CN111993100A

CN111993100A - Clamping device is used in processing of compressor cylinder that stability is strong

Info

Publication number: CN111993100A
Application number: CN202010961255.XA
Authority: CN
Inventors: 屠丰田
Original assignee: Huzhou Tuorui Machinery Co ltd
Current assignee: Huzhou Tuorui Machinery Co ltd
Priority date: 2020-09-14
Filing date: 2020-09-14
Publication date: 2020-11-27

Abstract

The invention discloses a clamping device with high stability for processing a compressor cylinder, and relates to the technical field of processing of compressor cylinders. This clamping device is used in processing of compressor cylinder that stability is strong, the on-line screen storage device comprises a base, be provided with clamping mechanism, canceling release mechanical system, drive mechanism, upset adjustment mechanism and complementary unit on the base, the top surface welding of base installs two sets of mounting brackets, rotates on the outer wall of mounting bracket and installs the processing case, and the top surface welding of base installs the storage water tank. This clamping device is used in processing of compressor cylinder that stability is strong, the cylinder carries out the clamp in four positions tightly, satisfies the requirement to cylinder stability among the processing operation process, and need not use fasteners such as bolt and nut to fix the cylinder, can also press from both sides the cylinder of tight different specifications and shape simultaneously, sets out to press from both sides tightly fixing it from the inside of cylinder, can not cause the interference to cylinder processing operation during the use, is fit for promoting and using.

Description

Clamping device is used in processing of compressor cylinder that stability is strong

Technical Field

The invention relates to the technical field of compressor cylinder machining, in particular to a clamping device with strong stability for compressor cylinder machining.

Background

The compressor cylinder is fastened on the body of the compressor or on the crankcase or the middle body, and the part which is matched with the piston to compress gas generally comprises three parts of a cylinder cover, a cylinder body and a cylinder seat or comprises two parts of the cylinder cover and the cylinder body.

The compressor cylinder can have the burr at casting shaping rear surface, flaws such as overlap, need polish, and the cylinder head, cylinder block and cylinder block part all need drill, be convenient for install the cylinder on the compressor, the compressor cylinder need press from both sides tight fixed to it earlier with man-hour, in order to appear the skew when the operation, the condition of dropping, but fasteners such as bolt and nut are pressed from both sides tight fixedly to the cylinder outside to present processing operation more adoption, this kind of fixed mode operation is complicated and trivial details, influence machining efficiency and operation, and it is difficult to overturn the cylinder to press from both sides tight back, be not convenient for process cylinder head and cylinder mouth vertically distributed's cylinder, in-service use scope and scene are limited, the practicality is lower.

Disclosure of Invention

The invention aims to provide a clamping device for processing a compressor cylinder, which has strong stability and solves the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a clamping device is used in processing of compressor cylinder that stability is strong, includes the base, be provided with clamping mechanism, canceling release mechanical system, drive mechanism, upset adjustment mechanism and complementary unit on the base, the top surface welding of base installs two sets of mounting brackets, rotates on the outer wall of mounting bracket and installs the processing case, and the top surface welding of base installs the storage water tank, and the processing case is located the storage water tank directly over.

Preferably, clamping mechanism includes threaded rod, toper regulating block, installation pole and clamping lever, and the top surface of processing case rotates and installs three threaded rods of group, and the toper regulating block is installed to the threaded rod upper thread, and the top surface welding of processing case installs the installation pole, and the quantity of installation pole is twelve, and every four installation poles are a set of and annular array around the threaded rod, and the clamping lever is installed to the one end of installation pole is articulated, and the clamping lever is the slope setting, has seted up four spacing chutes of group and is the annular distribution on the toper regulating block, and the outer wall and the spacing chute of clamping lever laminate mutually.

