CN112011212B - Preparation method of environment-friendly synthetic paper ink - Google Patents

Preparation method of environment-friendly synthetic paper ink Download PDF

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CN112011212B
CN112011212B CN202010966306.8A CN202010966306A CN112011212B CN 112011212 B CN112011212 B CN 112011212B CN 202010966306 A CN202010966306 A CN 202010966306A CN 112011212 B CN112011212 B CN 112011212B
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castor oil
rosin
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synthetic paper
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罗伟文
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Zhongshan Furi Printing Materials Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/08Printing inks based on natural resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09FNATURAL RESINS; FRENCH POLISH; DRYING-OILS; OIL DRYING AGENTS, i.e. SICCATIVES; TURPENTINE
    • C09F1/00Obtaining purification, or chemical modification of natural resins, e.g. oleo-resins
    • C09F1/04Chemical modification, e.g. esterification

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  • Wood Science & Technology (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

The invention discloses a preparation method of environment-friendly synthetic paper ink, which comprises the following raw materials in parts by weight: 45-60 parts of castor oil modified rosin, 10-15 parts of reactive diluent, 5-8 parts of photoinitiator, 1-2 parts of dispersant, 0.1-0.5 part of stabilizer, 15-25 parts of pigment, 2-3 parts of filler and 2-3 parts of polymerizable adhesion promoter, wherein the sum of the mass percentages of the components is 100%; the method specifically comprises the following steps: step 1, modifying rosin by using castor oil; and 2, preparing the environment-friendly synthetic paper ink according to the product obtained in the step 1, wherein the ink prepared by the invention has an ester-based structure in film-forming resin and has good adhesive capacity on synthetic paper.

Description

Preparation method of environment-friendly synthetic paper ink
Technical Field
The invention belongs to the technical field of printing materials, and relates to a preparation method of environment-friendly synthetic paper ink.
Background
In the field of printing and packaging, non-absorbent materials such as gold and silver card paper, aluminum foil paper, BOPP, PVC, PET and the like occupy a large part of specific gravity, but the surfaces of printing stocks for printing are smooth and clean, the adsorbability to ink is poor, and the traditional offset printing ink is difficult to select for printing. The UV light-cured printing ink does not contain volatile organic solvent, has high drying speed and can be suitable for surface printing of synthetic paper materials. The vehicle used for photo-curing ink mainly comprises unsaturated polyester, epoxy resin, polyurethane acrylate, epoxy acrylate, polyester acrylate and the like.
With the increasingly prominent problems of energy consumption and environmental pollution, how to seek biodegradable raw materials to replace petrochemical raw materials and develop an environment-friendly UV ink formula to reduce the degradation speed of printing and packaging solid wastes and meet the requirements of sustainable development becomes a research hotspot of researchers at home and abroad at present. The vegetable oil, polyhydric alcohol and castor oil are fatty acid triglyceride, and the molecular structure of the castor oil contains unsaturated double bonds and hydroxyl at the same time, so that various chemical reactions can occur. Thus, UV light curable resins can be prepared by functionally modifying them, reducing or eliminating the deficiencies of conventional petroleum-based resins. Based on the above, an environment-friendly synthetic paper ink and a preparation method thereof are needed.
Disclosure of Invention
The invention aims to provide a preparation method of environment-friendly synthetic paper ink, and the ink prepared by the method has an ester-based structure in film-forming resin and has good adhesive capacity on synthetic paper.
The invention adopts the technical scheme that the preparation method of the environment-friendly synthetic paper ink comprises the following raw materials in parts by weight: 45-60 parts of castor oil modified rosin, 10-15 parts of reactive diluent, 5-8 parts of photoinitiator, 1-2 parts of dispersant, 0.1-0.5 part of stabilizer, 15-25 parts of pigment, 2-3 parts of filler and 2-3 parts of polymerizable adhesion promoter, wherein the sum of the mass percentages of the components is 100%;
The method specifically comprises the following steps:
step 1, modifying rosin by using castor oil;
and 2, preparing the environment-friendly synthetic paper ink according to the product obtained in the step 1.
