CN111997573A - pumping unit - Google Patents
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- CN111997573A CN111997573A CN202010097282.7A CN202010097282A CN111997573A CN 111997573 A CN111997573 A CN 111997573A CN 202010097282 A CN202010097282 A CN 202010097282A CN 111997573 A CN111997573 A CN 111997573A
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- crank
- pumping unit
- slideway
- oil pumping
- rotatably connected
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/12—Methods or apparatus for controlling the flow of the obtained fluid to or in wells
- E21B43/121—Lifting well fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/02—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/14—Counterbalancing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/12—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by varying the length of stroke of the working members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/006—Crankshafts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Fluid Mechanics (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Transmission Devices (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
技术领域technical field
本申请涉及油气开采技术领域,特别涉及一种抽油机。The present application relates to the technical field of oil and gas exploitation, and in particular, to an oil pumping unit.
背景技术Background technique
在油气开采现场,抽油机是一种常见的油气开采设备,抽油机包括游梁式抽油机和无游梁式抽油机。其中,游梁式抽油机结构简单、制造容易、使用方便,且可以长期在油田全天候运转,因而应用较为广泛。In the oil and gas extraction site, the pumping unit is a common oil and gas extraction equipment, and the pumping unit includes the beam pumping unit and the beamless pumping unit. Among them, the beam pumping unit is simple in structure, easy to manufacture, easy to use, and can operate in the oil field all day long, so it is widely used.
相关技术中,游梁式抽油机可以包括游梁、驴头、支架、曲柄、连杆和动力系统,游梁的的中部可旋转的支撑在支架上,游梁的第一端与连杆的第一端可旋转连接,游梁的第二端与驴头固定连接,连杆的第二端可旋转的限位在曲柄上,曲柄的一端与动力系统的输出轴可旋转连接,动力系统固定在支架上,驴头用于与光杆固定连接。动力系统可以控制曲柄绕着动力系统的输出轴旋转,进而曲柄可以带动连杆摆动,进一步地,连杆可以带动游梁和驴头一同摆动,并带动光杆和与光杆连接的抽油杆一同进行纵向往复运动,以使抽油杆能够带动井下深井泵的活塞进行纵向往复运动,进而实现井下油气的开采。In the related art, the beam pumping unit may include a beam, a donkey head, a bracket, a crank, a connecting rod and a power system. The middle of the beam is rotatably supported on the bracket, and the first end of the beam is connected to the connecting rod. The first end of the connecting rod is rotatably connected, the second end of the beam is fixedly connected with the donkey head, the second end of the connecting rod is rotatably limited on the crank, and one end of the crank is rotatably connected with the output shaft of the power system, the power system It is fixed on the bracket, and the donkey head is used for fixed connection with the polished rod. The power system can control the crank to rotate around the output shaft of the power system, and then the crank can drive the connecting rod to swing, and further, the connecting rod can drive the beam and the donkey head to swing together, and drive the polished rod and the sucker rod connected with the polished rod to move together. Longitudinal reciprocating motion, so that the sucker rod can drive the piston of the deep well pump to perform longitudinal reciprocating motion, thereby realizing the exploitation of underground oil and gas.
