CN111974102A - Bag collector high in clouds online monitored control system - Google Patents
Bag collector high in clouds online monitored control system Download PDFInfo
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- CN111974102A CN111974102A CN202010625884.5A CN202010625884A CN111974102A CN 111974102 A CN111974102 A CN 111974102A CN 202010625884 A CN202010625884 A CN 202010625884A CN 111974102 A CN111974102 A CN 111974102A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
- G05D27/02—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means
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- G—PHYSICS
- G16—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
- G16Y—INFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
- G16Y40/00—IoT characterised by the purpose of the information processing
- G16Y40/10—Detection; Monitoring
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/30—Services specially adapted for particular environments, situations or purposes
- H04W4/38—Services specially adapted for particular environments, situations or purposes for collecting sensor information
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Abstract
The invention discloses a cloud online monitoring system of a bag type dust collector, which comprises a bag type dust collector body, a central controller, a data acquisition and uploading module, a data cloud platform, a display control device and a computer programming device, wherein a monitoring part and a dust filtering and cleaning part are arranged in the bag type dust collector body, and the monitoring part comprises a sensor, a material level detection switch, a discharging and dust conveying device, a heating device and an on-site monitoring camera; the filtering and ash removing component is a lift valve and a pulse valve; the central controller converts the data of the bag-type dust collector body and sends the data cloud platform through the data acquisition and uploading module, and the data cloud platform transmits the data to the display control equipment, the configuration writing equipment, the OPC client and the computer programming equipment, and feeds the data back to the central controller after editing. By the cloud data technology, the system can monitor the temperature and pressure of the bag type dust collector in time, discharge and ash conveying and filter and ash removal, effectively ensure the normal operation of the bag type dust collector, and particularly have a real-time monitoring function for each purification chamber.
Description
Technical Field
The invention relates to the technical field, in particular to an online cloud monitoring system of a bag type dust collector.
Background
With the national emphasis on environmental protection and treatment of atmospheric pollutants and the standard requirements, bag type dust collectors have been widely used in various industries. The bag type dust collector is a dry dust filtering component, after the filter material is used for a period of time, due to the effects of screening, collision, detention, diffusion, static electricity and the like, a layer of dust is accumulated on the surface of the filter bag, the layer of dust is called as a primary layer, in the later movement process, the primary layer becomes a main filter layer of the filter material, and the filter material with larger meshes can obtain higher filtering efficiency by virtue of the action of the primary layer. Along with the accumulation of dust on the surface of the filter material, the efficiency and the resistance of the dust remover are correspondingly increased, and when the pressure difference between two sides of the filter material is large, some fine dust particles attached to the filter material are extruded, so that the efficiency of the dust remover is reduced. In addition, the air volume of the dust removal system is significantly reduced due to the excessively high resistance of the dust remover. Therefore, in the actual production process, the dust is removed in time after the resistance of the dust remover reaches a certain value.
In the production process of modern industry, because of process requirements, online dust monitoring is more and more widely applied, the performance requirements of the online dust monitoring are higher and higher, a research direction is gradually derived, namely online monitoring on a bag-type dust collector is carried out, the research depth is not enough on the whole, the system is not comprehensive and complete, and due to the restriction of the field environment and the repeatability of maintenance, the real-time operation and the alarm state of the bag-type dust collector and the troubleshooting delay are higher, and the requirements of the existing monitoring system cannot be met.
On the other hand, with the popularization of 4G networks and the rapid promotion of the network speed by the nation, the development of network technology and cloud service is greatly promoted, and network technical support is provided for the online monitoring system for perfecting the bag type dust collector by using cloud data.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a bag type dust collector cloud online monitoring system.
