CN111982903B - Device and method for online monitoring of lubricating oil moisture based on image distortion - Google Patents

Device and method for online monitoring of lubricating oil moisture based on image distortion Download PDF

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CN111982903B
CN111982903B CN202010834976.4A CN202010834976A CN111982903B CN 111982903 B CN111982903 B CN 111982903B CN 202010834976 A CN202010834976 A CN 202010834976A CN 111982903 B CN111982903 B CN 111982903B
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lubricating oil
light source
image
optical
box body
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CN111982903A (en
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范斌
高英杰
刘勇
李梦琳
毛军红
张志强
王永铭
张鹏
杜文亮
张超
王建国
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Inner Mongolia Agricultural University
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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Abstract

The invention relates to the technical field of oil on-line monitoring, in particular to an on-line monitoring device and method for lubricating oil moisture based on image distortion, comprising the following steps: the micro-fluidic device comprises a light source mechanism, a micro-channel mechanism, an optical imaging mechanism, a control analysis system and an outer shell, wherein the outer shell comprises a box body and a box cover, and a micro-fluidic channel inlet and a micro-fluidic channel outlet are formed in the box body; the light source mechanism and the micro-channel mechanism are arranged on the box body, the optical imaging mechanism and the control analysis system are arranged on the box cover, a round hole is formed in the box cover, a threaded hole is formed in the wall of the box body, corresponding to the round hole of the box cover, of the box body, and a screw is inserted into the threaded hole of the box body through the round hole of the box cover to fix the box body and the box cover; the light source mechanism, the micro-channel mechanism and the optical imaging mechanism are overlapped with the central shaft of the outer shell. The invention introduces the optical principle, has small volume, compact mechanism and low cost, extracts optical information from lubricating oil, and is easy to realize on-line real-time monitoring of the moisture content of the lubricating oil.

Description

一种基于图像畸变的润滑油水分在线监测装置与方法A device and method for online monitoring of lubricating oil moisture based on image distortion

技术领域technical field

本发明涉及油液在线监测技术领域,具体涉及一种基于图像畸变的润滑油水分在线监测装置与方法。The invention relates to the technical field of online oil monitoring, in particular to an image distortion-based online monitoring device and method for lubricating oil moisture.

背景技术Background technique

润滑油对机械设备非常重要,设备运行时的各种变化及参数都会将信息隐含在其中,所以需要油液监测技术对其进行测量分析,获得润滑油的各种参数变化,如水分含量等,进而可以判断设备润滑油的润滑状态。润滑油污染是机械设备故障重要原因之一,而水污染是润滑油污染的主要原因之一,在机器设备正常工作中,对润滑油的水分含量进行分析能够对机器磨损做出早期发现和预警,从而改善设备的工作条件,对延长设备的工作寿命有重要意义。Lubricating oil is very important to mechanical equipment. Various changes and parameters during equipment operation will contain information in it. Therefore, oil monitoring technology is needed to measure and analyze it to obtain various parameter changes of lubricating oil, such as moisture content, etc. , and then can judge the lubrication state of the equipment lubricating oil. Lubricating oil pollution is one of the important reasons for mechanical equipment failure, and water pollution is one of the main reasons for lubricating oil pollution. During the normal operation of machinery and equipment, analyzing the moisture content of lubricating oil can make early detection and early warning of machine wear , thereby improving the working conditions of the equipment, which is of great significance to prolonging the working life of the equipment.

传统的润滑油水分测量装置,测量原理是利用传感器装置的电阻率、电容、频率等电学特性随润滑油水分含量变化而变化的特点直接进行测量。虽然测量精度高,但是成本也高,而且往往传感器体积大,应用范围有限,不能提供测润滑油退化和健康状况的准确信息。专利201010295276.9提到了基于介电常数的电容法的水分传感器探头及在线监测方法,但其仅适用于润滑油水分含量较高的情况,对微量水分含量不能准确测量。专利201210084173.7提出了一种基于电导率测量的在线润滑油微量水分传感器,能够测量润滑油中最小0.1%含水量,并能检测润滑油中是否存在游离水,但其传感器核心探头直接与环境接触,极易发生损坏。The traditional lubricating oil moisture measurement device uses the measurement principle to directly measure the electrical characteristics of the sensor device, such as resistivity, capacitance, frequency, etc., which change with the change of the lubricating oil moisture content. Although the measurement accuracy is high, the cost is also high, and the sensors are often bulky and have limited application range, which cannot provide accurate information on the degradation and health status of lubricating oil. Patent 201010295276.9 mentions the moisture sensor probe and online monitoring method based on the capacitance method of the dielectric constant, but it is only suitable for the case of high moisture content in lubricating oil, and cannot accurately measure the trace moisture content. Patent 201210084173.7 proposes an online lubricating oil trace moisture sensor based on conductivity measurement, which can measure the minimum 0.1% water content in lubricating oil and detect whether there is free water in lubricating oil, but the core probe of the sensor is in direct contact with the environment. Very susceptible to damage.

发明内容Contents of the invention

为了解决上述问题,本发明提供一种结构设计合理、成本低、体积小的基于图像畸变的润滑油水分在线监测装置和一种基于图像畸变的润滑油水分在线监测方法,能够在线实时监测润滑油水分含量,测量精度高。In order to solve the above problems, the present invention provides a lubricating oil moisture online monitoring device based on image distortion and a lubricating oil moisture online monitoring method based on image distortion with reasonable structure design, low cost and small volume, which can monitor lubricating oil online in real time Moisture content, high measurement accuracy.

