CN111975228A - Rotary filter tip tipping paper laser processing equipment - Google Patents
Rotary filter tip tipping paper laser processing equipment Download PDFInfo
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- CN111975228A CN111975228A CN201910368089.XA CN201910368089A CN111975228A CN 111975228 A CN111975228 A CN 111975228A CN 201910368089 A CN201910368089 A CN 201910368089A CN 111975228 A CN111975228 A CN 111975228A
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- laser
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- control cabinet
- base
- tipping paper
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 230000003287 optical effect Effects 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 230000001360 synchronised effect Effects 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 claims description 14
- 238000005553 drilling Methods 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 2
- 238000004080 punching Methods 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 description 13
- 235000019504 cigarettes Nutrition 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0643—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0648—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/146—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor the fluid stream containing a liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a laser processing device for tipping paper of a rotary filter tip, which comprises an electric control cabinet, a laser perforating device, a paper feeding system, a cooling system, a synchronous feedback system and a control system; the automatic paper feeding device comprises an electric control cabinet, and is characterized in that a support is arranged at the bottom of the electric control cabinet, a gas adjusting panel is arranged on the upper left side of the front face of the electric control cabinet, a laser panel is arranged at the right end of the front face of the electric control cabinet, the laser perforating device is composed of a laser and an optical system, the laser is located above the middle point of the front face of the electric control cabinet, the cooling system is a water chiller, the cooling system is located below the optical system, a paper receiving and correcting device is arranged on the lower left side of the laser, the synchronous feedback system and the control system are located in the electric control cabinet, the input end. The invention has the advantages of high punching speed, long service life, high automation degree, good product quality and the like.
Description
Technical Field
The invention relates to equipment in the technical field of tipping paper production, in particular to rotary tipping paper laser processing equipment.
Background
The reduction of the tar content in the cigarette has important significance for improving the smoke quality and reducing the negative influence on smoking groups; cigarette manufacturers in various countries invest a great deal of manpower, material resources and capital in succession, and the technology, theoretical method, practical application and other aspects of reducing the tar content of cigarettes are extensively and deeply researched, and various tar reduction technologies are adopted.
Along with the continuous innovation of cigarette technology, new cigarette products emerge endlessly; the 'rotating filter rod' is another emerging technology appearing in the tobacco industry in recent years, the rotating filter rod can adjust the smoke concentration through a closed ventilation groove of a rotating filter tip, the aim of automatically adjusting the smoke concentration of cigarettes by a pure physical means is achieved, the technology is at the front edge of the filter tip process in China, and the technology is favored by various manufacturers and is not in demand in the market.
The new production process needs new processing equipment for support; the filter tip is not rotatable equal to the filter tip, and the filter tip is wrapped by a layer of tipping paper after entering the cigarette making machine and becomes the filter tip of the finished cigarette, and if the tipping paper is not technically processed, the filter tip is difficult to rotate.
The rotary filter is based on a filter body of a 360-degree circular cut filter, the mandrel at the inner side is continuous, and the tipping paper is cut in the same way; the principle is simple, but the operation is difficult, in order to realize the best rotatory experience of cigarette, must accomplish on the technology standard and cut constantly, guarantees that two parts on the filter rod connect the dress paper and take the connection a little.
However, no relevant special tipping paper processing equipment exists in the domestic market at present; the rotary filter tip tipping paper laser processing (punching and cutting) equipment is independently researched and developed, and the rotary filter tip tipping paper laser processing (punching and cutting) equipment has the advantages of low manufacturing cost, high precision and high performance, can better meet the market demand, and has better market prospect.
Disclosure of Invention
In order to solve the problems, the invention provides the laser processing equipment for the tipping paper of the rotary filter tip, which has high automation degree and equipment precision and can ensure the quality stability and the production efficiency of processed products, and the laser processing equipment for the tipping paper of the rotary filter tip is designed and manufactured from the aspects of laser technology, paper feeding mode, automation technology, optical system and the like, thereby improving the automation degree and the equipment precision of the equipment, and ensuring the quality stability and the production efficiency of the processed products of the tipping paper
In order to achieve the above number, the invention adopts the following technical scheme: a laser processing device for tipping paper of a rotary filter tip comprises an electric control cabinet, a laser drilling device, a paper feeding system, a cooling system, a synchronous feedback system and a control system.