然而,由于与光杆连接的抽油杆自身带有弹性,在抽油机的一个下冲程内,驴头与抽油杆同步向下移动的过程中,抽油杆自身长度会有所缩短,而在驴头改变冲程方向时,抽油杆还未来恢复至原长,此时驴头会带动抽油杆同步向上移动。这样,在一个下冲程内,抽油杆下端的移动距离小于驴头的移动距离,因而会造成冲程损失。因此深井泵的活塞的移动距离会缩短,从而导致深井泵的充满度较小,降低了油气的产出量。However, due to the elasticity of the sucker rod connected to the polished rod, the length of the sucker rod itself will be shortened when the donkey head moves down synchronously with the sucker rod in a downstroke of the pumping unit. When the donkey head changes the stroke direction, the sucker rod will not return to its original length, at this time the donkey head will drive the sucker rod to move upward synchronously. In this way, in one downstroke, the moving distance of the lower end of the sucker rod is smaller than the moving distance of the donkey's head, thus causing a stroke loss. Therefore, the moving distance of the piston of the deep well pump will be shortened, resulting in a smaller filling degree of the deep well pump, reducing the output of oil and gas.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种抽油机,可以解决深井泵的充满度较小的问题。所述技术方案如下:The present application provides an oil pumping unit, which can solve the problem of low fullness of deep well pumps. The technical solution is as follows:
一方面,提供了一种抽油机,所述抽油机包括:游梁、支架、驴头、连杆、曲柄、固定件、平衡块和动力系统;In one aspect, an oil pumping unit is provided, the oil pumping unit includes: a beam, a bracket, a donkey head, a connecting rod, a crank, a fixed part, a balance weight and a power system;
所述游梁的目标部位可旋转的支撑在所述支架上,所述游梁的第一端与所述驴头固定连接,所述游梁的第二端与所述连杆的第一端可旋转连接,所述驴头用于与光杆固定连接,所述目标部位是指所述游梁上除两端之外的位置;The target part of the travel beam is rotatably supported on the bracket, the first end of the travel beam is fixedly connected with the donkey head, and the second end of the travel beam is connected with the first end of the connecting rod Rotatable connection, the donkey head is used for fixed connection with the polished rod, and the target position refers to the position on the beam except the two ends;
所述曲柄上设置有滑道,所述滑道的长度方向与所述曲柄的长度方向不垂直,所述固定件限位在所述滑道内,且能够沿所述滑道的长度方向移动,所述连杆的第二端与所述固定件可旋转连接;The crank is provided with a slideway, the length direction of the slideway is not perpendicular to the length direction of the crank, the fixing member is limited in the slideway, and can move along the length direction of the slideway, the second end of the connecting rod is rotatably connected with the fixing member;
所述曲柄的第一端与所述动力系统的输出轴可旋转连接,所述曲柄的第二端与所述平衡块固定连接,所述动力系统用于带动所述曲柄沿所述动力系统的输出轴旋转。The first end of the crank is rotatably connected to the output shaft of the power system, the second end of the crank is fixedly connected to the balance block, and the power system is used to drive the crank along the power system. The output shaft rotates.
在一种可能的实现方式中,所述滑道的内壁设置有滚针轴承,所述固定件包括曲柄销子;In a possible implementation manner, the inner wall of the slideway is provided with a needle bearing, and the fixing member includes a crank pin;
所述曲柄销子的一端穿过所述滚针轴承,且限位在所述曲柄的第一侧;One end of the crank pin passes through the needle bearing and is limited to the first side of the crank;
所述曲柄销子的另一端与所述连杆的第二端可旋转连接,且限位在所述曲柄的第二侧。The other end of the crank pin is rotatably connected with the second end of the connecting rod, and is limited on the second side of the crank.
可选地,所述滑道的长度方向与所述曲柄的长度方向之间的夹角小于或等于15度。Optionally, the included angle between the length direction of the slideway and the length direction of the crank is less than or equal to 15 degrees.
可选地,所述抽油机还包括气缸和压缩杆;Optionally, the pumping unit further includes a cylinder and a compression rod;
所述气缸的第一端与所述支架连接,所述压缩杆的第一端伸入所述气缸的第二端,且与所述气缸可移动的密封连接,所述压缩杆的第二端与所述游梁可旋转连接。The first end of the air cylinder is connected with the bracket, the first end of the compression rod extends into the second end of the air cylinder, and is connected with the air cylinder in a movable seal, and the second end of the compression rod It is rotatably connected with the beam.
可选地,所述抽油机还包括储气罐,所述储气罐与所述气缸连通。Optionally, the oil pumping unit further includes an air storage tank, and the air storage tank communicates with the cylinder.
可选地,所述气缸的第一端与所述支架可旋转连接。Optionally, the first end of the cylinder is rotatably connected to the bracket.