一种基于图像畸变的润滑油水分在线监测装置,包括:光源机构1、微流道机构2、光学成像机构3、控制分析系统4、外壳体5以及螺钉,所述外壳体5包括箱体5-1和箱盖5-2,箱体5-1上的中心位置处设置有微流体通道进出口,箱体5-1的左侧中央位置设置有第一凹槽,且该第一凹槽位于微流体通道进出口之间;箱盖5-2的右侧设置有凸台,凸台上设置有第二凹槽;所述光源机构1和所述微流道机构2设置于箱体5-1内,所述光学成像机构3和所述控制分析系统4设置于箱盖5-2上,箱盖5-2上设置有圆孔,所述箱体5-1在与箱盖5-2圆孔位置相对应的壳壁上开有螺纹孔,将螺钉穿过箱盖5-2的圆孔插入箱体5-1的螺纹孔实现箱体5-1和箱盖5-2的固定;所述光源机构1、所述微流道机构2、所述光学成像机构3与所述外壳体5的中心轴重合,微流体机构2通过螺钉固定于箱体5-1上,光源机构1与微流道机构2之间预留有一定间隙,且光源机构1与微流道机构2的中心轴同轴。An online monitoring device for lubricating oil moisture based on image distortion, comprising: a light source mechanism 1, a micro-channel mechanism 2, an optical imaging mechanism 3, a control analysis system 4, an outer casing 5 and screws, and the outer casing 5 includes a box body 5 -1 and the box cover 5-2, the central position on the box body 5-1 is provided with a microfluidic channel inlet and outlet, and the left central position of the box body 5-1 is provided with a first groove, and the first groove Located between the inlet and outlet of the microfluidic channel; the right side of the box cover 5-2 is provided with a boss, and the boss is provided with a second groove; the light source mechanism 1 and the microfluidic channel mechanism 2 are arranged in the box body 5 -1, the optical imaging mechanism 3 and the control analysis system 4 are arranged on the box cover 5-2, and the box cover 5-2 is provided with a round hole, and the box body 5-1 is connected with the box cover 5- 2 There is a threaded hole on the shell wall corresponding to the position of the round hole, insert the screw through the round hole of the box cover 5-2 into the threaded hole of the box body 5-1 to realize the fixing of the box body 5-1 and the box cover 5-2 ; The light source mechanism 1, the microchannel mechanism 2, the optical imaging mechanism 3 coincide with the central axis of the outer shell 5, the microfluid mechanism 2 is fixed on the box body 5-1 by screws, and the light source mechanism 1 A certain gap is reserved between the micro-channel mechanism 2, and the central axis of the light source mechanism 1 and the micro-channel mechanism 2 is coaxial.

进一步的,所述光源机构1包括光源1-1和光学透镜1-2,所述光源1-1设置于光学透镜1-2的右侧,且所述光源1-1与光学透镜1-2的中心处于同一水平线。Further, the light source mechanism 1 includes a light source 1-1 and an optical lens 1-2, the light source 1-1 is arranged on the right side of the optical lens 1-2, and the light source 1-1 and the optical lens 1-2 centers are at the same level.

进一步的,光源机构1与微流道机构2的具体连接方式包括:所述光源机构1的光源1-1粘贴在箱体5-1的第一凹槽内,所述光源机构1的光学透镜1-2镶嵌于第一凹槽的外端部,光源1-1和光学透镜1-2之间预留有间隙。Further, the specific connection method between the light source mechanism 1 and the micro-channel mechanism 2 includes: the light source 1-1 of the light source mechanism 1 is pasted in the first groove of the box body 5-1, the optical lens of the light source mechanism 1 1-2 is embedded in the outer end of the first groove, and a gap is reserved between the light source 1-1 and the optical lens 1-2.

进一步的,所述微流道机构2包括具有周期性结构的检测物体2-2、微流体通道2-1、进通道口以及出通道口,具有周期性结构的检测物体2-2固定设置于微流体通道2-1左侧,所述进通道口和所述出通道口位于微流体通道2-1两侧。Further, the microfluidic channel mechanism 2 includes a detection object 2-2 with a periodic structure, a microfluidic channel 2-1, an inlet port and an outlet port, and the detection object 2-2 with a periodic structure is fixed on the On the left side of the microfluidic channel 2-1, the inlet port and the outlet port are located on both sides of the microfluidic channel 2-1.

进一步的,所述光学成像机构3包括镜头3-1、镜头套筒3-2、调焦螺筒3-3及光电成像器件3-4,光学成像机构3中的镜头3-1镶嵌于镜头套筒3-2前端,镜头套筒3-2外侧设有外螺纹,与调焦螺筒3-3中的内螺纹进行螺纹连接,转动镜头套筒3-2可调节成像系统物距,便于镜头对焦成像及改变放大倍率,调焦螺筒3-3使用螺钉固定于装置的箱盖5-2。Further, the optical imaging mechanism 3 includes a lens 3-1, a lens sleeve 3-2, a focusing screw barrel 3-3 and a photoelectric imaging device 3-4, and the lens 3-1 in the optical imaging mechanism 3 is embedded in the lens The front end of the sleeve 3-2, the outside of the lens sleeve 3-2 is provided with an external thread, which is threadedly connected with the internal thread in the focusing screw barrel 3-3, and the object distance of the imaging system can be adjusted by rotating the lens sleeve 3-2, which is convenient The lens focuses on imaging and changes the magnification, and the focusing screw barrel 3-3 is fixed on the case cover 5-2 of the device with screws.

进一步的,光学成像机构3中的光电成像器件3-4粘合在箱盖5-2的中部,且光电成像器件3-4放置于调焦螺筒3-3内,光电成像器件3-4的中心轴与光源1-1同轴。Further, the photoelectric imaging device 3-4 in the optical imaging mechanism 3 is bonded to the middle part of the case cover 5-2, and the photoelectric imaging device 3-4 is placed in the focusing screw barrel 3-3, and the photoelectric imaging device 3-4 The central axis of is coaxial with the light source 1-1.

进一步的,光电成像器件3-4使用CCD图像传感器。Further, the photoelectric imaging device 3-4 uses a CCD image sensor.

进一步的,所述控制分析系统4镶嵌在箱盖5-2右侧凸台的第二凹槽内,所述控制分析系统4与光电成像器件3-4连接。Further, the control analysis system 4 is embedded in the second groove of the right side of the case cover 5-2, and the control analysis system 4 is connected with the photoelectric imaging device 3-4.

一种基于图像畸变的润滑油水分在线监测方法,包括以下步骤:A method for online monitoring of lubricating oil moisture based on image distortion, comprising the following steps:

S1、采集原始物体图像:往微流道2-1通入新鲜的润滑油,开启光源机构1中的光源1-1,光通过微流道机构2中的新鲜润滑油介质和具有周期性结构的检测物体2-2,在光学成像机构3中的光电成像器件3-4上获得原始物体图像,即新鲜润滑油-目标物体组合的光学外观图像;S1. Collect the original object image: feed fresh lubricating oil into the micro-channel 2-1, turn on the light source 1-1 in the light source mechanism 1, and the light passes through the fresh lubricating oil medium in the micro-channel mechanism 2 and has a periodic structure The detection object 2-2, the original object image is obtained on the photoelectric imaging device 3-4 in the optical imaging mechanism 3, that is, the optical appearance image of the fresh lubricating oil-target object combination;