The laser punching device is composed of a laser and an optical system, the laser is located above a midpoint of the front face of the electric control cabinet, the optical system comprises a focusing mirror and a reflecting mirror, the focusing mirror and the reflecting mirror are located below the laser and used for reflecting and focusing laser beams, a paper loading channel is arranged below the focusing mirror optical system, and a supporting plate is arranged below the paper loading channel.
The cooling system is a water chiller, the cooling system is positioned below the optical system, and cooling pipes of the cooling system surround the laser and the optical system to absorb heat and cool.
The paper feeding system comprises a plurality of rollers, a winding roller, an unwinding roller and a tension adjusting device, the unwinding roller is located at the left end of the front face of the electric control cabinet, the winding roller and the right end of the front face of the electric control cabinet are arranged, the unwinding roller and the winding roller are located at the same horizontal height, the tension adjusting device is located at the left lower side of the unwinding roller, the tension adjusting device comprises an air cylinder, a supporting cylinder, two supporting rods and a rotating shaft, the supporting cylinder is located at the left lower side of the winding roller, the number of the supporting rods is two, the tops of the two supporting rods are respectively fixed to two ends of the supporting cylinder, the bottoms of the two supporting rods are connected with the rotating shaft in a related mode, one end of the rotating shaft is connected with the electric control cabinet and located below the winding roller, the air cylinder is located below the supporting cylinder, the bottom of the air cylinder is fixed to the electric control.
The synchronous feedback system and the control system are located in the electric control cabinet, the input end of the synchronous feedback system is connected with the paper feeding system, the output end of the synchronous feedback system is connected with the control system, the control system is a PLC (programmable logic controller), and the output end of the control system is connected with the laser.
In order to prevent the laser from being burnt by laser radiation, a protective cover is arranged outside the laser.
The supporting plate is internally provided with an electric heating pipe which has the function of enabling the tipping paper to have higher temperature during laser drilling and reducing the power of a laser.
The optical system also comprises a base, a lens cone, a controller, an air pressure sensor and an air supply pipe; the base is hollow, the surface of the base is provided with a water inlet pipe and a water outlet pipe which are communicated with the base, cooling is carried out through water circulation, and the water inlet pipe and the water outlet pipe are connected with a water cooler; the lens cone is a cylindrical part with external threads with different diameters at two ends; the air pressure sensor is arranged on the inner wall of the lens cone and is opposite to the air inlet, an output signal of the air pressure sensor is transmitted to the controller, and the controller adjusts the air supply pressure to cool the focusing device; the lens cone and the focusing lens are assembled and then fixed through the base.
The working principle is as follows: starting a main power switch in the electric control cabinet, starting a compressed air switch, starting a power switch of the water chiller, and operating the water chiller to reduce the temperature of water to below 17 ℃; turning on the laser power supply to turn on the light and then turning on the key switch to display the number on the laser panel and turn on the laser working gas (N) 2、He、CO2) The gas cylinder valve adjusts the thimble to enable the output pressure gauge to indicate 0.5Mpa, opens the laser starting switch, opens the perforating machine control machine, adjusts the deviation correcting device, connects the tipping paper, starts perforating, adjusts the paper feeding speed according to the process requirement, the laser power, adjusts the hole position, the hole shape and the tipping paper folding and unfolding tension.
Has the advantages that: the invention is designed and manufactured from the aspects of laser technology, paper feeding mode, automation technology, optical system and the like, improves the automation degree and the equipment precision of the equipment, ensures the quality stability and the production efficiency of tipping paper processing products, can better meet the market demand and has better market prospect; the invention also has the advantages of high punching speed, long service life, high automation degree, good product quality and the like.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
Fig. 2 is a schematic structural view of the tension adjusting device of the present invention.
Fig. 3 shows the principle of the present invention.
In the figure: 1. an electric control cabinet; 2. a laser; 3. a gas conditioning panel; 4. a laser panel; 5. a cooling system; 6. a support; 7. unwinding rollers; 8. a wind-up roll; 9. a roller; 10. a deviation correcting device; 11. a tension adjusting device; 1101. a cylinder; 1102. supporting the cylinder; 1103. a strut; 1104. a rotating shaft.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
As shown in fig. 1-3, a laser processing device for rotary filter rod tipping paper comprises an electric control cabinet 1, a laser perforating device, a paper feeding system, a cooling system 5, a synchronous feedback system and a control system; automatically controlled cabinet 1 is the rectangle cabinet, and the bottom of automatically controlled cabinet 1 is equipped with support 6, and the positive upper left side of automatically controlled cabinet 1 is equipped with gaseous adjusting panel, and the right-hand member is equipped with laser instrument panel 4, in order to prevent to be burnt by laser radiation, laser instrument 2 is equipped with the protection casing outward.