可选地,所述抽油机还包括滑块;Optionally, the oil pumping unit further includes a sliding block;
所述气缸的第一端与所述支架固定连接,所述滑块可滑动的限位在所述游梁上,所述压缩杆的第二端与所述滑块可旋转连接。The first end of the cylinder is fixedly connected with the bracket, the sliding block is slidably limited on the beam, and the second end of the compression rod is rotatably connected with the sliding block.
可选地,所述抽油机还包括第一连接轴承,所述连杆的第一端与所述游梁的第二端之间,以及所述支架与所述游梁的目标部位之间均通过所述第一连接轴承可旋转连接。Optionally, the pumping unit further includes a first connecting bearing, between the first end of the connecting rod and the second end of the beam, and between the bracket and the target position of the beam All are rotatably connected through the first connecting bearing.
可选地,所述动力系统包括电动机和减速箱;Optionally, the power system includes an electric motor and a gear box;
所述减速箱的动力输入端与所述电动机的输出轴传动连接,所述减速箱的动力输出端与所述曲柄的第一端可旋转连接。The power input end of the reduction box is in driving connection with the output shaft of the electric motor, and the power output end of the reduction box is rotatably connected with the first end of the crank.
可选地,所述动力系统还包括传动带,所述电动机的输出轴通过所述传动带与所述减速箱的动力输入端连接。Optionally, the power system further includes a transmission belt, and the output shaft of the electric motor is connected with the power input end of the reduction box through the transmission belt.
本申请提供的技术方案的有益效果至少可以包括:The beneficial effects of the technical solutions provided by this application may at least include:
固定件限位在滑道内,且能够沿滑道的长度方向移动,而滑道的长度方向与曲柄的长度方向不垂直,固定件在沿滑道的长度方向移动时,固定件与曲柄的第一端的距离可以变化,使得连杆的摆动幅度产生变化。这样,在抽油机的下冲程中,冲程可以逐渐变长,在抽油机的上冲程中,冲程可以逐渐变短。由于冲程的变化,使得与光杆连接的抽油杆的下行时长大于抽油杆的上行时长,这样抽油杆在下行时有足够的时间恢复至原长,从而减小了冲程损失。进一步地,抽油杆下行时延长了深井泵的活塞的下行时间,进而增加了油液进入深井泵的活塞上方的流量,从而可以提高深井泵的充满度;抽油杆上行时缩短了深井泵的活塞的上行时间,从而减小了深井泵中油液的漏失量,从而提高了油气生产效率。The fixed part is limited in the slideway and can move along the length of the slideway, but the length of the slideway is not perpendicular to the length of the crank. When the fixed part moves along the length of the slideway, the first The distance of one end can be changed, so that the swing amplitude of the connecting rod can be changed. In this way, in the downstroke of the oil pumping unit, the stroke can be gradually longer, and in the upstroke of the oil pumping unit, the stroke can be gradually shortened. Due to the change of the stroke, the downward duration of the sucker rod connected with the polished rod is longer than the upward duration of the sucker rod, so that the sucker rod has enough time to recover to the original length when it is downward, thereby reducing the stroke loss. Further, when the sucker rod goes down, the down time of the piston of the deep well pump is prolonged, thereby increasing the flow rate of oil entering the top of the piston of the deep well pump, so that the filling degree of the deep well pump can be improved; when the sucker rod goes up, it shortens the time of the deep well pump. The up time of the piston is shortened, thereby reducing the oil leakage in the deep well pump, thereby improving the oil and gas production efficiency.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本申请实施例提供的一种抽油机的结构示意图;1 is a schematic structural diagram of a pumping unit provided by an embodiment of the present application;
图2是本申请实施例提供的一种抽油机的局部放大的结构示意图。FIG. 2 is a partially enlarged structural schematic diagram of an oil pumping unit provided by an embodiment of the present application.