S2、变形物体图像采集:往微流道2-1通入被水污染的润滑油,开启光源机构1中的光源1-1,光通过微流道机构2中的被水污染的润滑油介质和具有周期性结构的检测物体2-2,在光学成像机构3中的光电成像器件3-4上获得变形物体图像,即被水污染润滑油-目标物体组合的光学外观图像,传递了有关润滑剂污染状况的光学信息;S2. Image collection of deformed objects: pass lubricating oil polluted by water into the micro-channel 2-1, turn on the light source 1-1 in the light source mechanism 1, and light passes through the lubricating oil medium polluted by water in the micro-channel mechanism 2 and the detection object 2-2 with a periodic structure, the image of the deformed object is obtained on the photoelectric imaging device 3-4 in the optical imaging mechanism 3, that is, the optical appearance image of the combination of lubricating oil-target object contaminated by water, and the information about the lubrication Optical information on agent contamination status;

S3、在控制分析系统4中对原始物体图像进行初始光学图像处理,得到原始物体图像的颜色截面,在控制分析系统4中对变形物体图像进行变形光学图像处理,得到变形物体图像的颜色截面;S3. Perform initial optical image processing on the original object image in the control analysis system 4 to obtain a color cross section of the original object image, and perform deformed optical image processing on the deformed object image in the control analysis system 4 to obtain a color cross section of the deformed object image;

S4、在颜色截面中定义表征物体的形状参数,比较原始物体图像的颜色截面和变形物体图像的颜色截面的物体形状参数,对润滑油中的水分进行可靠的定量分析,对润滑油的润滑条件进行评估。S4. Define the shape parameters representing the object in the color cross-section, compare the object shape parameters of the color cross-section of the original object image and the color cross-section of the deformed object image, carry out reliable quantitative analysis of the moisture in the lubricating oil, and check the lubricating conditions of the lubricating oil to evaluate.

进一步的,在控制分析系统4中对图像进行光学图像处理包括:提取图像横截面,将每个图像横截面进行颜色归一化处理,将像素颜色比例与像素位置进行映射形成颜色截面。Further, the optical image processing of the image in the control analysis system 4 includes: extracting image cross-sections, performing color normalization processing on each image cross-section, and mapping pixel color ratios and pixel positions to form color cross-sections.

本发明的有益效果:Beneficial effects of the present invention:

1.本发明产品制造成本低、占用空间小,更易于应用润滑油的在线水分监测;1. The product of the present invention has low manufacturing cost, takes up little space, and is easier to apply online moisture monitoring of lubricating oil;

2.本发明产品结构基于光学原理实现润滑油的水分监测,比现有水分监测设备更安全,应用范围更广;2. The product structure of the present invention realizes the moisture monitoring of lubricating oil based on the optical principle, which is safer and has a wider application range than the existing moisture monitoring equipment;

3.本发明产品在光学介质(润滑油)后面引入具有已知周期结构的检测物体,获得的图像包含了润滑油-目标物联合光学外观的协同效应,其中已知的目标物周期性结构被润滑油扭曲。引入已知周期结构的物体,通过对润滑油-物体组合图像的分析,大大简化了介质状态监测。因此,通过测量采集图像的统计特征,并与原始物体图像进行比较,这些特征的差异代表了润滑油的性能,可以根据润滑油状态的变化进行分析,从而准确地判别污染物的存在。3. The product of the present invention introduces a detection object with a known periodic structure behind the optical medium (lubricating oil), and the obtained image contains the synergistic effect of the combined optical appearance of the lubricating oil-target object, wherein the known periodic structure of the target object is Lube twisted. The introduction of an object with a known periodic structure greatly simplifies the media condition monitoring through the analysis of the combined image of the lubricating oil-object. Therefore, by measuring the statistical features of the collected image and comparing it with the original object image, the difference in these features represents the performance of the lubricating oil, which can be analyzed according to the change of the lubricating oil state, so as to accurately identify the presence of pollutants.

附图说明Description of drawings

下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

图1为本发明实施例的一种基于图像畸变的润滑油水分在线监测装置分解结构示意图;Fig. 1 is a schematic diagram of an exploded structure of an online monitoring device for lubricating oil moisture based on image distortion according to an embodiment of the present invention;

图2为本发明实施例的一种基于图像畸变的润滑油水分在线监测装置整体结构示意图;2 is a schematic diagram of the overall structure of an online monitoring device for lubricating oil moisture based on image distortion according to an embodiment of the present invention;

图3为本发明实施例中一种微流体通道2-1的三维图;Fig. 3 is a three-dimensional view of a microfluidic channel 2-1 in an embodiment of the present invention;

图4为本发明实施例的一种基于图像畸变的润滑油水分在线监测方法流程图;4 is a flowchart of an online monitoring method for lubricating oil moisture based on image distortion according to an embodiment of the present invention;

附图标记:1为光源机构、2为微流道机构、3为光学成像机构、4为控制分析系统、5为外壳体、1-1为光源、1-2为光学透镜、2-1为微流体通道、2-2为具有周期性结构的检测物体、3-1为镜头、3-2为镜头套筒、3-3为调焦螺筒、3-4为光电成像器件、5-1为箱体、5-2为箱盖。Reference numerals: 1 is a light source mechanism, 2 is a microchannel mechanism, 3 is an optical imaging mechanism, 4 is a control analysis system, 5 is an outer shell, 1-1 is a light source, 1-2 is an optical lens, 2-1 is Microfluidic channel, 2-2 is a detection object with a periodic structure, 3-1 is a lens, 3-2 is a lens sleeve, 3-3 is a focusing screw barrel, 3-4 is a photoelectric imaging device, 5-1 Be casing, 5-2 are case cover.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1-2所示,一种基于图像畸变的润滑油水分在线监测装置,包括:光源机构1、微流道机构2、光学成像机构3、控制分析系统4、外壳体5以及螺钉。As shown in Figure 1-2, an online monitoring device for lubricating oil moisture based on image distortion includes: a light source mechanism 1, a micro-channel mechanism 2, an optical imaging mechanism 3, a control analysis system 4, an outer shell 5 and screws.

