CN112009042A - Engine compartment heat insulation pad and manufacturing method thereof - Google Patents
Engine compartment heat insulation pad and manufacturing method thereof Download PDFInfo
- Publication number
- CN112009042A CN112009042A CN202010963846.0A CN202010963846A CN112009042A CN 112009042 A CN112009042 A CN 112009042A CN 202010963846 A CN202010963846 A CN 202010963846A CN 112009042 A CN112009042 A CN 112009042A
- Authority
- CN
- China
- Prior art keywords
- heat insulation
- engine compartment
- layer
- manufacturing
- insulation pad
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 119
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 23
- 229920002748 Basalt fiber Polymers 0.000 claims description 23
- 238000000465 moulding Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 14
- 239000004744 fabric Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000005030 aluminium foil Substances 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 17
- 229910052782 aluminium Inorganic materials 0.000 description 17
- 239000011888 foil Substances 0.000 description 17
- 230000000694 effects Effects 0.000 description 15
- 238000007731 hot pressing Methods 0.000 description 14
- 239000000047 product Substances 0.000 description 12
- 239000011265 semifinished product Substances 0.000 description 7
- 239000002657 fibrous material Substances 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000011094 fiberboard Substances 0.000 description 2
- 229920006253 high performance fiber Polymers 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 231100000956 nontoxicity Toxicity 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000011176 biofiber Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
- B60R13/0838—Insulating elements, e.g. for sound insulation for engine compartments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/08—Front or rear portions
- B62D25/082—Engine compartments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Textile Engineering (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
Abstract
The invention provides an engine compartment heat insulation pad, and relates to the technical field of engine heat insulation. The engine compartment heat insulation pad comprises an outer layer and a heat insulation layer, wherein the outer layer is coated on the outer side of the heat insulation layer, and the heat insulation layer is made of an environment-friendly material. The engine compartment heat insulation pad body is made of the environment-friendly material, so that the environment-friendly material is beneficial to pollution-free treatment after power equipment such as automobiles and ships are scrapped, and can be applied to other occasions even after simple treatment, and the problem of pollution caused by the engine heat insulation pad after the equipment such as the automobiles and the ships are scrapped is effectively solved. On the basis, the invention also provides a manufacturing method of the engine compartment heat insulation pad.
Description
Technical Field
The invention relates to the technical field of engine heat insulation, in particular to an engine compartment heat insulation pad and a manufacturing method thereof.
Background
At present, a heat insulation and sound insulation gasket for an automobile engine compartment mainly comprises a non-woven fabric (or an aluminum foil), a foaming layer and the like, the commonly used foaming layer is mainly made of PE (polyethylene) foaming plates or polyurethane and the like, and the foam product is difficult to degrade under natural conditions and can cause lasting environmental pollution if placed in air. As the quantity of automobiles kept and scrapped continues to increase, there will be a large number of automobile heat insulation mats that need to be disposed of.
Disclosure of Invention
The present invention aims to provide an engine compartment heat insulating mat and a method for manufacturing the same, which contribute to solving the above-mentioned technical problems.
The invention is realized by the following steps:
the engine compartment heat insulation pad comprises an outer layer and a heat insulation layer, wherein the outer layer is coated on the outer side of the heat insulation layer, and the heat insulation layer is made of an environment-friendly material.
According to the engine compartment heat insulation pad provided by the invention, as the heat insulation layer of the main body is made of the environment-friendly material, after the service cycle of a system and equipment provided with the engine is expired and scrapped, the engine compartment heat insulation pad can be rapidly treated without pollution, and can be applied to other occasions even after simple treatment, so that the problem of pollution caused by the engine heat insulation pad after scrapping of equipment such as automobiles and ships is effectively solved.
Further, the thermal insulation layer comprises basalt fiber prepreg cloth. The technical effects are as follows: the basalt fiber is a novel inorganic environment-friendly green high-performance fiber material and is composed of oxides such as silicon dioxide, aluminum oxide, calcium oxide, magnesium oxide, iron oxide, titanium dioxide and the like. The basalt continuous fiber has high strength, and also has various excellent performances of electrical insulation, corrosion resistance, high temperature resistance and the like. In addition, the production process of the basalt fiber determines that the basalt fiber produces less waste and causes little pollution to the environment, and the product can be directly stored in the environment after being discarded or used as a material of other products after being crushed without any harm to the environment, so the basalt fiber is a genuine green and environment-friendly material. In addition, the basalt fiber material has good heat insulation and sound absorption performance. The basalt fiber material can be made into basalt fiber prepreg cloth with the thickness of 0.2 mm-0.4 mm for hot press molding. Optionally, such environmentally friendly materials may also include bio-polyesters, bio-fibers, or polylactic acid, among others.