The present invention is also technically characterized in that,
the specific process of the step 1 is as follows:
step 1.1, adding rosin, hydroxyethyl acrylate and a polymerization inhibitor into a reaction kettle in a nitrogen atmosphere, heating to 120 ℃ until the rosin is molten, raising the temperature to 180-;
step 1.2, adding castor oil, the hydroxyethyl acrylate modified rosin obtained in the step 1.1, a polymerization inhibitor, a catalyst and an organic solvent into a reaction kettle, bubbling nitrogen for 30min, heating to 110-120 ℃, and reacting for 3-5h to obtain a castor oil modified rosin crude product;
and step 1.3, sequentially adding dichloromethane, toluene and deionized water into the castor oil modified rosin crude product obtained in the step 1.2, washing for three times, and removing dichloromethane and toluene solvent by rotary evaporation to obtain the castor oil modified rosin resin.
In the step 1.1, the mass ratio of the hydroxyethyl acrylate to the rosin is (2-3): 1, the polymerization inhibitor is hydroquinone, and the mass of the polymerization inhibitor is 0.5-1% of that of the hydroxyethyl acrylate.
In the step 1.2, the mass ratio of the hydroxyethyl acrylate modified rosin to the castor oil is (1.2-1.5): the catalyst comprises 1% of p-toluenesulfonic acid, 1% of a polymerization inhibitor, an organic solvent and a solvent, wherein the polymerization inhibitor is hydroquinone, the mass of the polymerization inhibitor is 0.5% -1% of that of castor oil, the mass of the catalyst is 1% -5% of that of the castor oil, and the organic solvent is dichloromethane and toluene.
The specific process of the step 2 is as follows: sequentially adding castor oil modified rosin, an active diluent, a photoinitiator, a dispersant and a stabilizer in parts by weight into a reaction kettle, stirring at the speed of 800r/min for 10 minutes for pre-dispersion, then sequentially adding a pigment, a filler and a polymerizable adhesion promoter in parts by weight while stirring, stirring at the speed of 1500r/min for 15 minutes to obtain a primarily dispersed ink material, taking the primarily dispersed ink material out of the reaction kettle, adding the primarily dispersed ink material into a three-roll grinder, and repeatedly rolling for 3-5 times to obtain the environment-friendly synthetic paper ink.
In the three-roll mill, the speed ratio of the front roll, the middle roll and the rear roll is set to 9:3: 1.
The invention has the beneficial effects that biomass-based rosin is used as a raw material, the biomass-based rosin reacts with hydroxyethyl acrylate through a Diels-Alder reaction, then carboxyl in a generated intermediate is utilized to be subjected to esterification reaction with castor oil, and double bonds in the castor oil are introduced to obtain the castor oil modified rosin, wherein the functionality of the double bonds in the resin is 3.7-5.7, the activity is higher, and the photocuring speed is high. Meanwhile, the problem of large smell of the ink caused by residual acrylic acid in the traditional UV curing system of acrylic acid modified rosin is avoided, and the application of the UV light-cured ink in the fields of food, medicine packaging and the like is widened.
Detailed Description
The present invention will be described in detail with reference to the following embodiments.
The invention relates to a preparation method of environment-friendly synthetic paper ink, which comprises the following raw materials in parts by weight: 45-60 parts of castor oil modified rosin, 10-15 parts of reactive diluent, 5-8 parts of photoinitiator, 1-2 parts of dispersant, 0.1-0.5 part of stabilizer, 15-25 parts of pigment, 2-3 parts of filler and 2-3 parts of polymerizable adhesion promoter, wherein the sum of the mass percentages of the components is 100%;
the method specifically comprises the following steps:
step 1, modifying rosin by using castor oil;
the specific process of the step 1 is as follows:
step 1.1, adding rosin, hydroxyethyl acrylate and a polymerization inhibitor into a reaction kettle in a nitrogen atmosphere, heating to 120 ℃ until the rosin is molten, raising the temperature to 180-; in the step 1.1, the mass ratio of the hydroxyethyl acrylate to the rosin is (2-3): 1, the polymerization inhibitor is hydroquinone.
