CN111979587B - Manufacturing method of composite conductive fabric - Google Patents
Manufacturing method of composite conductive fabric Download PDFInfo
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- CN111979587B CN111979587B CN202010602469.8A CN202010602469A CN111979587B CN 111979587 B CN111979587 B CN 111979587B CN 202010602469 A CN202010602469 A CN 202010602469A CN 111979587 B CN111979587 B CN 111979587B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/44—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
- D01F6/54—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polymers of unsaturated nitriles
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/09—Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/26—Polymers or copolymers of unsaturated carboxylic acids or derivatives thereof
- D06M2101/28—Acrylonitrile; Methacrylonitrile
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
Abstract
The invention discloses a manufacturing method of a composite conductive fabric, and relates to the technical field of textile materials. The preparation method comprises the steps of firstly treating carbon nano tubes with concentrated sulfuric acid and concentrated nitric acid together to prepare functional carbon nano tubes, then utilizing dendritic porous silicon dioxide to react with polyallylamine hydrochloride and potassium tetrachloropalladate together, then carrying out reduction, carbonization and alkaline etching to prepare conductive particle blanks, mixing the conductive particle blanks with dopamine, filtering to prepare conductive particles, finally adding polyacrylonitrile and N, N-dimethylformamide into the conductive particles and the functional carbon nano tubes to prepare spinning solution, spinning the spinning solution into filaments, and preparing the filaments into fabric, thus obtaining the composite conductive fabric. The composite conductive fabric prepared by the invention has excellent conductivity and good tensile strength.
Description
Technical Field
The invention relates to the technical field of textile materials, in particular to a manufacturing method of a composite conductive fabric.
Background
In the current day by day different internet of things technology, the development progress of intelligent clothes is extremely important, but the whole development progress is very slow due to the conductive problem of the fabric.
The conductivity of the fabric depends on the conductivity of the fiber; nowadays, the preparation method of the conductive fiber mainly comprises the following steps: 1. metal processing method, namely, metal conductive fiber can be prepared by utilizing the conductive performance of metal through a certain processing means; 2. the spinning method comprises directly spinning conductive polymer (such as polyacetylene, polyaniline, polypyrrole, polythiophene, etc.) or spinning conductive polymer, conductive particles (mainly carbon black or metal compound) and matrix polymer to obtain conductive fiber; 3. physical form of post-treatment, i.e. conductive particles (metal, carbon black, etc.) or metal compounds can be used to prepare conductive fibers by physical methods such as coating, bonding, etc.; 4. chemical post-treatment, namely carbonizing common chemical fiber or preparing conductive fiber by using conductive polymers and metal ions through chemical methods such as chemical sedimentation, complexation and the like; 5. the post-treatment in the form of physical and chemical mixing is to immerse ordinary fibers in a solution, make fiber molecules adsorbed or complexed with the solution, and then solidify a conductive substance on the fibers through a chemical reaction to generate conductivity.
Although the methods for preparing the conductive fibers are many at present, the preparation methods have certain defects, the conductive fibers prepared by the three methods 3, 4 and 5 have the defects that the conductive layer on the surface of the fibers is easy to fall off in the using process, so that the fabric cannot have long-acting conductivity, and the fabric woven by the conductive fibers prepared by the two methods 1 and 2 has long-acting conductivity, but the strength of the fabric is greatly influenced. Therefore, a conductive fabric with long-acting conductivity and good strength needs to be researched and developed.
Disclosure of Invention
The invention aims to provide a composite conductive fabric and a manufacturing method thereof, which aim to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the composite conductive fabric mainly comprises the following raw material components in parts by weight: 40-50 parts of polyacrylonitrile and 5-8 parts of functionalized carbon nano tubes.
The composite conductive fabric further comprises the following raw material components in parts by weight: 8-12 parts of conductive particles.
Preferably, the functionalized carbon nanotube is prepared by the common reaction of concentrated sulfuric acid and concentrated nitric acid on the carbon nanotube.
The conductive particles are prepared by carrying out a common reaction on modified silicon dioxide, polyallylamine hydrochloride and potassium tetrachloropalladate, then carrying out reduction, carbonization and alkaline etching on the obtained product to obtain conductive particle blanks, and mixing and reacting the conductive particle blanks with dopamine to obtain conductive particles; the modified silicon dioxide is prepared by treating porous silicon dioxide with concentrated sulfuric acid and ammonia water.
As optimization, the composite conductive fabric mainly comprises the following raw material components in parts by weight: 40 parts of polyacrylonitrile, 6 parts of functionalized carbon nanotubes and 12 parts of conductive particles.