Preferably, canceling release mechanical system includes connecting rod, mounting groove, gag lever post, promotes piece and reset spring, and articulated the installing of connecting rod on the outer wall of clamping bar, and the mounting groove has been seted up at the top of installation pole, and welded mounting has the gag lever post on the both sides inner wall of mounting groove, and the cover is established on the gag lever post and is installed and promote the piece, promotes piece slidable mounting in the mounting groove, and welded mounting has reset spring on the inner wall of one side of mounting groove, and reset spring's one end and the outer wall welded mounting of one side that promotes the piece, and the one end of connecting rod is articulated mutually with the.

Preferably, a rubber head is fixedly adhered to one end of the clamping rod, and a rubber sleeve is fixedly adhered to the outer wall of the connecting rod, so that damage to the inside of the cylinder in the clamping process is prevented.

Preferably, drive mechanism includes drive gear, chain and servo motor, and the one end of three threaded rods of group all extends to the inside and the welded mounting of processing case has a set of drive gear, and the cover is established and is installed the chain on three drive gear of group, and three drive gear of group pass through chain drive and connect, and the welded mounting of bottom surface of processing case has servo motor, and servo motor's output shaft passes through the shaft coupling and extends to the inside of processing case and with a set of threaded rod welded mounting.

Preferably, upset adjustment mechanism is including adjusting the worm, the dwang, the worm wheel and dimension steady piece, the top surface rotation of base installs the regulation worm, rotate on one side outer wall of mounting bracket and install the dwang, the one end and the processing case welded mounting of dwang, the other end welded mounting of dwang has the worm wheel, it meshes with the worm wheel to adjust the worm, welded mounting has dimension steady piece on one side outer wall of mounting bracket, adjust the worm and rotate the installation with dimension steady piece, the one end welded mounting of regulation worm has the rolling disc, it has the angle sign to carve on one side outer wall of worm wheel, make things convenient for operating personnel to adjust cylinder rotation angle accurately.

Preferably, the complementary unit includes the water pump, the return bend draws water, the tee bend hose, articulated support, atomizer and filter, the top surface welded mounting of base has the water pump, the input welded mounting of water pump has the return bend that draws water, the one end of the return bend that draws water and the rear side outer surface welded mounting of storage water tank, the return bend that draws water communicates with each other with the storage water tank is inside, the output welded mounting of water pump has the tee bend hose, the top surface welded mounting of processing case has two sets of articulated supports, the both ends of tee bend hose all extend to the top welded mounting of processing case have atomizer and with two sets of articulated support looks joints, the inside of storage water tank.

Preferably, all seted up the spout on the both sides inner wall of storage water tank, filter slidable mounting is in the spout, and ejection of compact entrance to a cave has been seted up to filter and storage water tank slidable mounting, the front side outer surface of storage water tank, and the front side outer surface welded mounting of filter has the fixed plate, and the fixed plate is located inside the ejection of compact entrance to a cave, and the front side outer surface welded mounting of fixed plate has the handle, and the operating personnel of being convenient for clears up the metal debris of piling up on the filter and retrieves.

Compared with the prior art, the invention has the beneficial effects that:

(1) the clamping device for processing the compressor cylinder with strong stability can automatically clamp the cylinder in four directions by matching the threaded rod, the conical adjusting block, the mounting rod, the clamping rod, the reset spring and the servo motor, meets the requirement on the stability of the cylinder in the processing operation process, does not need to fix the cylinder by using fasteners such as bolts, nuts and the like, has simple, efficient and quick clamping mode, reduces the labor burden of operators, improves the processing efficiency, can clamp cylinders with different specifications and shapes, has simple and quick adjusting mode, widens the use scene and range of the device, starts to clamp and fix the cylinder from the inside of the cylinder, and does not cause interference to the processing operation of the cylinder when being used compared with a device for clamping the cylinder from the outside, and is provided with three groups of clamping mechanisms, can press from both sides tightly simultaneously to three group's cylinders, promote machining efficiency, simple structure, high-efficient stable are fit for promoting and use.