Step 1.2, adding castor oil, the hydroxyethyl acrylate modified rosin obtained in the step 1.1, a polymerization inhibitor, a catalyst and an organic solvent into a reaction kettle, bubbling nitrogen for 30min, heating to 110-120 ℃, and reacting for 3-5h to obtain a castor oil modified rosin crude product; the mass of the polymerization inhibitor is 0.5-1% of that of the castor oil.
In the step 1.2, the mass ratio of the hydroxyethyl acrylate modified rosin to the castor oil is (1.2-1.5): 1, the polymerization inhibitor is hydroquinone, the mass of the polymerization inhibitor is 0.5-1% of that of the castor oil, the catalyst is p-toluenesulfonic acid, the mass of the catalyst is 1-5% of that of the castor oil, and the organic solvent is dichloromethane and toluene.
And step 1.3, sequentially adding dichloromethane, toluene and deionized water into the castor oil modified rosin crude product obtained in the step 1.2, washing for three times, and removing dichloromethane and toluene solvent by rotary evaporation to obtain the castor oil modified rosin resin.
The synthetic route of the castor oil modified rosin resin is as follows:
Figure BDA0002682442760000051
and 2, preparing the environment-friendly synthetic paper ink according to the product obtained in the step 1.
The specific process of the step 2 is as follows: sequentially adding castor oil modified rosin, an active diluent, a photoinitiator, a dispersant and a stabilizer in parts by weight into a reaction kettle, stirring at the speed of 800r/min for 10 minutes for pre-dispersion, then sequentially adding a pigment, a filler and a polymerizable adhesion promoter in parts by weight while stirring, stirring at the speed of 1500r/min for 15 minutes to obtain a primarily dispersed ink material, taking the primarily dispersed ink material out of the reaction kettle, adding the primarily dispersed ink material into a three-roll grinder, and repeatedly rolling for 3-5 times to obtain the environment-friendly synthetic paper ink. In the three-roll mill, the speed ratio of the front roll, the middle roll and the rear roll is set to 9:3: 1.
The reactive diluent is a mixture of mono-functionality UV monomer and bi-functionality UV monomer in any proportion. The monofunctional UV monomer is one of hydroxyethyl acrylate, methyl methacrylate and acryloyl morpholine or a mixture of several of the monomers in any proportion. The difunctional UV monomer is one of tripropylene glycol diacrylate, hexanediol diacrylate, dipropylene glycol diacrylate and neopentyl glycol diacrylate or a mixture of several monomers in any proportion.
The photoinitiator is one of irgacure 184 and TPO or the mixture of the two in any proportion. The photoinitiator is irgacure 184 and TPO in a mass ratio of 2:1-1: 2. The dispersant is one or a mixture of two of Luborun Solsperse17000 and Luborun lubrizol 24000 in any proportion.
The stabilizer is tris (N-nitroso-N-phenylhydroxylamine) aluminum salt (510). The filler is talcum powder and calcium powder. The mesh number of the talcum powder is 1000-3000 meshes, and the mesh number of the calcium powder is 500-1250 meshes. The mass ratio of the talcum powder to the calcium powder is 3: 1.
in the pigment, the yellow color paste is one or two of a mixture of disazo pigment yellow and zinc sulfate in any proportion; the blue color paste is one or two of triarylmethane pigment blue and phthalocyanine pigment blue in any proportion; the red color paste is one or two of monoazo pigment red and iron oxide red in any proportion.