In order to achieve the purpose, the invention adopts the following technical scheme:
the bag type dust collector cloud online monitoring system comprises a bag type dust collector body, a central controller, a data acquisition uploading module, a data cloud platform, a display control device and a computer programming device, wherein a monitoring part and a filtering and dust cleaning part are arranged in the bag type dust collector body, the monitoring part comprises an inlet temperature sensor, an outlet temperature sensor, an inlet pressure sensor, an outlet pressure sensor and an inlet-outlet pressure difference sensor, the inlet temperature sensor is used for detecting the temperature and the pressure of the bag type dust collector, the monitoring part further comprises a material level detection switch, a discharging and ash conveying device and a heating device, the material level detection switch, the discharging and ash conveying device and the heating device are arranged in an ash hopper of the bag type dust collector, and the monitoring part further comprises an;
the filtering and ash-removing component specifically comprises a lift valve and a pulse valve which are arranged in an air purifying chamber of the bag type dust collector body, wherein the lift valve controls the air purifying chamber to be closed and opened, and the pulse valve controls the bag type dust collector to remove ash;
the central controller is internally provided with signal processing equipment corresponding to the monitoring part and the filtering and dust-cleaning part, converts all data obtained from the monitoring part and the filtering and dust-cleaning part and then transmits the converted data to the data acquisition and uploading module in an Ethernet communication mode, the data acquisition and uploading module transmits the transmitted data to the data cloud platform through a 4G network, a wifi network or a wired network, and the data cloud platform receives the transmitted data and processes, monitors and alarms;
after the data cloud platform receives the transmitted data, the following operations are performed:
firstly, data is directly transmitted to display control equipment for real-time observation and management of pictures, the display control equipment comprises a webpage configuration picture, a PC configuration picture and an app monitoring picture, functions of all the display pictures are different, for example, the app monitoring picture is specially used for displaying a real-time monitoring picture of a field monitoring camera, the PC configuration picture is used for displaying running state conditions of all sensors (such as the temperature or pressure sensor), relay switches (such as all valves, circuit switches and the like), signal transmission equipment (such as the Ethernet, 4G network, wifi, wired network, router and the like), signal processing equipment (such as signal processing equipment in a central controller), a data acquisition and uploading module (2) and all controllers (the central controller, an OPC client, configuration writing equipment and computer programming equipment) in the bag-type dust collector cloud online monitoring system, the webpage configuration picture is used for displaying the dynamic condition of the data;
secondly, transmitting data into configuration writing equipment through a router, setting configuration software in the configuration writing equipment, editing and monitoring each configuration picture through the configuration software, and returning a modified feedback signal to a central controller so as to control a monitoring component and a filtering and dust removing component in the bag type dust collector body;
thirdly, transmitting data into an OPC client through a router, wherein read-write editing software is arranged in the OPC client, editing and monitoring each configuration picture through the read-write editing software, and returning a modified feedback signal to a central controller so as to control a monitoring component and a filtering and dust removing component in the bag type dust collector body;
and fourthly, transmitting the data into computer programming equipment through a router, wherein the computer programming equipment comprises programming software, a control chip of the central controller is internally provided with a readable and writable register, the computer programming equipment is provided with an interface electrically connected with a pin line of the readable and writable register, the data to be modified is input into the programming software through external digital input equipment (such as a keyboard, a touch screen, voice-to-digital equipment and the like), and is transmitted into the readable and writable register of the control chip, the numerical value of the readable and writable register is modified, so that a monitoring component and a filtering and dust cleaning component in the bag type dust collector body are directly controlled through the central controller, and the changed data can be refreshed and displayed on each configuration picture.
Preferably, the bag-type dust collector body further comprises an air volume sensor and a controller, the controller is electrically connected with a relay switch, the relay switch comprises a heating equipment switch and a motor switch and is used for controlling the temperature of the heating equipment and the rotating speed of the motor, the bag-type dust collector generally controls the air volume through the motor, namely the air volume is sensed by the air volume sensor, the air volume and the pressure in each purification chamber are detected together with an inlet temperature sensor, an outlet temperature sensor, an inlet pressure sensor, an outlet temperature sensor and an inlet-outlet differential pressure sensor which are used for detecting the temperature and the pressure of the bag-type dust collector, and output signals of the air volume sensor, the inlet temperature sensor, the outlet temperature sensor, the inlet pressure sensor, the outlet temperature sensor and the inlet-outlet differential pressure sensor are analog quantity signals of 4-20mA and 0;
the heating equipment comprises an electric tracing band and a heating wire, the heating wire is used for heating, the electric tracing band is used for tracing heat and preserving heat, and the heating equipment is electrically connected with the controller of the bag type dust collector body through a heating equipment switch respectively;
after the analog quantity signals output by each sensor are transmitted to the central controller, the central controller converts all received data and then transmits the converted data to the data acquisition and uploading module in an Ethernet communication mode, the display control equipment is used for observing and monitoring the field temperature and pressure parameters of the dust remover, an alarm device can be additionally arranged, the inconsistent temperature and pressure parameters are modified through configuration writing equipment, an OPC client or computer programming equipment according to the conditions, and specifically, the temperature and the rotating speed of the motor of the heating equipment are controlled and changed, so that the proper temperature and pressure values in each purification chamber are achieved.