As optimization, the manufacturing method of the composite conductive fabric mainly comprises the following preparation steps:
(1) Reacting the carbon nano tube with mixed acid to prepare a functionalized carbon nano tube;
(2) Reacting porous silica with mixed acid liquor and mixed alkali liquor in sequence to obtain modified silica, mixing the modified silica with polyallylamine hydrochloride solution, filtering to obtain filter cake, mixing the filter cake with potassium tetrachloropalladate solution, filtering to obtain pretreated modified silica, reacting the pretreated modified silica with sodium borohydride solution, carbonizing under the condition of nitrogen, mixing the carbonized substance with sodium hydroxide solution for reaction, filtering, mixing with dopamine solution for reaction, filtering, washing and drying to obtain conductive particles;
(3) Mixing the functionalized carbon nano tube obtained in the step (1) with the conductive particles obtained in the step (2), adding N, N-dimethylformamide and polyacrylonitrile, stirring and mixing, performing ultrasonic dispersion to obtain a spinning solution, extruding the spinning solution into a coagulating bath through a spinneret orifice, washing with water, oiling, drying, and weaving to obtain a composite conductive fabric;
(4) And (4) performing index analysis on the composite conductive fabric obtained in the step (3).
As optimization, the manufacturing method of the composite conductive fabric mainly comprises the following preparation steps:
(1) Mixing 95% by mass of sulfuric acid and 70% by mass of nitric acid according to a volume ratio of 3:1, mixing to obtain mixed acid liquor, and mixing the mixed acid liquor and the carbon nano tubes according to a mass ratio of 10:1, mixing, stirring for reaction, filtering to obtain a functionalized carbon nanotube blank, washing the functionalized carbon nanotube blank with deionized water for 8-10 times, and drying for 3 hours at the temperature of 85 ℃;
(2) Mixing porous silicon dioxide with mixed acid liquor according to the mass ratio of 1:8, mixing, stirring for reaction, filtering to obtain pretreated porous silica, and mixing the pretreated porous silica with mixed alkali liquor according to a mass ratio of 1:8, mixing, stirring for reaction, filtering to obtain a modified silicon dioxide blank, washing the modified silicon dioxide blank with deionized water for 3-5 times, drying at the temperature of 70 ℃ for 2 hours to obtain modified silicon dioxide, mixing the modified silicon dioxide with a polyallylamine hydrochloride solution with the mass fraction of 10% according to the mass ratio of 1:8, mixing, soaking for 3 hours at room temperature, filtering to obtain a filter cake, and mixing the filter cake with 8 mass percent potassium tetrachloropalladate solution according to a mass ratio of 1:6, mixing, soaking for 2 hours at room temperature, filtering to obtain pretreated modified silicon dioxide, mixing the pretreated modified silicon dioxide with a sodium borohydride solution with the mass fraction of 2% according to the mass ratio of 1:10, mixing, stirring for reaction, filtering to obtain a conductive particle blank, placing the conductive particle blank in a carbonization furnace, introducing nitrogen into the carbonization furnace at a rate of 80-100 mL/min, carbonizing at 600-750 ℃ for 3 hours, discharging to obtain a carbonized conductive particle blank, mixing the carbonized conductive particle blank with a sodium hydroxide solution with a mass fraction of 15% according to a mass ratio of 1:5, mixing, soaking for 3 hours at room temperature, filtering to obtain filter residue, and mixing the filter residue with 8% by mass of dopamine solution according to a mass ratio of 1:12, mixing, soaking for 4 hours at room temperature, filtering to obtain pretreated conductive particles, washing the pretreated conductive particles with deionized water for 3 times, and drying for 3 hours at the temperature of 60 ℃;
(3) Mixing the substance obtained in the step (1) and the substance obtained in the step (2) according to a mass ratio of 1:2, mixing the materials in the step (1) in a beaker, adding N, N-dimethylformamide with the mass being 70-80 times of that of the materials in the step (1) and polyacrylonitrile with the mass being 6-7 times of that of the materials in the step (1) in the beaker, stirring and mixing the materials for 30min at the temperature of 45 ℃ and the rotating speed of 350r/min, then carrying out ultrasonic dispersion on the materials in the beaker for 15min under the condition of the frequency of 45kHz to obtain a spinning solution, extruding the spinning solution into a coagulating bath through a spinneret orifice, filtering to obtain fibrils, washing the fibrils with water for 5 times, and mixing the fibrils with amino silicone oil according to the mass ratio of 1:8, mixing, soaking for 15min at room temperature, filtering to obtain pretreated fibril, drying the pretreated fibril for 40min at the temperature of 70-85 ℃ to obtain yarn, and weaving the yarn in a loom to obtain the composite conductive fabric;
(4) And (4) performing index analysis on the composite conductive fabric obtained in the step (3).
