CN112007881A - Automatic cleaning device for porcelain insulator - Google Patents
Automatic cleaning device for porcelain insulator Download PDFInfo
- Publication number
- CN112007881A CN112007881A CN202010702264.7A CN202010702264A CN112007881A CN 112007881 A CN112007881 A CN 112007881A CN 202010702264 A CN202010702264 A CN 202010702264A CN 112007881 A CN112007881 A CN 112007881A
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- China
- Prior art keywords
- cleaning
- porcelain
- cleaning device
- motor
- movable
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- 238000004140 cleaning Methods 0.000 title claims abstract description 79
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 47
- 239000012212 insulator Substances 0.000 title claims abstract description 24
- 238000010408 sweeping Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 13
- 229920000742 Cotton Polymers 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 239000000428 dust Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
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- B08B1/30—
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- B08B1/10—
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- Cleaning In General (AREA)
Abstract
The invention relates to auxiliary cleaning equipment for a transformer substation, in particular to an automatic cleaning device for porcelain bottles. The technical problems that cleaning of porcelain bottles of the transformer substation is time-consuming and labor-consuming and dangerous are solved. An automatic cleaning device for porcelain bottles comprises an operating platform and a pair of movable supports which are arranged above the operating platform and can be lifted; the bottom of the operating platform is provided with a supporting frame; the top of each movable support is provided with a motor and a cleaning part; the cleaning part comprises a pair of vertically arranged slide rail brackets supported by a movable bracket and a pair of semicircular rails which are connected between the upper end and the lower end of the pair of slide rail brackets and matched with the shape of the porcelain insulator; a sweeping rod is movably connected between the paired upper and lower semicircular tracks; a plurality of layers of cleaning supports are arranged on one side of the cleaning rod, which faces the circle center of the semicircular track, from top to bottom, and a cleaning component is arranged at the front end of each layer of cleaning support. The porcelain insulator cleaning device is ingenious in structure, can automatically clean porcelain insulators, saves manpower and reduces labor intensity.
Description
Technical Field
The invention relates to auxiliary cleaning equipment for a transformer substation, in particular to an automatic cleaning device for porcelain bottles.
Background
When the transformer substation is subjected to power failure maintenance, the external insulation porcelain insulator of the equipment needs to be cleaned, so that the porcelain insulator is prevented from pollution flashover. The stand has a large number of porcelain bottles, and the height of the porcelain bottles is also very high, so that the porcelain bottles are dangerous and hard to work.
Disclosure of Invention
The invention provides an automatic porcelain insulator cleaning device, which aims to solve the technical problems that the cleaning of porcelain insulators of transformer substations is time-consuming and labor-consuming and has danger at present.
The invention is realized by adopting the following technical scheme: an automatic cleaning device for porcelain bottles comprises an operating platform and a pair of movable supports which are arranged above the operating platform and can be lifted; the bottom of the operating platform is provided with a supporting frame; the top of each movable support is provided with a motor and a cleaning part; the cleaning part comprises a pair of vertically arranged slide rail brackets supported by a movable bracket and a pair of semicircular rails which are connected between the upper end and the lower end of the pair of slide rail brackets and matched with the shape of the porcelain insulator; a sweeping rod is movably connected between the paired upper and lower semicircular tracks; the semicircular tracks on the two movable brackets face oppositely; a plurality of layers of cleaning supports are arranged on one side of the sweeping rod facing the circle center of the semicircular track from top to bottom, and a cleaning component is arranged at the front end of each layer of cleaning support; the lower end of the sweeping rod is hinged with a power transmission rod, the power transmission rod is connected with the movable end of a motor, and the motor adopts a reciprocating motor; the top ends of the sliding rail brackets are provided with limit switches, and the limit switches and the motor form an automatic reciprocating circuit; the operation table is provided with an operation box for controlling the motor; the bottom of the movable support is rotatably arranged on the operating platform.
When the porcelain insulator in the transformer substation is cleaned, the device is placed below the porcelain insulator to be cleaned, the height of the movable support is adjusted, the cleaning parts are aligned to the porcelain insulators, the movable support is rotated, the porcelain insulators are wrapped by the pair of cleaning parts, the motor is controlled to operate through the operating box on the operating platform, the motor drives the cleaning rod to move along the semicircular guide rail through the power transmission rod, and the cleaning rod can move along the semicircular track under the driving of the power transmission rod in linear motion due to the hinged connection between the power transmission rod and the cleaning rod; the limit switch is matched with the motor, when the cleaning rod is close to the limit switch, the motor turns under the corresponding signal of the limit switch, and the cleaning rod moves to the other direction; the cleaning rod is provided with a multilayer cleaning support which is matched with the multilayer annular structure of the porcelain insulator, so that the porcelain insulator can be cleaned.