(2) This clamping device is used in processing of compressor cylinder that stability is strong, through adjusting the worm, the dwang, the worm wheel, dimension steady piece, the cooperation of mounting bracket and processing case is used, can carry out 360 angle modulation to the cylinder after pressing from both sides tightly, the tight angle of clamp that need not change the cylinder again can be to each position processing of cylinder, bring very big facility for compressor cylinder's processing operation, reduce operating personnel intensity of labour, promote production machining efficiency, further promoted the device's practicality and convenience, and the convenient accuracy of adjustment mode, satisfy the requirement of different mills to the processing operation, and the suitability is strong.

(3) This compressor cylinder that stability is strong clamping device for processing, through the water pump, the return bend draws water, the tee bend hose, atomizer, the cooperation of filter and storage water tank is used, can carry out the spraying treatment to it in compressor cylinder's course of working, alleviate the cylinder and the wearing and tearing that processing part frictional heating produced heat and lead to the fact its self, it is clean and tidy to also prevent that the piece from splashing influence operation and environment in man-hour, the device can also retrieve the reuse to piece and spun water smoke, reduce the waste to water resource and metal, and the production cost is reduced, and economic benefits is improved, the device's sales volume has been promoted indirectly.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is an enlarged view of portion A of the present invention;

FIG. 4 is a top view of the tapered conditioning block of the present invention;

FIG. 5 is a schematic view of the mounting bar configuration of the present invention;

FIG. 6 is a schematic view of the left side of the adjusting worm according to the present invention;

fig. 7 is a schematic diagram of the right side structure of the water pump of the present invention.

In the figure: the device comprises a base 1, a clamping mechanism 2, a threaded rod 201, a conical adjusting block 202, a mounting rod 203, a clamping rod 204, a resetting mechanism 3, a connecting rod 301, a mounting groove 302, a limiting rod 303, a pushing block 304, a resetting spring 305, a transmission mechanism 4, a transmission gear 401, a chain 402, a servo motor 403, a turnover adjusting mechanism 5, an adjusting worm 501, a rotating rod 502, a worm gear 503, a stabilizing block 504, an auxiliary mechanism 6, a water pump 601, a water pumping elbow 602, a three-way hose 603, a hinged support 604, an atomizing nozzle 605, a filter plate 606, a mounting rack 7, a processing box 8, a water storage tank 9 and a fixing plate 10.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: the utility model provides a clamping device is used in processing of compressor cylinder that stability is strong, includes base 1, is provided with clamping mechanism 2, canceling release mechanical system 3, drive mechanism 4, upset adjustment mechanism 5 and complementary unit 6 on the base 1, and base 1's top surface welding installs two sets of mounting brackets 7, rotates on the outer wall of mounting bracket 7 and installs processing case 8, and base 1's top surface welding installs storage water tank 9, and processing case 8 is located storage water tank 9 directly over.

