嘴(17)向出气罩(27)喷出,压缩空气通过出气罩(27)进入到过滤袋(5)中,使过滤袋(5)迅速膨胀,过滤袋(5)表面附着的灰尘脱离并下落到下方的集灰斗(2)内,并通过集灰斗(2)底部的出尘口(28)排出;Step 2: Open the pulse valve (31), the compressed air in the high-pressure air tank (9) enters the corresponding jet pipe (16) through each connecting pipe (10), and the compressed air in the jet pipe (16) passes through each nozzle (17) The compressed air is sprayed to the air outlet hood (27), and the compressed air enters the filter bag (5) through the air outlet hood (27), so that the filter bag (5) is rapidly expanded, and the dust attached to the surface of the filter bag (5) is detached and falls. into the ash collecting hopper (2) below, and discharge through the dust outlet (28) at the bottom of the ash collecting hopper (2); 步骤三、松开翻转盖(4)顶部与上箱体(3)的连接螺栓,启动翻转气缸(13),翻转气缸(13)带动翻转盖(4)转动,使上箱体(3)的一端处于打开状态,启动移动电机(23),移动电机(23)带动转动轴(29)转动,转动轴(29)通过齿轮带动齿轮带(30)转动,齿轮带(30)带动移动小车(19)移动,移动小车(19)带动竖架移动,并带动活动安装板(7)移动,当活动安装板(7)移动到下箱体(1)上方时,启动升降电机(24),升降电机(24)通过齿轮带动升降链条(25)转动,并带动滑动座(22)下降,滑动座(22)带动活动安装板(7)下降,并带动过滤袋(5)的一端下降,使过滤袋(5)的一端倾斜向下,使过滤袋(5)内的粉尘颗粒下落收集,当活动安装板(7)移动到上箱体(3)靠近翻转盖(4)的一端开口处,过滤袋(5)移动到上箱体(3)的开口处,松开固定安装板(6)与上箱体(3)的上壁、下壁的连接螺栓,将固定安装板(6)、活动安装板(7)连同过滤袋(5)拆下进行维护更换。Step 3: Loosen the connecting bolts between the top of the inversion cover (4) and the upper box (3), start the inversion cylinder (13), and the inversion cylinder (13) drives the inversion cover (4) to rotate, so that the upper box (3) is rotated. One end is in the open state, start the moving motor (23), the moving motor (23) drives the rotating shaft (29) to rotate, the rotating shaft (29) drives the gear belt (30) to rotate through the gear, and the gear belt (30) drives the moving trolley (19) ) to move, the moving trolley (19) drives the vertical frame to move, and drives the movable mounting plate (7) to move, when the movable mounting plate (7) moves to the top of the lower box (1), the lifting motor (24) is started, and the lifting motor (24) Drive the lifting chain (25) to rotate through the gear, and drive the sliding seat (22) to descend, the sliding seat (22) drives the movable mounting plate (7) to descend, and drives one end of the filter bag (5) to descend, so that the filter bag One end of (5) is inclined downward, so that the dust particles in the filter bag (5) fall and collect. When the movable mounting plate (7) moves to the opening of one end of the upper box (3) close to the flip cover (4), the filter bag (5) Move to the opening of the upper box (3), loosen the connecting bolts between the fixed mounting plate (6) and the upper and lower walls of the upper box (3), and install the fixed mounting plate (6) and the movable mounting plate (6). Remove the plate (7) together with the filter bag (5) for maintenance and replacement.
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