所述外壳体5为一个方形腔体,包括箱体5-1和箱盖5-2,所述箱体5-1为方形缺边腔体结构,且箱体5-1的左侧壁沿上设置有多个螺纹孔,所述螺纹孔用于插入螺钉固定箱体5-1和箱盖5-2;箱体5-1的中心位置处设置有微流体通道进出口,箱体5-1的左侧中心位置设置有第一凹槽,该第一凹槽位于微流体通道进出口之间,第一凹槽用于放置光源机构1。所述箱盖5-2为方形形状,箱盖5-2右侧设置有方形凸台,且箱盖5-2的凸台大小与箱体5-1相适应,方形凸台上设置有第二凹槽,所述第二凹槽用于放置控制分析系统4;所述箱盖5-2在与箱体5-1螺纹孔相对应的位置设置有圆孔。将螺钉穿过箱盖5-2的圆孔插入箱体5-1的螺纹孔实现箱体5-1和箱盖5-2的螺纹固定,箱体5-1和箱盖5-2固定好后,微流道机构2和光学成像机构3是相对的,且光源机构1与微流道机构2之间预留有一定间隙,光源机构1的中心轴与微流道机构2的中心轴同轴。The outer casing 5 is a square cavity, including a box body 5-1 and a box cover 5-2. The box body 5-1 is a square cavity structure with missing edges, and the left side wall of the box body 5-1 is along the A plurality of threaded holes are arranged on the top, and the threaded holes are used to insert screws to fix the box body 5-1 and the box cover 5-2; the center position of the box body 5-1 is provided with a microfluidic channel inlet and outlet, and the box body 5-1 1 is provided with a first groove at the center of the left side, the first groove is located between the inlet and outlet of the microfluidic channel, and the first groove is used to place the light source mechanism 1 . Described case lid 5-2 is square shape, and the right side of case lid 5-2 is provided with square boss, and the boss size of case lid 5-2 is adapted to box body 5-1, and square boss is provided with the first Two grooves, the second groove is used to place the control and analysis system 4; the box cover 5-2 is provided with a round hole at a position corresponding to the threaded hole of the box body 5-1. Insert the screw through the round hole of the box cover 5-2 into the threaded hole of the box body 5-1 to realize the screw fixing of the box body 5-1 and the box cover 5-2, and the box body 5-1 and the box cover 5-2 are fixed Finally, the micro-channel mechanism 2 and the optical imaging mechanism 3 are opposite, and a certain gap is reserved between the light source mechanism 1 and the micro-channel mechanism 2, and the central axis of the light source mechanism 1 is the same as the central axis of the micro-channel mechanism 2. axis.

在一个优选的实施例中,所述螺纹孔设置4个,且4个螺纹孔分别设置在方形腔体的四个直角壁沿处。In a preferred embodiment, there are four threaded holes, and the four threaded holes are respectively arranged at four right-angled wall edges of the square cavity.

在一个优选的实施例中,所述螺纹孔等间距设置于箱体5-1的方形腔体壁沿上。In a preferred embodiment, the threaded holes are equidistantly arranged on the wall edge of the square cavity of the box body 5-1.

箱体5-1的中央设置的微流体通道进出口为两个圆形通孔,两个圆形通孔分别与微流道机构2的进通道口和出通道口相通,润滑油从微流体通道进口流进,从微流体通道出口流出。The inlet and outlet of the microfluidic channel set in the center of the box body 5-1 are two circular through holes, and the two circular through holes communicate with the inlet and outlet of the microfluidic channel mechanism 2 respectively, and the lubricating oil flows from the microfluidic channel. The channel inlet flows in and the microfluidic channel outlet flows out.

在一个可选的实施例中,所述外壳体5为圆柱形腔体,箱体5-1为一个空心缺顶的圆柱体形状,箱体5-1的圆形壁沿上设置有多个螺纹孔。箱盖5-2为圆形形状,且箱盖5-2右侧设有圆形凸台,箱盖5-2的凸台大小与箱体5-1相契合,所述箱盖5-2在与箱体5-1螺纹孔的相应位置设置有圆孔。In an optional embodiment, the outer shell 5 is a cylindrical cavity, the box 5-1 is a hollow cylinder with a topless top, and the circular wall of the box 5-1 is provided with a plurality of Threaded hole. Case cover 5-2 is a circular shape, and the right side of case cover 5-2 is provided with circular boss, and the size of the boss of case cover 5-2 fits with casing 5-1, and described case cover 5-2 A circular hole is arranged at a position corresponding to the threaded hole of the casing 5-1.

在一个可选的实施例中,所述外壳体5为矩形腔体,箱体5-1为一个矩形形状,箱体5-1的矩形壁沿上设置有多个螺纹孔。箱盖5-2为矩形形状,且箱盖5-2右侧设有方形凸台,箱盖5-2的凸台大小与箱体5-1相契合,所述箱盖5-2在与箱体5-1螺纹孔的相应位置设置有圆孔。In an optional embodiment, the outer casing 5 is a rectangular cavity, the box body 5-1 is in a rectangular shape, and a plurality of threaded holes are provided on the rectangular wall of the box body 5-1. Case cover 5-2 is a rectangular shape, and the right side of case cover 5-2 is provided with a square boss, and the size of the boss of case cover 5-2 fits with casing 5-1, and described case cover 5-2 is with The corresponding positions of the threaded holes of the box body 5-1 are provided with round holes.

所述光源机构1和微流道机构2设置于箱体5-1左侧,所述光学成像机构3和控制分析系统4设置于箱盖5-2右侧,所述光源机构1、所述微流道机构2、所述光学成像机构3与所述外壳体5的中心轴重合。The light source mechanism 1 and the microchannel mechanism 2 are arranged on the left side of the box body 5-1, the optical imaging mechanism 3 and the control analysis system 4 are arranged on the right side of the box cover 5-2, the light source mechanism 1, the The central axis of the micro-channel mechanism 2 , the optical imaging mechanism 3 and the outer casing 5 coincides.

所述光源机构1包括光源1-1和光学透镜1-2,所述光源1-1设置于光学透镜1-2的右侧,且所述光源1-1与光学透镜1-2的中心处于同一水平线。在一个优选实施例中,所述光源1-1为可见光源,优选采用LED光源,选用可见光波段。The light source mechanism 1 includes a light source 1-1 and an optical lens 1-2, the light source 1-1 is arranged on the right side of the optical lens 1-2, and the center of the light source 1-1 and the optical lens 1-2 is at same level. In a preferred embodiment, the light source 1-1 is a visible light source, preferably an LED light source, in the visible light band.