附图标记:Reference number:
1:游梁;2:支架;3:驴头;4:连杆;5:曲柄;6:固定件;7:平衡块;8:动力系统;9:气缸;1: Travel beam; 2: Bracket; 3: Donkey head; 4: Connecting rod; 5: Crank; 6: Fixing part; 7: Balance weight; 8: Power system; 9: Cylinder;
41:第一连接轴承;51:滑道;52:滚针轴承;81:电动机;82:减速箱;83:传动带;91:储气罐;92:滑块;101:压缩杆。41: first connecting bearing; 51: slideway; 52: needle bearing; 81: electric motor; 82: reduction box; 83: transmission belt; 91: air storage tank; 92: slider; 101: compression rod.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present application clearer, the embodiments of the present application will be further described in detail below with reference to the accompanying drawings.
图1示例了本申请实施例的一种抽油机的结构示意图。如图1所示,抽油机包括:游梁1、支架2、驴头3、连杆4、曲柄5、固定件6、平衡块7和动力系统8;游梁1的目标部位可旋转的支撑在支架2上,游梁1的第一端与驴头3固定连接,游梁1的第二端与连杆4的第一端可旋转连接,驴头3用于与光杆固定连接,目标部位是指游梁1上除两端之外的位置;曲柄5上设置有滑道51,滑道51的长度方向与曲柄5的长度方向不垂直,固定件6限位在滑道51内,且能够沿滑道51的长度方向移动,连杆4的第二端与固定件6可旋转连接;曲柄5的第一端与动力系统8的输出轴可旋转连接,曲柄5的第二端与平衡块7固定连接,动力系统8用于带动曲柄5沿动力系统8的输出轴旋转。FIG. 1 illustrates a schematic structural diagram of an oil pumping unit according to an embodiment of the present application. As shown in Figure 1, the pumping unit includes: a
本申请实施例中,固定件6限位在滑道51内,且能够沿滑道51的长度方向移动,而滑道51的长度方向与曲柄5的长度方向不垂直,固定件6在沿滑道51的长度方向移动时,固定件6与曲柄5的第一端的距离可以变化,使得连杆4的摆动幅度产生变化。这样,在抽油机的下冲程中,冲程可以逐渐变长,在抽油机的上冲程中,冲程可以逐渐变短。由于冲程的变化,使得与光杆连接的抽油杆的下行时长大于抽油杆的上行时长,这样抽油杆在下行时有足够的时间恢复至原长,从而减小了冲程损失。进一步地,抽油杆下行时延长了深井泵的活塞的下行时间,进而增加了油液进入深井泵的活塞上方的流量,从而可以提高深井泵的充满度;抽油杆上行时缩短了深井泵的活塞的上行时间,从而减小了深井泵中油液的漏失量,从而提高了油气生产效率。In the embodiment of the present application, the
其中,光杆用于与多个抽油杆连接,每个抽油杆之间可以通过短节固定连接,位于最下方的抽油杆用于与深井泵的活塞固定连接。每个抽油杆均可以位于井下,驴头3可以带动光杆和每个抽油杆一同往复运动。Among them, the polished rod is used to connect with a plurality of sucker rods, and each sucker rod can be fixedly connected by a short joint, and the sucker rod located at the bottom is used for fixed connection with the piston of the deep well pump. Each sucker rod can be located downhole, and the
需要说明的是,由于采用该抽油机排采时,减小了冲程损失,因而光杆和抽油杆的移动幅度较大,在多个抽油杆和光杆共同移动时,最上面的一个抽油杆有可能伸出井口,因而抽油杆和光杆之间的连接处不能设置短节,以避免短节对井口的刮碰。It should be noted that, because the stroke loss is reduced when the pumping unit is used for drainage, the movement range of the polished rod and the sucker rod is relatively large. When multiple sucker rods and polished rods move together, the uppermost pump The oil rod may protrude out of the wellhead, so the connection between the sucker rod and the polished rod cannot be provided with a sub joint to avoid the scratching of the sub joint to the wellhead.