Preferably, the preparation method of the porous silica in the step (2) comprises the following steps of mixing cetyl trimethyl ammonium bromide and water according to the mass ratio of 1:140 in a flask, adding diethyl ether with the mass 20 times that of hexadecyl trimethyl ammonium bromide, ethanol with the mass 12 times that of the hexadecyl trimethyl ammonium bromide and ammonia water with the mass 5-8 times that of the hexadecyl trimethyl ammonium bromide into the flask, stirring and mixing to obtain a mixed solution, mixing the mixed solution with ethyl orthosilicate according to the mass ratio of 60:1, adding 3-aminopropyltriethoxysilane which is 0.08-0.10 times of the mass of the mixed solution into the three-neck flask, stirring for reaction, adjusting the pH of the materials in the three-neck flask to 7, filtering to obtain a porous silicon dioxide blank, and drying the porous silicon dioxide blank for 2 hours at the temperature of 75 ℃ to obtain the porous silicon dioxide.
As optimization, the mixed acid liquid in the step (2) is prepared by mixing 90% by mass of sulfuric acid and 30% by mass of hydrogen peroxide according to a volume ratio of 7:3, mixing to obtain mixed acid liquor; the mixed alkali liquor in the step (2) is prepared by mixing ammonia water with the mass fraction of 20% and hydrogen peroxide with the mass fraction of 30% according to the volume ratio of 1:1, adding deionized water with the volume 5 times that of ammonia water, and stirring and mixing to obtain mixed alkali liquor.
As an optimization, the coagulating bath in the step (3) is prepared by mixing N, N-dimethylformamide and water according to a mass ratio of 1:1, mixing to obtain the coagulating bath.
Compared with the prior art, the invention has the beneficial effects that:
when polyacrylonitrile fibers are used for manufacturing the composite conductive fabric, functional carbon nanotubes and conductive particles prepared by taking porous silicon dioxide as a template are added into the polyacrylonitrile fibers; firstly, adding porous silicon dioxide into polyacrylonitrile fibrils as conductive particles prepared by a template, wherein the porous silicon dioxide contains dendritic pore structures, polyallylamine hydrochloride can be adsorbed inside the dendritic pore structures after being treated by mixed acid liquor and mixed alkali liquor, tetrachloropalladate ions are further adsorbed inside the dendritic pore structures after being mixed with tetrachloropalladate potassium solution, and dendritic conductive particles containing metal particles are formed after being subjected to reduction, carbonization and alkaline etching treatment; and secondly, functional carbon nano tubes are added into the polyacrylonitrile fibrils, so that on one hand, the functional carbon nano tubes can cooperate with the dendritic conductive particles to form a complete conductive path in the polyacrylonitrile fibrils, thereby further improving the conductivity of the composite conductive fabric prepared from the polyacrylonitrile fibril weft raw material, on the other hand, the functional carbon nano tubes contain carboxyl on the surface, and can be uniformly distributed in the polyacrylonitrile fibrils after being added into the polyacrylonitrile fibrils, thereby further reducing the stress when the polyacrylonitrile fibrils are stretched, and further improving the tensile strength of the composite conductive fabric prepared from the polyacrylonitrile fibril weft raw material.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to more clearly illustrate the method provided by the present invention, the following examples are used to describe in detail, and the method for testing each index of the composite conductive fabric manufactured in the following examples is as follows:
conductivity: the conductivity of the composite conductive fabric obtained in each example and the yarns in the comparative example product were tested by a four-probe method.
Tensile strength: the tensile strength of the yarns in the composite conductive fabric obtained in each example and the comparative example product was tested by using a universal tensile machine.
Example 1
The composite conductive fabric mainly comprises the following raw material components in parts by weight: 40 parts of polyacrylonitrile, 6 parts of functionalized carbon nanotubes and 12 parts of conductive particles.