所述微流道机构2包括具有周期性结构的检测物体2-2、微流体通道2-1、进通道口以及出通道口,具有周期性结构的检测物体2-2固定设置于微流体通道2-1左侧,所述进通道口和所述出通道口位于微流体通道2-1两侧。具有已知周期性结构的检测物体2-2设置于在光学成像机构3对面,具体地,周期性结构的检测物体2-2镶嵌于微流道机构2的微流体通道2-1左侧,使用具有已知周期性结构的检测物体2-2是为了在获取光学图像时引入一个周期纹理。当光通过润滑油薄膜照射到周期纹理结构的物体时,由于光学图像畸变原理,不同水污染浓度的油液所折射出的光学图谱存在区别。检测物体的周期性结构有助于更好的获取光学图谱,能更好的检测出不同水污染浓度油液的图谱差别。在一个周期内,利用光学图像畸变原理获取置于润滑油薄膜后的周期性检测物体2-2的形状信息,通过比较新鲜润滑油和水污染润滑油的周期性检测物体的形状参数变化,估计水污染的含量和润滑条件。The microchannel mechanism 2 includes a detection object 2-2 with a periodic structure, a microfluidic channel 2-1, an inlet channel and an outlet channel, and the detection object 2-2 with a periodic structure is fixedly arranged in the microfluidic channel On the left side of 2-1, the inlet port and the outlet port are located on both sides of the microfluidic channel 2-1. The detection object 2-2 with a known periodic structure is arranged opposite to the optical imaging mechanism 3, specifically, the detection object 2-2 with a periodic structure is embedded on the left side of the microfluidic channel 2-1 of the microchannel mechanism 2, The purpose of using the detection object 2-2 with a known periodic structure is to introduce a periodic texture when acquiring the optical image. When the light shines on the object with periodic texture structure through the lubricating oil film, due to the principle of optical image distortion, the optical spectrum refracted by the oil with different water pollution concentrations is different. Detecting the periodic structure of the object helps to better obtain the optical spectrum, and can better detect the difference in the spectrum of the oil with different water pollution concentrations. In one cycle, use the optical image distortion principle to obtain the shape information of the periodically detected object 2-2 placed behind the lubricating oil film, and estimate Water contamination content and lubrication conditions.

在一个优选实施例中,所述具有周期性结构的检测物体2-2具有周期性纹理,可以是网格纹理,也可以是条纹纹理,优选的,具有周期性结构的检测物体2-2采用不锈钢编织金属网格丝布,网格形状为正方形、长方形或圆形中的任意一种。In a preferred embodiment, the detection object 2-2 with a periodic structure has a periodic texture, which can be a grid texture or a stripe texture. Preferably, the detection object 2-2 with a periodic structure adopts Stainless steel braided metal mesh wire cloth, the shape of the mesh is any one of square, rectangle or circle.

如图3所示,微流道机构2中的微流体通道2-1为方形微型空腔管道,该空腔管道用于流通少量液压油,可形成一层非均匀液体介质(润滑油)薄膜,微流体通道2-1设置在光源1-1与光学成像机构3之间。进通道口与出通道口分别设置在该空腔管道的两侧,且均与空腔管道相通,润滑油从进通道口流入,从出通道口流出。As shown in Figure 3, the microfluidic channel 2-1 in the microchannel mechanism 2 is a square micro-cavity pipe, which is used to circulate a small amount of hydraulic oil and can form a layer of non-uniform liquid medium (lubricating oil) film , the microfluidic channel 2-1 is arranged between the light source 1-1 and the optical imaging mechanism 3. The inlet port and the outlet port are respectively arranged on both sides of the cavity pipe, and both communicate with the cavity pipe, and lubricating oil flows in from the inlet port and flows out from the outlet port.

光源机构1与微流道机构2的具体连接方式包括:所述光源机构1的光源1-1粘贴在箱体5-1预留的第一凹槽内,光源1-1的贴合面均匀涂有散热用导热硅胶,光源机构1的光学透镜1-2镶嵌于第一凹槽的外端部,光源1-1和光学透镜1-2之间预留有间隙,微流体机构2通过螺钉固定于箱体5-1的连接座上,光源机构1与微流道机构2预留有间隙,光源机构1与微流道机构2的中心轴同轴。The specific connection method between the light source mechanism 1 and the micro-channel mechanism 2 includes: the light source 1-1 of the light source mechanism 1 is pasted in the first groove reserved in the box body 5-1, and the bonding surface of the light source 1-1 is uniform Coated with heat-conducting silica gel for heat dissipation, the optical lens 1-2 of the light source mechanism 1 is embedded in the outer end of the first groove, a gap is reserved between the light source 1-1 and the optical lens 1-2, and the microfluidic mechanism 2 passes through the screw It is fixed on the connection seat of the box body 5-1, and a gap is reserved between the light source mechanism 1 and the micro-channel mechanism 2, and the central axes of the light source mechanism 1 and the micro-channel mechanism 2 are coaxial.

所述光学成像机构3包括镜头3-1、镜头套筒3-2、调焦螺筒3-3及光电成像器件3-4,光学成像机构3中的镜头3-1镶嵌于镜头套筒3-2前端,镜头套筒3-2外侧设有外螺纹,与调焦螺筒3-3中的内螺纹进行螺纹连接,转动镜头套筒3-2可调节成像系统物距,便于镜头对焦成像及改变放大倍率,调焦螺筒3-3使用螺钉固定于装置的箱盖5-2。The optical imaging mechanism 3 includes a lens 3-1, a lens sleeve 3-2, a focusing screw barrel 3-3 and a photoelectric imaging device 3-4, and the lens 3-1 in the optical imaging mechanism 3 is embedded in the lens sleeve 3 -2 front end, the outside of the lens sleeve 3-2 is provided with an external thread, which is threadedly connected with the internal thread in the focusing screw barrel 3-3, and the object distance of the imaging system can be adjusted by rotating the lens sleeve 3-2, which is convenient for lens focusing and imaging And to change the magnification, the focusing screw barrel 3-3 is fixed on the case cover 5-2 of the device with screws.

光学成像机构3中的光电成像器件3-4粘合在箱盖5-2的中央,且光电成像器件3-4放置于调焦螺筒3-3内,光电成像器件3-4的中心轴与光源1-1中心同轴。The photoelectric imaging device 3-4 in the optical imaging mechanism 3 is bonded to the center of the case cover 5-2, and the photoelectric imaging device 3-4 is placed in the focusing screw barrel 3-3, and the central axis of the photoelectric imaging device 3-4 It is coaxial with the center of the light source 1-1.

在一个优选的实施例中,所述光电成像器件3-4使用CCD图像传感器,CCD图像传感器占用空间小,更易于应用润滑油的在线水分监测。In a preferred embodiment, the photoelectric imaging device 3-4 uses a CCD image sensor, which occupies less space and is easier to apply online moisture monitoring of lubricating oil.

