CN111979819A - Method for separating lignocellulosic biomass components - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 40
- 239000002029 lignocellulosic biomass Substances 0.000 title claims description 15
- 238000010411 cooking Methods 0.000 claims abstract description 36
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229920005610 lignin Polymers 0.000 claims abstract description 23
- 238000000926 separation method Methods 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 229920002488 Hemicellulose Polymers 0.000 claims abstract description 15
- 229940098779 methanesulfonic acid Drugs 0.000 claims abstract description 8
- 239000005416 organic matter Substances 0.000 claims abstract description 8
- 235000000346 sugar Nutrition 0.000 claims abstract description 6
- 150000008163 sugars Chemical class 0.000 claims abstract description 6
- 229920002522 Wood fibre Polymers 0.000 claims abstract description 5
- 239000002025 wood fiber Substances 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 39
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 32
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical group COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 16
- 235000019253 formic acid Nutrition 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 15
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 6
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 claims description 4
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 claims description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 4
- 235000006408 oxalic acid Nutrition 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 3
- 239000005711 Benzoic acid Substances 0.000 claims description 2
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 claims description 2
- 235000011054 acetic acid Nutrition 0.000 claims description 2
- 235000010233 benzoic acid Nutrition 0.000 claims description 2
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 claims description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 claims description 2
- 229940015043 glyoxal Drugs 0.000 claims description 2
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims description 2
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 claims description 2
- 239000002028 Biomass Substances 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007670 refining Methods 0.000 abstract description 5
- 229920002678 cellulose Polymers 0.000 abstract description 4
- 239000001913 cellulose Substances 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 14
- 150000007524 organic acids Chemical class 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 6
- 239000003153 chemical reaction reagent Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000000605 extraction Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 235000005985 organic acids Nutrition 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 244000082204 Phyllostachys viridis Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 150000001720 carbohydrates Chemical class 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- -1 pentose polysaccharide Chemical class 0.000 description 3
- 238000004537 pulping Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- SRBFZHDQGSBBOR-IOVATXLUSA-N D-xylopyranose Chemical compound O[C@@H]1COC(O)[C@H](O)[C@H]1O SRBFZHDQGSBBOR-IOVATXLUSA-N 0.000 description 2
- 229920000875 Dissolving pulp Polymers 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 244000166124 Eucalyptus globulus Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 240000007472 Leucaena leucocephala Species 0.000 description 1
- 235000010643 Leucaena leucocephala Nutrition 0.000 description 1
- 241000219000 Populus Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- WAIPAZQMEIHHTJ-UHFFFAOYSA-N [Cr].[Co] Chemical compound [Cr].[Co] WAIPAZQMEIHHTJ-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- PYMYPHUHKUWMLA-UHFFFAOYSA-N arabinose Natural products OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- SRBFZHDQGSBBOR-UHFFFAOYSA-N beta-D-Pyranose-Lyxose Natural products OC1COC(O)C(O)C1O SRBFZHDQGSBBOR-UHFFFAOYSA-N 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000004042 decolorization Methods 0.000 description 1
- VTIIJXUACCWYHX-UHFFFAOYSA-L disodium;carboxylatooxy carbonate Chemical compound [Na+].[Na+].[O-]C(=O)OOC([O-])=O VTIIJXUACCWYHX-UHFFFAOYSA-L 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229940059442 hemicellulase Drugs 0.000 description 1
- 108010002430 hemicellulase Proteins 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000004965 peroxy acids Chemical class 0.000 description 1
- 238000005504 petroleum refining Methods 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229940045872 sodium percarbonate Drugs 0.000 description 1
- 239000010907 stover Substances 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C5/00—Other processes for obtaining cellulose, e.g. cooking cotton linters ; Processes characterised by the choice of cellulose-containing starting materials
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/003—Pulping cellulose-containing materials with organic compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C3/00—Pulping cellulose-containing materials
- D21C3/04—Pulping cellulose-containing materials with acids, acid salts or acid anhydrides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Landscapes
- Polysaccharides And Polysaccharide Derivatives (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本发明涉及生物质精炼领域,具体提供一种分离木质纤维生物质组分的方法。The invention relates to the field of biomass refining, and in particular provides a method for separating lignocellulosic biomass components.