抽油机的实际运行过程如下:当下冲程开始时,驴头3位于最高位置处,平衡块7位于最低位置处,固定件6位于滑道51内离曲柄5的第一端最近的位置。随着曲柄5的旋转,固定件6可以在滑道51内移动,导致固定件6与曲柄5的第一端之间的距离逐渐增大,进而使抽油机的冲程逐渐增大。同时,固定件6与平衡块7之间的距离缩短,这样,平衡块7的平衡调节适应了冲程的变化。曲柄5旋转时,驴头3通过光杆和抽油杆带动深井泵的活塞一同下行,活塞内的游动凡尔打开,深井泵下端的固定凡尔关闭,活塞下方的油液经过游动凡尔后,向活塞上方流动。由于抽油机的冲程逐渐增大,因而增加了活塞下行的时间。这样,抽油机可以使更多油液向活塞上方流动,从而可以提高深井泵的充满度。当上冲程开始时,驴头3位于最低位置处,平衡块7位于最高位置处,固定件6位于滑道51内离曲柄5的第一端最远的位置。随着曲柄5的旋转,固定件6可以在滑道51内移动,导致固定件6与曲柄5的第一端之间的距离逐渐减小,进而使抽油机的冲程逐渐减小。曲柄5旋转时,驴头3和深井泵的活塞一同上行,活塞内的游动凡尔关闭,深井泵下端的固定凡尔打开,活塞上方的油液开始向井口排出。由于抽油机的冲程逐渐减小,因而缩短了活塞上行的时间。这样,抽油机可以使深井泵内的油液快速排出井口,减少了在排液过程中油液的漏失量。The actual operation process of the pumping unit is as follows: at the beginning of the down stroke, the
在一些实施例中,如图2所示,滑道51的内壁可以设置有滚针轴承52,固定件6可以包括曲柄销子;曲柄销子的一端穿过滚针轴承52,且限位在曲柄5的第一侧;曲柄销子的另一端与连杆4的第二端可旋转连接,且限位在曲柄5的第二侧。In some embodiments, as shown in FIG. 2 , the inner wall of the
其中,滑道51可以为椭圆形滑道51,相应地,椭圆形滑道51内设置的滚针轴承52的轴承外圈的形状也可以为椭圆形。当然,滑道51也可以为长条形滑道51,长条形滑道51内设置的滚针轴承52的轴承外圈的形状也可以为长条形,本申请实施例对此不做限定。Wherein, the
其中,可以用固定螺母将曲柄销子的一端限位在曲柄5的第一侧,当然也可以通过其他零件对曲柄销子的一端进行限位,本申请实施例对此不做限定。Wherein, one end of the crank pin can be limited to the first side of the
其中,可以在曲柄销子上与连杆4连接的一端设置第二连接轴承,第二连接轴承的轴承内圈可以与曲柄销子上靠近连杆4的一端固定连接,第二连接轴承的轴承外圈可以与连杆4固定连接。这样,第二连接轴承可以保证曲柄销子与连杆4之间可旋转连接的灵活性。在实际实现过程中,可以将第二连接轴承的轴承外圈与加强壳体固定连接,并将连杆4的第二端与加强壳体固定连接。加强壳体不但可以保证连杆4与第二连接轴承的轴承外圈连接的牢固性和连接强度,而且也可以牢固地将曲柄销子上与连杆4连接的一端限位在曲柄5的第二侧。Wherein, a second connecting bearing can be provided on the end of the crank pin that is connected with the connecting
其中,滚针轴承52可以包括轴承外圈和排列在轴承外圈的内壁的多个圆柱滚子,轴承外圈与滑道51的内壁固定连接,曲柄销子穿过轴承外圈,且与多个圆柱滚子中的至少一个圆柱滚子接触。这样,曲柄销子在滚针轴承52内进行移动时,轴承外圈的内壁上与曲柄销子接触的圆柱滚子可以相对曲柄销子进行转动,因而减小了曲柄销子移动过程中受到的摩擦力,且增强了曲柄销子移动的灵活性。The
在一些实施例中,可以用螺钉将滚针轴承52的轴承外圈与滑道51固定连接。示例地,滚针轴承52的轴承外圈的侧壁与滑道51的内壁上均可以设置有一半螺纹孔,螺纹孔的长度方向垂直于曲柄5的平面。这样,可以将螺钉旋入轴承外圈与滑道51所拼成的完整的螺纹孔内,进而可以实现滚针轴承52与滑道51的固定连接。当然,也可以通过其他方式实现滚针轴承52与滑道51的固定连接,本申请实施例对此不做限定。In some embodiments, the bearing outer ring of the
需要说明的是,借助螺钉将滚针轴承52进行固定的固定方式可以便于滚针轴承52的拆卸和更换,在需要更换滚针轴承52时,只用将螺钉拆除,再将滚针轴承52拆卸下来即可。It should be noted that the fixing method of fixing the
进一步地,为了对曲柄销子进行保护,可以在曲柄销子上安装衬套。其中,衬套可以套在曲柄销子上,衬套的外壁能够与滚针轴承52的圆柱滚子接触。这样,衬套可以对曲柄销子进行保护,避免了曲柄销子与滚针轴承52的直接接触和碰撞所造成的磨损。Further, in order to protect the crankpin, a bushing can be installed on the crankpin. Wherein, the bushing can be sleeved on the crank pin, and the outer wall of the bushing can be in contact with the cylindrical roller of the
