CN112009992A

CN112009992A - Novel whole-row overturning device

Info

Publication number: CN112009992A
Application number: CN202011039890.9A
Authority: CN
Inventors: 吴建明
Original assignee: Fujian Timos Photoelectric Technology Co ltd
Current assignee: Fujian Timos Photoelectric Technology Co ltd
Priority date: 2020-09-28
Filing date: 2020-09-28
Publication date: 2020-12-01

Abstract

The invention discloses a novel arraying and overturning device which comprises an arraying and receiving mechanism for bearing materials, an overturning mechanism for overturning the materials and an arraying and conveying mechanism for conveying the materials, wherein the arraying and receiving mechanism and the overturning mechanism are respectively supported by a supporting and receiving rack and a supporting and overturning rack, an angle adjusting screw rod is arranged between the arraying and receiving mechanism and the supporting and receiving rack, and the arraying and conveying mechanism is obliquely arranged from low to high along a feeding direction. The array overturning device can orderly overturn the materials in an array, ensures the safety and stability of the materials in the overturning process, greatly reduces the labor intensity, improves the working efficiency and meets the requirement of large-scale production.

Description

Novel whole-row overturning device

Technical Field

The invention relates to the field of optical film material automatic machinery, in particular to a novel arraying and overturning device.

Background

The polaroid is a polymer multilayer composite material with high requirements on cutting angles, in the existing polaroid processing process, batch turning treatment is easy to generate the phenomena of distortion, material turning and the like, and the weight of the polaroid is heavier due to the large volume of the polaroid and the batch processing of the polaroid, so that the manual operation wastes time and labor, and the efficiency is influenced. In short, the polarizing plate batch processing process has the problems of low production efficiency, high working strength and potential safety hazard accompanying the overturning engineering.

Disclosure of Invention

The invention aims to overcome the defects in the prior art, and provides a novel arraying and overturning device which can solve the problem generated in the arraying and overturning process of a polarizing plate and realizes the collection, the overturning and the transmission of an array of polarizing plates in a manual and automatic combined mode.

In order to achieve the purpose, the invention adopts the following technical scheme:

the technical scheme of the invention is as follows: the utility model provides a novel permutation upset device, including the permutation receiving agencies who bears the weight of the material that sets gradually, the tilting mechanism of upset material and the permutation transport mechanism of conveying material, permutation receiving agencies with tilting mechanism supports by one respectively and receives the material frame and a support upset frame support setting, in permutation receiving agencies with support and be provided with an angle accommodate the lead screw between the material frame, angle accommodate the lead screw one end set up perpendicularly in support the frame, the angle accommodate the lead screw the other end with permutation receiving agencies bottom fixed connection, permutation transport mechanism is the slope setting from low to high along the direction of feed.

Preferably, the material conveying device further comprises a transfer mechanism for conveying materials, wherein the transfer mechanism comprises a first transfer vehicle arranged between the row of material receiving mechanisms and the turnover mechanism and a second transfer vehicle arranged beside the row of conveying mechanisms.

Preferably, the highest positions of the row of material receiving mechanisms, the turnover mechanism and the row of conveying mechanisms are all at the same horizontal height.

Preferably, the arraying and receiving mechanism comprises an arraying platform, an arraying material tray arranged on the upper end face of the arraying platform, an arraying roller set arranged on the arraying platform and abutted to the arraying material tray, and an arraying baffle assembly vertically arranged around the arraying material tray, wherein the arraying baffle assembly comprises an arraying movable baffle assembly, an arraying movable baffle assembly and an arraying manual baffle assembly.

Preferably, permutation movable baffle subassembly includes the edge permutation platform feed direction's one end is provided with two sets of bilateral symmetry's movable baffle subassembly, movable baffle subassembly is including setting up permutation platform tip movable baffle, setting are in permutation platform lower surface's slide, install the permutation cylinder of slide rear end and being located support the foot switch of frame below, movable baffle with the permutation cylinder is connected through a gas accuse movable rod, just movable baffle follows the slip direction of slide sets up perpendicularly, permutation foot switch with permutation cylinder electric connection.