The manufacturing method of the composite conductive fabric mainly comprises the following preparation steps:
(1) Mixing 95% of sulfuric acid and 70% of nitric acid according to a volume ratio of 3:1, mixing to obtain mixed acid liquor, and mixing the mixed acid liquor and the carbon nano tubes according to a mass ratio of 10:1, mixing, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain a functionalized carbon nanotube blank, washing the functionalized carbon nanotube blank with deionized water for 8 times, and drying for 3 hours at the temperature of 85 ℃;
(2) Mixing porous silicon dioxide with mixed acid liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain pretreated porous silica, and mixing the pretreated porous silica with mixed alkali liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain a modified silicon dioxide blank, washing the modified silicon dioxide blank with deionized water for 5 times, drying for 2h at the temperature of 70 ℃ to obtain modified silicon dioxide, mixing the modified silicon dioxide with a polyallylamine hydrochloride solution with the mass fraction of 10% according to the mass ratio of 1:8, mixing, soaking for 3 hours at room temperature, filtering to obtain a filter cake, mixing the filter cake with 8 mass percent potassium tetrachloropalladate solution according to a mass ratio of 1:6, mixing, soaking for 2 hours at room temperature, filtering to obtain pretreated modified silicon dioxide, and mixing the pretreated modified silicon dioxide with a sodium borohydride solution with the mass fraction of 2% according to the mass ratio of 1:10, mixing, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 250r/min, filtering to obtain a conductive particle blank, placing the conductive particle blank in a carbonization furnace, introducing nitrogen into the carbonization furnace at the speed of 100mL/min, carbonizing for 3 hours at the temperature of 700 ℃, discharging to obtain a carbonized conductive particle blank, mixing the carbonized conductive particle blank with a sodium hydroxide solution with the mass fraction of 15% according to the mass ratio of 1:5, mixing, soaking for 3 hours at room temperature, filtering to obtain filter residue, and mixing the filter residue with 8% by mass of dopamine solution according to a mass ratio of 1:12, mixing, soaking for 4 hours at room temperature, filtering to obtain pretreated conductive particles, washing the pretreated conductive particles for 3 times by using deionized water, and drying for 3 hours at the temperature of 60 ℃;
(3) Mixing the substance obtained in the step (1) and the substance obtained in the step (2) according to the mass ratio of 1:2, adding N, N-dimethylformamide with the mass 80 times of that of the substance obtained in the step (1) and polyacrylonitrile with the mass 7 times of that of the substance obtained in the step (1) into a beaker, stirring and mixing for 30min at the temperature of 45 ℃ and the rotating speed of 350r/min, ultrasonically dispersing the materials in the beaker for 15min under the condition of the frequency of 45kHz to obtain a spinning solution, extruding the spinning solution into a coagulating bath through a spinneret orifice, filtering to obtain fibrils, washing the fibrils for 5 times by using water, and mixing the fibrils with amino silicone oil according to the mass ratio of 1:8, mixing, soaking for 15min at room temperature, filtering to obtain pretreated fibril, drying the pretreated fibril for 40min at the temperature of 70-85 ℃ to obtain yarn, and weaving the yarn in a loom to obtain the composite conductive fabric;
(4) And (4) performing index analysis on the composite conductive fabric obtained in the step (3).
Optimally, the preparation method of the porous silica in the step (2) comprises the following steps of mixing cetyl trimethyl ammonium bromide and water according to a mass ratio of 1:140, adding diethyl ether with the mass 20 times that of hexadecyl trimethyl ammonium bromide, ethanol with the mass 12 times that of hexadecyl trimethyl ammonium bromide and ammonia water with the mass 5-8 times that of hexadecyl trimethyl ammonium bromide into the flask, stirring and mixing to obtain a mixed solution, mixing the mixed solution with tetraethoxysilane according to the mass ratio of 60:1, adding 3-aminopropyltriethoxysilane which is 0.08-0.10 times of the mass of the mixed solution into the three-neck flask, stirring for reaction, adjusting the pH of the materials in the three-neck flask to 7, filtering to obtain a porous silicon dioxide blank, and drying the porous silicon dioxide blank for 2 hours at the temperature of 75 ℃ to obtain the porous silicon dioxide.
As optimization, the mixed acid liquid in the step (2) is prepared by mixing 90% by mass of sulfuric acid and 30% by mass of hydrogen peroxide according to a volume ratio of 7:3, mixing to obtain mixed acid liquor; the mixed alkali liquor in the step (2) is prepared by mixing 20% of ammonia water and 30% of hydrogen peroxide according to a volume ratio of 1:1, mixing, adding deionized water with the volume of 5 times that of ammonia water, and stirring and mixing to obtain mixed alkali liquor.
As an optimization, the coagulating bath in the step (3) is prepared by mixing N, N-dimethylformamide and water according to a mass ratio of 1:1, and mixing to obtain the coagulating bath.
Example 2
The composite conductive fabric mainly comprises the following raw material components in parts by weight: 40 parts polyacrylonitrile and 12 parts conductive particles.
