CN111958840B - Saw blade device of combined rock breaking tool bit - Google Patents

Saw blade device of combined rock breaking tool bit Download PDF

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Publication number
CN111958840B
CN111958840B CN202010684913.5A CN202010684913A CN111958840B CN 111958840 B CN111958840 B CN 111958840B CN 202010684913 A CN202010684913 A CN 202010684913A CN 111958840 B CN111958840 B CN 111958840B
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China
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saw blade
axis
short
cutter head
rock breaking
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CN202010684913.5A
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CN111958840A (en
Inventor
刘增辉
马正阔
李洪彬
倪福生
蒋爽
顾磊
魏长赟
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Changzhou Campus of Hohai University
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Changzhou Campus of Hohai University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/04Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
    • B28D1/048Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with a plurality of saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups

Abstract

The invention discloses a saw blade device of a combined rock breaking tool bit, which comprises a saw blade structure and a saw blade driving device, wherein the saw blade structure and the saw blade driving device are arranged on a lower box body. The saw blade structure comprises a short-axis saw blade and a long-axis saw blade, wherein the short-axis saw blade comprises a short axis, a bearing end cover, an elastic retainer ring for a shaft, a sealing felt, an inner oil retainer ring, an inner clamping cutter head, a diamond saw blade a, a middle sleeve cutter head, a diamond saw blade b, an outer clamping cutter head, a screw, a flat gasket and an elastic gasket. The long axis blade and the short axis shoulder can be interchanged by increasing or decreasing the length of the short axis. The saw blade driving device comprises a motor, a fixing bolt and a diaphragm coupling. The saw blade structure is connected with the motor through the diaphragm coupling, and the motor is installed on the lower box body through the fixing bolt. According to the invention, the saw blade part is used for pre-breaking rock, namely, the rectangular groove is cut, so that a foundation is laid for subsequent rock breaking by impact, the rock breaking effect is enhanced, and the rock breaking efficiency is improved.

