CN112007541A - Automatic feeding device with positioning detection function and feeding method thereof - Google Patents
Automatic feeding device with positioning detection function and feeding method thereof Download PDFInfo
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- CN112007541A CN112007541A CN202010724985.8A CN202010724985A CN112007541A CN 112007541 A CN112007541 A CN 112007541A CN 202010724985 A CN202010724985 A CN 202010724985A CN 112007541 A CN112007541 A CN 112007541A
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000001514 detection method Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 192
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 claims description 77
- 238000009826 distribution Methods 0.000 claims description 49
- 230000005484 gravity Effects 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims 1
- 238000012993 chemical processing Methods 0.000 abstract description 4
- 239000000126 substance Substances 0.000 description 6
- 238000000926 separation method Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000000975 dye Substances 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- RGCKGOZRHPZPFP-UHFFFAOYSA-N Alizarin Natural products C1=CC=C2C(=O)C3=C(O)C(O)=CC=C3C(=O)C2=C1 RGCKGOZRHPZPFP-UHFFFAOYSA-N 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- HFVAFDPGUJEFBQ-UHFFFAOYSA-M alizarin red S Chemical compound [Na+].O=C1C2=CC=CC=C2C(=O)C2=C1C=C(S([O-])(=O)=O)C(O)=C2O HFVAFDPGUJEFBQ-UHFFFAOYSA-M 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
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- 238000004519 manufacturing process Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
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- 239000003208 petroleum Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/714—Feed mechanisms for feeding predetermined amounts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses an automatic feeding device with a positioning detection function and a feeding method thereof, relates to the technical field of automatic feeding, and aims to solve the problems that in the prior art, various different bulk materials are often required to be mixed and processed in the chemical processing process, various processing devices are required to be matched for use, the programming of programs among a plurality of devices is complicated, and wrong feeding often occurs among different materials in the conveying process. The top of vertical jar body feed mechanism subassembly is provided with categorised feeding jar, the top of categorised feeding jar is provided with the speed reducer subassembly, the top of speed reducer subassembly is provided with driving motor, and driving motor passes through the transfer line with the speed reducer subassembly and is connected, the inside of categorised feeding jar is provided with divides the material to change the chamber, divide the material to change the top in chamber and be provided with jar body roof, and one side of jar body roof surface is provided with fan-shaped pan feeding mouth, divide the material to change the below in chamber and be provided with a jar body bottom plate.
Description
Technical Field
The invention relates to the technical field of automatic feeding, in particular to an automatic feeding device with a positioning detection function and a feeding method thereof.
Background
The chemical industry is a knowledge and capital intensive business. With the development of science and technology, the method gradually develops into a multi-industry and multi-variety production department from a few inorganic products such as soda ash and sulfuric acid which are produced at first and an organic product which is mainly prepared by extracting alizarin from plants and is used for preparing dye, and a large number of chemical enterprises which comprehensively utilize resources and are large in scale appear. Including the basic chemical industry and plastics, synthetic fibers, petroleum, rubber, pharmaceuticals, dye industries, and the like. Is a department for producing chemical products by changing the structure, components, forms and the like of substances by utilizing chemical reactions, such as: inorganic acids, bases, salts, rare elements, synthetic fibers, plastics, synthetic rubbers, dyes, paints, fertilizers, pesticides, and the like.
Most of the existing chemical processing adopts mechanical equipment to replace manual work for conveying and delivering materials, because substances harmful to human bodies are produced during some special chemical production or the temperature of the ambient working environment is overhigh.
In the process of chemical processing, various different bulk materials are often required to be mixed and processed, so that various processing equipment is required to be matched for use, meanwhile, the programming of programs among a plurality of equipment is quite complicated, and the different materials are often mistakenly thrown in the conveying process.