Preferably, the ash discharging and conveying device comprises a spiral reamer and an ash discharging valve which are arranged below an ash hopper of the bag type dust collector, the ash discharging valve is specifically an electromagnetic valve, a relay switch for controlling the spiral reamer to rotate is also arranged on a rotating shaft of the spiral reamer, and the relay switch is also electrically connected with a controller of the bag type dust collector body, so that start and stop, remote preparation and fault signals of the spiral reamer and the ash discharging valve are transmitted to a central controller;
the material level detection switch is used for detecting the dust volume in the ash hopper of the bag type dust collector, if the material level detection switch is higher than the position of the material level detection switch, the material level detection switch can feed back an alarm signal to the central controller, the central controller converts all received data and then sends the converted data to the data acquisition and uploading module in an Ethernet communication mode, dust volume parameters in the dust collector purification chamber are observed and monitored through the display control equipment, an alarm device can be additionally arranged, the inconsistent volume parameters are modified through the configuration writing equipment, OPC client side or computer programming equipment according to the condition, specifically, the rotating speed of the spiral reamer and the outlet size of the ash discharge valve are controlled and changed, and the function of timely discharging and conveying ash is achieved.
Preferably, the poppet valve in the air purifying chamber of the bag type dust collector body is specifically an electromagnetic valve, the poppet valve and the pulse valve are electrically connected with the controller of the bag type dust collector body through an MY2NJ relay switch, when filtering and removing ash, the air inlet channel of the purifying chamber is closed preferentially through the poppet valve, and then the size of the blowing and ash removing channel in the purifying chamber is controlled through the pulse valve, so that the bag body of the purifying chamber is subjected to ash removing treatment;
the field monitoring camera comprises an external monitoring camera of the bag-type dust collector body and an internal monitoring camera of each air purifying chamber of the bag-type dust collector body, the dust adhering state of an internal filter of the purifying chamber can be clearly known through the external monitoring camera and the internal monitoring camera, the dust adhering state is known through the assistance of the material level detection switch, a signal of the dust adhering state is fed back to the central controller, the central controller firstly sends data of the field monitoring camera to the data acquisition uploading module, the data cloud platform and the display control equipment directly without conversion, and sends dust volume parameters of the material level detection switch to the data acquisition uploading module, the data cloud platform and the display control equipment after conversion, so that the dust adhering state of the filter of the purifying chamber is known;
when the dust is excessively stained, the inconsistent volume parameters are modified through a configuration writing device, an OPC client or a computer programming device according to the situation, specifically, the sizes of outlets of a lift valve and a pulse valve are controlled and changed, and the function of timely performing dust blowing treatment on the bag body of the purification chamber is achieved.
Preferably, the controller of the bag-type dust collector body specifically refers to an I/O interface device, an interface of the I/O interface device is electrically connected with a control chip of the central controller, an interface of a DO output end of the I/O interface device is respectively provided with an interface connected with a heating device switch, a motor switch, a spiral reamer, an ash discharge valve, a material level detection switch, a lift valve and a pulse valve, and an interface of a DI input end of the I/O interface device is respectively communicated with a remote signal, a local signal, an automatic signal, a manual signal and a remote driving signal which are obtained by conversion of the central controller through a relay switch.