The polymerizable adhesion promoter is acrylate phosphate.
Example 1
The invention relates to a preparation method of environment-friendly synthetic paper ink, which comprises the following steps:
step 1, preparing castor oil modified rosin;
adding 24.0g of rosin, 60.0g of hydroxyethyl acrylate HEA and 0.12g of hydroquinone into a reaction kettle, bubbling nitrogen for 30min, heating to 120 ℃, continuing to heat to 180 ℃ after the rosin is molten, and reacting for 3h to obtain acrylate modified rosin;
adding 20.0g of castor oil, 24.0g of hydroxyethyl acrylate modified rosin, 0.1g of hydroquinone, 0.1g of p-toluenesulfonic acid and 150mL of toluene into a reaction kettle, bubbling nitrogen for 30min, heating to 110 ℃, and reacting for 3h to obtain a castor oil modified rosin crude product; then 100mL of dichloromethane and deionized water are respectively added, washing is carried out for three times, and dichloromethane and toluene solvents are removed by rotary evaporation, so as to obtain the castor oil modified rosin resin.
Step 2, preparing the environment-friendly synthetic paper ink:
adding 45 parts of castor oil modified rosin, 15 parts of hydroxyethyl acrylate, irgacure 1848 parts, Luobo-lubricating Solsperse 170002 parts and 0.5 part of tris (N-nitroso-N-phenylhydroxylamine) aluminum salt into a reaction kettle in sequence according to parts by weight, stirring for 10 minutes at the speed of 800r/min for pre-dispersion, then adding 25 parts of yellow color paste, 2.25 parts of 1000-mesh talcum powder, 0.75 part of 1250-mesh calcium powder and 2 parts of acrylate phosphate in sequence according to parts by weight while stirring, stirring for 15 minutes at the speed of 1500r/min to obtain a primarily dispersed ink material, taking out the primarily dispersed ink material from the reaction kettle, adding the primarily dispersed ink material into a three-roll grinder, adjusting the rotating speed of a front roll to be 900r/min, the rotating speed of a middle roll to be 300r/min, and the rotating speed of a rear roll to be 100r/min, and repeatedly grinding and rolling for 3 times to obtain the environment-friendly synthetic paper ink.
Example 2
Step 1, preparation of castor oil modified rosin:
adding 20g of rosin, 60g of hydroxyethyl acrylate HEA and 0.1g of hydroquinone into a reaction kettle, bubbling nitrogen for 30min, heating to 120 ℃, continuing to heat to 230 ℃ after the rosin is molten, and reacting for 5h to obtain acrylate modified rosin;
adding 20g of castor oil, 30g of hydroxyethyl acrylate modified rosin, 0.3g of hydroquinone, 0.2g of p-toluenesulfonic acid and 150mL of toluene into a reaction kettle, bubbling nitrogen for 30min, heating to 120 ℃, and reacting for 5h to obtain a castor oil modified rosin crude product; then 100mL of dichloromethane and deionized water are respectively added, washing is carried out for three times, and dichloromethane and toluene solvents are removed by rotary evaporation, so as to obtain the castor oil modified rosin resin.
Step 2, preparing the environment-friendly synthetic paper ink:
adding 60 parts of castor oil modified rosin, 10 parts of dipropylene glycol diacrylate, 5 parts of TPO, 240001 parts of Lubrizol and 0.1 part of tris (N-nitroso-N-phenylhydroxylamine) aluminum salt into a reaction kettle according to parts by weight, stirring for 10 minutes at the speed of 800r/min for pre-dispersion, then sequentially adding 17.9 parts of blue color paste, 1.5 parts of 3000-mesh talcum powder, 0.5 part of 500-mesh calcium powder and 3 parts of acrylate phosphate according to parts by weight while stirring, stirring for 15 minutes at the speed of 1500r/min to obtain a primarily dispersed ink material, taking out the primarily dispersed ink material from the reaction kettle, adding the primarily dispersed ink material into a three-roll grinder, adjusting the rotating speed of a front roll to be 900r/min, the rotating speed of a middle roll to be 300r/min, and the rotating speed of a rear roll to be 100r/min, and repeatedly grinding for 4 times to obtain the environment-friendly synthetic paper ink.
