High-efficiency heat exchanger capable of intensifying turbulent flow of heat exchange medium
Technical Field
The invention relates to the technical field of heat exchangers, in particular to a high-efficiency heat exchanger for intensifying turbulent flow of a heat exchange medium.
Background
The plate heat exchanger is a high-efficiency heat exchanger for intensifying the turbulent flow of heat exchange medium, and is formed by stacking a series of metal sheets with certain corrugated shapes, and thin rectangular channels are formed among various plate sheets for heat exchange through the plate sheets. The plate heat exchanger is an ideal device for heat exchange of liquid-liquid and liquid-vapor. The heat exchanger has the characteristics of high heat exchange efficiency, small heat loss, compact and light structure, small occupied area, wide application, long service life and the like. But traditional plate heat exchanger gasket fragile, the leakproofness is relatively poor, easy leakage, need often change the packing ring, and plate heat exchanger easily blocks up moreover, and gas medium gets into the inside often accompanying with indefinite amount dust of heat exchanger, may lead to the inside jam of heat exchanger, makes the unable normal use of heat exchanger, current plate heat exchanger is only simple to set up sealed the pad and realizes sealed gas and fluidic, but this safeguard measure is single, if seal gasket takes place ageing or damages, then directly lead to its work actual effect of heat transfer, consequently, protection stability needs to improve.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the efficient heat exchanger capable of intensifying the turbulent flow of the heat exchange medium, which has the advantages of preventing leakage, preventing the internal blockage of the heat exchanger and the like, and solves the problems of leakage caused by damage of a gasket and internal blockage of the heat exchanger caused by dust.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency heat exchanger capable of intensifying turbulent flow of heat exchange media comprises a front baffle and a rear baffle, wherein a first guide rod is fixedly connected to the rear side of the front baffle, a fixed column is fixedly connected to the rear end of the first guide rod, a second guide rod is fixedly connected to the rear side of the front baffle, the rear end of the second guide rod is fixedly connected to the front side of the fixed column, a plate is movably connected to the bottom of the first guide rod, the bottom of the plate is movably connected to the top of the second guide rod, the top of the rear baffle is movably connected to the bottom of the first guide rod, the bottom of the rear baffle is movably connected to the top of the second guide rod, tightening screw holes are formed in the front baffle and the rear baffle, tightening bolts are connected to the inner walls of the tightening screw holes in a threaded manner, fixed screw holes are formed in the front baffle and the rear baffle, and fixing bolts are connected to the inner walls of the fixing screw holes in a threaded manner, the inside of the front baffle is provided with an original medium inlet.
An original medium outlet is arranged in the front baffle, the original medium inlet is positioned at the upper side of the original medium outlet, an exchange medium inlet is arranged inside the front baffle, an exchange medium outlet is arranged inside the front baffle, the exchange medium outlet is positioned at the upper side of the exchange medium inlet, the interior of the plate is provided with a cold medium inlet, the interior of the plate is provided with a cold medium outlet which is positioned at the lower side of the cold medium inlet, the interior of the plate is provided with a heat medium inlet, the interior of the plate is provided with a heat medium outlet, the heat medium inlet is positioned at the lower side of the heat medium outlet, the front side of the plate is fixedly connected with a leakage-proof ring, the front side of the plate is fixedly connected with a leak-proof plate, the front side of the plate is fixedly connected with a first gasket, and the rear side of the plate is fixedly connected with a second gasket.
Preferably, a first fixed pipe is fixedly connected to the front side of the front baffle, a second fixed pipe is fixedly connected to the front side of the front baffle, the interior of the first fixed pipe is communicated with the interior of the exchange medium inlet, and the interior of the second fixed pipe is communicated with the interior of the exchange medium outlet.
Preferably, the top fixedly connected with fixed block of backplate, the inside fixedly connected with pivot of fixed block, the pulley has been cup jointed in the side surface activity of pivot, the side surface of pulley and the top swing joint of first guide arm.
Preferably, the front side of the front baffle is fixedly connected with a filter, the filter comprises a bottom pipe, a clamping pipe, a top pipe, a filter frame, a limiting rotating shaft, an upper fixing nut, a lower fixing nut and a fastening bolt, the rear end of the bottom pipe is fixedly connected with the front side of the front baffle, the bottom end of the clamping pipe is movably connected with the top end of the bottom pipe, the top pipe is movably connected with the clamping pipe through the limiting rotating shaft, the inner thread of the clamping pipe is connected with the filter frame, the side surface of the clamping pipe is fixedly connected with the lower fixing nut, the side surface of the top pipe is fixedly connected with the upper fixing nut, and the lower fixing nut is fixedly connected with the upper fixing nut through the fastening bolt.
Preferably, threaded holes are formed in the bottom pipe, the clamping pipe and the top pipe, and the inside of the bottom pipe is communicated with the inside of the original medium inlet.
Preferably, the bottoms of the front baffle and the fixing column are fixedly connected with fastening plates, and the fastening plates are fixedly connected with the ground through foundation bolts.