其中,衬套的外径可以略小于与滚针轴承52的宽度,这样可以保证曲柄销子与衬套一同在滚针轴承52内移动时的灵活性。Wherein, the outer diameter of the bushing can be slightly smaller than the width of the
在一些实施例中,如图1所示,滑道51的长度方向与曲柄5的长度方向之间的夹角可以呈锐角,这样可以避免曲柄5与连杆4位于一条直线上时,连杆4的第二端的快速移动,进而可以保证抽油机运转过程中,冲程变化的稳定性。In some embodiments, as shown in FIG. 1 , the included angle between the length direction of the
示例地,滑道51的长度方向与曲柄5的长度方向之间的夹角大于0度且小于或等于15度。这样,可以保证固定件6相对于曲柄5的第一端的距离的变化量能够更加接近滑道51的长度,进而可以保证较大的冲程变化范围。当然,滑道51的长度方向与曲柄5的长度方向之间的夹角也可以根据实际情况进行设置,本申请实施例对此不做限定。For example, the included angle between the length direction of the
在另一些实施例中,滑道51的长度方向还可以与曲柄5的长度方向平行。此时,为了避免曲柄5与连杆4位于一条直线上时,连杆4的第二端的快速移动,抽油机还可以包括气缸9和压缩杆101;气缸9的第一端与支架2连接,压缩杆101的第一端伸入气缸9的第二端,且与气缸9可移动的密封连接,压缩杆101的第二端与游梁1可旋转连接。In other embodiments, the length direction of the
这样,游梁1与压缩杆101连接的部位向下摆动时,可以使压缩杆101向朝向气缸9的方向移动,进而压缩杆101的第一端会挤压气缸9内的气体,使气缸9内的气体压缩,并储存能量。当游梁1与压缩杆101连接的部位向上摆动时,可以使压缩杆101向远离气缸9的方向移动,进而气缸9内的储存有能量的压缩气体膨胀,且可以对压缩杆101施加推力,进而可以通过压缩杆101间接向游梁1施加推力。这样,气缸9和压缩杆101可以辅助游梁1的摆动以及抽油机的运行,减少了动力系统8的能量消耗和功率输出。另外,由于气缸9和压缩杆101可以对游梁1起到支撑作用,因而可以增强游梁1摆动时的稳定性,且在滑道51的长度方向与曲柄5的长度方向平行的情况下,当曲柄5与连杆4位于一条直线上时,气缸9和压缩杆101可以避免连杆4的第二端的快速移动。In this way, when the connecting part of the
其中,气缸9的第一端可以设置在支架2上靠近游梁1的第一端的一侧,相应地,压缩杆101可以靠近游梁1的第一端。当然,气缸9的第一端也可以设置在支架2上靠近游梁1的第二端的一侧,相应地,压缩杆101可以靠近游梁1的第二端。Wherein, the first end of the
在一些实施例中,如图1所示,抽油机还可以包括滑块92;气缸9的第一端与支架2固定连接,滑块92可滑动的限位在游梁1上,压缩杆101的第二端与滑块92可旋转连接。这样,滑块92的设置可以使压缩杆101适应游梁1摆动时,游梁1相对于压缩杆101的角度的变化,以及压缩杆101与游梁1的接触部位的变化。In some embodiments, as shown in FIG. 1 , the pumping unit may further include a
其中,气缸9的第一端可以焊接在支架2上,当然也可以通过其他方式与支架2固定连接,本申请实施例对此不做限定。滑块92可以为滚轮,相应地,游梁1沿长度方向可以设置有与该滚轮对应的滚道。这样,滚轮不光可以相对压缩杆101旋转,而且可以相对于游梁1进行直线移动。Wherein, the first end of the
在另一些实施例中,气缸9的第一端也可以与支架2可旋转连接,压缩杆101的第二端可以与游梁1可旋转连接,当然,压缩杆101的第二端也可以与游梁1可旋转的滑动连接,本申请实施例对此不做限定。这样,气缸9的方向可以灵活调整,可以适应游梁1更大幅度范围的摆动。In other embodiments, the first end of the
在一些实施例中,如图1所示,抽油机还可以包括储气罐91,储气罐91与气缸9连通。这样,储气罐91可以储存更多的气体,因而气体在被压缩时可以积攒更多的能量,压缩后的气体可以对压缩杆101和游梁1提供更大的动力。In some embodiments, as shown in FIG. 1 , the pumping unit may further include an
在一些实施例中,如图1所示,当滑道51的长度方向与曲柄5的长度方向之间的夹角呈锐角时,抽油机也可以包括气缸9、压缩杆101和储气罐91,气缸9、压缩杆101和储气罐91的连接方式与上述实施例相同或相似,本申请实施例对此不再赘述。In some embodiments, as shown in FIG. 1 , when the included angle between the length direction of the