Description

Saw blade device of combined rock breaking tool bit
Technical Field
The invention relates to a saw blade device of a combined rock breaking tool bit, and belongs to the technical field of dredging equipment.
Background
With the further development of shipping industry in China, the requirements of port, channel, wharf and other infrastructure are increased day by day, the dredging industry is gradually developed with the trend of shipping industry development, but the dredging equipment of the dredging industry faces more and more tests and is more and more severe. When a dredger is used for construction operation, the dredger inevitably contacts with obstacles which are difficult to remove, such as reamer blades and drag heads of coral reefs and granites. The direct rock breaking by the blasting method has the problems and disadvantages of large dynamic and static, pollution, higher mechanical automation difficulty, various operation steps and the like. The direct rock breaking action of the breaking hammer is small in movement and static, pollution is basically avoided, energy is saved, environment is protected, the breaking hammer can be used for directly excavating, the construction period is effectively shortened, and the rock breaking efficiency is improved. However, after the breaking hammer breaks the rock, other equipment such as a grab dredger and a backhoe dredger is still needed to clean the broken rock. The high-pressure water jet rock breaking has no cutter abrasion, does not generate dust and sparks, and is easy to realize centralized control. However, the high-pressure water jet requires a high-pressure water pump as a precondition, and the energy consumption is large. For softer substances such as ordinary silt at the bottom of the water, the multifunctional dredger directly utilizes the reamer to suck the substances out and directly and accurately discharges the substances to a final settlement area through the dredge pump; when the soil is very hard or contains large rocks or other objects with large dimensions unsuitable for pumping, the multi-function dredger is switched to a backhoe dredging operation, similar to a land backhoe, which directly lifts the materials and then pours them into a transport vehicle (ship) and performs the related work. However, when continuous hard rocks in a certain area are encountered, the multifunctional dredger only utilizes the hydraulic hammer to crush the rocks to reduce the volume of the rocks to a value capable of being shoveled by a backhoe, then changes the working device from the hydraulic hammer to the backhoe, and then carries out the backhoe operation, thereby finally completing the dredging of the rocks. The method can not realize the integration of rock breaking, rock suction and rock transportation, is inconvenient to operate, and has lower production efficiency and higher production cost.
Disclosure of Invention
The problems or shortcomings that mechanical automation difficulty is high when the blasting method is used for directly breaking rock, hard rock cannot be cut by using a common reamer, and a process of recovering broken rock is needed after the hydraulic hammer is used for directly breaking rock or other auxiliary rock breaking devices are used for breaking rock are solved. Therefore, the invention provides the saw blade device with the combined rock breaking tool bit, the rectangular groove is cut by pre-breaking rock through the saw blade part, a foundation is laid for subsequent rock breaking by impact, the rock breaking effect is enhanced, and the rock breaking efficiency is improved.
The invention aims to solve the problems or defects that the mechanical automation difficulty is high when the blasting method is used for directly breaking rock, hard rock cannot be cut by using a common reamer, and a process of recovering broken rock is needed after the hydraulic hammer is used for directly breaking rock or other auxiliary rock breaking devices are used for breaking rock in the field of dredging and breaking rock and the rock breaking aspect of a dredger at present. A saw blade device of a combined rock breaking tool bit is provided.
The technical scheme is as follows:
a saw blade device of a combined rock breaking tool bit comprises a saw blade structure and a saw blade driving device, wherein the saw blade structure and the saw blade driving device are arranged on a lower box body.
The saw blade structure comprises a short-axis saw blade and a long-axis saw blade, and the short-axis saw blade and the long-axis saw blade have the same structure except for different axial lengths; the long axis blade and the short axis shoulder can be interchanged by increasing or decreasing the length of the short axis.
Further, the short-shaft saw blade comprises a short shaft, a bearing end cover, a shaft elastic retainer ring, a sealing felt, an inner oil retainer ring, an inner clamping cutter head, a middle sleeve cutter head, an outer clamping cutter head, a first diamond saw blade, a second diamond saw blade, a screw, a flat gasket and an elastic gasket. The short shaft is connected with the lower box body through a bearing end cover and an inner oil retainer ring, the bearing outer ring is fixed by the bearing end cover and the inner oil retainer ring, and sealing felts are arranged between the short shaft and the bearing end cover as well as between the short shaft and the inner oil retainer ring for sealing. The left end of the inner clamping cutter disc abuts against the right end of the short shaft shoulder, the first diamond saw blade is attached to the right end of the inner clamping cutter disc, and the second diamond saw blade is clamped by the right end of the inner clamping cutter disc and the left end of the middle sleeve cutter disc. The diamond saw blade II is attached to the right end of the middle sleeve cutter head, the diamond saw blade II is clamped by the right end of the middle sleeve cutter head and the left end of the outer clamping cutter head, and then the outer clamping cutter head is fixed on the short shaft through the flat gasket, the elastic gasket and the screw.
The saw blade driving device comprises a motor, a fixing bolt, a diaphragm coupling and other parts. The saw blade structure is connected with the motor through the diaphragm coupling, and the motor is installed on the lower box body through the fixing bolt.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the saw blade part is used for pre-breaking rock, namely, the rectangular groove is cut, so that a foundation is laid for subsequent rock breaking by impact, the rock breaking effect is enhanced, and the rock breaking efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of a blade portion of the present invention;
in the figure: 1: blade portion, 3: saw blade drive device, 1-1: minor axis, 1-2: bearing, 1-3: bearing end cap, 1-4: circlip for shaft, 1-5: sealing felt, 1-6: inner oil deflector ring, 1-7: internal clamping cutter head, 1-8: 1-9 parts of a first diamond saw blade: middle sleeve cutter head, 1-10: a second diamond saw blade, 1-11 external clamping cutter head, 1-12: screw, 1-13: flat gasket, 1-14: elastic gasket, 3-1: motor, 3-2: fixing bolt, 3-3: diaphragm coupling, 5-2: and (5) a lower box body.
Detailed Description
The invention is further described below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 and 2, the saw blade device of the combined rock breaking bit comprises a saw blade structure 1 and a saw blade driving device 3, wherein the saw blade structure 1 and the saw blade driving device 3 are arranged on a lower box body 5-2.
The saw blade structure 1 comprises a short-axis saw blade and a long-axis saw blade, and the short-axis saw blade and the long-axis saw blade are identical in structure except for different axial lengths; the long axis blade and the short axis shoulder can be interchanged by increasing or decreasing the length of the short axis.
The short-shaft saw blade comprises a short shaft 1-1, a bearing 1-2, a bearing end cover 1-3, a shaft elastic retainer ring 1-4, a sealing felt 1-5, an inner oil retainer ring 1-6, an inner clamping cutter 1-7, a diamond saw blade I1-8, a middle sleeve cutter 1-9, a diamond saw blade II 1-10, an outer clamping cutter 1-11, a screw 1-12, a flat gasket 1-13 and an elastic gasket 1-14. The short shaft 1-1 is connected with the lower box body 5-2 through a bearing end cover 1-3 and an inner oil retainer 1-6, a bearing outer ring is fixed by the bearing end cover 1-3 and the inner oil retainer 1-6, and sealing felts 1-5 are arranged between the short shaft 1-1 and the bearing end cover 1-3 and between the short shaft 1-1 and the inner oil retainer 1-6 for sealing. The left end of the inner cutter head 1-7 is propped against the right end of the shaft shoulder 1-1 of the short shaft, the diamond saw blade I1-8 is attached to the right end of the inner cutter head 1-7, and the diamond saw blade II 1-10 is clamped by the right end of the inner cutter head 1-7 and the left end of the middle sleeve cutter head 1-9. The diamond saw blade II 1-10 is attached to the right end of the middle sleeve cutter 1-9, the diamond saw blade II 1-10 is clamped by the right end of the middle sleeve cutter 1-9 and the left end of the outer clamping cutter 1-11, and the outer clamping cutter 1-11 is fixed on the short shaft 1-1 through the screws 1-12, the flat gaskets 1-13 and the elastic gaskets 1-14.
The saw blade driving device 3 comprises a motor 3-1, a fixing bolt 3-2 and a diaphragm coupling 3-3. The saw blade structure 1 is connected with a motor 3-1 through a diaphragm coupling 3-3, and the motor 3-1 is installed on a lower box body 5-2 through a fixing bolt 3-2.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is to be accorded the broadest interpretation so as to encompass all such modifications and variations.