Disclosure of Invention
The invention aims to provide an automatic feeding device with a positioning detection function and a feeding method thereof, and aims to solve the problems that various different bulk materials are often required to be mixed and processed in the chemical processing process, various processing devices are required to be matched and used, the programming of programs among a plurality of devices is complicated, and wrong feeding often occurs among different materials in the conveying process, which are provided by the background art.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic feeding device with a positioning detection function comprises a vertical tank body feeding mechanism assembly, wherein a classification feeding tank is arranged at the top of the vertical tank body feeding mechanism assembly, a speed reducer assembly is arranged at the top of the classification feeding tank, a driving motor is arranged above the speed reducer assembly and is connected with the speed reducer assembly through a transmission rod, a separation rotating cavity is arranged inside the classification feeding tank, a tank body top plate is arranged above the separation rotating cavity, a fan-shaped feeding hole is formed in one side of the outer surface of the tank body top plate, a tank body bottom plate is arranged below the separation rotating cavity, a fan-shaped separation hole is formed in one side of the outer surface of the tank body bottom plate, the tank body top plate and the tank body bottom plate are connected with the classification feeding tank through bolts, through shaft holes are formed in the outer surfaces of the tank body top plate and the tank body bottom plate, and infrared receivers are arranged on the inner sides, and infrared receiver's MODEL is TSOP1738, divide the inside in material commentaries on classics chamber to be provided with and divide the material carousel, divide the material carousel to include the fan-shaped dish check, and the fan-shaped dish check have twelve, the bottom of fan-shaped dish check is provided with the gravity-feed sensing valve plate, and the gravity-feed sensing valve plate rotates with the fan-shaped dish check to be connected, the inside of fan-shaped dish check is provided with the storage cavity, and one side of storage cavity is provided with infrared emitter, infrared emitter's MODEL is MODEL262, and infrared emitter and infrared receiver electric connection, can put the inside transportation and the input operation that realize multiple different materials at same equipment.
In a further embodiment, a turntable inner shaft is arranged on the inner side of the material distribution turntable and connected with the material distribution turntable through a clamping groove, a motor driving shaft is arranged inside the turntable inner shaft and connected with the turntable inner shaft through a tooth groove, and the motor driving shaft is connected with the speed reducer assembly through a transmission rod, so that the rotating function of the material distribution turntable can be realized.
In a further embodiment, the outside of categorised feed tank is provided with remote control machine box, and remote control machine box and categorised feed tank pass through bolted connection, the bottom of categorised feed tank is provided with the mixing stirring jar, and the mixing stirring jar passes through flange joint with categorised feed tank, can obtain categorised feed tank and the inside work information of mixing stirring jar through remote control machine box.
In a further embodiment, the inside of mixing agitator tank is provided with the mixing chamber, the inside of mixing chamber is provided with the stirring pivot, and stirs the pivot and pass through the transfer line with the speed reducer subassembly and be connected, can mix the stirring operation to the material for the reaction process between the material.
In a further embodiment, a material pushing stirring rod is arranged on the outer side of the stirring rotating shaft and connected with the stirring rotating shaft through a bolt, an inner arc sliding block is arranged at the other end of the material pushing stirring rod and connected with the mixing and stirring cavity in an attaching mode.
In a further embodiment, a discharge valve port is arranged at the bottom of the mixing and stirring chamber, and an electrically controlled valve element is arranged inside the discharge valve port, so that the discharge of the materials inside the mixing and stirring tank and the closing function of the tank body can be controlled through the discharge valve port.
In a further embodiment, the bottom of mixing agitator tank is provided with toper play hopper, and toper play hopper and mixing agitator tank pass through flange joint, the bottom that toper goes out the hopper is provided with ejection of compact control valve pipe, the bottom that toper goes out the hopper is provided with the support ring frame, and the support ring frame is connected with mixing agitator tank through the support body of rod, can play the effect of storing the buffering to the misce bene that falls down, makes the even at the uniform velocity of material fall into the processing equipment simultaneously.