Preferably, the whole row of movable baffle plate assemblies can be movably arranged between the whole row of material trays and the whole row of roller sets, each whole row of movable baffle plate sets comprises two movable baffle plates which are bilaterally symmetrical, and the whole row of manual baffle plate assemblies comprises manual baffle plates which are symmetrically arranged on two sides of the whole row of material trays.

Preferably, the turnover mechanism comprises a cylinder cover, a turnover frame arranged below the cylinder cover, a cylinder platen assembly used for controlling the turnover frame, and a turnover positioning assembly.

Preferably, the cylinder pressure plate assembly comprises at least three cylinders and cylinder pressure plates with the same number as the cylinders, the cylinders and the cylinder pressure plates are arranged side by side along the cylinder cover in a one-to-one correspondence manner along the horizontal direction, the cylinders are installed at the upper end part in the cylinder cover through a fixed installation plate, a piston is arranged in each cylinder, the piston is fixedly connected with a piston rod, and the piston rod penetrates through the downward extending end of each cylinder and is connected with the cylinder pressure plates in a fixed connection manner.

Preferably, the overturning positioning assembly comprises a motor for driving the overturning frame to overturn and a sensor for controlling the overturning angle of the overturning frame, the motor is arranged on one side of the cylinder cover, overturning safety pins are arranged on two sides of the motor and electrically connected with the sensor, the sensor comprises a limit sensor and an origin sensor, and the limit sensor and the origin sensor are oppositely arranged on the other side of the cylinder cover from top to bottom.

Preferably, permutation transport mechanism includes permutation conveying frame, locates be used for conveying the roller train of material and the permutation separation blade that is used for preventing the material landing in the permutation conveying frame, permutation separation blade includes two side separation blades along material conveying direction bilateral symmetry, side separation blade is in through a connecting piece swing joint in the permutation frame.

As can be seen from the above description, the present invention has advantages compared with the prior art:

1. according to the invention, the transfer mechanism is utilized to carry out the butt joint processes of row-by-row material receiving, row-by-row overturning and row-by-row conveying on the materials, so that the conversion of the overturning state of the materials on the overturning mechanism is driven, the scattering in the transferring process is effectively avoided, the manpower output is reduced, the time and the labor are saved, and the efficiency is improved;

2. the arraying and receiving mechanism is simple in structure and unique in concept, and adopts an enclosing structure to arrange materials, so that the edges of the materials are tidy and complete, and the materials are tidily transmitted and orderly arranged through the arraying roller sets;

3. the array overturning device can orderly overturn the materials in an array, ensures the safety and stability of the materials in the overturning process, can improve the production efficiency, saves the labor, and meets the requirement of large-scale production for improving the production performance.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic view of the structure of the present invention;

FIG. 2 is a schematic top view of the material collecting mechanism according to the present invention;

FIG. 3 is a schematic view of the arrangement of the moving shutter assembly according to the present invention;

FIG. 4 is a schematic structural diagram of the turnover mechanism of the present invention;

FIG. 5 is a schematic side view of the turnover mechanism of the present invention;

FIG. 6 is a schematic top view of the aligning and conveying mechanism of the present invention;