The clamping mechanism 2 comprises a threaded rod 201, a conical adjusting block 202, mounting rods 203 and clamping rods 204, three groups of threaded rods 201 are rotatably mounted on the outer surface of the top of the processing box 8, the conical adjusting block 202 is mounted on the threaded rod 201 in a threaded manner, the mounting rods 203 are welded and mounted on the outer surface of the top of the processing box 8, twelve mounting rods 203 are arranged, every four mounting rods 203 are in one group and are annularly arrayed around the threaded rod 201, the clamping rods 204 are hinged and mounted at one ends of the mounting rods 203, the clamping rods 204 are obliquely arranged, four groups of limiting chutes are formed in the conical adjusting block 202 and are annularly distributed, the outer walls of the clamping rods 204 are attached to the limiting chutes, the cylinders can be automatically clamped in four directions, the requirements on the stability of the cylinders in the processing operation process are met, fasteners such as bolts and nuts are not needed to fix the cylinders, the clamping mode is, the labor burden of operators is reduced, the processing efficiency is improved, the reset mechanism 3 comprises a connecting rod 301, a mounting groove 302, a limiting rod 303, a pushing block 304 and a reset spring 305, the connecting rod 301 is hinged on the outer wall of the clamping rod 204, the mounting groove 302 is formed in the top of the mounting rod 203, the limiting rod 303 is welded and mounted on the inner walls of the two sides of the mounting groove 302, the pushing block 304 is sleeved and mounted on the limiting rod 303, the pushing block 304 is slidably mounted in the mounting groove 302, the reset spring 305 is welded and mounted on the inner wall of one side of the mounting groove 302, one end of the reset spring 305 is welded and mounted with the outer wall of one side of the pushing block 304, one end of the connecting rod 301 is hinged with the outer surface of the top of the pushing block 304, a rubber head is fixedly adhered to one end of the clamping rod 204, a rubber sleeve is fixedly adhered to the outer, compared with a device for clamping the air cylinder from the outside, the transmission mechanism 4 comprises a transmission gear 401, a chain 402 and a servo motor 403, one end of each of three groups of threaded rods 201 extends into the processing box 8 and is welded with one group of transmission gear 401, the three groups of transmission gears 401 are sleeved with the chain 402 and are in transmission connection through the chain 402, the servo motor 403 is welded on the outer surface of the bottom of the processing box 8, an output shaft of the servo motor 403 extends into the processing box 8 through a coupler and is welded with one group of threaded rods 201, the device cannot interfere with the processing operation of the air cylinder when in use, and the device is provided with three groups of clamping mechanisms 2 which can simultaneously clamp the three groups of air cylinders, so that the processing efficiency is improved, simple structure, high efficiency and stability, and is suitable for popularization and use.

The overturning adjusting mechanism 5 comprises an adjusting worm 501, a rotating rod 502, a worm wheel 503 and a maintenance block 504, the adjusting worm 501 is rotatably installed on the outer surface of the top of the base 1, the rotating rod 502 is rotatably installed on the outer wall of one side of the installation rack 7, one end of the rotating rod 502 is welded with the processing box 8, the worm wheel 503 is welded and installed at the other end of the rotating rod 502, the adjusting worm 501 is meshed with the worm wheel 503, the maintenance block 504 is welded and installed on the outer wall of one side of the installation rack 7, the adjusting worm 501 and the maintenance block 504 are rotatably installed, a rotating disc is welded and installed at one end of the adjusting worm 501, an angle mark is carved on the outer wall of one side of the worm wheel 503, 360-degree angle adjustment can be performed on the clamped cylinder, processing treatment can be performed on each part of the cylinder without changing the clamping angle of the cylinder again, great convenience is, the production and processing efficiency is improved, the practicability and convenience of the device are further improved, the adjusting mode is convenient and accurate, the requirements of different factories on processing operation are met, the applicability is strong, the auxiliary mechanism 6 comprises a water pump 601, a water pumping bent pipe 602, a three-way hose 603, a hinged support 604, an atomizing spray head 605 and a filter plate 606, the water pump 601 is welded and installed on the outer surface of the top of the base 1, the water pumping bent pipe 602 is welded and installed at the input end of the water pump 601, one end of the water pumping bent pipe 602 is welded and installed with the outer surface of the rear side of the water storage tank 9, the water pumping bent pipe 602 is communicated with the inside of the water storage tank 9, the three-way hose 603 is welded and installed at the output end of the water pump 601, two groups of hinged supports 604 are welded and installed on the outer surface of the top of the processing tank 8, the atomizing spray head 605 is, the device can also recycle scraps and sprayed water mist, reduce the waste of water resources and metals, reduce the production cost and improve the economic benefit, indirectly promote the device, the inner walls of two sides of a sales volume water storage tank 9 are both provided with chutes, a filter plate 606 is slidably arranged in the chutes, the filter plate 606 is slidably arranged with the water storage tank 9, the outer surface of the front side of the water storage tank 9 is provided with a discharge hole, the outer surface of the front side of the filter plate 606 is welded and arranged with a fixed plate 10, the fixed plate 10 is positioned in the discharge hole, the outer surface of the front side of the fixed plate 10 is welded and arranged with a handle, the device can carry out spray treatment on the compressor cylinder in the processing process, reduce the abrasion of the cylinder and a processing part caused by frictional heat generation, meanwhile, the phenomenon that scraps splash to influence operation and environment tidiness during processing can be prevented, the service life of the device is prolonged, and the safety and stability of processing operation are guaranteed.