Further, the outer layer comprises an aluminum foil. The technical effects are as follows: compared with materials such as plastics and the like, the aluminum foil material has no toxicity or special smell, belongs to a green product and meets the requirement of environmental protection standard. In addition, the aluminum foil is low in price, simple and convenient to manufacture and good in heat insulation performance. And the aluminum foil material is soft in texture and good in ductility, and the rolled sheet can assist the forming of the heat insulation layer and improve the heat and sound insulation effect of the engine compartment heat insulation pad. Optionally, the outer layer may also be made of non-woven fabric according to actual needs.
A method of manufacturing an engine compartment insulation blanket comprising the steps of:
step one, hot-press molding the heat insulation layer in a mold;
and step two, coating the outer layer on the outer side of the heat insulation layer.
The manufacturing method of the engine compartment heat insulation pad not only can be used for producing the heat insulation pad with the environmental protection performance, but also has the advantages of simple process, high manufacturing efficiency and low cost.
Further, in the first step, the temperature of the upper mold of the mold is between 150 degrees celsius and 180 degrees celsius, and the temperature of the lower mold of the mold is between 180 degrees celsius and 200 degrees celsius. The technical effects are as follows: according to the actual production experience, the temperature of the lower die is slightly higher than that of the upper die, and the heat insulation layer is more uniform after being formed. Preferably, the upper mold temperature of the mold is set at about 170 degrees celsius and the lower mold temperature of the mold is set at about 190 degrees celsius.
Further, the pressure for hot-press molding the heat insulation layer is between 15MPa and 25 MPa. The technical effects are as follows: the pressure of the hot press molding is set in the pressure interval according to the heat and sound insulation requirements of the engine and the manufacturing strength requirement of the heat insulation layer. Preferably, the pressure is most reasonably around 20 MPa.
Further, the duration of hot press molding the thermal insulation layer is between 80 seconds and 90 seconds. The technical effects are as follows: the heat insulation layer is made of basalt fiber prepreg cloth, and the thickness of the heat insulation layer is between 0.2 millimeter and 0.4 millimeter. In order to ensure that the thermal insulation layer has more excellent thermal insulation performance under the premise of having sufficient strength, the duration of the hot press molding is set to be between 80 seconds and 90 seconds, and is preferably about 85 seconds.
Further, the outer layer is attached to the upper surface and the lower surface of the heat insulation layer through a hot press molding process. The technical effects are as follows: similarly, when the outer layer is made of aluminum foil, the hot-press forming process is more reasonable. In addition, the engine compartment heat insulation pad needs to be cut and shaped after being hot-pressed and cooled, so that the outer layer only needs to be attached to the upper surface and the lower surface of the outer layer in a hot-pressing mode.
Further, the time period for hot press forming the outer layer is between 15 seconds and 25 seconds. The technical effects are as follows: since the preferred thickness of the aluminum foil is between 0.05 mm and 0.1 mm, the hot pressing time of the outer layer is set in the above-mentioned interval, preferably 20 seconds, according to practical production experience, in order to ensure the bonding firmness of the hot pressing and the optimal fixing effect of the aluminum foil.
Further, after the second step, cooling the engine compartment heat insulation pad. The technical effects are as follows: the cooling can further improve the laminating stability of skin and insulating layer to do benefit to final cutting shaping.
Further, the engine compartment insulation pad is placed on a cooling mold for natural cooling, and the cooling time is 80 seconds to 120 seconds. The technical effects are as follows: the deformation of natural cooling process is unlikely to excessively violent, can guarantee that engine compartment heat insulating pad maintains original hot pressing appearance after the cooling, and it is more accurate to be connected with the laminating of engine. The cooling time period is selected to be 100 seconds.
Further, after the engine compartment heat insulation pad is cooled, the engine compartment heat insulation pad is cut and formed. The technical effects are as follows: the finished product of the engine compartment heat insulation pad is integrally attached to the appearance of the engine, and burrs around the semi-finished product of the engine compartment heat insulation pad are removed.
Further, the engine compartment heat insulation pad is cut and formed by a water jet cutter. The technical effects are as follows: the heat generated by the water jet can be taken away by water flow in the cutting process, and the thermal deformation between the outer layer and the thermal insulation layer due to the cutting process is not easy to cause.