A feeding method of an automatic feeding device with a positioning detection function comprises the following steps:
the method comprises the following steps: erecting the equipment above a conveying crawler belt or processing equipment, and ensuring that a discharge control valve pipe on a conical discharge hopper at the bottom is directly opposite to a feeding hole of the crawler belt or the processing equipment;
step two: when the material distributing rotary table is used, materials are poured onto the material distributing rotary table inside the material distributing rotary chamber through the fan-shaped material inlet at the top of the classifying material feeding tank, the material distributing rotary table is composed of twelve fan-shaped disc lattices, and the shape and the size of each fan-shaped disc lattice are the same as those of the fan-shaped material inlet;
step three: the fan-shaped tray grids are of an open-close type semi-closed structure, when materials enter the fan-shaped tray grids, the two groups of gravity sensing valve plates at the bottoms of the tray grids can sense the weight information of the materials, and then the infrared emitters at the tops of the fan-shaped tray grids can be electrified to work;
step four: the same material can be continuously placed in the adjacent fan-shaped disc lattices, at least one group of fan-shaped disc lattices needs to be spaced when the other material is put in, and simultaneously fan-shaped disc lattice systems of the same material can be uniformly numbered, so that the system can conveniently discriminate the material types;
step five: when the fan-shaped disc lattices filled with materials move to the fan-shaped material distribution port at the bottom of the classified feeding tank, the infrared emitter at one side of the fan-shaped disc lattices aligns with the infrared receiver at the inner side of the fan-shaped material distribution port, and at the moment, the valve plates at the bottoms of the fan-shaped disc lattices open the materials and fall into the mixing and stirring tank;
step six: the storage capacity in each fan-shaped tray lattice is the same, when the feeding amount of the same material reaches the standard, the subsequent fan-shaped tray lattices can quickly rotate through the fan-shaped material distribution port, and the gravity sensing valve plate at the bottom of each fan-shaped tray lattice cannot be opened;
step seven: after the materials in the fan-shaped tray grids are discharged, the infrared receiver on the side can be extinguished, when the fan-shaped tray grids move to the fan-shaped feeding port, the infrared receiver on the inner side of the fan-shaped feeding port cannot receive signals, the fan-shaped tray grids are judged to be in a cavity state, the materials can be selected to be fed, and when the fan-shaped tray grids filled with the materials move to the fan-shaped feeding port, the system can judge that the fan-shaped tray grids cannot be fed;
step eight: all materials can enter the mixing and stirring tank to be uniformly stirred, meanwhile, the material pushing and stirring rod inside the mixing and stirring tank and the material distributing turntable synchronously rotate, and after mixing and stirring are completed, a material discharging valve at the bottom of the mixing and stirring tank enters the conical material discharging hopper and finally enters corresponding processing equipment.
Compared with the prior art, the invention has the beneficial effects that:
1. the material distribution rotary disc comprises twelve sector disc grids, an infrared emitter is mounted at the top of each sector disc grid, when materials exist in the sector disc grids, the infrared emitter is started after receiving a signal from a gravity sensing valve plate, the infrared emitter is extinguished after the materials are put in, meanwhile, the ten groups of infrared receivers can be numbered through the system, the sector disc grids containing the similar materials are marked as A, the other materials are marked as B, and so on, the same materials can be continuously placed in the adjacent sector disc grids, and at least one group of sector disc grids need to be spaced when the other materials are put in, so that the system can conveniently discriminate the types of the materials;
2. the storage amount in each fan-shaped tray lattice is the same, when the feeding amount of the same material is up to the standard, the subsequent fan-shaped tray lattices can quickly rotate through the fan-shaped material distribution port, the gravity sensing valve plate at the bottom of each fan-shaped tray lattice can not be opened, the situation of wrong feeding can be avoided, excessive materials do not need to be recovered, the infrared receiver at the fan-shaped tray lattice of the loaded materials cannot be extinguished, and the system can judge that the fan-shaped tray lattices cannot feed when moving to the fan-shaped feeding port.
Drawings
FIG. 1 is an overall front view of the present invention;
FIG. 2 is a schematic diagram of a classified feed tank configuration of the present invention;
FIG. 3 is a schematic view of the mixing and agitation tank of the present invention;
FIG. 4 is a schematic view of an exploded view of the classification feed tank of the present invention;
fig. 5 is a schematic structural diagram of a sector disc grid of the present invention.