Preferably, the signal processing device comprises a signal amplifier, a rectifier and a filter, and is used for sorting and converting various signals of the monitoring component and the filtering and dust removing component obtained by the central controller into national standard signals so as to facilitate data storage and management of the data cloud platform, editing and monitoring of the configuration writing device, the OPC client or the computer programming device and writing and observation of the display control device.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention aims at a special remote online monitoring system for a bag type dust collector, which utilizes advanced internet information technology, automatic control technology, 4G network technology and cloud service to carry out local programmable logic control internet remote background monitoring, remote centralized monitoring and the like on the running condition and the state of the bag type dust collector, and collects the running condition and the alarm information of site equipment in real time.
2. The remote online monitoring system collects and converts various signals of a monitoring component and a filtering and dust removing component in a bag type dust collector body through a central controller, sends data to a data cloud platform through a data acquisition and uploading module for storage, monitors in real time on a display control device, edits and monitors the display control device through an OPC client and a configuration writing device, directly modifies and edits the obtained data of the central controller through a computer programming device, returns modified feedback information to the central controller, controls the monitoring component and the filtering and dust removing component in the bag type dust collector body, and completes the remote online monitoring process integrating data conversion, data transmission, data display, data editing and feedback.
3. Through the analysis, the bag type dust collector can be monitored in three aspects in real time, including timely monitoring of temperature and pressure values, timely unloading and ash conveying and timely operation of filtering and ash removing, so that the normal operation of the bag type dust collector is effectively guaranteed, particularly, each purifying chamber has a real-time monitoring function, and when the bag type dust collector is actually used, the timely monitoring of the temperature and the pressure values of each purifying chamber, the timely unloading and ash conveying and the timely operation of filtering and ash removing can be alternately carried out, so that the continuous operability of bag type dust collection is improved.
Drawings
Fig. 1 is a system block diagram of a working principle of a bag filter cloud online monitoring system provided by the invention;
fig. 2 is a schematic diagram of a device entity and information transmission in a working principle system block diagram of the bag-type dust collector cloud online monitoring system provided by the invention;
FIG. 3 is a schematic diagram of the I/O bus connection of the controller of the bag house of the present invention (horizontally disposed);
FIG. 4 is an enlarged partial view A of the I/O bus connection circuit diagram of the controller of the bag house of the present invention;
FIG. 5 is a partial enlarged view B of the I/O bus connection circuit diagram of the controller of the bag house of the present invention;
in the figure: the system comprises a central controller 1, a data acquisition and uploading module 2, a bag type dust collector body 3, a data cloud platform 4, a router 5, an OPC client 6, a configuration writing device 7, a computer programming device 8, an app monitoring screen 9, a webpage configuration screen 10 and a PC configuration screen 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, the bag filter cloud online monitoring system comprises a bag filter body 3, a central controller 1, a data acquisition uploading module 2, a data cloud platform 4, a display control device and a computer programming device 8, wherein a monitoring part and a dust filtering and cleaning part are arranged in the bag filter body 3, the monitoring part comprises an inlet temperature sensor, an outlet temperature sensor, an inlet pressure sensor, an outlet pressure sensor and an inlet-outlet pressure difference sensor which are used for detecting the temperature and the pressure of the bag filter, the monitoring part further comprises a material level detection switch, a discharging and ash conveying device and a heating device which are arranged in an ash hopper of the bag filter, and the monitoring part further comprises an on-site monitoring camera which is used for real-time monitoring; the filtering and ash removing component is specifically a poppet valve and a pulse valve which are arranged in an air purifying chamber of the bag type dust collector body 3, the poppet valve controls the closing and opening of the air purifying chamber, and the pulse valve controls the ash removal of the bag type dust collector; the central controller 1 is internally provided with signal processing equipment corresponding to the monitoring part and the filtering and dust removing part, the central controller 1 converts all data obtained from the monitoring part and the filtering and dust removing part and then transmits the converted data to the data acquisition and uploading module 2 in an Ethernet communication mode, the data acquisition and uploading module 2 transmits the transmitted data to the data cloud platform 4 through a 4G network, a wifi network or a wired network, and the data cloud platform 4 receives the transmitted data and performs processing monitoring and alarming;
after the data cloud platform 4 receives the transmitted data, the following operations are performed:
firstly, data is directly transmitted to a display control device for real-time observation and management of pictures, the display control device comprises a webpage configuration picture 10, a PC configuration picture 11 and an app monitoring picture 9, functions of all the display pictures are different, for example, the app monitoring picture 9 is specially used for displaying a real-time monitoring picture of a field monitoring camera, the PC configuration picture 11 is used for displaying all sensors (such as the temperature or pressure sensor), a relay (such as valves and circuit switches) in the bag-type dust collector cloud online monitoring system, a signal transmission device (such as the Ethernet, a 4G network, wifi, a wired network and a router 5) in the bag-type dust collector cloud online monitoring system, a signal processing device (such as a signal processing device in a central controller 1), a data acquisition uploading module 2 and all controllers (the central controller 1, an OPC client 6), Configuration writing equipment 7 and computer programming equipment 8), and a webpage configuration picture 10 is used for displaying the dynamic condition of data;
secondly, the data are transmitted into a configuration writing device 7 through a router 5, configuration software is arranged in the configuration writing device 7, each configuration picture is edited and monitored through the configuration software, and then a modified feedback signal is returned to the central controller 1, so that a monitoring component and a filtering and dust removing component in the bag-type dust collector body 3 are controlled;
thirdly, data are transmitted into an OPC client 6 through a router 5, read-write editing software is arranged in the OPC client 6, each configuration picture is edited and monitored through the read-write editing software, and then a modified feedback signal is returned to the central controller 1, so that a monitoring component and a filtering and dust removing component in the bag-type dust collector body 3 are controlled;
fourthly, the data is transmitted into a computer programming device 8 through a router 5, the computer programming device 8 comprises programming software, a readable and writable register is arranged in a control chip of the central controller 1, the computer programming device 8 is provided with an interface electrically connected with the readable and writable register through a pin line, the data to be modified is input into the programming software through external digital input devices (such as a keyboard, a touch screen, a voice-to-digital device and the like), the data is transmitted into the readable and writable register of the control chip, the numerical value of the data is modified, therefore, the monitoring component and the filtering and dust cleaning component in the bag-type dust collector body 3 are directly controlled through the central controller 1, and meanwhile, the changed data can be displayed in a refreshing mode on each configuration picture.
Referring to fig. 1-2, the bag-type dust collector body 3 further comprises an air volume sensor and a controller, the controller is electrically connected with a relay switch, the relay switch comprises a heating equipment switch and a motor switch and is used for controlling the temperature of the heating equipment and the rotating speed of the motor, the bag-type dust collector generally controls the air volume through the motor, namely the air volume is sensed by the air volume sensor, the air volume is detected by the air volume sensor, and the output signals of the air volume sensor, the inlet temperature sensor, the outlet temperature sensor and the inlet-outlet pressure difference sensor are analog quantity signals of 4-20mA and 0-10V; the heating equipment comprises an electric tracing band and a heating wire, the heating wire is used for heating, the electric tracing band is used for tracing heat and preserving heat, and the heating equipment is electrically connected with the controller of the bag-type dust collector body 3 through a heating equipment switch respectively; after the analog quantity signals output by each sensor are transmitted to the central controller 1, the central controller 1 converts all received data and transmits the converted data to the data acquisition and uploading module 2 in an Ethernet communication mode, the display control equipment is used for observing and monitoring the temperature and pressure parameters of the dust remover site, an alarm device can be additionally arranged, the inconsistent temperature and pressure parameters are modified through the configuration writing equipment 7, the OPC client side 6 or the computer programming equipment 8 according to the conditions, and specifically, the temperature and the motor rotating speed of the heating equipment are controlled and changed so as to enable the temperature and the pressure value in each purification chamber to be proper.
Referring to fig. 1-2, the ash discharging and conveying device comprises a spiral reamer and an ash discharging valve which are arranged below an ash hopper of the bag type dust collector, the ash discharging valve is specifically an electromagnetic valve, a relay switch for controlling the spiral reamer to rotate is also arranged on a rotating shaft of the spiral reamer, and the relay switch is also electrically connected with a controller of the bag type dust collector body 3, so that start-stop, remote preparation and fault signals of the spiral reamer and the ash discharging valve are transmitted to a central controller 1; the material level detection switch is used for detecting the dust volume in the ash hopper of the bag type dust collector, if the material level detection switch is higher than the position of the material level detection switch, the material level detection switch can feed back an alarm signal to the central controller 1, the central controller 1 converts all received data and then sends the converted data to the data acquisition and uploading module 2 in an Ethernet communication mode, dust volume parameters in a dust collector purification chamber are observed and monitored through the display control equipment, an alarm device can be additionally arranged, the inconsistent volume parameters are modified through the configuration writing equipment 7, the OPC client 6 or the computer programming equipment 8 according to conditions, specifically, the rotating speed of the spiral reamer and the outlet size of the ash discharge valve are controlled and changed, and the function of timely discharging and conveying ash is achieved.