A manufacturing method of a composite conductive fabric mainly comprises the following preparation steps:
(1) Mixing porous silicon dioxide with mixed acid liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain pretreated porous silicon dioxide, and mixing the pretreated porous silicon dioxide with mixed alkali liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain a modified silicon dioxide blank, washing the modified silicon dioxide blank with deionized water for 5 times, drying for 2h at the temperature of 70 ℃ to obtain modified silicon dioxide, mixing the modified silicon dioxide with a polyallylamine hydrochloride solution with the mass fraction of 10% according to the mass ratio of 1:8, mixing, soaking for 3 hours at room temperature, filtering to obtain a filter cake, mixing the filter cake with 8 mass percent potassium tetrachloropalladate solution according to a mass ratio of 1:6, mixing, soaking for 2 hours at room temperature, filtering to obtain pretreated modified silicon dioxide, mixing the pretreated modified silicon dioxide with a sodium borohydride solution with the mass fraction of 2% according to the mass ratio of 1:10, mixing, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 250r/min, filtering to obtain a conductive particle blank, placing the conductive particle blank in a carbonization furnace, introducing nitrogen into the carbonization furnace at the speed of 100mL/min, carbonizing for 3 hours at the temperature of 700 ℃, discharging to obtain a carbonized conductive particle blank, mixing the carbonized conductive particle blank with a sodium hydroxide solution with the mass fraction of 15% according to the mass ratio of 1:5, mixing, soaking for 3 hours at room temperature, filtering to obtain filter residues, and mixing the filter residues with 8% by mass of dopamine solution according to a mass ratio of 1:12, mixing, soaking for 4 hours at room temperature, filtering to obtain pretreated conductive particles, washing the pretreated conductive particles for 3 times by using deionized water, and drying for 3 hours at the temperature of 60 ℃;
(2) And (3) mixing the nano carbon with the substance obtained in the step (2) according to the mass ratio of 1:2, adding N, N-dimethylformamide with the mass 80 times that of the nano-carbon and polyacrylonitrile with the mass 7 times that of the nano-carbon into a beaker, stirring and mixing for 30min at the temperature of 45 ℃ and the rotating speed of 350r/min, then ultrasonically dispersing materials in the beaker for 15min under the condition of the frequency of 45kHz to obtain a spinning solution, extruding the spinning solution into a coagulating bath through a spinneret orifice, filtering to obtain fibrils, washing the fibrils with water for 5 times, and mixing the fibrils with amino silicone oil according to the mass ratio of 1:8, mixing, soaking for 15min at room temperature, filtering to obtain pretreated fibril, drying the pretreated fibril for 40min at the temperature of 70-85 ℃ to obtain yarn, and weaving the yarn in a loom to obtain the composite conductive fabric;
(3) And (3) performing index analysis on the composite conductive fabric obtained in the step (2).
Optimally, the preparation method of the porous silica in the step (1) comprises the following steps of mixing cetyl trimethyl ammonium bromide and water according to a mass ratio of 1:140, adding diethyl ether with the mass 20 times that of hexadecyl trimethyl ammonium bromide, ethanol with the mass 12 times that of hexadecyl trimethyl ammonium bromide and ammonia water with the mass 5-8 times that of hexadecyl trimethyl ammonium bromide into the flask, stirring and mixing to obtain a mixed solution, mixing the mixed solution with tetraethoxysilane according to the mass ratio of 60:1, adding 3-aminopropyltriethoxysilane which is 0.08-0.10 times of the mass of the mixed solution into the three-neck flask, stirring for reaction, adjusting the pH of the materials in the three-neck flask to 7, filtering to obtain a porous silicon dioxide blank, and drying the porous silicon dioxide blank for 2 hours at the temperature of 75 ℃ to obtain the porous silicon dioxide.
As optimization, the mixed acid liquid in the step (1) is prepared by mixing 90% by mass of sulfuric acid and 30% by mass of hydrogen peroxide according to a volume ratio of 7:3, mixing to obtain mixed acid liquor; the mixed alkali liquor in the step (1) is prepared by mixing 20% of ammonia water and 30% of hydrogen peroxide according to a volume ratio of 1:1, adding deionized water with the volume 5 times that of ammonia water, and stirring and mixing to obtain mixed alkali liquor.
As an optimization, the coagulating bath in the step (2) is prepared by mixing N, N-dimethylformamide and water according to a mass ratio of 1:1, and mixing to obtain the coagulating bath.
Example 3
The composite conductive fabric mainly comprises the following raw material components in parts by weight: 40 parts of polyacrylonitrile, 6 parts of functionalized carbon nanotubes and 12 parts of conductive particles.
