CN112021485A - Soy sauce sterilization system - Google Patents
Soy sauce sterilization system Download PDFInfo
- Publication number
- CN112021485A CN112021485A CN202010940759.3A CN202010940759A CN112021485A CN 112021485 A CN112021485 A CN 112021485A CN 202010940759 A CN202010940759 A CN 202010940759A CN 112021485 A CN112021485 A CN 112021485A
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- Prior art keywords
- oil
- water
- heat exchange
- heating device
- channel
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 235000013555 soy sauce Nutrition 0.000 title claims abstract description 26
- 230000001954 sterilising effect Effects 0.000 title claims abstract description 22
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 65
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000001816 cooling Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 32
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 5
- 230000007797 corrosion Effects 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/16—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
- A23L3/18—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus
- A23L3/22—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus with transport through tubes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/16—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
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- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The invention discloses a soy sauce sterilization system, which comprises a water heating device, wherein the water heating device is connected with an inlet of a main heating device through a pipeline, an outlet of the main heating device is connected with a water-oil heat exchange device and an oil-oil heat exchange device through pipelines, a water exchange outlet of the water-oil heat exchange device is connected with an inlet of the water heating device, an oil exchange outlet of the water-oil heat exchange device is connected with an oil exchange inlet of the oil-oil heat exchange device, a discharge outlet of the oil-oil heat exchange device is connected with a feed inlet of a cooling device, a discharge outlet of the oil-oil heat exchange device is connected with a feed inlet of the main heating device, and the feed device is connected with the feed inlet of the oil-oil heat exchange device through a feed channel. The production time can be effectively prolonged, the operation cost is reduced, the oil and the oil exchange heat through the oil-oil heat exchange device, the oil and the hot water exchange heat through the water-oil heat exchange device, the heat energy recovery is realized, and the heat energy of the oil and the hot water is utilized to the maximum extent.
Description
Technical Field
The invention relates to the technical field of soy sauce sterilization, in particular to a soy sauce sterilization system.
Background
In the process of manufacturing soy sauce, in the final process of the soy sauce, the soy sauce needs to be sterilized, namely the soy sauce is heated at ultrahigh temperature, the UHT sterilization mode commonly used in the industry at present is plate sterilization or tubular sterilization, a plate sterilizer is cheap but generates precipitates after being heated due to the characteristics of the soy sauce, the soy sauce cannot be continuously produced for a long time, and a tubular sterilizer is expensive but has higher production efficiency than the plate sterilizer, but a pure tubular UHT integral pipeline is configured to be 304/316L material and is not resistant to corrosion of chloride ions, the soy sauce has high salinity and a large amount of chloride ions are contained in salt, so that the problems of short continuous operation time, corrosion of the material, frequent cleaning and the like of the existing soy sauce sterilization system are not solved well.
Disclosure of Invention
In order to solve the technical problems, the technical scheme provided by the invention is as follows: a soy sauce sterilization system comprises a main heating device, a water-oil heat exchange device, an oil-oil heat exchange device, a cooling device, a feeding device and a water heating device, the water heating device is connected with the inlet of the main heating device through a pipeline, the outlet of the main heating device is connected with the water-oil heat exchange device and the oil-oil heat exchange device through pipelines, the water exchange outlet of the water-oil heat exchange device is connected with the inlet of the water heating device, the oil exchange outlet of the water-oil heat exchange device is connected with the oil exchange inlet of the oil-oil heat exchange device, the discharge port of the oil-oil heat exchange device is connected with the feed port of the cooling device, the discharge port of the oil-oil heat exchange device is connected with the feed port of the main heating device, the feeding device is connected with a feeding port of the oil-oil heat exchange device through a feeding channel.
As an improvement, the feeding device comprises a material balance tank and a total feeding channel connected to the material balance tank, wherein the total feeding channel is connected with an alkali liquor feeding channel, an acid liquor feeding channel, a material CIP (cleaning in place) return channel and a material backflow balance tank pipeline.
As an improvement, the material balance tank is also connected with an IO water feeding channel.
As an improvement, a discharge port of the cooling device is connected with a discharge channel, and the discharge channel and a total feed channel of the feeding device are both connected with a drainage and pollution discharge device.