Further, the water cutting pressure of the water knife for cutting the engine compartment heat insulation pad is 40000psi to 50000 psi. The technical effects are as follows: the water jet cutting pressure is preferably set in the above-mentioned range, particularly preferably around 45000psi, depending on the material and thickness of the heat insulating layer and the material and thickness of the outer layer.
The invention has the beneficial effects that:
according to the engine compartment heat insulation pad, the engine compartment heat insulation pad body is made of the environment-friendly material, so that pollution-free treatment is facilitated after power equipment such as an automobile and a ship is scrapped, and the problem of pollution caused by the engine heat insulation pad after the equipment such as the automobile and the ship is scrapped is effectively solved.
The manufacturing method of the engine compartment heat insulation pad is simple, efficient and convenient in process, and the environment-friendly and reliable engine compartment heat insulation pad is manufactured by using lower cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic view of an engine compartment insulation mat according to a first embodiment of the present invention;
fig. 2 is a flowchart of a method for manufacturing an insulation mat for an engine compartment according to a second embodiment of the present invention.
Icon: 1-an outer layer; 2-heat insulation layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. The components of embodiments of the present invention that are generally described and illustrated in the figures can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Some embodiments of the invention are described in detail below with reference to the accompanying drawings. The embodiments described below and the features of the embodiments can be combined with each other without conflict.
The first embodiment:
fig. 1 is a schematic structural view of an engine compartment heat insulation mat according to a first embodiment of the present invention. Referring to fig. 1, the present embodiment provides an engine compartment heat insulation mat, which includes an outer layer 1 and a heat insulation layer 2.
The outer layer 1 is coated on the outer side of the heat insulation layer 2, and the heat insulation layer 2 is made of an environment-friendly material.
As shown in fig. 1, the thermal insulation layer 2 includes basalt fiber prepreg cloth.
Wherein, as shown in fig. 1, the outer layer 1 comprises an aluminum foil.
In the structure, the heat insulation layer 2 of the engine compartment heat insulation pad main body is made of environment-friendly materials, so that after the system provided with the engine and the equipment use period are expired and scrapped, the engine compartment heat insulation pad can be rapidly treated in a pollution-free manner, and the engine compartment heat insulation pad is not harmfully used in other products after being stored or broken in a treatment-free manner, so that the pollution problem caused by the engine heat insulation pad after scrapping of equipment such as automobiles and ships is effectively solved.
The basalt fiber is a novel inorganic environment-friendly green high-performance fiber material and is composed of oxides such as silicon dioxide, aluminum oxide, calcium oxide, magnesium oxide, iron oxide and titanium dioxide. The basalt continuous fiber has high strength, and also has various excellent performances of electrical insulation, corrosion resistance, high temperature resistance and the like. In addition, the production process of the basalt fiber determines that the basalt fiber produces less waste and causes little pollution to the environment, and the product can be directly stored in the environment after being discarded or used as a material of other products after being crushed without any harm to the environment, so the basalt fiber is a genuine green and environment-friendly material. In addition, the basalt fiber material has good heat insulation and sound absorption performance. The basalt fiber material can be made into basalt fiber prepreg cloth with the thickness of 0.2 mm-0.4 mm for hot press molding.
Compared with materials such as plastics and the like, the aluminum foil material has no toxicity or special smell, belongs to a green product and meets the requirement of environmental protection standards. In addition, the aluminum foil is low in price, simple and convenient to manufacture and good in heat insulation performance. Moreover, the aluminum foil material is soft in texture and good in ductility, and the rolled sheet can assist the forming of the heat insulation layer 2 and improve the heat and sound insulation effect of the engine compartment heat insulation pad. Wherein the preferred thickness of the aluminum foil is between 0.05 mm and 0.1 mm. Alternatively, the outer layer 1 may be made of nonwoven fabric according to actual needs.
Second embodiment:
fig. 2 is a flowchart of a method for manufacturing an insulation mat for an engine compartment according to a second embodiment of the present invention. Referring to fig. 2, the present embodiment provides a method for manufacturing an engine compartment heat insulation pad, which includes the following steps:
1. thermal insulation layer 2 hot press forming
In the step, the basalt fiber prepreg cloth is laid in a hot-pressing die for hot-pressing forming to obtain a basalt fiber board semi-finished product.
The number of laying layers of the basalt fiber prepreg cloth is determined according to the thickness of a designed engine compartment heat insulation pad and the thickness of an aluminum foil, and the thickness of the common basalt fiber prepreg cloth is 0.2-0.4 mm.