In the figure: the device comprises a vertical tank body feeding mechanism component 1, a mixing and stirring tank 2, a classification feeding tank 3, a remote control machine box 4, a speed reducer component 5, a driving motor 6, a supporting rod body 7, a conical discharging hopper 8, a supporting ring frame 9, a discharging control valve pipe 10, a material distribution rotary table 11, a motor driving shaft 12, a rotary table inner shaft 13, a fan-shaped disc grid 14, a material storage cavity 15, a gravity sensing valve plate 16, an infrared emitter 17, a material distribution rotary cavity 18, a tank body top plate 19, a tank body bottom plate 20, a fan-shaped material distribution opening 21, a fan-shaped material inlet 22, a through shaft hole 23, an infrared receiver 24, a mixing and stirring cavity 25, a stirring rotating shaft 26, a material pushing and stirring rod 27, an.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-5, an embodiment of the present invention is shown: an automatic feeding device with a positioning detection function comprises a vertical tank body feeding mechanism component 1, wherein a classified feeding tank 3 is arranged at the top of the vertical tank body feeding mechanism component 1 and can carry out classified conveying on materials to be subjected to reaction processing, a speed reducer component 5 is arranged at the top of the classified feeding tank 3, the conveying power and the rotating speed of a driving motor 6 can be controlled and adjusted through the speed reducer component 5, the driving motor 6 is arranged above the speed reducer component 5 and is used as a main transmission mechanism of the whole mechanism component, the driving motor 6 is connected with the speed reducer component 5 through a transmission rod to realize kinetic energy transmission, a material distribution rotary cavity 18 is arranged inside the classified feeding tank 3, a tank body top plate 19 is arranged above the material distribution rotary cavity 18, a fan-shaped feeding port 22 is arranged on one side of the outer surface of the tank body top plate 19, and the materials enter a material distribution rotary disk 11 inside the material distribution rotary cavity 18, a tank bottom plate 20 is arranged below the material distribution rotary cavity 18, a fan-shaped material distribution port 21 is arranged on one side of the outer surface of the tank bottom plate 20, materials in the material distribution rotary disk 11 can enter the mixing and stirring tank 2 below from the fan-shaped material distribution port 21, the tank top plate 19 and the tank bottom plate 20 are connected with the classification feeding tank 3 through bolts, the stability is enhanced, through shaft holes 23 are formed in the outer surfaces of the tank top plate 19 and the tank bottom plate 20, the through shaft holes 23 are designed to facilitate installation of motor transmission rods, infrared receivers 24 are arranged on the inner sides of the fan-shaped material inlet 22 and the fan-shaped material distribution port 21, the model of each infrared receiver 24 is TSOP1738, the two groups of infrared receivers 24 have different functions, the infrared receiver 24 arranged in the fan-shaped material inlet 22 mainly senses the current running state of the fan-shaped tray grids 14, and the infrared receiver 24 at the fan-shaped material distribution port 21 controls the opening of the gravity sensing valve plate 16 at, however, a certain reaction time is needed for opening, if the reaction time is shorter than the reaction time, the gravity sensing valve plate 16 cannot be opened, the material distribution rotary table 11 is arranged inside the material distribution rotary cavity 18, the material distribution rotary table 11 comprises twelve sector disc grids 14, the material distribution rotary table 11 consists of twelve sector disc grids 14, the storage space inside each sector disc grid 14 is the same, the gravity sensing valve plate 16 is arranged at the bottom of each sector disc grid 14, the gravity sensing valve plate 16 is arranged inside the gravity sensing valve plate 16 and can detect the weight value of the material inside the sector disc grid 14, the gravity sensing valve plate 16 is rotatably connected with the sector disc grid 14, the gravity sensing valve plate 16 can be rotated downwards to open to realize the material feeding function, the material storage cavity 15 is arranged inside the sector disc grid 14, the infrared emitter 17 is arranged on one side of the material storage cavity 15, the MODEL of the infrared emitter 17 is MODEL262, and the infrared emitter 17 is electrically connected with the infrared receiver 24, one side of the top of each fan-shaped tray grid 14 is provided with the infrared emitter 17, when materials exist in the fan-shaped tray grids 14, the infrared emitter 17 is turned on after receiving a signal from the gravity sensing valve plate 16, the infrared emitter 17 is turned off after the materials are put in, meanwhile, the ten groups of infrared receivers 24 can be numbered through the system, the fan-shaped tray grids 14 containing the similar materials are marked as A, the other materials are marked as B, and the like.
Further, a turntable inner shaft 13 is arranged on the inner side of the material distribution turntable 11, the turntable inner shaft 13 is connected with the material distribution turntable 11 through a clamping groove, a motor driving shaft 12 is arranged inside the turntable inner shaft 13, the motor driving shaft 12 is connected with the turntable inner shaft 13 through a tooth groove, the motor driving shaft 12 is connected with the speed reducer assembly 5 through a transmission rod, the motor driving shaft 12 and a motor rotate synchronously, and when the motor driving shaft 12 rotates, the turntable inner shaft 13 on the inner side of the material distribution turntable 11 also rotates along with the motor driving shaft.