A manufacturing method of a composite conductive fabric mainly comprises the following preparation steps:
(1) Mixing 95% of sulfuric acid and 70% of nitric acid according to a volume ratio of 3:1, mixing to obtain mixed acid liquor, and mixing the mixed acid liquor and the carbon nano tubes according to a mass ratio of 10:1, mixing, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain a functionalized carbon nanotube blank, washing the functionalized carbon nanotube blank with deionized water for 8 times, and drying for 3 hours at the temperature of 85 ℃;
(2) Mixing silicon dioxide and mixed acid liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain pretreated silicon dioxide, mixing the pretreated silicon dioxide with mixed alkali liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotation speed of 300r/min, filtering to obtain a modified silicon dioxide blank, washing the modified silicon dioxide blank with deionized water for 5 times, drying for 2h at the temperature of 70 ℃ to obtain modified silicon dioxide, mixing the modified silicon dioxide with a polyallylamine hydrochloride solution with the mass fraction of 10% according to the mass ratio of 1:8, mixing, soaking for 3 hours at room temperature, filtering to obtain a filter cake, mixing the filter cake with 8 mass percent potassium tetrachloropalladate solution according to a mass ratio of 1:6, mixing, soaking for 2 hours at room temperature, filtering to obtain pretreated modified silicon dioxide, and mixing the pretreated modified silicon dioxide with a sodium borohydride solution with the mass fraction of 2% according to the mass ratio of 1:10, mixing, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 250r/min, filtering to obtain a conductive particle blank, placing the conductive particle blank in a carbonization furnace, introducing nitrogen into the carbonization furnace at the speed of 100mL/min, carbonizing for 3 hours at the temperature of 700 ℃, discharging to obtain a carbonized conductive particle blank, mixing the carbonized conductive particle blank with a sodium hydroxide solution with the mass fraction of 15% according to the mass ratio of 1:5, mixing, soaking for 3 hours at room temperature, filtering to obtain filter residues, and mixing the filter residues with 8% by mass of dopamine solution according to a mass ratio of 1:12, mixing, soaking for 4 hours at room temperature, filtering to obtain pretreated conductive particles, washing the pretreated conductive particles with deionized water for 3 times, and drying for 3 hours at the temperature of 60 ℃;
(3) Mixing the substance obtained in the step (1) and the substance obtained in the step (2) according to the mass ratio of 1:2, adding N, N-dimethylformamide with the mass 80 times of that of the substance obtained in the step (1) and polyacrylonitrile with the mass 7 times of that of the substance obtained in the step (1) into a beaker, stirring and mixing for 30min at the temperature of 45 ℃ and the rotating speed of 350r/min, ultrasonically dispersing the materials in the beaker for 15min under the condition of the frequency of 45kHz to obtain a spinning solution, extruding the spinning solution into a coagulating bath through a spinneret orifice, filtering to obtain fibrils, washing the fibrils for 5 times by using water, and mixing the fibrils with amino silicone oil according to the mass ratio of 1:8, mixing, soaking for 15min at room temperature, filtering to obtain pretreated fibril, drying the pretreated fibril for 40min at the temperature of 70-85 ℃ to obtain yarn, and weaving the yarn in a loom to obtain the composite conductive fabric;
(4) And (4) performing index analysis on the composite conductive fabric obtained in the step (3).
As optimization, the mixed acid liquid in the step (2) is prepared by mixing 90% by mass of sulfuric acid and 30% by mass of hydrogen peroxide according to a volume ratio of 7:3, mixing to obtain mixed acid liquor; the mixed alkali liquor in the step (2) is prepared by mixing ammonia water with the mass fraction of 20% and hydrogen peroxide with the mass fraction of 30% according to the volume ratio of 1:1, mixing, adding deionized water with the volume of 5 times that of ammonia water, and stirring and mixing to obtain mixed alkali liquor.
As an optimization, the coagulating bath in the step (3) is prepared by mixing N, N-dimethylformamide and water according to a mass ratio of 1:1, and mixing to obtain the coagulating bath.
Comparative example
The composite conductive fabric mainly comprises the following raw material components in parts by weight: 40 parts polyacrylonitrile and 12 parts conductive particles.