Meanwhile, the temperature of the upper die of the hot-pressing die is between 150 ℃ and 180 ℃ during hot-pressing molding, and the temperature of the lower die of the hot-pressing die is between 180 ℃ and 200 ℃. The pressure of the hot-press molding is between 15MPa and 25MPa, and the time of the hot-press molding is between 80 seconds and 90 seconds.
It should be noted that, according to the actual production experience, the temperature of the lower mold is slightly higher than that of the upper mold, and the heat insulation layer 2 is more uniform after molding. Preferably, the upper mold temperature of the mold is set at about 170 degrees celsius and the lower mold temperature of the mold is set at about 190 degrees celsius.
Preferably, it is more reasonable that the pressure is around 20 MPa.
Preferably, the duration of the hot press molding is about 85 seconds more reasonably.
2. Outer layer 1 hot pressing
In the step, aluminum foils are laid on the upper surface and the lower surface of the basalt fiber board semi-finished product prepared by hot press molding in a shape following manner, and hot pressing is carried out again to obtain the engine compartment heat insulation board semi-finished product.
Wherein the thickness of the aluminum foil is 0.05 mm-0.1 mm, the hot pressing temperature and pressure are the same as those in the hot press molding of the thermal insulation layer 2, and the hot pressing time is preferably set to be between 15 seconds and 25 seconds. Preferably, the aluminum foil may be hot pressed for about 20 seconds.
3. Cooling and shaping of heat insulation pad
In the step, the formed semi-finished product of the engine compartment heat insulation pad is placed on a cooling mould for natural cooling, and the cooling and shaping time is 80 seconds to 120 seconds.
The deformation of the natural cooling process is not excessively severe, the original hot-pressing appearance of the engine compartment heat insulation pad after cooling can be guaranteed, and the engine compartment heat insulation pad is more accurately attached to the engine. The cooling time period is selected to be 100 seconds.
4. Water knife cutting of thermal insulation pad
In the step, the semi-finished product of the engine compartment heat insulation pad obtained by press forming is positioned, and burrs around the semi-finished product are cut and removed by a water jet cutter, so that the finished product of the engine compartment heat insulation pad is obtained.
And the water jet cutting is used for integrally attaching the finished engine compartment heat insulation pad to the appearance of the engine, and removing burrs around the semi-finished engine compartment heat insulation pad. The heat generated by the water jet can be taken away by the water flow in the cutting process, and the thermal deformation between the outer layer 1 and the thermal insulation layer 2 due to the cutting process is not easy to cause. The water cutting pressure was around 45000 psi.
In conclusion, the engine compartment heat insulation pad manufactured by the manufacturing method uses the environment-friendly heat insulation material which is widely available in the nature and does not belong to pollution materials which are difficult to degrade, is directly discarded after being discarded without harm in the environment, and can be used as a raw material of other products after being crushed. The manufacturing method of the engine compartment heat insulation pad is simple, efficient and convenient in process, and the environment-friendly and reliable engine compartment heat insulation pad is manufactured at low cost.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The engine compartment heat insulation pad is characterized by comprising an outer layer (1) and a heat insulation layer (2), wherein the outer layer (1) is coated on the outer side of the heat insulation layer (2), and the heat insulation layer (2) is made of an environment-friendly material.
2. Engine compartment insulation mat according to claim 1, characterized in that the insulation layer (2) comprises basalt fibre prepreg cloth.
3. Engine compartment insulation blanket according to claim 1, characterized in that the outer layer (1) comprises aluminium foil.
4. A method for manufacturing an engine compartment heat insulating mat according to any one of claims 1 to 3, comprising the steps of:
step one, hot-press molding the heat insulation layer (2) in a mold;
and step two, coating the outer layer (1) on the outer side of the heat insulation layer (2).
5. The method for manufacturing the engine compartment heat insulation mat as claimed in claim 4, wherein in the first step, the temperature of the upper mold of the mold is between 150 degrees Celsius and 180 degrees Celsius, and the temperature of the lower mold of the mold is between 180 degrees Celsius and 200 degrees Celsius.
6. The method for manufacturing an insulation mat for an engine compartment according to claim 4, characterized in that the pressure for hot-forming the insulation layer (2) is between 15MPa and 25 MPa; the duration of hot press molding of the heat insulation layer (2) is between 80 seconds and 90 seconds; the outer layer (1) is attached to the upper surface and the lower surface of the heat insulation layer (2) through a hot press molding process; the time for hot press forming the outer layer (1) is between 15 seconds and 25 seconds.
7. The method for manufacturing an engine compartment insulation mat according to claim 4, wherein after step two, the engine compartment insulation mat is cooled.