As an improvement, a drainage and pollution discharge device is also arranged at the joint of the bottom of the material balance tank and the feeding channel.
As an improvement, the main heating device comprises plate-type heating devices, a pipe-type heating device and a heat retaining pipe, wherein the pipe-type heating device and the heat retaining pipe are arranged between the plate-type heating devices in an S-shaped manner in an end-to-end manner, two ends of the pipe-type heating device are connected with pipelines, an inlet of the retaining pipe is connected with an outlet of the main heating device through a pipeline, and an outlet of the retaining pipe is connected with an inlet of the water-oil heat exchange device through a pipeline.
As an improvement, the plate-type heating device is made of a titanium plate, and the tube-type heating device is made of a food-grade stainless steel tube 316L, a food-grade stainless steel tube 2205 or a chlorine ion corrosion resistant material.
As an improvement, the water heating device comprises a hot water tank connected with the water-oil heat exchange device and a plate heat exchanger connected with the hot water tank, wherein one end of the plate heat exchanger is provided with a steam and hot water inlet, and the other end of the plate heat exchanger is provided with a condensed water outlet pipe and a hot water outlet.
As an improvement, the cooling device is a water cooling device, one side of the cooling device is provided with a cold water inlet channel, and the other side of the cooling device is provided with a cold water outlet channel.
After adopting the structure, the invention has the following advantages: the invention combines plate preheating and tube main heating, the tube heating has high fluidity, is not easy to hang on the wall, can effectively prolong the production time and reduce the operation cost, enables the oil and the oil to exchange heat through the oil-oil heat exchange device, enables the oil and the hot water to exchange heat through the water-oil heat exchange device, realizes heat energy recovery, and utilizes the heat energy to the maximum extent.
Drawings
FIG. 1 is a schematic view showing the construction of a soy sauce sterilization system according to the present invention.
FIG. 2 is a schematic view showing the structure of a feeding device in a soy sauce sterilization system according to the present invention.
As shown in the figure: 1. the device comprises a main heating device, 1.1, a plate type heating device, 1.2, a tubular heating device, 1.3, a heat retaining pipe, 2, a water-oil heat exchange device, 3, an oil-oil heat exchange device, 4, a cooling device, 4.1, a cold water inlet channel, 4.2, a cold water outlet channel, 5, a feeding device, 5.1, a material balance tank, 5.2, a total feeding channel, 5.3, an alkali liquor feeding channel, 5.4, an acid liquor feeding channel, 5.5, a material feeding channel, 5.6, a material CIP return channel, 5.7, a material backflow balance tank pipeline, 5.8, an IO water feeding channel, 6, a hot water heating device, 6.1, a hot water tank, 6.2, a hot water heating plate exchange, 6.3, a steam inlet pipe, 6.4, a condensate water outlet pipe, 7, a feeding channel, 8, a discharge channel, 9 and a sewage discharge device.
Detailed Description
With reference to the attached drawing 1, a soy sauce sterilization system comprises a main heating device 1, a water-oil heat exchange device 2, an oil-oil heat exchange device 3, a cooling device 4, a feeding device 5 and a water heating device 6, wherein the water heating device 6 is connected with an inlet of the main heating device 1 through a pipeline, an outlet of the main heating device 1 is connected with the water-oil heat exchange device 2 and the oil-oil heat exchange device 3 through a pipeline, a water exchange outlet of the water-oil heat exchange device 2 is connected with an inlet of the water heating device 6, an oil exchange outlet of the water-oil heat exchange device 2 is connected with an oil exchange inlet of the oil-oil heat exchange device 3, a discharge port of the oil-oil heat exchange device 3 is connected with a feeding port of the cooling device 4, a discharge port of the oil-oil heat exchange device 3 is connected with a feeding port of the main heating device 1, the feeding device 5 is connected with a feeding port of the oil-oil heat exchange device 3 through a feeding channel 7.