Further, the outside of categorised feed tank 3 is provided with remote control machine box 4, and remote control machine box 4 passes through bolted connection with categorised feed tank 3, there is the electric connection relation between the electric control component of the internal portion of remote control machine box 4 and jar, when jar body operation, work information will feed back to the computer terminal through remote control machine box 4 on, the bottom of categorised feed tank 3 is provided with mixing stirring tank 2, and mixing stirring tank 2 passes through flange joint with categorised feed tank 3, the leakproofness of guarantee junction.
Further, the inside of mixing and stirring jar 2 is provided with mixes the stirring chamber 25, the inside of mixing and stirring chamber 25 is provided with stirring pivot 26, and stirring pivot 26 passes through the transfer line with speed reducer subassembly 5 and is connected, and the transfer line on the speed reducer subassembly 5 extends to mixing and stirring jar 2 from inside of categorised feeding jar 3 up to link to each other with stirring pivot 26, so when the motor during operation, the inside branch material carousel 11 of categorised feeding jar 3 and the inside stirring pivot 26 of mixing and stirring jar 2 can rotate simultaneously.
Further, a material pushing stirring rod 27 is arranged on the outer side of the stirring rotating shaft 26, the material pushing stirring rod 27 is connected with the stirring rotating shaft 26 through a bolt, an inner arc sliding block 28 is arranged at the other end of the material pushing stirring rod 27, the inner arc sliding block 28 is attached to the mixing and stirring cavity 25, the material pushing stirring rod 27 can rotate along with the stirring rotating shaft 26, internal materials are stirred when the material discharging valve port 29 is closed, and the materials can be pushed to the material discharging valve port 29 after the material discharging valve port 29 is opened.
Further, a discharge valve port 29 is arranged at the bottom of the mixing and stirring chamber 25, an electrically controlled valve is arranged inside the discharge valve port 29, the discharge valve port 29 is in a closed state during stirring, and the discharge valve port 29 is opened after stirring is completed, so that the mixture inside is discharged.
Further, the bottom of mixing and stirring jar 2 is provided with toper play hopper 8, and toper play hopper 8 passes through flange joint with mixing and stirring jar 2, and the bottom that toper goes out hopper 8 is provided with ejection of compact control valve pipe 10, and the bottom that toper goes out hopper 8 is provided with support ring frame 9, and support ring frame 9 is connected with mixing and stirring jar 2 through the support body of rod 7.
A feeding method of an automatic feeding device with a positioning detection function comprises the following steps:
the method comprises the following steps: erecting the equipment above a conveying crawler belt or processing equipment, and ensuring that a discharge control valve pipe 10 on a conical discharge hopper 8 at the bottom is directly opposite to a feeding port of the crawler belt or the processing equipment;
step two: when in use, materials are poured into the material distribution rotary table 11 in the material distribution rotary cavity 18 through the fan-shaped feeding port 22 at the top of the classification feeding tank 3, the material distribution rotary table 11 consists of twelve fan-shaped disc lattices 14, and the shape and the size of each fan-shaped disc lattice 14 are the same as those of the fan-shaped feeding port 22;
step three: the fan-shaped tray grids 14 are of an open-close type semi-closed structure, when materials enter the fan-shaped tray grids 14, the two groups of gravity sensing valve plates 16 at the bottoms of the tray grids can sense weight information of the materials, and then the infrared emitters 17 at the tops of the fan-shaped tray grids 14 are electrified to work;
step four: the same material can be continuously placed in the adjacent fan-shaped disc lattices 14, at least one group of fan-shaped disc lattices 14 is required to be spaced when the other material is put in, and simultaneously, the fan-shaped disc lattices 14 of the same material are uniformly numbered in a system, so that the system is convenient to discriminate the material types;
step five: when the fan-shaped disc grids 14 filled with materials move to the fan-shaped material distribution port 21 at the bottom of the classified feeding tank 3, the infrared transmitters 17 on one side of the fan-shaped disc grids 14 are aligned with the infrared receivers 24 on the inner side of the fan-shaped material distribution port 21, and at the moment, the valve plates at the bottom of the fan-shaped disc grids 14 open the materials and fall into the mixing and stirring tank 2;
step six: the storage amount in each sector disc grid 14 is the same, when the feeding amount of the same material reaches the standard, the subsequent sector disc grids 14 can quickly rotate through the sector material distribution port 21, and the gravity sensing valve plate 16 at the bottom of the sector disc grids 14 cannot be opened;
step seven: after the materials in the fan-shaped tray grids 14 are discharged, the infrared receiver 24 on the side is turned off, when the fan-shaped tray grids 14 move to the fan-shaped feeding port 22, the infrared receiver 24 on the inner side of the fan-shaped feeding port 22 cannot receive signals, the fan-shaped tray grids 14 are judged to be in a cavity state, the materials can be selected to be fed, and when the fan-shaped tray grids 14 containing the materials move to the fan-shaped feeding port 22, the system judges that the fan-shaped tray grids 14 cannot be fed;
step eight: all materials can enter the mixing and stirring tank 2 to be uniformly stirred, meanwhile, the material pushing and stirring rod 27 inside the mixing and stirring tank 2 and the material distributing turntable 11 synchronously rotate, and after mixing and stirring are completed, the discharge valve port 29 at the bottom of the mixing and stirring tank 2 enters the conical discharge hopper 8 and finally enters corresponding processing equipment.