Furthermore, each movable support comprises a lower half section vertically connected to the operating platform and an upper half section connected with the cleaning part; wherein the upper half sections are deflected to the same side.
Because the porcelain insulator is generally arranged on a corresponding tower or a corresponding support, the porcelain insulator cannot interfere with the supports when being cleaned. Through the sectional and deflected movable support, the cleaning part can be close to the porcelain bottle, and the porcelain bottle is wrapped by rotating the movable support.
Furthermore, wheels are arranged below the supporting frame, so that the whole device can be moved conveniently.
The invention has the beneficial effects that:
1. the porcelain insulator cleaning device is ingenious in structure, can automatically clean porcelain insulators, saves manpower and reduces labor intensity.
2. Effectively avoiding the risk of high-altitude operation and ensuring the operation safety.
Drawings
FIG. 1 is a schematic view of the front view structure of the present invention.
FIG. 2 is a schematic side view of the present invention.
FIG. 3 is a partial schematic view of the structure of the present invention (cleaning section).
Fig. 4 is a schematic view (top view) of the cleaning support structure.
1-an operation table, 2-a movable support, 3-a support frame, 4-a motor, 5-a cleaning part, 6-an operation box, 7-a wheel and 8-a porcelain insulator;
51-slide rail bracket, 52-semicircular track, 53-sweeping rod, 54-cleaning bracket, 55-power transmission rod, 56-hinge point, 57-limit switch, 58-cotton cloth, 59-steel wire ball and 501-slide rail clip.
Detailed Description
Each movable support 2 comprises a lower half section vertically connected to the operating platform 1 and an upper half section connected with the cleaning part 5; wherein the upper half sections are deflected to the same side.
Wheels 7 are arranged at the bottom of the support frame 3.
The bottom of the movable support 2 is arranged on the operation table 1 through a rotating motor. The rotation of the movable support is controlled through a corresponding button on the operating platform, so that labor is saved.
The cleaning bracket is in a linear or semi-circular arc structure; the cleaning member comprises cotton cloth 58 mounted at the front end of the cleaning bracket and a steel wire ball 59 located behind the cotton cloth.
The upper end and the lower end of the cleaning rod are both arranged on a lower semicircular track in a sliding way through a sliding track clamp 501; the lower slide clamp 501 is hingedly connected to the top of the power transmission rod 55.
The supporting frame is also a lifting structure. The lifting structure can adopt the most common telescopic rod structure, such as a folding telescopic mechanism or a lead screw telescopic mechanism, so that the height of the whole device can be conveniently adjusted.
The device is divided into an operation box, a power part, a support part and a cleaning part. The power part comprises 2 220V motors, is connected with the operation box during use, and can be used after being connected with a field maintenance power supply. The movable support is divided into two, places respectively on both sides about the vase during use, is fixed with on the support and cleans the stick, cleans on the stick and installs steel wire ball and cotton through clean support, according to the interval layering distribution of vase, and both ends have semi-circular guide rail about the support, and two supports have surrounded whole vase about during the use, can carry out the full coverage and clean.
When the power is switched on and the operation button is pressed, the motor controls the cleaning part through the power transmission rod to move left and right repeatedly along the semicircular guide rail. And limit switches are arranged on two sides of the semicircular guide rail to control the moving stroke of the cleaning rod. When cleaning, the steel wire balls remove firm dust into ash, and then the cotton cloth cleans the dust, and finally the cleaning of the porcelain bottle is completed.
The invention can liberate workers from single heavy work and can simply and efficiently clean the porcelain bottle of the equipment.
As shown in fig. 1, an automatic cleaning device for porcelain insulator comprises an operation table 1 and a pair of movable supports 2 which can be lifted and lowered and are arranged above the operation table 1; the bottom of the operating platform 1 is provided with a supporting frame 3, the bottom of the operating platform is provided with wheels 7, and the top of the movable supporting frame is provided with a cleaning part; as shown in figure 2, the movable support is divided into two sections, the upper half section is deflected towards the same side, and the movable support is convenient to wind on two sides of the porcelain insulator. By rotating the movable support, the porcelain bottle can be wrapped and cleaned.