The working principle is as follows: the cylinder ports of the compressor cylinders to be processed are sleeved on the four groups of clamping rods 204, the three groups of cylinders can be placed at the same time, the servo motor 403 is controlled to be started, the servo motor 403 drives the three groups of threaded rods 201 to rotate, the conical adjusting block 202 horizontally moves downwards under the driving of the threaded rods 201 and the limiting action of the clamping rods 204, the conical adjusting block 202 pushes the four groups of clamping rods 204, the included angle between the mounting rod 203 and the clamping rods 204 is reduced, the clamping rods 204 clamp the inside of the cylinders, the servo motor 403 is controlled to stop rotating after the clamping is stable, the cylinders can be clamped, if the cylinders are required to be overturned, the rotating disc on the adjusting worm 501 is rotated, the adjusting worm 501 rotates and drives the worm wheel 503 to rotate, the worm wheel 503 drives the processing box 8 to rotate, the cylinders clamped and fixed on the processing box 8 also rotate along with the worm, water is injected into the water storage tank, water pump 601 takes the water in storage water tank 9 out and spout through atomizer 605, spout on processing parts and cylinder, reach the cooling, the dust fall effect, the piece that produces in the processing flows back in storage water tank 9 with the water smoke adhesion, the piece is filtered and is piled up on it by filter 606, accessible fixed plate 10 goes up the handle and takes out filter 606 and clear up the piece and retrieve, water after the filtration continues to flow into storage water tank 9 internal recycle, control tee bend hose 603 reversal after the processing is accomplished, toper regulating block 202 is on threaded rod 201 level rise, it slides on mounting groove 302 to promote piece 304 under the stress operation of reset spring 305, connecting rod 301 supports promotion to installation pole 203, the contained angle grow thereupon between installation pole 203 and the clamp pole 204, clamp pole 204 stops to press from both sides the cylinder inside tightly, take off the cylinder.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a strong clamping device is used in processing of compressor cylinder of stability, includes base (1), its characterized in that: be provided with clamping mechanism (2), canceling release mechanical system (3), drive mechanism (4), upset adjustment mechanism (5) and complementary unit (6) on base (1), the top surface welding of base (1) installs two sets of mounting brackets (7), rotates on the outer wall of mounting bracket (7) and installs processing case (8), and the top surface welding of base (1) installs storage water tank (9), and processing case (8) are located storage water tank (9) directly over.

2. The clamping device for machining the compressor cylinder with strong stability as claimed in claim 1, wherein: clamping mechanism (2) include threaded rod (201), toper regulating block (202), installation pole (203) and clamp rod (204), the top surface of processing case (8) is rotated and is installed three threaded rods (201) of group, toper regulating block (202) are installed to threaded rod (201) upward screw thread, the top surface welding of processing case (8) installs installation pole (203), the quantity of installation pole (203) is twelve, every four installation poles (203) are a set of and annular array around threaded rod (201), clamp rod (204) are installed to the one end of installation pole (203) is articulated, clamp rod (204) are the slope setting, set up four groups of spacing chutes on toper regulating block (202) and are the annular and distribute, the outer wall and the spacing chute of clamp rod (204) are laminated mutually.