The laser punching device is composed of a laser 2 and an optical system, wherein the laser 2 is located above the midpoint of the front face of the electric control cabinet 1, the optical system is composed of a focusing mirror and a reflecting mirror, the focusing mirror and the reflecting mirror are located below the laser 2 and used for reflecting and focusing laser beams, a paper receiving channel is arranged below the optical system, a supporting plate is arranged below the paper receiving channel, an electric heating pipe is arranged in the supporting plate and is used for enabling the paper receiving channel to have higher temperature during laser punching and reducing the power of the laser 2.
The cooling system 5 is a water chiller, the cooling system 5 is positioned below the optical system, and cooling pipes of the cooling system 5 surround the laser 2 and the optical system to absorb heat and cool.
A tipping paper deviation correcting device 10 is arranged at the lower left of the laser 2, the paper feeding system comprises a plurality of rollers 9, a winding roller 8, an unwinding roller 7 and a tension adjusting device 11, the unwinding roller 7 is positioned at the left end of the front face of the electric control cabinet 1, the winding roller 8 is positioned at the right end of the front face of the electric control cabinet 1, the unwinding roller 7 and the winding roller 8 are positioned at the same horizontal height, the tension adjusting device 11 is positioned at the lower left of the unwinding roller 7, the tension adjusting device 11 comprises an air cylinder 1101, a supporting cylinder 1102, supporting rods 1103 and a rotating shaft 1104, the supporting cylinder 1102 is positioned at the lower left of the winding roller 8, the number of the supporting rods 1103 is two, the tops of the two supporting rods 1103 are respectively fixed with the two ends of the supporting cylinder 1102, the bottoms of the two supporting rods 1103 are connected with the rotating shaft 1104, one end of the rotating shaft 1104 is connected with the electric control cabinet 1 and positioned below the winding roller 8, the air cylinder 1102 is, the piston rod of the cylinder 1101 is fixedly connected with the bottom of the support cylinder 1102.
The synchronous feedback system and the control system are located in the electric control cabinet, the input end of the synchronous feedback system is connected with the paper feeding system, the output end of the synchronous feedback system is connected with the control system, the control system is a PLC (programmable logic controller), and the output end of the control system is connected with the laser 2.
The working principle is as follows: starting a main power switch in the electric control cabinet 1, starting a compressed air switch, starting a power switch of a water chiller, and operating the water chiller to reduce the temperature of water to below 17 ℃; firstly turning on the laser 2 to turn on the light and then turning on the key switch to display the number on the laser 2 panel, and turning on the laser 2 working gas (N)2、He、CO2) The gas cylinder valve adjusts the thimble to enable the output pressure gauge to indicate 0.5Mpa, opens the laser 2 start switch, opens the perforating machine control machine, adjusts the deviation correcting device 10, connects the tipping paper, starts perforating, adjusts the paper feeding speed according to the process requirement, the laser power, adjusts the hole position, the hole shape and the tipping paper receiving and releasing tension.