A manufacturing method of a composite conductive fabric mainly comprises the following preparation steps:
(1) Mixing silicon dioxide and mixed acid liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain pretreated silicon dioxide, and mixing the pretreated silicon dioxide with the mixed alkali liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain a modified silicon dioxide blank, washing the modified silicon dioxide blank with deionized water for 5 times, drying for 2h at the temperature of 70 ℃ to obtain modified silicon dioxide, mixing the modified silicon dioxide with a polyallylamine hydrochloride solution with the mass fraction of 10% according to the mass ratio of 1:8, mixing, soaking for 3 hours at room temperature, filtering to obtain a filter cake, and mixing the filter cake with 8 mass percent potassium tetrachloropalladate solution according to a mass ratio of 1:6, mixing, soaking for 2 hours at room temperature, filtering to obtain pretreated modified silicon dioxide, mixing the pretreated modified silicon dioxide with a sodium borohydride solution with the mass fraction of 2% according to the mass ratio of 1:10, mixing, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 250r/min, filtering to obtain a conductive particle blank, placing the conductive particle blank in a carbonization furnace, introducing nitrogen into the carbonization furnace at the speed of 100mL/min, carbonizing for 3 hours at the temperature of 700 ℃, discharging to obtain a carbonized conductive particle blank, mixing the carbonized conductive particle blank with a sodium hydroxide solution with the mass fraction of 15% according to the mass ratio of 1:5, mixing, soaking for 3 hours at room temperature, filtering to obtain filter residue, and mixing the filter residue with 8% by mass of dopamine solution according to a mass ratio of 1:12, mixing, soaking for 4 hours at room temperature, filtering to obtain pretreated conductive particles, washing the pretreated conductive particles for 3 times by using deionized water, and drying for 3 hours at the temperature of 60 ℃;
(2) And (3) mixing the nano carbon with the substance obtained in the step (2) according to the mass ratio of 1:2, adding N, N-dimethylformamide with the mass 80 times of that of the nano-carbon and polyacrylonitrile with the mass 7 times of that of the nano-carbon into a beaker, stirring and mixing for 30min at the temperature of 45 ℃ and the rotating speed of 350r/min, ultrasonically dispersing materials in the beaker for 15min at the frequency of 45kHz to obtain a spinning solution, extruding the spinning solution into a coagulating bath through a spinneret orifice, filtering to obtain fibrils, washing the fibrils for 5 times by using water, and mixing the fibrils and amino silicone oil according to the mass ratio of 1:8, mixing, soaking for 15min at room temperature, filtering to obtain pretreated fibril, drying the pretreated fibril for 40min at the temperature of 70-85 ℃ to obtain yarn, and weaving the yarn in a loom to obtain the composite conductive fabric;
(3) And (3) performing index analysis on the composite conductive fabric obtained in the step (2).
As optimization, the mixed acid liquid in the step (1) is prepared by mixing 90% by mass of sulfuric acid and 30% by mass of hydrogen peroxide according to a volume ratio of 7:3, mixing to obtain mixed acid liquor; the mixed alkali liquor in the step (1) is prepared by mixing 20% of ammonia water and 30% of hydrogen peroxide according to a volume ratio of 1:1, adding deionized water with the volume 5 times that of ammonia water, and stirring and mixing to obtain mixed alkali liquor.
As an optimization, the coagulating bath in the step (2) is prepared by mixing N, N-dimethylformamide and water according to a mass ratio of 1:1, and mixing to obtain the coagulating bath.
Effects of the invention
Table 1 below gives the results of the conductivity and tensile strength analysis of the composite to point fabrics using examples 1 to 3 of the present invention and comparative examples.
TABLE 1
| Example 1 | Example 2 | Example 3 | Comparative example | |
| Conductivity (S/cm) | 2×10 -2 | 1×10 -3 | 3×10 -4 | 8×10 -6 |
| Tensile Strength (cN dtex) -1 ） | 4.53 | 3.67 | 3.44 | 1.90 |
Compared with the experimental data of the embodiment 1 and the comparative example, the addition of the functionalized carbon nanotubes and the porous silica into the yarns used by the composite conductive fabric can effectively improve the conductivity and the tensile strength of the composite conductive fabric; compared with the experimental data of the embodiment 1 and the embodiment 2, it can be found that when the functionalized carbon nanotube is not added to the product, the conductive particles cannot effectively form a complete conductive path in the polyacrylonitrile fibril, so that the conductivity of the product is affected, and the surface of the functionalized carbon nanotube contains carboxyl, and the carboxyl can be uniformly distributed in the polyacrylonitrile fibril after being added to the polyacrylonitrile fibril, so that the stress of the polyacrylonitrile fibril when being stretched is reduced, and the tensile strength of the composite conductive fabric is reduced when the functionalized carbon nanotube is not added; from the comparison of the experimental data of example 1 and example 3, it can be found that when the porous silica is not used as the template in the conductive particles, the conductive particles cannot form dendrites, and thus cannot form complete conductive paths with the functionalized carbon nanotubes after adding polyacrylonitrile fibrils, thereby reducing the conductivity of the composite conductive fabric.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (1)