As a preferred embodiment of this embodiment, the feeding device 5 includes a material balance tank 5.1 and a total feeding channel 5.2 connected to the material balance tank 5.1, and the total feeding channel 5.2 is connected to an alkali liquid feeding channel 5.3, an acid liquid feeding channel 5.4, a material feeding channel 5.5, a material CIP return channel 5.6, and a material return flow into balance tank pipe 5.7.
As a preferred embodiment of this embodiment, an IO water feeding channel 5.8 is further connected to the material balance tank 5.1.
In the preferred embodiment of this embodiment, the discharge port of the cooling device 4 is connected to the discharge channel 8, and the discharge channel 8 and the total feed channel 5.2 of the feeding device 5 are both connected to the drainage device 9.
As a preferred embodiment of this embodiment, the connection between the bottom of the material balance tank 5.1 and the feed channel 7 is also provided with a drainage and pollution discharge device 9.
As a preferred embodiment of this embodiment, the main heating device 1 includes plate-type heating devices 1.1, pipe-type heating devices 1.2 arranged end to end in an S-shape between the plate-type heating devices 1.1, and heat-retaining pipes 1.3, wherein two ends of the pipe-type heating devices 1.2 are connected to a pipeline, an inlet of the heat-retaining pipe 1.3 is connected to an outlet of the main heating device 1 through a pipeline, and an outlet of the retaining pipe 1.3 is connected to an inlet of the water-oil heat exchange device 3 through a pipeline.
In a preferred embodiment of this embodiment, the plate-type heating device is made of a titanium plate, and the tube-type heating device is made of a food-grade stainless steel tube 316L, a food-grade stainless steel tube 2205, or a material resistant to chloride corrosion.
As a preferred embodiment of this embodiment, the water heating device 6 includes a hot water tank 6.1 connected to the water-oil heat exchange device 2 and a hot water plate heat exchanger 6.2 connected to the main heating device 1, and the hot water plate heat exchanger 6.2 has a steam inlet pipe 6.3 at one end and a condensed water outlet pipe 6.4 at the other end.
As a preferred embodiment of this embodiment, the cooling device 4 is a water cooling device, and one side of the cooling device is provided with a cold water inlet channel 4.1, and the other side of the cooling device is provided with a cold water outlet channel 4.2.
When the hot water circulation system is specifically implemented, water in a hot water tank is heated through a hot water plate type heat exchanger, then the water enters a main heating device to heat oil to reach the oil temperature required by the process, the heated water enters a water-oil heat exchange device to exchange heat with the hot oil, material oil enters the oil-oil heat exchange device through a feeding channel to exchange heat with the oil which completes heat exchange in the water-oil heat exchange device, the material oil which completes heat exchange is cooled through a cooling device and then discharged, and the water which completes heat exchange is connected with the hot water tank and the hot water plate type heat exchanger to form hot water circulation.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. A soy sauce sterilization system is characterized in that: comprises a main heating device, a water-oil heat exchange device, an oil-oil heat exchange device, a cooling device, a feeding device and a water heating device, the water heating device is connected with the inlet of the main heating device through a pipeline, the outlet of the main heating device is connected with the water-oil heat exchange device and the oil-oil heat exchange device through pipelines, the water exchange outlet of the water-oil heat exchange device is connected with the inlet of the water heating device, the oil exchange outlet of the water-oil heat exchange device is connected with the oil exchange inlet of the oil-oil heat exchange device, the discharge port of the oil-oil heat exchange device is connected with the feed port of the cooling device, the discharge port of the oil-oil heat exchange device is connected with the feed port of the main heating device, the feeding device is connected with a feeding port of the oil-oil heat exchange device through a feeding channel.
2. The soy sauce sterilization system of claim 1, wherein: the feeding device comprises a material balance tank and a total feeding channel connected to the material balance tank, wherein the total feeding channel is connected with an alkali liquor feeding channel, an acid liquor feeding channel, a material CIP (cleaning in place) return channel and a material backflow balancing tank pipeline.
3. A soy sauce sterilization system as defined in claim 2, wherein: and the material balance tank is also connected with an IO water feeding channel.
4. The soy sauce sterilization system of claim 1, wherein: and a discharge port of the cooling device is connected with a discharge channel, and the discharge channel and the total feed channel of the feeding device are connected with a drainage and pollution discharge device.