3. The clamping device for machining the compressor cylinder with strong stability as claimed in claim 2, wherein: reset mechanism (3) are including connecting rod (301), mounting groove (302), gag lever post (303), promote piece (304) and reset spring (305), articulated on the outer wall of clamp lever (204) install connecting rod (301), mounting groove (302) have been seted up at the top of installation pole (203), welded mounting has gag lever post (303) on the both sides inner wall of mounting groove (302), the cover is established on gag lever post (303) and is installed and promote piece (304), promote piece (304) slidable mounting in mounting groove (302), welded mounting has reset spring (305) on one side inner wall of mounting groove (302), the one end of reset spring (305) and the one side outer wall welded mounting who promotes piece (304), the one end of connecting rod (301) is articulated mutually with the top surface that promotes piece (304).

4. The clamping device for machining the compressor cylinder with strong stability as claimed in claim 3, wherein the clamping device comprises: and a rubber head is fixedly adhered to one end of the clamping rod (204), and a rubber sleeve is fixedly adhered to the outer wall of the connecting rod (301).

5. The clamping device for machining the compressor cylinder with strong stability as claimed in claim 2, wherein: drive mechanism (4) are including drive gear (401), chain (402) and servo motor (403), the one end of three group threaded rod (201) all extends to the inside of processing case (8) and welded mounting has a set of drive gear (401), the cover is established on three group drive gear (401) and is installed chain (402), three group drive gear (401) are connected through chain (402) transmission, servo motor (403) are installed in the bottom surface welding of processing case (8), the output shaft of servo motor (403) extends to the inside of processing case (8) and with a set of threaded rod (201) welded mounting through the shaft coupling.

6. The clamping device for machining the compressor cylinder with strong stability as claimed in claim 1, wherein: upset adjustment mechanism (5) are including adjusting worm (501), dwang (502), worm wheel (503) and dimension steady piece (504), the top surface of base (1) rotates and installs regulation worm (501), rotate on the one side outer wall of mounting bracket (7) and install dwang (502), the one end and the processing case (8) welded mounting of dwang (502), the other end welded mounting of dwang (502) has worm wheel (503), adjust worm (501) and worm wheel (503) mesh mutually, welded mounting has dimension steady piece (504) on the one side outer wall of mounting bracket (7), adjust worm (501) and dimension steady piece (504) and rotate the installation, the one end welded mounting of adjusting worm (501) has the rolling disc, it has the angle sign to carve on the one side outer wall of worm wheel (503).

7. The clamping device for machining the compressor cylinder with strong stability as claimed in claim 1, wherein: the auxiliary mechanism (6) comprises a water pump (601), a water pumping elbow (602), a three-way hose (603), a hinged support (604), an atomizing spray head (605) and a filter plate (606), water pump (601) is installed to the top surface welding of base (1), the input welded mounting of water pump (601) has the return bend of drawing water (602), the one end of return bend of drawing water (602) and the rear side outer surface welding installation of storage water tank (9), return bend of drawing water (602) and storage water tank (9) are inside to communicate with each other, the output welded mounting of water pump (601) has three-way hose (603), the top surface welding of processing case (8) installs two sets of articulated brackets (604), the both ends of three-way hose (603) all extend to the top welded mounting of processing case (8) have atomizer (605) and with two sets of articulated brackets (604) looks joint, the inside of storage water tank (9) is provided with filter (606).

8. The clamping device for machining the compressor cylinder with strong stability as claimed in claim 7, wherein: all seted up the spout on the both sides inner wall of storage water tank (9), filter (606) slidable mounting is in the spout, and ejection of compact entrance to a cave has been seted up with storage water tank (9) slidable mounting to filter (606), the front side outer surface welded mounting of storage water tank (9), and fixed plate (10) are installed to the front side outer surface welded mounting of filter (606), and inside fixed plate (10) were located the ejection of compact entrance to a cave, the front side outer surface welded mounting of fixed plate (10) had the handle.