背景技术Background technique
近年来,有关生物质基材料、能源以及化学品的研究逐渐受到广泛关注,针对“石油精炼”提出了“生物质精炼”的概念,旨在以木质纤维为原料,利用可持续及环境友好的技术生产高附加值的产品,实现木质纤维全组分的高值化利用。制浆造纸产业作为木质纤维原料巨大的消耗者,传统的制浆工艺主要利用了木质纤维原料中的纤维素,而其他两种主要组分半纤维素和木质素均未得到充分利用。基于生物质精炼的理念,探索木质纤维原料全组分的高效分离技术,对于传统的制浆造纸工业来说既是一个严峻的挑战,同时又是一个难得的发展机遇。因此,对木质纤维生物质的全面、有效、高值化的利用,发展新型的分离技术,对于资源的综合利用和大自然的生态环境有重大意义。In recent years, research on biomass-based materials, energy and chemicals has gradually attracted widespread attention. The concept of "biomass refining" has been proposed for "petroleum refining", which aims to use wood fiber as raw material and utilize sustainable and environmentally friendly The technology produces high value-added products and realizes the high-value utilization of all components of wood fiber. The pulp and paper industry is a huge consumer of lignocellulosic raw materials. The traditional pulping process mainly utilizes cellulose in lignocellulosic raw materials, while the other two main components, hemicellulose and lignin, are not fully utilized. Based on the concept of biomass refining, exploring the efficient separation technology of all components of lignocellulosic raw materials is not only a severe challenge but also a rare development opportunity for the traditional pulp and paper industry. Therefore, the comprehensive, effective and high-value utilization of lignocellulosic biomass and the development of new separation technologies are of great significance for the comprehensive utilization of resources and the ecological environment of nature.
中国发明专利ZL99805811.4涉及一种用甲酸和乙酸的混合物作为蒸煮化学剂生产纸浆的方法。该方法包括一下步骤:(1)采用甲酸和乙酸的混合物作为蒸煮药品,其中甲酸含量80-40%,乙酸含量10-30%,蒸煮温度110-140℃,时间20-80min;(2)蒸发使用过的蒸煮液至固形物含量为50-80%,然后通过蒸馏得到甲酸、乙酸的混合物用于蒸煮。Chinese invention patent ZL99805811.4 relates to a method for producing pulp by using a mixture of formic acid and acetic acid as a cooking chemical agent. The method includes the following steps: (1) using a mixture of formic acid and acetic acid as a cooking medicine, wherein the content of formic acid is 80-40%, the content of acetic acid is 10-30%, the cooking temperature is 110-140 DEG C, and the time is 20-80min; (2) evaporation The used cooking liquor is brought to a solid content of 50-80%, and then a mixture of formic acid and acetic acid is obtained by distillation for cooking.
中国发明专利CN103924470A涉及一种提高纸浆白度的本色纸浆生产方法。该方法包括将植物纤维原料用过碳酸钠预处理后,利用甲酸、乙酸和丙酮的混合有机溶剂进行蒸煮,蒸煮后的纸浆采用甲酸和热水洗涤,制备本色纸浆。Chinese invention patent CN103924470A relates to a natural pulp production method for improving pulp whiteness. The method includes pre-treating plant fiber raw materials with sodium percarbonate, cooking with a mixed organic solvent of formic acid, acetic acid and acetone, and washing the cooked pulp with formic acid and hot water to prepare uncolored pulp.