在一个优选实施例中,光源机构1与微流道机构2之间设置有一个分隔板,该分隔板上设置有与微流体通道2-1大小和人数量相适应的通孔,微流体通道2-1穿过该分隔板的通孔进入箱体5-1中央设置的微流体通道进出口中。In a preferred embodiment, a partition plate is provided between the light source mechanism 1 and the microchannel mechanism 2, and through holes adapted to the size of the microfluidic channel 2-1 and the number of people are arranged on the partition plate. The fluid channel 2-1 passes through the through hole of the partition plate and enters the inlet and outlet of the microfluidic channel provided in the center of the box body 5-1.

所述控制分析系统4粘合在箱盖5-2上,所述控制分析系统4与光电成像器件3-4电连接,用于分析光学成像机构3获取的润滑油-目标物体组合的光学外观图像。The control analysis system 4 is glued on the box cover 5-2, and the control analysis system 4 is electrically connected with the photoelectric imaging device 3-4, and is used to analyze the optical appearance of the lubricating oil-target object combination obtained by the optical imaging mechanism 3 image.

如图4所示,一种基于图像畸变的润滑油水分在线监测方法,包括但不限于以下步骤:As shown in Figure 4, an online monitoring method for lubricating oil moisture based on image distortion includes but is not limited to the following steps:

S1、采集原始物体图像:往微流道2-1通入新鲜的润滑油,开启光源机构1中的光源1-1,光通过微流道机构2中的新鲜润滑油介质和具有周期性结构的检测物体2-2,在光学成像机构3中的光电成像器件3-4上获得原始物体图像,即新鲜润滑油-目标物体组合的光学外观图像;S1. Collect the original object image: feed fresh lubricating oil into the micro-channel 2-1, turn on the light source 1-1 in the light source mechanism 1, and the light passes through the fresh lubricating oil medium in the micro-channel mechanism 2 and has a periodic structure The detection object 2-2, the original object image is obtained on the photoelectric imaging device 3-4 in the optical imaging mechanism 3, that is, the optical appearance image of the fresh lubricating oil-target object combination;

S2、变形物体图像采集:往微流道2-1通入被水污染的润滑油,开启光源机构1中的光源1-1,光通过微流道机构2中的被水污染的润滑油介质和具有周期性结构的检测物体2-2,在光学成像机构3中的光电成像器件3-4上获得变形物体图像,即被水污染润滑油-目标物体组合的光学外观图像,传递了有关润滑剂污染状况的光学信息;S2. Image collection of deformed objects: pass lubricating oil polluted by water into the micro-channel 2-1, turn on the light source 1-1 in the light source mechanism 1, and light passes through the lubricating oil medium polluted by water in the micro-channel mechanism 2 and the detection object 2-2 with a periodic structure, the image of the deformed object is obtained on the photoelectric imaging device 3-4 in the optical imaging mechanism 3, that is, the optical appearance image of the combination of lubricating oil-target object contaminated by water, and the relevant lubrication information is transmitted. Optical information on agent contamination status;

S3、在控制分析系统4中对原始物体图像进行初始光学图像处理,得到原始物体图像的颜色截面,在控制分析系统4中对变形物体图像进行变形光学图像处理,得到变形物体图像的颜色截面;S3. Perform initial optical image processing on the original object image in the control analysis system 4 to obtain a color cross section of the original object image, and perform deformed optical image processing on the deformed object image in the control analysis system 4 to obtain a color cross section of the deformed object image;

进一步的,对图像进行光学图像处理包括:首先,选取两条网格线对原始物体图像和变形物体图像分别进行横切处理,提取图像横截面;然后,将每个图像横截面进行颜色归一化处理,分别将像素颜色比例(介于0和1之间)与像素位置进行映射形成颜色截面。Further, performing optical image processing on the image includes: first, select two grid lines to perform cross-section processing on the original object image and the deformed object image respectively, and extract the image cross-section; then, perform color normalization on each image cross-section Transformation processing, respectively map the pixel color ratio (between 0 and 1) and the pixel position to form a color section.

S4、在颜色截面中定义表征物体的形状参数,比较原始物体图像的颜色截面和变形物体图像的颜色截面的形状参数。对若干形状参数进行测量,如物体相对颜色、物体宽度不均匀系数等。当水浓度逐渐增加时,颜色截面图形振幅明显降低,物体相对颜色参数线性下降,物体宽度不均匀系数逐渐降低。当水浓度按1%-10%增加时,测量各个浓度的形状参数值变化。通过对比形状参数值大小,即可评估润滑油中的含水量,进而对润滑油的润滑条件进行测评。S4. Define shape parameters representing the object in the color section, and compare the shape parameters of the color section of the original object image and the color section of the deformed object image. Several shape parameters are measured, such as the relative color of the object, the unevenness coefficient of the object width, etc. When the water concentration gradually increases, the amplitude of the color cross-section graph decreases significantly, the relative color parameters of the object decrease linearly, and the unevenness coefficient of the object width decreases gradually. When the water concentration is increased by 1%-10%, the change of the shape parameter value of each concentration is measured. By comparing the value of the shape parameter, the water content in the lubricating oil can be evaluated, and then the lubricating condition of the lubricating oil can be evaluated.

当介绍本申请的各种实施例的元件时,冠词“一”、“一个”、“这个”和“所述”都意图表示有一个或多个元件。词语“包括”、“包含”和“具有”都是包括性的并意味着除了列出的元件之外,还可以有其它元件。When introducing elements of the various embodiments of the present application, the articles "a," "an," "the," and "said" are intended to mean that there are one or more of the elements. The words "comprising", "comprising" and "having" are all inclusive and mean that there may be other elements other than the listed elements.

在本发明的描述中,需要理解的是,术语“同轴”、“底部”、“左侧”、“中央”、“中部”、“另一端”、“上”、“一侧”、“右侧”、“内”、“前部”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "coaxial", "bottom", "left side", "central", "middle", "other end", "upper", "side", " The orientation or positional relationship indicated by "right side", "inside", "front", "both ends" etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.