8. The method for manufacturing an engine compartment insulation pad according to claim 7, wherein the engine compartment insulation pad is placed on a cooling mold to be naturally cooled for a period of time between 80 seconds and 120 seconds.
9. The method for manufacturing an engine compartment heat insulating mat according to claim 7, wherein the engine compartment heat insulating mat is cut and formed after being cooled; cutting and molding the engine compartment heat insulation pad by using a water jet; the water cutting pressure of the water knife for cutting the engine compartment heat insulation pad is 40000psi to 50000 psi.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010963846.0A CN112009042A (en) | 2020-09-14 | 2020-09-14 | Engine compartment heat insulation pad and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010963846.0A CN112009042A (en) | 2020-09-14 | 2020-09-14 | Engine compartment heat insulation pad and manufacturing method thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112009042A true CN112009042A (en) | 2020-12-01 |
Family
ID=73522986
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202010963846.0A Pending CN112009042A (en) | 2020-09-14 | 2020-09-14 | Engine compartment heat insulation pad and manufacturing method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112009042A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102673084A (en) * | 2012-05-26 | 2012-09-19 | 无锡吉兴汽车声学部件科技有限公司 | Production method for automobile engine compartment heat-insulating cushion |
CN202528927U (en) * | 2012-04-24 | 2012-11-14 | 三河三友汽车部件有限公司 | Heat-insulating pad for front automotive cabin |
CN110549700A (en) * | 2019-08-28 | 2019-12-10 | 东风(武汉)实业有限公司 | Basalt fiber heat-insulating soft cushion and manufacturing method thereof |
CN110901201A (en) * | 2019-11-14 | 2020-03-24 | 河南爱彼爱和新材料有限公司 | Preparation process of power battery buffering heat insulation pad |
-
2020
- 2020-09-14 CN CN202010963846.0A patent/CN112009042A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202528927U (en) * | 2012-04-24 | 2012-11-14 | 三河三友汽车部件有限公司 | Heat-insulating pad for front automotive cabin |
CN102673084A (en) * | 2012-05-26 | 2012-09-19 | 无锡吉兴汽车声学部件科技有限公司 | Production method for automobile engine compartment heat-insulating cushion |
CN110549700A (en) * | 2019-08-28 | 2019-12-10 | 东风(武汉)实业有限公司 | Basalt fiber heat-insulating soft cushion and manufacturing method thereof |
CN110901201A (en) * | 2019-11-14 | 2020-03-24 | 河南爱彼爱和新材料有限公司 | Preparation process of power battery buffering heat insulation pad |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102896867B (en) | A kind of production method of car carpeting | |
CN101654080B (en) | Method for producing decorating part of car trunk lid | |
CN101607460A (en) | A kind of production method of automobile glass wool insulating mat | |
JP2012245925A (en) | Vehicle body under cover | |
CN102431243A (en) | Production method of automobile heat insulating pad | |
US11633939B2 (en) | Method for producing a planar composite component and composite component produced thereby | |
US20230366144A1 (en) | Aerogel blanket manufacturing method and aerogel blanket thereby | |
CN107571578A (en) | A kind of preparation method of automotive upholstery composite sound-absorbing material | |
CN102431260A (en) | Manufacturing method of automobile sound insulation pad | |
CN103496244B (en) | A kind of production method of cotton felt sound insulating pad | |
CN101653997A (en) | Process for producing low-density polyurethane foam sound insulating pad | |
CN110466217B (en) | Fiber metal laminated plate and preparation method thereof | |
CN108638534A (en) | A kind of manufacturing method of carbon fibre composite bonnet | |
CN114433709B (en) | Forming method of super hybrid composite material special-shaped piece | |
CN103786659B (en) | A kind of lightweight sound insulating pad of composite structure and production method thereof | |
CN112009042A (en) | Engine compartment heat insulation pad and manufacturing method thereof | |
EP3115192B1 (en) | Multilayer dash isolation pad having superior formability and sound absorption performance | |
CN103481837B (en) | Adopt thermal insulation material design vehicle ceiling skylight or front and back along the production technology of flange | |
CN208682697U (en) | A kind of composite fibre car carpeting | |
CN209649684U (en) | A kind of layer structure of automobile front wall sound-isolation pad | |
CN110126420B (en) | Fibrilia reinforced polyurethane sandwich composite board and manufacturing process thereof | |
CN211139216U (en) | Novel lower guard plate of automobile | |
CN220973587U (en) | Light-weight automobile hat rack structure | |
CN104943188B (en) | Manufacturing method of instrument heat preservation box | |
CN113524849B (en) | Machine cover sound insulation pad and preparation method and application thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201201 |