Referring to fig. 3-5, the poppet valve in the air-purifying chamber of the bag-type dust collector body 3 is specifically an electromagnetic valve, the poppet valve and the pulse valve are electrically connected with the controller of the bag-type dust collector body 3 through an MY2NJ relay switch, when filtering and removing ash, the air inlet channel of the purifying chamber is preferably closed through the poppet valve, and then the size of the blowing ash removal channel in the purifying chamber is controlled through the pulse valve, so as to perform ash-blowing treatment on the bag body of the purifying chamber; the field monitoring camera comprises an external monitoring camera of the bag-type dust collector body and an internal monitoring camera of each air purifying chamber of the bag-type dust collector body, the dust adhering state of an internal filter of the purifying chamber can be clearly known through the external monitoring camera and the internal monitoring camera, the dust adhering state is known through the assistance of the material level detection switch, a signal of the dust adhering state is fed back to the central controller 1, the central controller 1 firstly transmits the data of the field monitoring camera to the data acquisition uploading module 2, the data cloud platform 4 and the display control device directly without conversion, and transmits the converted dust volume parameters of the material level detection switch to the data acquisition uploading module 2, the data cloud platform 4 and the display control device to obtain the dust adhering state of the filter of the purifying chamber; when the dust is excessively stained, the inconsistent volume parameters are modified through the configuration writing device 7, the OPC client 6 or the computer programming device 8 according to the situation, specifically, the sizes of the outlets of the lift valve and the pulse valve are controlled and changed, and the function of timely performing dust blowing treatment on the bag body of the purification chamber is achieved.
Referring to fig. 1-2, the signal processing device includes a signal amplifier, a rectifier and a filter, which are used to arrange and convert various signals of the monitoring component and the filtering ash removal component obtained by the central controller 1 into national standard signals, so as to facilitate data storage and management of the data cloud platform 4, editing and monitoring of the configuration writing device 7, the OPC client 6 or the computer programming device 8, and writing and observation of the display control device.
Referring to fig. 3-5, the controller of the bag-type dust collector body 3 is specifically an I/O interface device, an interface of the I/O interface device is electrically connected with a control chip of the central controller 1, an interface of a heating device switch, a motor switch, a spiral reamer, an ash discharge valve, a material level detection switch, a poppet valve and a pulse valve are respectively arranged at a DO output end of the I/O interface device, and an interface of a DI input end of the I/O interface device is respectively communicated with a remote signal, a local signal, an automatic signal, a manual signal and a remote driving signal obtained by conversion of the central controller 1 through a relay switch.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The cloud online monitoring system for the bag-type dust collector comprises a bag-type dust collector body (3), a central controller (1), a data acquisition uploading module (2), a data cloud platform (4), a display control device and a computer programming device (8), and is characterized in that a monitoring part and a filtering and dust cleaning part are arranged in the bag-type dust collector body (3), the monitoring part comprises an inlet temperature sensor, an outlet temperature sensor, an inlet pressure sensor, an outlet pressure sensor and an inlet-outlet pressure difference sensor which are used for detecting the temperature and the pressure of the bag-type dust collector, the monitoring part further comprises a material level detection switch, a discharging and ash conveying device and a heating device which are arranged in an ash hopper of the bag-type dust collector, and the monitoring part further comprises an on-site monitoring camera used for real-time monitoring;
the filtering and ash removing component specifically comprises a lifting valve and a pulse valve which are arranged in an air purifying chamber of the bag type dust collector body (3), wherein the lifting valve controls the air purifying chamber to be closed and opened, and the pulse valve controls the bag type dust collector to remove ash;
the central controller (1) is internally provided with signal processing equipment corresponding to the monitoring component and the filtering and dust-cleaning component, the central controller (1) converts all data obtained from the monitoring component and the filtering and dust-cleaning component and then transmits the converted data to the data acquisition and uploading module (2) in an Ethernet communication mode, the data acquisition and uploading module (2) transmits the transmitted data to the data cloud platform (4) through a 4G network, a wifi network or a wired network, and the data cloud platform (4) receives the transmitted data and processes, monitors and alarms;