1. The manufacturing method of the composite conductive fabric is characterized by comprising the following steps: the preparation method comprises the following preparation steps:
(1) Mixing 95% of sulfuric acid and 70% of nitric acid according to a volume ratio of 3:1, mixing to obtain mixed acid liquor, and mixing the mixed acid liquor and the carbon nano tubes according to a mass ratio of 10:1, mixing, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain a functionalized carbon nanotube blank, washing the functionalized carbon nanotube blank with deionized water for 8 times, and drying for 3 hours at the temperature of 85 ℃;
(2) Mixing porous silicon dioxide with mixed acid liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain pretreated porous silica, and mixing the pretreated porous silica with mixed alkali liquor according to the mass ratio of 1:8, mixing, stirring and reacting for 1h at the temperature of 45 ℃ and the rotating speed of 300r/min, filtering to obtain a modified silicon dioxide blank, washing the modified silicon dioxide blank with deionized water for 5 times, drying for 2h at the temperature of 70 ℃ to obtain modified silicon dioxide, mixing the modified silicon dioxide with a polyallylamine hydrochloride solution with the mass fraction of 10% according to the mass ratio of 1:8, mixing, soaking for 3 hours at room temperature, filtering to obtain a filter cake, and mixing the filter cake with 8 mass percent potassium tetrachloropalladate solution according to a mass ratio of 1:6, mixing, soaking for 2 hours at room temperature, filtering to obtain pretreated modified silicon dioxide, and mixing the pretreated modified silicon dioxide with a sodium borohydride solution with the mass fraction of 2% according to the mass ratio of 1:10, mixing, stirring and reacting for 3 hours at the temperature of 45 ℃ and the rotating speed of 250r/min, filtering to obtain a conductive particle blank, placing the conductive particle blank in a carbonization furnace, introducing nitrogen into the carbonization furnace at the speed of 100mL/min, carbonizing for 3 hours at the temperature of 700 ℃, discharging to obtain a carbonized conductive particle blank, mixing the carbonized conductive particle blank with a sodium hydroxide solution with the mass fraction of 15% according to the mass ratio of 1:5, mixing, soaking for 3 hours at room temperature, filtering to obtain filter residue, and mixing the filter residue with 8% by mass of dopamine solution according to a mass ratio of 1:12, mixing, soaking for 4 hours at room temperature, filtering to obtain pretreated conductive particles, washing the pretreated conductive particles with deionized water for 3 times, and drying for 3 hours at the temperature of 60 ℃;
(3) Mixing the substance obtained in the step (1) and the substance obtained in the step (2) according to a mass ratio of 1:2, adding N, N-dimethylformamide with the mass 80 times of that of the substance obtained in the step (1) and polyacrylonitrile with the mass 7 times of that of the substance obtained in the step (1) into a beaker, stirring and mixing for 30min at the temperature of 45 ℃ and the rotating speed of 350r/min, ultrasonically dispersing the materials in the beaker for 15min under the condition of the frequency of 45kHz to obtain a spinning solution, extruding the spinning solution into a coagulating bath through a spinneret orifice, filtering to obtain fibrils, washing the fibrils for 5 times by using water, and mixing the fibrils with amino silicone oil according to the mass ratio of 1:8, mixing, soaking for 15min at room temperature, filtering to obtain pretreated fibril, drying the pretreated fibril for 40min at the temperature of 70-85 ℃ to obtain yarn, and weaving the yarn in a loom to obtain the composite conductive fabric;
(4) Performing index analysis on the composite conductive fabric obtained in the step (3);
the preparation method of the porous silica in the step (2) comprises the following steps of mixing cetyl trimethyl ammonium bromide and water according to the mass ratio of 1:140, adding diethyl ether with the mass 20 times that of hexadecyl trimethyl ammonium bromide, ethanol with the mass 12 times that of hexadecyl trimethyl ammonium bromide and ammonia water with the mass 5-8 times that of hexadecyl trimethyl ammonium bromide into the flask, stirring and mixing to obtain a mixed solution, mixing the mixed solution with tetraethoxysilane according to the mass ratio of 60:1, mixing the mixture in a three-neck flask, adding 3-aminopropyltriethoxysilane which is 0.08-0.10 times of the mass of the mixed solution into the three-neck flask, stirring the mixture for reaction, adjusting the pH of the materials in the three-neck flask to 7, filtering the mixture to obtain a porous silicon dioxide blank, and drying the porous silicon dioxide blank for 2 hours at the temperature of 75 ℃ to obtain porous silicon dioxide;
the mixed acid liquid in the step (2) is prepared by mixing 90% by mass of sulfuric acid and 30% by mass of hydrogen peroxide according to a volume ratio of 7:3, mixing to obtain mixed acid liquor; the mixed alkali liquor in the step (2) is prepared by mixing 20% of ammonia water and 30% of hydrogen peroxide according to a volume ratio of 1:1, adding deionized water with the volume 5 times that of ammonia water, and stirring and mixing to obtain mixed alkali liquor;
and (3) the coagulating bath is prepared by mixing N, N-dimethylformamide and water according to the mass ratio of 1:1, mixing to obtain the coagulating bath.
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