The working principle is as follows: when the device is used, the device is erected above a conveying crawler belt or processing equipment, and a discharge control valve pipe 10 on a conical discharge hopper 8 at the bottom is ensured to be opposite to a feeding port of the crawler belt or the processing equipment, when the device is used, materials are poured onto a distribution turntable 11 in a distribution rotary cavity 18 through a fan-shaped feeding port 22 at the top of a classification feeding tank 3, the distribution turntable 11 consists of twelve fan-shaped disc grids 14, the shape and the size of each fan-shaped disc grid 14 are the same as those of the fan-shaped feeding port 22, the fan-shaped disc grids 14 are of an open-close type semi-closed structure, when the materials enter the fan-shaped disc grids 14, two groups of gravity sensing valve plates 16 at the bottoms of the disc grids sense the weight information of the materials, then an infrared emitter 17 at the top of the fan-shaped disc grids 14 is electrified to work, the same material can be continuously placed into the adjacent fan-shaped disc grids 14, and at least one group of fan-shaped disc grids, meanwhile, the fan-shaped disc grids 14 of the same material are uniformly numbered, so that the system can conveniently screen the material types, when the fan-shaped disc grids 14 filled with the material move to the fan-shaped material distribution port 21 at the bottom of the classified feeding tank 3, the infrared emitter 17 at one side of the fan-shaped disc grids 14 is aligned with the infrared receiver 24 at the inner side of the fan-shaped material distribution port 21, the valve plate at the bottom of the fan-shaped disc grids 14 is opened, the material falls into the mixing and stirring tank 2, the stored quantity in each fan-shaped disc grid 14 is the same, when the feeding quantity of the same material reaches the standard, the subsequent fan-shaped disc grids 14 rapidly rotate through the fan-shaped material distribution port 21, the gravity sensing valve plate 16 at the bottom of the fan-shaped disc grids 14 cannot be opened, after the material in the fan-shaped disc grids 14 is discharged, the infrared receiver 24 at the side is extinguished, and when the fan-shaped disc grids 14 move to the, the infrared receiver 24 at the inner side of the fan-shaped feeding port 22 can not receive signals, and can judge that the fan-shaped tray grids 14 are in a cavity state, and can select to feed materials, when the fan-shaped tray grids 14 containing the materials move to the fan-shaped feeding port 22, the system can judge that the fan-shaped tray grids 14 can not feed the materials, all the materials can enter the mixing and stirring tank 2 to carry out uniform stirring operation, meanwhile, the material pushing and stirring rod 27 inside the mixing and stirring tank 2 and the material distributing turntable 11 synchronously rotate, after the mixing and stirring are completed, the material discharging valve port 29 at the bottom of the mixing and stirring tank 2 enters the conical material discharging hopper 8 and finally enters corresponding processing equipment.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides an automatic feed device with location detects function, includes vertical jar body feed mechanism subassembly (1), its characterized in that: the top of the vertical tank body feeding mechanism component (1) is provided with a classified feeding tank (3), the top of the classified feeding tank (3) is provided with a speed reducer component (5), a driving motor (6) is arranged above the speed reducer component (5), the driving motor (6) is connected with the speed reducer component (5) through a transmission rod, a material distribution rotating cavity (18) is arranged inside the classified feeding tank (3), a tank body top plate (19) is arranged above the material distribution rotating cavity (18), a fan-shaped material inlet (22) is arranged on one side of the outer surface of the tank body top plate (19), a tank body bottom plate (20) is arranged below the material distribution rotating cavity (18), a fan-shaped material distribution opening (21) is arranged on one side of the outer surface of the tank body bottom plate (20), and the tank body top plate (19) and the tank body bottom plate (20) are connected with the classified feeding tank (, and the outer surfaces of the tank body top plate (19) and the tank body bottom plate (20) are both provided with a through shaft hole (23), the inner sides of the fan-shaped feeding port (22) and the fan-shaped material distributing port (21) are both provided with infrared receivers (24), the model of the infrared receiver (24) is TSOP1738, a material distributing turntable (11) is arranged in the material distributing rotary cavity (18), the material distributing turntable (11) comprises a fan-shaped disc grid (14), twelve fan-shaped disc grids (14) are arranged, a gravity sensing valve plate (16) is arranged at the bottom of each fan-shaped disc grid (14), and the gravity sensing valve plate (16) is rotationally connected with the fan-shaped disc grid (14), a material storage cavity (15) is arranged inside the fan-shaped disc grid (14), and one side of storage cavity (15) is provided with infrared emitter (17), the MODEL of infrared emitter (17) is MODEL262, and infrared emitter (17) and infrared receiver (24) electric connection.