after the data cloud platform (4) receives the transmitted data, the following operations are performed:
firstly, data are directly transmitted to display control equipment for real-time observation and management of pictures, the display control equipment comprises a webpage configuration picture (10), a PC configuration picture (11) and an app monitoring picture (9), functions of all the display pictures are different, for example, the app monitoring picture (9) is specially used for displaying a real-time monitoring picture of a field monitoring camera, the PC configuration picture (11) is used for displaying running state conditions of all sensors, relay switches, signal transmission equipment, signal processing equipment, a data acquisition and uploading module (2) and all controllers in the bag-type dust collector cloud online monitoring system, and the webpage configuration picture (10) is used for displaying dynamic conditions of the data;
secondly, transmitting data into configuration writing equipment (7) through a router (5), wherein configuration software is arranged in the configuration writing equipment (7), editing and monitoring each configuration picture through the configuration software, and returning a modified feedback signal to the central controller (1), so that a monitoring component and a filtering and dust removing component in the bag-type dust collector body (3) are controlled;
thirdly, data are transmitted into an OPC client (6) through a router (5), read-write editing software is arranged in the OPC client (6), each configuration picture is edited and monitored through the read-write editing software, and then a modified feedback signal is returned to the central controller (1), so that a monitoring part and a filtering and dust removing part in the bag-type dust collector body (3) are controlled;
and fourthly, transmitting data into a computer programming device (8) through a router (5), wherein the computer programming device (8) comprises programming software, a readable and writable register is arranged in a control chip of the central controller (1), the computer programming device (8) is provided with an interface electrically connected with a pin line of the readable and writable register, the data to be modified is input into the programming software through an external digital input device and is transmitted into the readable and writable register of the control chip, the numerical value of the data is modified, so that a monitoring component and a filtering and dust cleaning component in the bag-type dust collector body (3) are directly controlled through the central controller (1), and the changed data can be refreshed and displayed on each configuration picture.
2. The cloud online monitoring system for the bag-type dust collectors according to claim 1, wherein the bag-type dust collector body (3) further comprises an air volume sensor and a controller, the controller is electrically connected with a relay switch, the relay switch comprises a heating device switch and a motor switch and is used for controlling the temperature of the heating device and the rotating speed of the motor, the bag-type dust collectors generally control the air volume through the motor, namely the air volume sensor senses the air volume, the bag-type dust collectors detect the temperature and the pressure in the purifying chambers together with the inlet temperature sensor, the outlet temperature sensor, the inlet pressure sensor, the outlet temperature sensor and the inlet-outlet pressure difference sensor which are used for detecting the temperature and the pressure of the bag-type dust collectors, and the output signals of the air volume sensor, the inlet temperature sensor, the outlet temperature sensor, the inlet pressure sensor, the outlet temperature sensor and the inlet-outlet pressure difference sensor are all 4-20mA, An analog quantity signal of 0-10V;
the heating equipment comprises an electric tracing band and a heating wire, the heating wire is used for heating, the electric tracing band is used for tracing heat and preserving heat, and the heating equipment is electrically connected with a controller of the bag type dust collector body (3) through a heating equipment switch respectively;
after analog quantity signals output by each sensor are transmitted to the central controller (1), the central controller (1) converts all received data and then transmits the converted data to the data acquisition and uploading module (2) in an Ethernet communication mode, the display control equipment is used for observing and monitoring field temperature and pressure parameters of the dust remover, an alarm device can be additionally arranged, and the inconsistent temperature and pressure parameters are modified through configuration writing equipment (7), an OPC client (6) or computer programming equipment (8) according to conditions, specifically, the temperature and the rotating speed of a motor of heating equipment are controlled and changed, so that the proper temperature and pressure values in each purification chamber are achieved.