As shown in fig. 3, the cleaning part 5 comprises a pair of vertically arranged slide rail brackets 51 supported by the movable bracket 2 and a pair of semicircular rails 52 connected between the upper and lower ends of the pair of slide rail brackets 51 and matching with the shape of the porcelain bottle 8; a sweeping rod 53 is movably connected between the paired upper and lower semicircular tracks; a plurality of layers of cleaning supports 54 are arranged on one side of the sweeping rod 53 facing the circle center of the semicircular track 52 from top to bottom, and a cleaning component is arranged at the front end of each layer of cleaning support 54; the lower end of the sweeping rod 53 is hinged with a power transmission rod 55, the power transmission rod 55 is connected with the movable end of the motor 4, and the motor 4 adopts a reciprocating motor; the top ends of the sliding rail brackets 51 are provided with limit switches 57, and the limit switches 57 and the motor 4 form an automatic reciprocating circuit; the semicircular tracks on the two movable brackets 2 face to each other; the operation table 1 is provided with an operation box 6 for controlling the motor 4.
As shown in fig. 4, the cleaning support is in a semi-arc structure; the cotton cloth and the steel wire ball can be connected with the cleaning support in various ways as long as the porcelain bottle can be cleaned up.
Claims (8)
1. An automatic cleaning device for porcelain bottles comprises an operation table (1) and a pair of movable supports (2) which are arranged above the operation table (1) and can be lifted; the bottom of the operating platform (1) is provided with a supporting frame (3); the cleaning device is characterized in that the top of each movable support (2) is provided with a motor (4) and a cleaning part (5); the cleaning part (5) comprises a pair of vertically arranged slide rail brackets (51) supported by the movable bracket (2) and a pair of semicircular rails (52) which are connected between the upper end and the lower end of the pair of slide rail brackets (51) and are matched with the shape of the porcelain insulator (8); a sweeping rod (53) is movably connected between the paired upper and lower semicircular tracks; the semicircular tracks (52) on the two movable brackets (2) face to each other; a plurality of layers of cleaning supports (54) are arranged on one side of the sweeping rod (53) facing the circle center of the semicircular track (52) from top to bottom, and a cleaning component is arranged at the front end of each layer of cleaning support (54); the lower end of the sweeping rod (53) is hinged with a power transmission rod (55), the power transmission rod (55) is connected with the movable end of the motor (4), and the motor (4) adopts a reciprocating motor; the top ends of the sliding rail brackets (51) are respectively provided with a limit switch (57), and the limit switches (57) and the motor (4) form an automatic reciprocating circuit; the operating platform (1) is provided with an operating box (6) for controlling the motor (4); the bottom of the movable support (2) is rotatably arranged on the operating platform (1).
2. The automatic cleaning device for the porcelain bottles according to claim 1, characterized in that each movable support (2) comprises a lower half section vertically connected to the operating table (1) and an upper half section connected to the cleaning part (5); wherein the upper half sections are deflected to the same side.
3. An automatic cleaning device for porcelain bottles according to claim 1 or 2, characterized in that wheels (7) are mounted at the bottom of the supporting frame (3).
4. An automatic cleaning device for porcelain bottles according to claim 1 or 2, characterized in that the bottom of the movable support (2) is mounted on the operating table (1) by means of a rotating motor.
5. An automatic cleaning device for porcelain bottles according to claim 1 or 2, characterized in that the cleaning support (54) is in a straight or semi-circular arc structure; the cleaning component comprises cotton cloth (58) arranged at the front end of the cleaning bracket (54) and a steel wire ball (59) positioned behind the cotton cloth.
6. An automatic cleaning device for porcelain bottles according to claim 4, characterized in that the cleaning bracket (54) is in a straight line or a semi-circular arc structure; the cleaning component comprises cotton cloth (58) arranged at the front end of the cleaning bracket (54) and a steel wire ball (59) positioned behind the cotton cloth.
7. An automatic cleaning device for porcelain bottles according to claim 1 or 2, characterized in that the upper and lower ends of the cleaning rod (53) are slidably mounted on the lower semicircular track (52) through a slide rail clamp (501); the lower slide rail clamp (501) is hinged with the top of the power transmission rod (55).
8. An automatic cleaning device for porcelain bottles according to claim 1 or 2, characterized in that the supporting frame (3) is also a lifting structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010702264.7A CN112007881A (en) | 2020-07-21 | 2020-07-21 | Automatic cleaning device for porcelain insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010702264.7A CN112007881A (en) | 2020-07-21 | 2020-07-21 | Automatic cleaning device for porcelain insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112007881A true CN112007881A (en) | 2020-12-01 |
Family
ID=73498788
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010702264.7A Pending CN112007881A (en) | 2020-07-21 | 2020-07-21 | Automatic cleaning device for porcelain insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112007881A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114210607A (en) * | 2021-11-03 | 2022-03-22 | 中铁三局集团有限公司 | High-speed railway box beam mold board cleaning device |
-
2020
- 2020-07-21 CN CN202010702264.7A patent/CN112007881A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114210607A (en) * | 2021-11-03 | 2022-03-22 | 中铁三局集团有限公司 | High-speed railway box beam mold board cleaning device |
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