在本发明中,除非另有明确的规定和限定,术语“设置”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "arrangement", "connection", "fixation" and other terms should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, it can be the internal communication of two components or the interaction relationship between two components, unless otherwise clearly defined, for Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

需要说明的是,本领域普通技术人员可以理解实现上述方法实施例中的全部或部分流程,是可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于一计算机可读取存储介质中,该程序在执行时,可包括如上述各方法实施例的流程。其中,所述存储介质可为磁碟、光盘、只读存储记忆体(Read-0nly Memory,ROM)或随机存储记忆体(RandomAccess Memory,RAM)等。It should be noted that those of ordinary skill in the art can understand that all or part of the processes in the above method embodiments can be implemented by instructing related hardware through computer programs, and the programs can be stored in a computer-readable memory In the medium, when the program is executed, it may include the processes of the above-mentioned method embodiments. Wherein, the storage medium may be a magnetic disk, an optical disk, a read-only memory (Read-Only Memory, ROM) or a random access memory (Random Access Memory, RAM) and the like.

本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。尤其,对于装置实施例而言,由于其基本相似于方法实施例,所以描述得比较简单,相关之处参见方法实施例的部分说明即可。以上所描述的装置实施例仅仅是示意性的,其中所述作为分离部件说明的单元及模块可以是或者也可以不是物理上分开的。另外,还可以根据实际的需要选择其中的部分或者全部单元和模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性劳动的情况下,即可以理解并实施。Each embodiment in this specification is described in a progressive manner, the same and similar parts of each embodiment can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, as for the device embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and for relevant parts, please refer to part of the description of the method embodiment. The device embodiments described above are only illustrative, and the units and modules described as separate components may or may not be physically separated. In addition, some or all of the units and modules can also be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without creative effort.

以上所述仅是本申请的具体实施方式,应当指出,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。The above descriptions are only specific implementation methods of the present application. It should be pointed out that those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (9)