Example 3
Step 1, preparation of castor oil modified rosin:
adding 30g of rosin, 60g of hydroxyethyl acrylate HEA and 0.3g of hydroquinone into a reaction kettle, bubbling nitrogen for 30min, heating to 120 ℃, continuing to heat to 200 ℃ after the rosin is molten, and reacting for 4h to obtain acrylate modified rosin;
adding 20g of castor oil, 28g of hydroxyethyl acrylate modified rosin, 0.16g of hydroquinone, 0.08g of p-toluenesulfonic acid and 150mL of toluene into a reaction kettle, bubbling nitrogen for 30min, heating to 115 ℃, and reacting for 4h to obtain a castor oil modified rosin crude product; then 100mL of dichloromethane and deionized water are respectively added, washing is carried out for three times, and dichloromethane and toluene solvents are removed by rotary evaporation, so as to obtain the castor oil modified rosin resin.
Step 2, preparing the environment-friendly synthetic paper ink:
adding 58 parts of castor oil modified rosin, 14 parts of methyl methacrylate, 7 parts of TPO, 240001.5 parts of Lubrizol and 0.4 part of aluminum salt of tri (N-nitroso-N-phenylhydroxylamine) into a reaction kettle according to parts by weight, stirring for 10 minutes at the speed of 800r/min for pre-dispersion, then sequentially adding 14.2 parts of red color paste, 1.8 parts of 2000-mesh talcum powder, 0.6 part of 500-mesh calcium powder and 2.5 parts of acrylate phosphate according to parts by weight while stirring, stirring for 15 minutes at the speed of 1500r/min to obtain a primarily dispersed ink material, taking out the primarily dispersed ink material from the reaction kettle, adding the primarily dispersed ink material into a three-roll grinder, adjusting the rotating speed of a front roll to be 900r/min, the rotating speed of a middle roll to be 300r/min, and the rotating speed of a rear roll to be 100r/min, and repeatedly grinding for 5 times to obtain the environment-friendly synthetic paper ink.
The invention provides a preparation method of environment-friendly synthetic paper ink, which comprises the steps of firstly carrying out Diels-Alder reaction on a conjugated diene structure in a rosin structure and hydroxyethyl acrylate to synthesize an intermediate
Figure BDA0002682442760000091
The carboxyl in the intermediate is used for esterification reaction with castor oil, and double bonds in the castor oil are introduced to obtain the castor oil modified rosin
Figure BDA0002682442760000092
The functionality of double bonds in the resin is 3.7-5.7, the photocuring speed is high, and the ester-based structure has good adhesion capability on synthetic paper (such as non-absorbent materials such as aluminum paperboard, aluminum foil paper, BOPP, PVC, PET and the like). Then the environment-friendly synthetic paper ink is prepared by taking the resin as film-forming resin and selecting monofunctional and bifunctional reactive diluents, photoinitiators, pigments, fillers, dispersing agents, stabilizing agents and polymerizable adhesion promoters. The environment-friendly synthetic paper ink prepared by the invention takes biomass-based rosin and castor oil as raw materials, and is environment-friendly; meanwhile, acrylic acid is not used in the modification, so that the smell of the ink is reduced, and the ink is high in curing speed, good in adhesion performance, good in printability on a synthetic paper substrate and good in economic and social benefits.