2. The automatic feeding device with a positioning detection function according to claim 1, characterized in that: an inner rotary table shaft (13) is arranged on the inner side of the material distribution rotary table (11), the inner rotary table shaft (13) is connected with the material distribution rotary table (11) through a clamping groove, a motor driving shaft (12) is arranged inside the inner rotary table shaft (13), the motor driving shaft (12) is connected with the inner rotary table shaft (13) through a tooth groove, and the motor driving shaft (12) is connected with the speed reducer assembly (5) through a transmission rod.
3. The automatic feeding device with a positioning detection function according to claim 1, characterized in that: the outside of categorised feeding tank (3) is provided with remote control machine box (4), and remote control machine box (4) and categorised feeding tank (3) pass through the screw connection, the bottom of categorised feeding tank (3) is provided with mixing agitator tank (2), and mixing agitator tank (2) and categorised feeding tank (3) pass through flange joint.
4. The automatic feeding device with a positioning detecting function according to claim 3, characterized in that: the inside of mixing agitator tank (2) is provided with mixing chamber (25), the inside of mixing chamber (25) is provided with stirring pivot (26), and stirring pivot (26) are connected through the transfer line with speed reducer subassembly (5).
5. The automatic feeding device with a positioning detection function according to claim 4, characterized in that: the outer side of the stirring rotating shaft (26) is provided with a material pushing stirring rod (27), the material pushing stirring rod (27) is connected with the stirring rotating shaft (26) through a bolt, the other end of the material pushing stirring rod (27) is provided with an inner arc sliding block (28), and the inner arc sliding block (28) is connected with the mixing and stirring cavity (25) in a laminating mode.
6. The automatic feeding device with a positioning detection function according to claim 4, characterized in that: a discharge valve port (29) is arranged at the bottom of the mixing and stirring cavity (25), and an electric control valve is arranged inside the discharge valve port (29).
7. The automatic feeding device with a positioning detecting function according to claim 3, characterized in that: the bottom of mixing tank (2) is provided with toper play hopper (8), and toper play hopper (8) and mixing tank (2) pass through flange joint, the bottom that toper goes out hopper (8) is provided with ejection of compact control valve pipe (10), the bottom that toper goes out hopper (8) is provided with support ring frame (9), and support ring frame (9) are connected with mixing tank (2) through the support body of rod (7).