中国发明专利ZL02813978.x涉及一种采用含有糠醛的有机酸包括甲酸和乙酸等进行蒸煮制备纸浆的方法。该方法主要步骤是:(1)含有机酸如甲酸、乙酸及其混合物和糠醛的混合物作为蒸煮试剂在105-160℃下进行蒸煮;(2)蒸煮试剂的回收,蒸煮试剂中包含从回收步骤中得到的糠醛。最终获得纸浆。Chinese invention patent ZL02813978.x relates to a method for preparing pulp by cooking using organic acids containing furfural including formic acid and acetic acid. The main steps of the method are: (1) a mixture containing an organic acid such as formic acid, acetic acid, a mixture thereof and furfural as a cooking reagent is subjected to cooking at 105-160° C.; (2) the recovery of the cooking reagent, the cooking reagent including the recovery step furfural obtained in . The pulp is finally obtained.
以上采用有机酸蒸煮技术主要涉及了利用有机酸制备传统纸浆的技术,其对原料中木质素的脱除效果较差,相当量的木质素留在纸浆中,增大了后续漂白药品消耗;更为重要的是,由于有机酸在蒸煮过程中同时溶出木质素和半纤维素,以上专利并未涉及到对溶出木质素和半纤维素资源后续的回收利用,造成了生物质资源的浪费,同时对生态环境产生不利影响。The above organic acid cooking technology mainly involves the use of organic acid to prepare traditional pulp, which has poor removal effect on lignin in raw materials, and a considerable amount of lignin remains in the pulp, which increases the consumption of subsequent bleaching chemicals; more Most importantly, since organic acids dissolve lignin and hemicellulose during the cooking process, the above patents do not involve the subsequent recycling of the dissolved lignin and hemicellulose resources, resulting in waste of biomass resources. adversely affect the ecological environment.
为了提高有机酸分离木质纤维素过程中木质素的脱除率,过氧化氢和无机酸等小分子化合物被作为催化剂添加到分离体系中进行催化蒸煮。In order to improve the removal rate of lignin during the separation of lignocellulose by organic acids, small molecular compounds such as hydrogen peroxide and inorganic acids were added as catalysts to the separation system for catalytic cooking.
中国发明专利CN103898786A涉及了一种生物质原料的综合利用的方法。该方法主要包括以下步骤:(1)在过氧化氢的催化作用下,利用由甲酸、乙酸形成的有机酸液(总酸浓为70-85%)对粉碎后的生物质进行蒸煮,控制蒸煮温度90-120℃,固液质量比为1:5-1:15,反应时间30-90min,反应完成后固液分离;(2)在过氧化氢、甲酸和乙酸形成的混合液中对残余固体进行酸洗,然后进行水洗,得到的固体筛选得到细浆纤维素;(3)将蒸煮废液和酸洗废液进行蒸发浓缩,得到甲酸和乙酸蒸汽和浓缩液,浓缩液加水稀释,搅拌,得到的固体经水洗得到所需的木质素,得到的液体经脱色、过滤和浓缩结晶处理后得到木糖。Chinese invention patent CN103898786A relates to a method for comprehensive utilization of biomass raw materials. The method mainly comprises the following steps: (1) under the catalysis of hydrogen peroxide, using an organic acid solution formed by formic acid and acetic acid (total acid concentration is 70-85%) to cook the pulverized biomass, and control the cooking The temperature is 90-120°C, the solid-liquid mass ratio is 1:5-1:15, the reaction time is 30-90min, and the solid-liquid separation is performed after the reaction is completed; (2) in the mixed solution formed by hydrogen peroxide, formic acid and acetic acid, the residual The solid is pickled, then washed with water, and the obtained solid is screened to obtain fine pulp cellulose; (3) the cooking waste liquid and the pickling waste liquid are evaporated and concentrated to obtain formic acid and acetic acid vapor and concentrated solution, and the concentrated solution is diluted with water and stirred. , the obtained solid is washed with water to obtain the desired lignin, and the obtained liquid is subjected to decolorization, filtration and concentrated crystallization to obtain xylose.