Claims (1)

1. The preparation method of the environment-friendly synthetic paper ink is characterized by comprising the following raw materials in parts by weight: 45-60 parts of castor oil modified rosin, 10-15 parts of reactive diluent, 5-8 parts of photoinitiator, 1-2 parts of dispersant, 0.1-0.5 part of stabilizer, 15-25 parts of pigment, 2-3 parts of filler and 2-3 parts of polymerizable adhesion promoter, wherein the sum of the mass percentages of the components is 100%;
The method specifically comprises the following steps:
step 1, modifying rosin by using castor oil;
the specific process of the step 1 comprises the following steps:
step 1.1, adding rosin, hydroxyethyl acrylate and a polymerization inhibitor into a reaction kettle in a nitrogen atmosphere, heating to 120 ℃ until the rosin is molten, raising the temperature to 180-;
in the step 1.1, the mass ratio of the hydroxyethyl acrylate to the rosin is (2-3): 1, the polymerization inhibitor is hydroquinone, and the mass of the polymerization inhibitor is 0.5-1% of that of hydroxyethyl acrylate;
step 1.2, adding castor oil, the hydroxyethyl acrylate modified rosin obtained in the step 1.1, a polymerization inhibitor, a catalyst and an organic solvent into a reaction kettle, bubbling nitrogen for 30min, heating to 110-120 ℃, and reacting for 3-5h to obtain a castor oil modified rosin crude product;
in the step 1.2, the mass ratio of the hydroxyethyl acrylate modified rosin to the castor oil is (1.2-1.5): 1, the polymerization inhibitor is hydroquinone, the mass of the polymerization inhibitor is 0.5-1% of that of castor oil, the catalyst is p-toluenesulfonic acid, the mass of the catalyst is 1-5% of that of the castor oil, and the organic solvent is dichloromethane and toluene;
Step 1.3, sequentially adding dichloromethane, toluene and deionized water into the castor oil modified rosin crude product obtained in the step 1.2, washing for three times, and removing dichloromethane and toluene solvent by rotary evaporation to obtain castor oil modified rosin resin;
step 2, preparing environment-friendly synthetic paper ink according to the product obtained in the step 1;
the specific process of the step 2 comprises the following steps: sequentially adding castor oil modified rosin, an active diluent, a photoinitiator, a dispersant and a stabilizer into a reaction kettle according to parts by weight, stirring at the speed of 800r/min for 10 minutes for pre-dispersion, then sequentially adding a pigment, a filler and a polymerizable adhesion promoter according to parts by weight while stirring, stirring at the speed of 1500r/min for 15 minutes to obtain a primarily dispersed ink material, taking the primarily dispersed ink material out of the reaction kettle, adding the primarily dispersed ink material into a three-roll grinder, and repeatedly rolling for 3-5 times to obtain the environment-friendly synthetic paper ink;
in the three-roll grinder, the speed ratio of a front roll to a middle roll to a rear roll is set to be 9:3: 1.
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CN107286740A (en) * 2017-07-20 2017-10-24 洋紫荆油墨(中山)有限公司 A kind of UV LED offset inks and preparation method thereof
CN108219676A (en) * 2016-12-22 2018-06-29 谭海剑 A kind of special modified rosin resin, preparation method and its application

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EP1739142A4 (en) * 2004-04-22 2009-12-02 Dainippon Ink & Chemicals Method for producing modified rosin ester resin composition for lithographic ink varnish and method for producing lithographic ink varnish
CN102949956B (en) * 2011-10-26 2014-07-02 深圳诺普信农化股份有限公司 Turpentine-based non-ionic surface active agent as well as preparation and application thereof
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Publication number Priority date Publication date Assignee Title
CN105001402A (en) * 2015-08-03 2015-10-28 山西科诺奥合成材料有限公司 Preparation method of acrylic modified rosin ester polymer for high-end sheet-fed printing ink
CN108219676A (en) * 2016-12-22 2018-06-29 谭海剑 A kind of special modified rosin resin, preparation method and its application
CN107286740A (en) * 2017-07-20 2017-10-24 洋紫荆油墨(中山)有限公司 A kind of UV LED offset inks and preparation method thereof

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