In conclusion, the tipping paper processing device is designed and manufactured from the aspects of a laser technology, a paper feeding mode, an automation technology, an optical system and the like, so that the automation degree and the precision of equipment are improved, the quality stability and the production efficiency of tipping paper processing products are ensured, the tipping paper processing device can better meet the market demand, and the market prospect is good; the invention also has the advantages of high punching speed, long service life, high automation degree, good product quality and the like.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (5)
1. A laser processing device for rotary filter tip tipping paper comprises an electric control cabinet, a laser perforating device, a paper feeding system, a cooling system, a synchronous feedback system and a control system, and is characterized in that the electric control cabinet is a rectangular cabinet, a bracket is arranged at the bottom of the electric control cabinet, a gas adjusting panel is arranged at the upper left of the front side of the electric control cabinet, and a laser panel is arranged at the right end of the electric control cabinet;
the laser drilling device comprises a laser and an optical system, the laser is positioned above the midpoint of the front face of the electric control cabinet, the optical system comprises a focusing mirror and a reflecting mirror, the focusing mirror and the reflecting mirror are positioned below the laser and are used for reflecting and focusing laser beams, a paper receiving channel is arranged below the focusing mirror optical system, and a supporting plate is arranged below the paper receiving channel;
the cooling system is a water chiller, is positioned below the optical system, and is surrounded around the laser and the optical system by cooling pipes to absorb heat and cool;
the paper feeding system comprises a plurality of rollers, a winding roller, an unwinding roller and a tension adjusting device, the unwinding roller is positioned at the left end of the front face of the electric control cabinet, the winding roller and the right end of the front face of the electric control cabinet are positioned at the same horizontal height, the tension adjusting device is positioned at the left lower side of the unwinding roller, the tension adjusting device comprises an air cylinder, a supporting cylinder, two supporting rods and a rotating shaft, the supporting cylinder is positioned at the left lower side of the winding roller, the top of each of the two supporting rods is fixed with the two ends of the supporting cylinder respectively, the bottom of each of the two supporting rods is connected with the rotating shaft in a related manner, one end of the rotating shaft is connected with the electric control cabinet and is positioned below the winding roller, the air cylinder is positioned below the left supporting cylinder, the bottom of the air cylinder is fixed with the electric control cabinet, and a piston rod of the air cylinder is fixedly;
The synchronous feedback system and the control system are located in the electric control cabinet, the input end of the synchronous feedback system is connected with the paper feeding system, the output end of the synchronous feedback system is connected with the control system, the control system is a PLC (programmable logic controller), and the output end of the control system is connected with the laser.
2. A rotary filter rod tipping paper laser machining apparatus according to claim 1 wherein the laser is externally provided with a protective cover.
3. A laser machining apparatus for rotary filter rod tipping paper according to any one of claims 1 or 2, wherein an electric heating tube is provided in the stay plate to preheat the tipping paper.
4. The laser processing equipment for the rotary filter rod tipping paper according to any one of claims 1 or 2, characterized in that the optical system further comprises a base, a lens barrel, a controller, an air pressure sensor and an air supply pipe; the base is hollow, the surface of the base is provided with a water inlet pipe and a water outlet pipe which are communicated with the base, cooling is carried out through water circulation, and the water inlet pipe and the water outlet pipe are connected with a water cooler; the lens cone is a cylindrical part with external threads with different diameters at two ends; the air pressure sensor is arranged on the inner wall of the lens cone and is opposite to the air inlet, an output signal of the air pressure sensor is transmitted to the controller, and the controller adjusts the air supply pressure to cool the focusing device; the lens cone and the focusing lens are assembled and then fixed through the base.
5. The laser processing equipment of rotary filter rod tipping paper according to claim 3, wherein the optical system further comprises a base, a lens barrel, a controller, an air pressure sensor, an air feed pipe; the base is hollow, the surface of the base is provided with a water inlet pipe and a water outlet pipe which are communicated with the base, cooling is carried out through water circulation, and the water inlet pipe and the water outlet pipe are connected with a water cooler; the lens cone is a cylindrical part with external threads with different diameters at two ends; the air pressure sensor is arranged on the inner wall of the lens cone and is opposite to the air inlet, an output signal of the air pressure sensor is transmitted to the controller, and the controller adjusts the air supply pressure to cool the focusing device; the lens cone and the focusing lens are assembled and then fixed through the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368089.XA CN111975228A (en) | 2019-05-05 | 2019-05-05 | Rotary filter tip tipping paper laser processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368089.XA CN111975228A (en) | 2019-05-05 | 2019-05-05 | Rotary filter tip tipping paper laser processing equipment |
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| Publication Number | Publication Date |
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| CN111975228A true CN111975228A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910368089.XA Pending CN111975228A (en) | 2019-05-05 | 2019-05-05 | Rotary filter tip tipping paper laser processing equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113232091A (en) * | 2021-06-09 | 2021-08-10 | 云南玉溪水松纸厂 | Single-disc electrostatic perforating machine |
| CN114465165A (en) * | 2021-12-22 | 2022-05-10 | 湖北三江航天红峰控制有限公司 | Laser wire stripping device with rotary light path |
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