中国发明专利CN103122594A涉及了一种溶解浆的生产方法。该方法主要包括以下步骤:(1)采用水、蒸汽或稀酸对纤维原料进行预水解;(2)利用过氧化氢与甲酸或乙酸组成过氧酸进行蒸煮,蒸煮废液蒸馏后回用;(3)浆料进行半纤维素酶处理;(4)浆料进行漂白处理。最终得到白度大于90%IS0,α-纤维素含量大于92%,聚戊糖含量小于2.0%的溶解浆。Chinese invention patent CN103122594A relates to a production method of dissolving pulp. The method mainly comprises the following steps: (1) using water, steam or dilute acid to pre-hydrolyze the fiber raw material; (2) using hydrogen peroxide and formic acid or acetic acid to form peroxy acid for cooking, and the cooking waste liquid is distilled and reused; (3) The pulp is treated with hemicellulase; (4) The pulp is bleached. Finally, a dissolving pulp with a brightness greater than 90% ISO, a content of α-cellulose greater than 92%, and a content of pentose polysaccharide less than 2.0% is obtained.
以过氧化氢为催化剂的有机酸法蒸煮过程中过氧化氢的消耗量较高,且过氧化氢在高温环境中极易分解而失去催化性能。此过程只适宜在较温和的条件下,通过增加反应段数及增加反应的时间来达到预期的效果,这无疑增加了设备的投资和操作费用。在有机酸法分离生物质过程中添加硫酸,增加了分离体系的反应强度,会造成纤维素的部分降解,纸浆得率降低,同时纸浆强度也会显著降低,而且不可避免地在后续得到的木质素中含硫。The consumption of hydrogen peroxide in the organic acid cooking process using hydrogen peroxide as a catalyst is relatively high, and hydrogen peroxide is easily decomposed in a high temperature environment and loses its catalytic performance. This process is only suitable for mild conditions, and the expected effect can be achieved by increasing the number of reaction sections and increasing the reaction time, which undoubtedly increases the investment and operating costs of the equipment. The addition of sulfuric acid during the separation of biomass by organic acid method increases the reaction intensity of the separation system, which will result in partial degradation of cellulose, a decrease in pulp yield, and a significant decrease in pulp strength. Sulphur in the element.
综上所述,在现有有机酸法分离生物质的研究中,对木质素的脱除效率较低,且木质纤维素生物质在有机酸分离的过程中,木质素结构在解聚的同时会发生缩合反应,这既降低了脱木质素的效率,也给后续木质素解聚再利用增加了难度。因此,通过发展新型的有机酸分离木质纤维素的技术,在提高木质素脱除率的同时,得到性能优良的纸浆、半纤维素糖类和木质素产物,这对于实现生物质资源利用的高值化和产业化具有重要的意义。To sum up, in the existing research on the separation of biomass by organic acid method, the removal efficiency of lignin is low, and in the process of separation of lignocellulosic biomass by organic acid, the lignin structure is depolymerized at the same time. Condensation reaction occurs, which not only reduces the efficiency of delignification, but also increases the difficulty of subsequent depolymerization and reuse of lignin. Therefore, by developing a new technology for separating lignocellulose with organic acids, while improving the removal rate of lignin, pulp, hemicellulose sugars and lignin products with excellent performance can be obtained, which is very important for realizing high utilization of biomass resources. Value and industrialization are of great significance.
发明内容SUMMARY OF THE INVENTION
本发明是针对上述现有技术的不足,提供一种操作流程简单,蒸煮用时较短的分离木质纤维生物质组分的方法。The present invention is aimed at the shortcomings of the above-mentioned prior art, and provides a method for separating lignocellulosic biomass components with simple operation process and short cooking time.
本发明解决其技术问题所采用的技术方案是:分离木质纤维生物质组分的方法,其特点是以一定配比的甲磺酸溶液和小分子有机物共混构成的蒸煮药液对木质纤维素原料进行高温分离。The technical scheme adopted by the present invention to solve the technical problem is: a method for separating lignocellulosic biomass components, which is characterized by the use of a cooking liquid composed of a certain proportion of methanesulfonic acid solution and small molecular organic matter blended to separate the lignocellulose. The raw materials are separated at high temperature.