1.一种基于图像畸变的润滑油水分在线监测装置,包括:光源机构(1)、微流道机构(2)、光学成像机构(3)、控制分析系统(4)、外壳体(5)以及螺钉,其特征在于,所述外壳体(5)包括箱体(5-1)和箱盖(5-2),箱体(5-1)上的中心位置处设置有微流体通道进出口,箱体(5-1)的左侧中央位置设置有第一凹槽,且该第一凹槽位于微流体通道进出口之间;箱盖(5-2)的右侧设置有凸台,凸台上设置有第二凹槽;所述光源机构(1)和所述微流道机构(2)设置于箱体(5-1)内,所述光学成像机构(3)和所述控制分析系统(4)设置于箱盖(5-2)上,箱盖(5-2)上设置有圆孔,所述箱体(5-1)在与箱盖(5-2)圆孔位置相对应的壳壁上开有螺纹孔,将螺钉穿过箱盖(5-2)的圆孔插入箱体(5-1)的螺纹孔实现箱体(5-1)和箱盖(5-2)的固定;所述光源机构(1)、所述微流道机构(2)、所述光学成像机构(3)与所述外壳体(5)的中心轴重合,微流道机构(2)通过螺钉固定于箱体(5-1)上,光源机构(1)与微流道机构(2)之间预留有一间隙,且光源机构(1)与微流道机构(2)的中心轴同轴;1. An online monitoring device for lubricating oil moisture based on image distortion, including: a light source mechanism (1), a micro-channel mechanism (2), an optical imaging mechanism (3), a control analysis system (4), and an outer casing (5) And screw, it is characterized in that, described outer housing (5) comprises box body (5-1) and box cover (5-2), and the center position on the box body (5-1) is provided with the inlet and outlet of microfluidic channel , the left central position of the box body (5-1) is provided with a first groove, and the first groove is located between the inlet and outlet of the microfluidic channel; the right side of the box cover (5-2) is provided with a boss, The boss is provided with a second groove; the light source mechanism (1) and the micro-channel mechanism (2) are arranged in the box (5-1), and the optical imaging mechanism (3) and the control The analysis system (4) is arranged on the box cover (5-2), and the box cover (5-2) is provided with a round hole, and the box body (5-1) is at the position of the box cover (5-2) round hole There are threaded holes on the corresponding shell wall, and insert the screws through the round holes of the box cover (5-2) into the threaded holes of the box body (5-1) to realize the box body (5-1) and the box cover (5-1). 2) fixing; the light source mechanism (1), the micro-channel mechanism (2), the optical imaging mechanism (3) coincide with the central axis of the outer casing (5), and the micro-channel mechanism (2) ) is fixed on the box body (5-1) by screws, a gap is reserved between the light source mechanism (1) and the microchannel mechanism (2), and the center of the light source mechanism (1) and the microchannel mechanism (2) Coaxial; 所述微流道机构(2)包括具有周期性结构的检测物体 (2-2)、微流体通道(2-1)、进通道口以及出通道口,具有周期性结构的检测物体(2-2)固定设置于微流体通道(2-1)左侧,所述进通道口和所述出通道口位于微流体通道(2-1)两侧。The microchannel mechanism (2) includes a detection object (2-2) with a periodic structure, a microfluidic channel (2-1), an inlet port and an outlet port, and the detection object (2-2) with a periodic structure 2) It is fixedly arranged on the left side of the microfluidic channel (2-1), and the inlet port and the outlet port are located on both sides of the microfluidic channel (2-1). 2.根据权利要求1所述的一种基于图像畸变的润滑油水分在线监测装置,其特征在于,所述光源机构(1)包括光源(1-1)和光学透镜(1-2),所述光源(1-1)设置于光学透镜(1-2)的右侧,且所述光源(1-1)与光学透镜(1-2)的中心处于同一水平线。2. A kind of online monitoring device for lubricating oil moisture based on image distortion according to claim 1, characterized in that, the light source mechanism (1) comprises a light source (1-1) and an optical lens (1-2), the The light source (1-1) is arranged on the right side of the optical lens (1-2), and the center of the light source (1-1) and the optical lens (1-2) are on the same horizontal line. 3.根据权利要求2所述的一种基于图像畸变的润滑油水分在线监测装置,其特征在于,光源机构(1)与微流道机构(2)的具体连接方式包括:所述光源机构(1)的光源(1-1)粘贴在箱体(5-1)的第一凹槽内,所述光源机构(1)的光学透镜(1-2)镶嵌于第一凹槽的外端部,光源(1-1)和光学透镜(1-2)之间预留有间隙。3. A kind of lubricating oil moisture on-line monitoring device based on image distortion according to claim 2, is characterized in that, the specific connection mode of light source mechanism (1) and micro-channel mechanism (2) comprises: described light source mechanism ( 1) The light source (1-1) is pasted in the first groove of the box body (5-1), and the optical lens (1-2) of the light source mechanism (1) is embedded in the outer end of the first groove , a gap is reserved between the light source (1-1) and the optical lens (1-2). 4.根据权利要求1所述的一种基于图像畸变的润滑油水分在线监测装置,其特征在于,所述光学成像机构(3)包括镜头(3-1)、镜头套筒(3-2)、调焦螺筒(3-3)及光电成像器件(3-4),光学成像机构(3)中的镜头(3-1)镶嵌于镜头套筒(3-2)前端,镜头套筒(3-2)外侧设有外螺纹,与调焦螺筒(3-3)中的内螺纹进行螺纹连接,转动镜头套筒(3-2)可调节成像系统物距,便于镜头对焦成像及改变放大倍率,调焦螺筒(3-3)使用螺钉固定于装置的箱盖(5-2)。4. The on-line monitoring device for lubricating oil moisture based on image distortion according to claim 1, characterized in that the optical imaging mechanism (3) includes a lens (3-1), a lens sleeve (3-2) , the focusing screw barrel (3-3) and the photoelectric imaging device (3-4), the lens (3-1) in the optical imaging mechanism (3) is embedded in the front end of the lens sleeve (3-2), and the lens sleeve ( 3-2) There is an external thread on the outside, which is threadedly connected with the internal thread in the focusing screw barrel (3-3). Turning the lens sleeve (3-2) can adjust the object distance of the imaging system, which is convenient for lens focusing and imaging and changing For magnification, the focusing screw (3-3) is fixed to the case cover (5-2) of the device with screws. 5.根据权利要求4所述的一种基于图像畸变的润滑油水分在线监测装置,其特征在于,光学成像机构(3)中的光电成像器件(3-4)粘合在箱盖(5-2)的中部,且光电成像器件(3-4)放置于调焦螺筒(3-3)内,光电成像器件(3-4)的中心轴与光源(1-1)同轴。5. A kind of lubricating oil moisture online monitoring device based on image distortion according to claim 4, is characterized in that, the photoelectric imaging device (3-4) in the optical imaging mechanism (3) is bonded to the box cover (5- 2), and the photoelectric imaging device (3-4) is placed in the focusing screw barrel (3-3), and the central axis of the photoelectric imaging device (3-4) is coaxial with the light source (1-1). 6.根据权利要求5所述的一种基于图像畸变的润滑油水分在线监测装置,其特征在于,光电成像器件(3-4)使用CCD图像传感器。6. The online monitoring device for lubricating oil moisture based on image distortion according to claim 5, characterized in that the photoelectric imaging device (3-4) uses a CCD image sensor. 7.根据权利要求1所述的一种基于图像畸变的润滑油水分在线监测装置,其特征在于,所述控制分析系统(4)镶嵌在箱盖(5-2)右侧凸台的第二凹槽内,所述控制分析系统(4)与光电成像器件(3-4)连接。7. The online monitoring device for lubricating oil moisture based on image distortion according to claim 1, characterized in that the control analysis system (4) is embedded in the second boss of the right side of the box cover (5-2). In the groove, the control analysis system (4) is connected with the photoelectric imaging device (3-4). 8.一种基于图像畸变的润滑油水分在线监测方法,其特征在于,包括以下步骤:8. A method for online monitoring of lubricating oil moisture based on image distortion, comprising the following steps: S1、采集原始物体图像:往微流体通道(2-1)通入新鲜的润滑油,开启光源机构(1)中的光源(1-1),光通过微流道机构(2)中的新鲜润滑油介质和具有周期性结构的检测物体(2-2),在光学成像机构(3)中的光电成像器件(3-4)上获得原始物体图像,即新鲜润滑油-目标物体组合的光学外观图像;S1. Collect the original object image: put fresh lubricating oil into the microfluidic channel (2-1), turn on the light source (1-1) in the light source mechanism (1), and the light passes through the fresh lubricating oil in the microfluidic channel mechanism (2). The lubricating oil medium and the detection object (2-2) with a periodic structure, the original object image is obtained on the photoelectric imaging device (3-4) in the optical imaging mechanism (3), that is, the optical combination of fresh lubricating oil-target object Appearance image; S2、变形物体图像采集:往微流体通道(2-1)通入被水污染的润滑油,开启光源机构(1)中的光源(1-1),光通过微流道机构(2)中的被水污染的润滑油介质和具有周期性结构的检测物体(2-2),在光学成像机构(3)中的光电成像器件(3-4)上获得变形物体图像,即被水污染润滑油-目标物体组合的光学外观图像,传递了有关润滑剂污染状况的光学信息;S2. Image collection of deformed objects: pass lubricating oil polluted by water into the microfluidic channel (2-1), turn on the light source (1-1) in the light source mechanism (1), and the light passes through the microfluidic channel mechanism (2) The lubricating oil medium polluted by water and the detection object (2-2) with a periodic structure, the image of the deformed object is obtained on the photoelectric imaging device (3-4) in the optical imaging mechanism (3), that is, the lubricating oil polluted by water The optical appearance image of the oil-target object combination conveys optical information about the contamination status of the lubricant; S3、在控制分析系统(4)中对原始物体图像进行初始光学图像处理,得到原始物体图像的颜色截面,在控制分析系统(4)中对变形物体图像进行变形光学图像处理,得到变形物体图像的颜色截面;S3. Perform initial optical image processing on the original object image in the control analysis system (4) to obtain the color section of the original object image, and perform deformation optical image processing on the deformed object image in the control analysis system (4) to obtain the deformed object image the color section of S4、在颜色截面中定义表征物体的形状参数,比较原始物体图像的颜色截面和变形物体图像的颜色截面的物体形状参数,对润滑油中的水分进行可靠的定量分析,对润滑油的润滑条件进行评估。S4. Define the shape parameters representing the object in the color cross-section, compare the object shape parameters of the color cross-section of the original object image and the color cross-section of the deformed object image, carry out reliable quantitative analysis of the moisture in the lubricating oil, and check the lubricating conditions of the lubricating oil to evaluate. 9.根据权利要求8所述的一种基于图像畸变的润滑油水分在线监测方法,其特征在于,在控制分析系统(4)中对图像进行光学图像处理包括:提取图像横截面,将每个图像横截面进行颜色归一化处理,将像素颜色比例与像素位置进行映射形成颜色截面。9. A kind of lubricating oil moisture online monitoring method based on image distortion according to claim 8, is characterized in that, carrying out optical image processing to image in control analysis system (4) comprises: extracting image cross-section, each Color normalization is performed on the cross-section of the image, and the pixel color ratio is mapped to the pixel position to form a color cross-section.
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