5. The soy sauce sterilization system of claim 1, wherein: and a drainage and pollution discharge device is also arranged at the joint of the bottom of the material balance tank and the feeding channel.
6. The soy sauce sterilization system of claim 1, wherein: the main heating device comprises plate-type heating devices, pipe-type heating devices and heat retaining pipes, wherein the pipe-type heating devices are arranged between the plate-type heating devices in an S-shaped mode in an end-to-end mode, two ends of each pipe-type heating device are connected with pipelines, the inlet of each heat retaining pipe is connected with the outlet of the corresponding main heating device through a pipeline, and the outlet of each heat retaining pipe is connected with the inlet of the corresponding water-oil heat exchange device through a pipeline.
7. The soy sauce sterilization system of claim 6, wherein: the plate type heating device is made of a titanium plate, and the tubular type heating device is made of a food-grade stainless steel tube 316L material, a food-grade stainless steel tube 2205 material or a chlorine ion corrosion resistant material.
8. The soy sauce sterilization system of claim 1, wherein: the water heating device comprises a hot water tank connected with the water-oil heat exchange device and a plate heat exchanger connected with the hot water tank, wherein one end of the plate heat exchanger is provided with a steam and hot water inlet, and the other end of the plate heat exchanger is provided with a condensed water outlet pipe and a hot water outlet.
9. The soy sauce sterilization system of claim 1, wherein: the cooling device is a water cooling device, one side of the cooling device is provided with a cold water inlet channel, and the other side of the cooling device is provided with a cold water outlet channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010940759.3A CN112021485A (en) | 2020-09-09 | 2020-09-09 | Soy sauce sterilization system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010940759.3A CN112021485A (en) | 2020-09-09 | 2020-09-09 | Soy sauce sterilization system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112021485A true CN112021485A (en) | 2020-12-04 |
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ID=73583973
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010940759.3A Pending CN112021485A (en) | 2020-09-09 | 2020-09-09 | Soy sauce sterilization system |
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| CN (1) | CN112021485A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2762804Y (en) * | 2005-01-28 | 2006-03-08 | 云南昆船设计研究院 | Traditional Chinese medicine liquid sterilizing device |
| CN101569399A (en) * | 2009-06-08 | 2009-11-04 | 佛山市海天调味食品有限公司 | Soy sauce sterilization and disinfection device |
| CN202552060U (en) * | 2012-04-28 | 2012-11-28 | 佛山市海天(高明)调味食品有限公司 | High-temperature sterilization system |
| CN203174081U (en) * | 2013-02-07 | 2013-09-04 | 山西老陈醋集团有限公司 | Plate type heat exchanger for vinegar making |
| CN107549574A (en) * | 2017-08-15 | 2018-01-09 | 江苏新美星包装机械股份有限公司 | A kind of UHT ultra-high temperature sterilization systems with high-temperature condensation water heat-recovering function |
| CN213153808U (en) * | 2020-09-09 | 2021-05-11 | 山东鑫诚智能工程有限公司 | Soy sauce sterilization system |
-
2020
- 2020-09-09 CN CN202010940759.3A patent/CN112021485A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2762804Y (en) * | 2005-01-28 | 2006-03-08 | 云南昆船设计研究院 | Traditional Chinese medicine liquid sterilizing device |
| CN101569399A (en) * | 2009-06-08 | 2009-11-04 | 佛山市海天调味食品有限公司 | Soy sauce sterilization and disinfection device |
| CN202552060U (en) * | 2012-04-28 | 2012-11-28 | 佛山市海天(高明)调味食品有限公司 | High-temperature sterilization system |
| CN203174081U (en) * | 2013-02-07 | 2013-09-04 | 山西老陈醋集团有限公司 | Plate type heat exchanger for vinegar making |
| CN107549574A (en) * | 2017-08-15 | 2018-01-09 | 江苏新美星包装机械股份有限公司 | A kind of UHT ultra-high temperature sterilization systems with high-temperature condensation water heat-recovering function |
| CN213153808U (en) * | 2020-09-09 | 2021-05-11 | 山东鑫诚智能工程有限公司 | Soy sauce sterilization system |
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