the meaning of the reference symbols in the figures: 1 arraying and receiving mechanism, 10 arraying platform, 11 arraying tray, 12 arraying roller set, 13 arraying baffle plate component, 131 arraying and moving baffle plate component, 1311 moving baffle plate, 1312 slideway, 1313 arraying cylinder, 1314 foot switch, 132 arraying and moving baffle plate component, 1320 moving baffle plate, 133 arraying and moving baffle plate component, 1330 manual baffle plate, 2 overturning mechanism, 20 cylinder cover, 21 overturning frame, 22 cylinder platen component, 221 cylinder, 222 piston rod, 223 cylinder platen, 23 overturning and positioning component, 230 motor, 231 overturning safety pin, 232 limit sensor, 233 origin sensor, 3 arraying and conveying mechanism, 30 arraying and conveying frame, 31 roller set, 32 arraying and receiving baffle plate, 4 supporting and receiving frame, 5 angle adjusting screw rod, 6 supporting and overturning frame, 7 first transfer car and 8 second transfer car.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, a novel array turnover device comprises an array material receiving mechanism 1 for bearing materials, a turnover mechanism 2 for turning over the materials and an array conveying mechanism 3 for conveying the materials which are arranged in sequence, the highest positions of the whole row of material receiving mechanisms 1, the turnover mechanism 2 and the whole row of conveying mechanisms 3 are all at the same horizontal height, the row of material receiving mechanisms 1 and the turnover mechanism 2 are respectively supported by a supporting material receiving machine frame 4 and a supporting turnover machine frame 6, an angle adjusting screw rod 5 is arranged between the row of material receiving mechanisms 1 and the supporting material receiving machine frame 4, the one end of angle accommodate the lead screw 5 set up perpendicularly in on the support frame, the other end of angle accommodate the lead screw 5 with 1 mechanism bottom fixed connection are received in the permutation, 3 setting that are the slope along the direction of feed from low to high of permutation transport mechanism.

The array turnover device also comprises a transfer mechanism for transferring materials, wherein the transfer mechanism comprises a first transfer car 7 arranged between the array material receiving mechanism 1 and the turnover mechanism 2 and a second transfer car 8 arranged beside the array transfer mechanism 3; the transfer mechanism can ensure that the front and back processes of the material overturning are orderly, thereby driving the material overturning state conversion on the material arranging and overturning mechanism 2 and effectively avoiding the scattering in the transferring process.

Referring to fig. 2, the alignment material receiving mechanism 1 includes an alignment platform 10, an alignment tray 11 mounted on an upper end surface of the alignment platform 10, an alignment roller set 12 mounted on the alignment platform 10 and abutting against the alignment tray 11, and an alignment baffle assembly 13 vertically disposed around the alignment tray 11, where the alignment baffle assembly 13 includes an alignment moving baffle assembly 131, an alignment movable baffle assembly 132, and an alignment manual baffle assembly 133.

Referring to fig. 3, the alignment moving barrier assembly 131 includes two sets of left and right symmetric moving barrier assemblies disposed at one end of the feeding direction of the alignment platform 10, the moving barrier assemblies move back and forth under air control to flatten the edge of the material, the moving barrier assemblies include a moving barrier 1311 disposed at the end of the alignment platform 10, a chute 1312 disposed at the lower surface of the alignment platform 10, an alignment cylinder 1313 disposed at the rear end of the chute 1312, and a foot switch 1314 located below the supporting frame, the moving barrier 1311 is connected to the alignment cylinder 1313 through an air control movable rod, the moving barrier 1311 is disposed vertically along the sliding direction of the chute 1312, the alignment foot switch 1314 is electrically connected to the alignment cylinder 1313, the alignment moving barrier assembly 132 is movably mounted between the alignment tray 11 and the alignment roller set 12, the whole row of movable baffle plates comprises two bilaterally symmetrical movable baffle plates 1320, the whole row of manual baffle plate assemblies 133 are symmetrically arranged on the manual baffle plates 1330 on two sides of the whole row of material trays 11, the whole row of foot switches 1314 are arranged to enable left and right hands to independently control the manual baffle plates 1330 on two sides of the whole row of material trays 11, the switch is not required to be frequently operated by hands, and the operation is carried out by feet.