Compared with the prior art, the invention provides the efficient heat exchanger for intensifying the turbulent flow of the heat exchange medium, and the efficient heat exchanger has the following beneficial effects:
1. this aggravate high-efficient heat exchanger of indiscriminate flow of heat transfer medium through the interact between leak protection ring, leak protection plate, first gasket and the second gasket, can make the gasket by the leak protection circle that leak protection ring and leak protection plate are constituteed surround, even slight damage appears in the gasket, nevertheless leak protection circle still can prevent that fluid or gas from oozing, has reached the effect that prevents to reveal, has solved the gasket and has damaged the problem that leads to revealing.
2. This aggravate high-efficient heat exchanger of indiscriminate flow of heat transfer medium through mutually supporting between bottom tube, block pipe, push pipe, filter frame and the spacing pivot, can reduce the entering amount of dust with the filter frame filtering for the dust in the gas, has reached the effect that prevents the inside jam of heat exchanger, has solved the heat exchanger and has taken place the problem of inside jam because of the dust.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is an elevation view of a panel of the present invention;
FIG. 3 is a rear view of the panel of the present invention;
FIG. 4 is a schematic view of a first guide bar according to the present invention;
fig. 5 is a front cross-sectional view of the filter of the present invention.
Wherein: 1. a front baffle; 2. a tailgate; 3. a first guide bar; 4. fixing a column; 5. a second guide bar; 6. a sheet; 7. tightening the screw hole; 8. tightening the bolts; 9. fixing screw holes; 10. fixing the bolt; 11. a raw medium inlet; 12. a raw medium outlet; 13. an exchange media inlet; 14. an exchange medium outlet; 15. a cold medium inlet; 16. a cold medium outlet; 17. a thermal medium inlet; 18. a thermal medium outlet; 19. a leakage-proof ring; 20. a leak-proof plate; 21. a first gasket; 22. a second gasket; 23. a first stationary tube; 24. a second stationary tube; 25. a fixed block; 26. a rotating shaft; 27. a pulley; 28. a filter; 29. a bottom tube; 30. clamping the pipe; 31. jacking pipes; 32. a filter frame; 33. and a limiting rotating shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, a high-efficiency heat exchanger for intensifying turbulent flow of heat exchange medium comprises a front baffle 1 and a rear baffle 2, wherein the front baffle 1 and the rear baffle 2 mainly clamp and press some plates 6 to prevent leakage of fluid medium, a filter 28 is fixedly connected to the front side of the front baffle 1, the filter 28 comprises a bottom tube 29, a clamping tube 30, a top tube 31, a filter frame 32, a limit rotating shaft 33, an upper fixing nut, a lower fixing nut and a fastening bolt, the rear end of the bottom tube 29 is fixedly connected to the front side of the front baffle 1, the bottom end of the clamping tube 30 is movably connected to the top end of the bottom tube 29, the top tube 31 is movably connected to the clamping tube 30 through the limit rotating shaft 33, the inner thread of the clamping tube 30 is connected to the filter frame 32, the side surface of the clamping tube 30 is fixedly connected to the lower fixing nut, the side surface of the top tube 31 is fixedly connected to the upper fixing nut, the lower fixing nut is fixedly connected to the upper fixing nut through the fastening bolt, threaded holes are formed in the bottom pipe 29, the clamping pipe 30 and the top pipe 31, and through the mutual matching of the bottom pipe 29, the clamping pipe 30, the top pipe 31, the filter frame 32 and the limiting rotating shaft 33, dust in gas can be filtered by the filter frame 32, the entering amount of the dust is reduced, the effect of preventing the heat exchanger from being blocked inside is achieved, the problem that the heat exchanger is blocked inside due to the dust is solved, and the inside of the bottom pipe 29 is communicated with the inside of the original medium inlet 11.
The rear side of the front baffle 1 is fixedly connected with a first guide rod 3, the top of the rear baffle 2 is fixedly connected with a fixed block 25, the inside of the fixed block 25 is fixedly connected with a rotating shaft 26, the side surface of the rotating shaft 26 is movably sleeved with a pulley 27, the side surface of the pulley 27 is movably connected with the top of the first guide rod 3, a guide rail consisting of the first guide rod 3 and a second guide rod 5 can ensure the positioning of the plate 6, the plate 6 can be tightly pressed by the front baffle 1, the rear baffle 2 and a tightening bolt 8, the rear end of the first guide rod 3 is fixedly connected with a fixed column 4, the bottoms of the front baffle 1 and the fixed column 4 are both fixedly connected with a fastening plate, the fastening plate is fixedly connected with the ground through a foundation bolt, the rear side of the front baffle 1 is fixedly connected with the second guide rod 5, the rear end of the second guide rod 5 is fixedly connected with the front side of the fixed column 4, the bottom of the first guide rod 3 is movably connected with the plate 6, and the plate 6 mainly plays a role in heat exchange, the corrugation on the plate 6 is generally made into a herringbone shape, the herringbone corrugation can increase disturbance to fluid, so that the fluid can reach a turbulent flow state at low speed, and high heat transfer effect is obtained, according to the difference of fluid media, the material of the plate 6 is different, most of the corrugated plate is made of stainless steel and titanium materials, the bottom of the plate 6 is movably connected with the top of the second guide rod 5, the top of the rear baffle 2 is movably connected with the bottom of the first guide rod 3, the bottom of the rear baffle 2 is movably connected with the top of the second guide rod 5, tightening screw holes 7 are respectively arranged inside the front baffle 1 and the rear baffle 2, tightening bolts 8 are in threaded connection with the inner wall of the tightening screw holes 7, the tightening bolts 8 mainly clamp the front baffle, the rear baffle and the plate 6, fixed screw holes 9 are respectively arranged inside the front baffle 1 and the rear baffle 2, and fixing bolts 10 are in threaded connection with the inner wall of the fixed screw holes 9, the interior of the front baffle 1 is provided with an original medium inlet 11.