上述高温分离的目的可以是造纸制浆,也可以是用于生物质精炼。The purpose of the above-mentioned high-temperature separation can be pulping for papermaking, or it can be used for biomass refining.
本发明所述小分子有机物用于协同分离生物质原料,优选为甲酸、乙酸、草酸、乙二酸、苯甲酸、甲醛、乙醛、丙醛、乙二醛、苯甲醛中的一种或两种以上物质的混合物。The small molecular organic matter of the present invention is used to synergistically separate biomass raw materials, preferably one or two of formic acid, acetic acid, oxalic acid, oxalic acid, benzoic acid, formaldehyde, acetaldehyde, propionaldehyde, glyoxal and benzaldehyde a mixture of more than one substance.
作为优选,蒸煮药液中甲磺酸溶液与小分子有机物纯物质的质量比可以是(5-95):(95-5),优选为(1-15):1,更优选为(1-9):1。所述甲磺酸溶液的质量百分比浓度可以是10-95%,优选为80%-90%。As a preference, the mass ratio of the methanesulfonic acid solution to the pure small molecular organic matter in the cooking liquid can be (5-95): (95-5), preferably (1-15): 1, more preferably (1- 9): 1. The mass percentage concentration of the methanesulfonic acid solution may be 10-95%, preferably 80-90%.
进一步的,本发明方法中高温分离的工艺条件包括:Further, the process conditions of high temperature separation in the method of the present invention include:
料液质量比为1:4-1:20,优选为1:7-1:13,更优选的为1:7-1:10;The mass ratio of material to liquid is 1:4-1:20, preferably 1:7-1:13, more preferably 1:7-1:10;
蒸煮温度40-200℃,优选为80-170℃,更优选的为120-130℃;The cooking temperature is 40-200°C, preferably 80-170°C, more preferably 120-130°C;
蒸煮时间5-900min,优选为10-120min,更优选的为15-20min;Cooking time 5-900min, preferably 10-120min, more preferably 15-20min;
升温速度为1-5℃/min,优选为5℃/min。The heating rate is 1-5°C/min, preferably 5°C/min.
进一步的,在造纸制浆过程的高温分离反应完成后,固液分离可得到固形物和黑液,所述固形物用于制备纸浆;所述黑液可用于提取木素和/或半纤维素糖类,并回收甲磺酸和小分子有机物。Further, after the high-temperature separation reaction in the papermaking and pulping process is completed, solid-liquid separation can obtain solids and black liquor, and the solids are used to prepare pulp; the black liquor can be used to extract lignin and/or hemicellulose. sugars, and recover methanesulfonic acid and small organics.
木质素和/或半纤维素糖类的提取方法可采用现有常规提取方法,如减压蒸发浓缩后,加水生成沉淀获取木素,溶于水相中的半纤维素糖类可干燥后获取。The extraction method of lignin and/or hemicellulose saccharides can adopt the existing conventional extraction methods, such as evaporation and concentration under reduced pressure, adding water to form precipitation to obtain lignin, and the hemicellulose saccharides dissolved in the water phase can be obtained after drying .
甲磺酸和小分子有机物的回收方法为:减压蒸发后经多效萃取精馏分别获取。The recovery method of methanesulfonic acid and small molecular organics is as follows: after evaporation under reduced pressure, they are respectively obtained by multi-effect extraction and rectification.
所述木质纤维素原料包括木材(如杨木、桉木和相思木)和非木材纤维原料(如竹子、稻草、麦草和玉米秸秆)。The lignocellulosic feedstocks include wood (eg, poplar, eucalyptus, and acacia) and non-wood fibrous feedstocks (eg, bamboo, straw, wheat straw, and corn stover).