在一些实施例中,如图1所示,动力系统8可以包括电动机81和减速箱82;减速箱82的动力输入端与电动机81的输出轴传动连接,减速箱82的动力输出端与曲柄5的第一端可旋转连接。这样,在减速箱82实现减速之后,可以输出更大的动力,进而可以更加平稳地带动曲柄5进行旋转。其中,可以根据实际情况选用不同减速比的减速箱82,本申请实施例对此不做限定。In some embodiments, as shown in FIG. 1 , the
在一些实施例中,如图1所示,动力系统8还可以包括传动带83,电动机81的输出轴通过传动带83与减速箱82的动力输入端连接。In some embodiments, as shown in FIG. 1 , the
其中,电动机81的电机轴上可以设置有第一带轮,减速箱82的动力输入端可以设置有第二带轮,传动带83可以套在在第一带轮和第二带轮上,Wherein, the motor shaft of the
需要说明的是,第一带轮的直径可以小于第二带轮的直径,这样可以实现将电动机81的高速旋转转化为减速箱82的动力输入端的低速旋转,进而减速箱82的动力输入端与电动机81的传动连接部分实现了对减速箱82的动力输入端的减速增扭。这样,减速箱82的动力输入端可以将更大的动力传递至减速箱82内部,便于减速箱82内部零件的动力传动,进而更有利于实现减速箱82的减速功能。It should be noted that the diameter of the first pulley can be smaller than the diameter of the second pulley, so that the high-speed rotation of the
在一些实施例中,如图1所示,动力系统8还可以包括刹车杆,刹车杆与减速箱82机械连接,且拉紧刹车杆之后,可以通过减速箱82间接控制曲柄5停止转动。在需要抽油机立刻完全停止运转时,可以先关掉电机,再拉紧刹车杆,进而刹车杆可以使曲柄5克服惯性力后立即停止转动。这样,刹车杆避免了曲柄5因惯性力而不能立即停转的后果,进而可以保证抽油机的安全性。In some embodiments, as shown in FIG. 1 , the
在一些实施例中,如图1所示,抽油机还可以包括第一连接轴承41,连杆4的第一端与游梁1的第二端之间,以及支架2与游梁1的目标部位之间均可以通过第一连接轴承41可旋转连接。这样,第一连接轴承41可以保证连杆4与游梁1之间,以及游梁1与支架2之间的可旋转连接。另外,第一连接轴承41具有优良的承载性能,可以对游梁1进行平稳支撑。In some embodiments, as shown in FIG. 1 , the pumping unit may further include a first connecting
其中,位于连杆4的第一端与游梁1的第二端之间的第一连接轴承41的轴承内圈可以与连杆4固定连接,轴承外圈可以与游梁1的第二端固定连接,当然,该第一连接轴承41也可以通过其他方式与连杆4和游梁1连接。位于支架2与游梁1的目标部位之间的第一连接轴承41的轴承内圈可以与支架2固定连接,轴承外圈可以与游梁1的目标部位固定连接,当然,该第一连接轴承41也可以通过其他方式与支架2和游梁1连接,本申请实施例对此不做限定。Wherein, the bearing inner ring of the first connecting
本申请实施例中,固定件限位在滑道内,且能够沿滑道的长度方向移动,而滑道的长度方向与曲柄的长度方向不垂直,固定件在沿滑道的长度方向移动时,固定件与曲柄的第一端的距离可以变化,使得连杆的摆动幅度产生变化。这样,在抽油机的下冲程中,冲程可以逐渐变长,在抽油机的上冲程中,冲程可以逐渐变短。由于冲程的变化,使得与光杆连接的抽油杆的下行时长大于抽油杆的上行时长,这样抽油杆在下行时有足够的时间恢复至原长,从而减小了冲程损失。进一步地,抽油杆下行时延长了深井泵的活塞的下行时间,进而增加了油液进入深井泵的活塞上方的流量,从而可以提高深井泵的充满度;抽油杆上行时缩短了深井泵的活塞的上行时间,从而减小了深井泵中油液的漏失量,从而提高了油气生产效率。进一步地,在抽油机的一个冲程中,抽油机可以自行调节冲程的长短变化,这样便保证了抽油机的平稳运行,且可以避免动力系统瞬间做功对抽油机各个设备的损害。气缸和压缩杆可以给游梁提供动力,辅助游梁的摆动以及抽油机的运行,且减少了动力系统的能量消耗和功率输出。