8. A feeding method of an automatic feeding device with a positioning detection function, which is realized based on the automatic feeding device with the positioning detection function of any one of claims 1 to 7, and is characterized by comprising the following steps:
the method comprises the following steps: erecting the equipment above a conveying crawler belt or processing equipment, and ensuring that a discharge control valve pipe (10) on a conical discharge hopper (8) at the bottom of the equipment is directly opposite to a feeding hole of the crawler belt or the processing equipment;
step two: when the material distributing device is used, materials are poured onto a material distributing turntable (11) in a material distributing rotary cavity (18) through a fan-shaped feeding port (22) at the top of a classifying feeding tank (3), the material distributing turntable (11) is composed of twelve fan-shaped disc grids (14), and the shape and the size of each fan-shaped disc grid (14) are the same as those of the fan-shaped feeding port (22);
step three: the fan-shaped tray grids (14) adopt an open-close type semi-closed structure, when materials enter the fan-shaped tray grids (14), two groups of gravity sensing valve plates (16) at the bottoms of the tray grids can sense the weight information of the materials, and then the infrared emitters (17) at the tops of the fan-shaped tray grids (14) can be electrified to work;
step four: the same material can be continuously placed in the adjacent fan-shaped disc lattices (14), at least one group of fan-shaped disc lattices (14) is required to be spaced when another material is put in, and simultaneously, fan-shaped disc lattices (14) of the same material are uniformly numbered, so that the system can conveniently screen the material types;
step five: when the fan-shaped disc grids (14) filled with materials move to the fan-shaped material distribution port (21) at the bottom of the classified feeding tank (3), the infrared emitter (17) on one side of the fan-shaped disc grids (14) is aligned with the infrared receiver (24) on the inner side of the fan-shaped material distribution port (21), and at the moment, the valve plates at the bottom of the fan-shaped disc grids (14) are opened, and the materials fall into the mixing and stirring tank (2);
step six: the storage amount in each fan-shaped tray lattice (14) is the same, when the feeding amount of the same material reaches the standard, the subsequent fan-shaped tray lattices (14) can quickly rotate through the fan-shaped material distribution port (21), and the gravity sensing valve plate (16) at the bottom of each fan-shaped tray lattice (14) cannot be opened;
step seven: after the materials in the fan-shaped disc grids (14) are discharged, the infrared receiver (24) on the side is turned off, when the fan-shaped disc grids (14) move to the fan-shaped feeding port (22), the infrared receiver (24) on the inner side of the fan-shaped feeding port (22) cannot receive signals, the fan-shaped disc grids (14) are judged to be in a cavity state, the materials can be selected to be thrown, and when the fan-shaped disc grids (14) containing the materials move to the fan-shaped feeding port (22), the system judges that the fan-shaped disc grids (14) cannot be thrown;
step eight: all materials can enter the mixing and stirring tank (2) to be uniformly stirred, meanwhile, a material pushing and stirring rod (27) inside the mixing and stirring tank (2) and the material distributing rotary disc (11) synchronously rotate, and after mixing and stirring are completed, a material discharging valve port (29) at the bottom of the mixing and stirring tank (2) enters the conical material discharging hopper (8) and finally enters corresponding processing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010724985.8A CN112007541A (en) | 2020-07-24 | 2020-07-24 | Automatic feeding device with positioning detection function and feeding method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010724985.8A CN112007541A (en) | 2020-07-24 | 2020-07-24 | Automatic feeding device with positioning detection function and feeding method thereof |
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| Publication Number | Publication Date |
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| CN112007541A true CN112007541A (en) | 2020-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010724985.8A Withdrawn CN112007541A (en) | 2020-07-24 | 2020-07-24 | Automatic feeding device with positioning detection function and feeding method thereof |
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| Country | Link |
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| CN (1) | CN112007541A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113617725A (en) * | 2021-08-04 | 2021-11-09 | 湖北登峰高强螺栓有限公司 | Bolt cleaning mechanism for bolt production and cleaning method thereof |
| CN114045157A (en) * | 2021-11-09 | 2022-02-15 | 武汉时代珍传医疗器械有限公司 | Stone needle powder-containing heating powder and preparation method thereof |
| CN114733382A (en) * | 2022-04-27 | 2022-07-12 | 南京铖联激光科技有限公司 | 3D prints and uses ceramic raw material agitating unit |
-
2020
- 2020-07-24 CN CN202010724985.8A patent/CN112007541A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113617725A (en) * | 2021-08-04 | 2021-11-09 | 湖北登峰高强螺栓有限公司 | Bolt cleaning mechanism for bolt production and cleaning method thereof |
| CN113617725B (en) * | 2021-08-04 | 2022-06-21 | 湖北登峰高强螺栓有限公司 | Bolt cleaning mechanism for bolt production and cleaning method thereof |
| CN114045157A (en) * | 2021-11-09 | 2022-02-15 | 武汉时代珍传医疗器械有限公司 | Stone needle powder-containing heating powder and preparation method thereof |
| CN114733382A (en) * | 2022-04-27 | 2022-07-12 | 南京铖联激光科技有限公司 | 3D prints and uses ceramic raw material agitating unit |
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