Referring to fig. 4 and 5, the turnover mechanism 2 includes a cylinder cover 20, a turnover frame 21 disposed below the cylinder cover 20, a cylinder platen assembly 22 for controlling the turnover frame 21, and a turnover positioning assembly 23; the air cylinder pressure plate assembly 22 comprises at least three air cylinders 221 and air cylinder pressure plates 223 with the same number as the air cylinders 221, the air cylinders 221 and the air cylinder pressure plates 223 are arranged side by side in a one-to-one correspondence manner along the horizontal direction of the air cylinder cover 20, the air cylinders 221 are installed at the upper end part in the air cylinder cover 20 through a fixed installation plate, a piston is arranged in the air cylinders 221, the piston is fixedly connected with a piston rod 222, and the piston rod 222 penetrates through the downward extending end of the air cylinders 221 and is fixedly connected with the air cylinder pressure plates 223; the overturning positioning assembly 23 comprises a motor 230 for driving the overturning frame 21 to overturn and a sensor for controlling the overturning angle of the overturning frame 21, wherein the motor 230 is arranged on one side of the cylinder cover 20, overturning safety pins 231 are arranged on two sides of the motor 230, the overturning safety pins 231 are electrically connected with the sensor, the sensor comprises a limit sensor 232 and an origin sensor 233, and the limit sensor 232 and the origin sensor 233 are oppositely arranged on the other side of the cylinder cover 20 from top to bottom; upset safety pin 231 be gas accuse upset safety pin, after the upset operation of accomplishing the material, for avoiding artificial misoperation to cause material landing on the upset frame 21 designs, should overturn safety pin 231 and can lock voluntarily after receiving the sensing signal that the sensor sent moreover to ensure the safety of material.

Referring to fig. 6, the alignment conveying mechanism 3 includes an alignment conveying frame 30, a roller set 31 arranged on the alignment conveying frame 30 and used for conveying materials, and an alignment baffle 32 used for preventing the materials from sliding off, wherein the alignment baffle 32 includes two side baffles which are bilaterally symmetrical along the material conveying direction, and the side baffles are movably connected to the alignment frame through a connecting member.

The working process is as follows:

the cut materials are conveyed to the arranging and collecting mechanism 1 by a machine table, the materials on the arranging and collecting tray 11 can contain 300 pieces at most, an arranging cylinder 1313 is driven to move by a manual pedal switch 1314, arranging baffle assemblies 13 on the arranging platform are used for arranging, the arranging baffle assemblies 13 are used for leveling uneven products, after the edges of the materials are tidy, the movable baffles 1320 are removed, the materials with the flat edges after arranging are easily moved to the turnover mechanism 2 through the arranging roller sets 12 to be turned over for the next material turnover operation, the first transfer cart 7 can be used for transferring at the moment, and a series of arranging actions of the arranging and collecting mechanism 1 can effectively avoid edge damage caused by moving;

after the material entered into tilting mechanism 2, start tilting mechanism 2, at first, manually depress cylinder pressure disk 223 button switch, cylinder pressure disk 223 can carry out the downward action and press from both sides the permutation material tightly, then start upset motor 230, accomplish the upset, reach the fixed point sensor, motor 230 then can automatic shutdown, withdraw cylinder 221, at last the manual work pushes away to permutation transport mechanism 3, send to the permutation position by roller train 31, permutation separation blade 32 under the activity grafting, shift to second transfer car 8 after accomplishing the permutation and accomplish the upset of material promptly.

The array overturning device can orderly overturn the materials in an array, ensures the safety and stability of the materials in the overturning process, can improve the production efficiency, saves the labor, and meets the requirement of large-scale production for improving the production performance.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The utility model provides a novel permutation upset device which characterized in that: including the permutation receiving agencies (1) that bear the weight of the material that sets gradually, the tilting mechanism (2) of upset material and the permutation transport mechanism (3) of conveying the material, permutation receiving agencies (1) with tilting mechanism (2) are supported the setting by a support material receiving rack (4) and a support upset frame (6) respectively, in permutation receiving agencies (1) with support and be provided with an angle accommodate the lead screw (5) between material receiving rack (4), the one end of angle accommodate the lead screw (5) set up perpendicularly in on the support frame, the other end of angle accommodate the lead screw (5) with permutation receiving agencies (1) bottom fixed connection, permutation transport mechanism (3) are the slope setting from low to high along the direction of feed.

2. The novel column turnover device as claimed in claim 1, wherein: the material conveying device is characterized by further comprising a transfer mechanism for conveying materials, wherein the transfer mechanism comprises a first transfer vehicle (7) arranged between the alignment material receiving mechanism (1) and the turnover mechanism (2) and a second transfer vehicle (8) arranged beside the alignment conveying mechanism (3).