3. The bag-type dust collector cloud online monitoring system according to claim 1, wherein the unloading and ash-conveying device comprises a spiral reamer and an ash unloading valve which are arranged below an ash hopper of the bag-type dust collector, the ash unloading valve is specifically an electromagnetic valve, a relay switch for controlling the rotation of the spiral reamer is also arranged on a rotating shaft of the spiral reamer, and the relay switch is also electrically connected with a controller of the bag-type dust collector body (3), so that start and stop, remote readiness and fault signals of the spiral reamer and the ash unloading valve are transmitted to the central controller (1);
the material level detection switch is used for detecting the dust volume in the ash hopper of the bag type dust collector, if the dust volume is higher than the position of the material level detection switch, the material level detection switch can feed back an alarm signal to the central controller (1), the central controller (1) converts all received data and then sends the converted data to the data acquisition and uploading module (2) in an Ethernet communication mode, dust volume parameters in the dust collector purification chamber are observed and monitored through the display control equipment, an alarm device can be additionally arranged, the inconsistent volume parameters are modified through the configuration writing equipment (7), the OPC client side (6) or the computer programming equipment (8) according to conditions, specifically, the rotating speed of the spiral reamer and the outlet size of the ash discharge valve are controlled and changed, and the function of timely discharging and conveying ash is achieved.
4. The cloud online monitoring system for the bag type dust collectors according to claim 1, wherein the poppet valve in the air purifying chamber of the bag type dust collector body (3) is specifically an electromagnetic valve, the poppet valve and the pulse valve are electrically connected with the controller of the bag type dust collector body (3) through a MY2NJ relay switch, and when filtering and cleaning ash, the air inlet channel of the purifying chamber is closed preferentially through the poppet valve, and then the size of the blowing ash cleaning channel in the purifying chamber is controlled through the pulse valve, so that ash cleaning treatment is performed on the bag body of the purifying chamber;
the on-site monitoring camera comprises an external monitoring camera of the bag-type dust collector body and an internal monitoring camera of each air purifying chamber of the bag-type dust collector body, the dust adhering state of an internal filter of the purifying chamber can be clearly known through the external monitoring camera and the internal monitoring camera, the dust adhering state can be known through the assistance of the material level detection switch, a signal of the dust adhering state is fed back to the central controller (1), the central controller (1) firstly sends the data of the on-site monitoring camera to the data acquisition uploading module (2), the data cloud platform (4) and the display control device directly without conversion, and sends the dust volume parameter of the material level detection switch to the data acquisition uploading module (2), the data cloud platform (4) and the display control device after conversion, so that the dust adhering state of the filter of the purifying chamber is known;
when the dust is excessively stained, the inconsistent volume parameters are modified through a configuration writing device (7), an OPC client (6) or a computer programming device (8) according to the situation, specifically, the sizes of outlets of a lift valve and a pulse valve are controlled and changed, and the function of timely performing dust blowing treatment on the bag body of the purification chamber is achieved.
5. The cloud online monitoring system of the bag-type dust collectors according to any one of claims 2 to 4, wherein the controller of the bag-type dust collector body (3) is specifically an I/O interface device, an interface of the I/O interface device is electrically connected with a control chip of the central controller (1), interfaces of a heating device switch, a motor switch, a spiral reamer, an ash discharge valve, a material level detection switch, a lift valve and a pulse valve are respectively arranged at a DO output end of the I/O interface device, and an interface of a DI input end of the I/O interface device is respectively communicated with a remote signal, an on-site signal, an automatic signal, a manual signal and a remote driving signal obtained by conversion of the central controller (1) through a relay switch.
6. The bag collector cloud online monitoring system according to claim 1, wherein the signal processing device comprises a signal amplifier, a rectifier and a filter, and is used for sorting and converting various signals of the monitoring component and the filtering ash removal component obtained by the central controller (1) into national standard signals so as to facilitate data storage and management of the data cloud platform (4), editing and monitoring of the configuration writing device (7), the OPC client (6) or the computer programming device (8), and writing and observation of the display control device.
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