和现有技术相比,本发明的分离木质纤维生物质组分的方法具有以下突出的有益效果:Compared with the prior art, the method for separating lignocellulosic biomass components of the present invention has the following outstanding beneficial effects:
(一)易于获得木质素和半纤维素产物,有利于后续对木质纤维素生物质进行全面、有效地高值化利用;(1) It is easy to obtain lignin and hemicellulose products, which is conducive to the subsequent comprehensive and effective high-value utilization of lignocellulosic biomass;
(二)提高了原料中木质素的脱出率,且减少了化学品的用量;(2) The extraction rate of lignin in the raw material is improved, and the dosage of chemicals is reduced;
(三)甲磺酸可实现一段分离,且小分子有机物易回收利用,具有操作流程简单,生产成本低等特点;(3) Methanesulfonic acid can realize one-stage separation, and the small molecular organic matter is easy to recycle, and has the characteristics of simple operation process and low production cost;
(四)无其他无机酸、无机盐及金属离子引入,获得的产物较纯净。(4) No other inorganic acids, inorganic salts and metal ions are introduced, and the obtained product is relatively pure.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步说明,但不作为对本发明的限定。The present invention will be further described below with reference to specific embodiments, but it is not intended to limit the present invention.
如无特别说明,下述所用各成分的含量为质量百分比含量。Unless otherwise specified, the content of each component used in the following is a mass percentage content.
【实施例一】[Example 1]
木质纤维原料:慈竹竹片,长度和宽度2.0~4.0厘米,厚度0.5~1.0厘米;Wood fiber raw material: Cizhu bamboo chips, length and width 2.0-4.0 cm, thickness 0.5-1.0 cm;
蒸煮容器:哈氏合金C反应釜,采用程序控温的加热套进行加热。Cooking vessel: Hastelloy C reactor, heated by a program-controlled heating mantle.
物料配比:Material ratio:
蒸煮过程:Cooking process:
a.将上述配方量的甲磺酸溶液和/或蒸煮试剂与慈竹竹片装入反应釜中,加热至130℃后蒸煮时间15min,加热过程的升温速率5.0℃/min。A. the methanesulfonic acid solution and/or the cooking reagent of the above-mentioned formula amount are loaded into the reaction kettle with the Bamboo serrata, and the cooking time is 15min after being heated to 130 °C, and the heating rate of the heating process is 5.0 °C/min.
b.蒸煮完成后,固液分离得到固形物和黑液。固形物洗涤筛选得到纸浆。b. After the cooking is completed, solid and liquid are separated to obtain solid and black liquor. The solids were washed and screened to obtain pulp.
c.在黑液中回收蒸煮试剂、小分子酚、糖类和木质素等化工产品,木质素和半纤维素糖类的回收方法可采用减压蒸发浓缩,加水生成沉淀获取木素,而溶于水相中的半纤维素糖类可干燥后获取。c. Recover chemical products such as cooking reagents, small molecular phenols, sugars and lignin in the black liquor. The recovery method of lignin and hemicellulose sugars can be concentrated by evaporation under reduced pressure, adding water to form precipitation to obtain lignin, and dissolved The hemicellulose saccharides in the aqueous phase can be obtained after drying.
甲磺酸和小分子有机物经过减压蒸发后多效萃取精馏分别获取,进行重复利用。Methanesulfonic acid and small-molecule organic compounds are obtained by multi-effect extraction and rectification after vacuum evaporation and reused.
分离产物的检测分析:Detection and analysis of the isolated product:
由上述检测数据可以看出甲磺酸可有效地对木质纤维素的主要组分进行有效的分离,并可获得较高的得率。通过调整甲磺酸和有机介质的比例,可实现较好的木质素和半纤维素的得率,随着有机介质甲酸比例的提高,半纤维素的得率逐渐减少,表明在甲酸较高的浓度下,半纤维素发生了严重的降解反应。It can be seen from the above detection data that methanesulfonic acid can effectively separate the main components of lignocellulose, and can obtain a higher yield. By adjusting the ratio of methanesulfonic acid and organic medium, a better yield of lignin and hemicellulose can be achieved. With the increase of the ratio of formic acid in the organic medium, the yield of hemicellulose gradually decreases, indicating that in the case of higher formic acid At the concentration, the hemicellulose undergoes a severe degradation reaction.
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