3. The novel column turnover device as claimed in claim 1, wherein: the highest positions of the alignment material receiving mechanism (1), the turnover mechanism (2) and the alignment conveying mechanism (3) are all at the same horizontal height.

4. A novel column turnover device as claimed in claim 1 or 3, wherein: permutation receiving agencies (1) is including permutation platform (10), install permutation charging tray (11), the installation of permutation platform (10) up end are in permutation platform (10) go up and with permutation charging tray (11) looks butt permutation roller set (12) and center on permutation charging tray (11) permutation baffle subassembly (13) that set up perpendicularly all around, permutation baffle subassembly (13) are including permutation movable baffle subassembly (131), permutation adjustable fender subassembly (132) and permutation manual baffle subassembly (133).

5. The novel column turnover device as claimed in claim 4, wherein: the whole-column movable baffle assembly (131) comprises two groups of movable baffle assemblies which are bilaterally symmetrical and arranged at one end of the whole-column platform (10) in the feeding direction, the movable baffle assemblies comprise movable baffles (1311) arranged at the end of the whole-column platform (10), a slide way (1312) arranged on the lower surface of the whole-column platform (10), a whole-column air cylinder (1313) arranged at the rear end of the slide way (1312) and a foot switch (1314) positioned below the supporting rack, the movable baffles (1311) and the whole-column air cylinder (1313) are connected through an air control movable rod, the movable baffles (1311) are vertically arranged in the sliding direction of the slide way (1312), and the whole-column foot switch (1314) is electrically connected with the whole-column air cylinder (1313).

6. The novel column turnover device as claimed in claim 4, wherein: the whole row of movable baffle plate components (132) can be movably installed between the whole row of material trays (11) and the whole row of roller sets (12), the whole row of movable baffle plate sets comprise two bilateral symmetry movable baffle plates (1320), and the whole row of manual baffle plate components (133) are symmetrically arranged on manual baffle plates (1330) on two sides of the whole row of material trays (11).

7. A novel column turnover device as claimed in claim 1 or 3, wherein: the turnover mechanism (2) comprises a cylinder cover (20), a turnover frame (21) arranged below the cylinder cover (20), a cylinder pressure plate assembly (22) used for controlling the turnover frame (21) and a turnover positioning assembly (23).

8. The novel column turnover device as claimed in claim 7, wherein: the air cylinder pressure plate assembly (22) comprises at least three air cylinders (221) and air cylinder pressure plates (223) with the same number as the air cylinders (221), the air cylinders (221) and the air cylinder pressure plates (223) are arranged side by side along the air cylinder cover (20) in a one-to-one correspondence mode along the horizontal direction, the air cylinders (221) are installed at the upper end portion of the air cylinder cover (20) through a fixed installation plate, a piston is arranged in the air cylinders (221), the piston is fixedly connected with a piston rod (222), and the piston rod (222) penetrates through the downward extending end of the air cylinders (221) to be connected with the air cylinder pressure plates (223) in a fixed connection mode.

9. The novel column turnover device as claimed in claim 7, wherein: the overturning positioning assembly (23) comprises a motor (230) and a sensor, wherein the motor (230) is used for driving the overturning frame (21) to overturn, the sensor is used for controlling the overturning angle of the overturning frame (21), the motor (230) is arranged on one side of the cylinder cover (20), overturning safety pins (231) are arranged on two sides of the motor (230), the overturning safety pins (231) are electrically connected with the sensor, the sensor comprises a limit sensor (232) and an origin sensor (233), and the limit sensor (232) and the origin sensor (233) are oppositely arranged on the other side of the cylinder cover (20) from top to bottom.

10. A novel column turnover device as claimed in claim 1 or 3, wherein: permutation transport mechanism (3) are including permutation conveying frame (30), locate be used for conveying roller train (31) of material and permutation separation blade (32) that are used for preventing the material landing on permutation conveying frame (30), permutation separation blade (32) are including two side separation blades along material conveying direction bilateral symmetry, side separation blade passes through a connecting piece swing joint and is in the permutation frame.