An original medium outlet 12 is arranged inside the front baffle 1 and the rear baffle 2, an original medium inlet 11 is positioned at the upper side of the original medium outlet 12, an exchange medium inlet 13 is arranged inside the front baffle 1, an exchange medium outlet 14 is arranged inside the front baffle 1, the exchange medium outlet 14 is positioned at the upper side of the exchange medium inlet 13, a first fixed pipe 23 is fixedly connected at the front side of the front baffle 1, a second fixed pipe 24 is fixedly connected at the front side of the front baffle 1, the inside of the first fixed pipe 23 is communicated with the inside of the exchange medium inlet 13, the inside of the second fixed pipe 24 is communicated with the inside of the exchange medium outlet 14, a cold medium inlet 15 is arranged inside the plate 6, a cold medium outlet 16 is arranged inside the plate 6, the cold medium outlet 16 is positioned at the lower side of the cold medium inlet 15, a hot medium inlet 17 is arranged inside the plate 6, a hot medium outlet 18 is arranged inside the plate 6, the heat medium inlet 17 is positioned at the lower side of the heat medium outlet 18, the front side of the plate 6 is fixedly connected with a leakage-proof ring 19, the front side of the plate 6 is fixedly connected with a leakage-proof plate 20, a fluid channel of the plate heat exchanger is formed by compressing the opposite front and back sides of the two plates 6, at the moment, the back side of the front plate 6 is attached to the front side of the back plate 6, a leakage-proof ring formed by the leakage-proof ring 19 at the front side of the back plate 6 and the leakage-proof plate 20 is abutted to a gasket at the back side of the front plate 6, the space inside the leakage-proof ring is a fluid channel, the front side of the plate 6 is fixedly connected with a first gasket 21, the back side of the plate 6 is fixedly connected with a second gasket 22, a sealing gasket mainly plays a sealing role between the plates 6, the leakage of the plate heat exchanger is mostly caused by dislocation or aging of the sealing gasket, the temperature which the traditional gasket can bear is essentially the working temperature of the heat exchanger, and the working pressure of the heat exchanger is also restricted by the gasket, however, after the leak-proof ring and the leak-proof plate are fixedly connected around the gasket, even a certain gap is formed between the plate 6 and the plate 6, so that a fluid channel is formed, and gas or liquid leakage caused by damage of the gasket can be effectively prevented, the gasket can be surrounded by the leak-proof ring formed by the leak-proof ring and the leak-proof plate through interaction among the leak-proof ring 19, the leak-proof plate 20, the first gasket 21 and the second gasket 22, when the gasket is slightly damaged, the leak-proof ring can still prevent the fluid or the gas from seeping out, the effect of preventing the leakage is achieved, and the problem of leakage caused by damage of the gasket is solved.
When in use, gas is firstly introduced into the original medium inlet 11 and is introduced into the cold medium inlet 15, then the gas enters the flow guide ring formed by the leakage-proof ring 19, the leakage-proof plate 20, the first gasket 21 and the second gasket 22 on the front surface of the plate 6, then the gas is introduced out of the cold medium outlet 16 and is finally discharged from the original medium outlet 12, then liquid is introduced into the hot medium inlet 17 through the exchange medium inlet 13 and is introduced into the hot medium outlet 18 through the flow guide ring formed by the rear side of the plate 6 and is finally discharged from the exchange medium outlet 14, after the gas and the liquid with different temperatures are introduced into the heat exchanger, the heat is transferred through the metal plate 6 between the gas and the liquid to achieve the effect of heat exchange, and the leakage-proof ring formed by the leakage-proof ring 19 and the leakage-proof plate 20 can surround the first gasket 21 and the second gasket 22 inside, when the gasket is damaged, even if the liquid or the gas leaks from the damaged gasket, the air still stays in the sealed leakage-proof ring and continues to participate in heat exchange, when the air containing dust enters the filter 28, the dust is filtered by the filter frame 32, and the air enters the interior of the heat exchanger through the pores of the filter frame 32 and continues to participate in heat circulation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.