In the embodiment of the present application, the fixing member is limited in the slideway and can move along the length direction of the slideway, and the lengthwise direction of the slideway is not perpendicular to the length direction of the crank. When the fixing member moves along the lengthwise direction of the slideway, The distance between the fixing member and the first end of the crank can be changed, so that the swing amplitude of the connecting rod is changed. In this way, in the downstroke of the oil pumping unit, the stroke can be gradually longer, and in the upstroke of the oil pumping unit, the stroke can be gradually shortened. Due to the change of the stroke, the downward duration of the sucker rod connected with the polished rod is longer than the upward duration of the sucker rod, so that the sucker rod has enough time to recover to the original length when it is downward, thereby reducing the stroke loss. Further, when the sucker rod goes down, the down time of the piston of the deep well pump is prolonged, thereby increasing the flow rate of oil entering the top of the piston of the deep well pump, so that the filling degree of the deep well pump can be improved; when the sucker rod goes up, it shortens the time of the deep well pump. The up time of the piston is shortened, thereby reducing the oil leakage in the deep well pump, thereby improving the oil and gas production efficiency. Further, in one stroke of the pumping unit, the pumping unit can adjust the length of the stroke by itself, which ensures the smooth operation of the pumping unit and avoids the damage to the various equipment of the pumping unit caused by the instantaneous work of the power system. The cylinder and the compression rod can provide power to the beam, assist the swing of the beam and the operation of the pumping unit, and reduce the energy consumption and power output of the power system.
以上所述仅为本申请的说明性实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only illustrative examples of the present application, and are not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the protection of the present application. within the range.
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| CN115142820A (en) * | 2022-06-20 | 2022-10-04 | 孙辉 | Pumping unit motor driving device with buffer protection mechanism |
| CN118704930A (en) * | 2024-08-30 | 2024-09-27 | 克拉玛依市三达有限责任公司 | An integrated oil construction pumping unit capable of detecting the brake system |
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| CN111997573B (en) | 2022-11-04 |
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