Claims (2)

1. A saw blade device of a combined rock breaking tool bit is characterized by comprising a saw blade structure and a saw blade driving device, wherein the saw blade structure and the saw blade driving device are both arranged on a lower box body;
the saw blade structure comprises a short-axis saw blade and a long-axis saw blade, wherein the long-axis saw blade and the short-axis saw blade can be interchanged by increasing or reducing the length of the short axis, and the short-axis saw blade and the long-axis saw blade have the same structure except for different axial lengths;
the short-shaft saw blade comprises a short shaft, a bearing end cover, an elastic retainer ring for the shaft, a sealing felt, an inner oil retainer ring, an inner clamping cutter head, a diamond saw blade I, a middle sleeve cutter head, a diamond saw blade II, an outer clamping cutter head, a screw, a flat gasket and an elastic gasket; the short shaft is connected with the lower box body through a bearing end cover and an inner oil retainer ring, the bearing outer ring is fixed by the bearing end cover and the inner oil retainer ring, and sealing felts are arranged among the short shaft, the bearing end cover and the inner oil retainer ring for sealing; the left end of the inner clamping cutter disc abuts against the right end of the short shaft shoulder, the first diamond saw blade is attached to the right end of the inner clamping cutter disc, and the first diamond saw blade is clamped by the right end of the inner clamping cutter disc and the left end of the middle sleeve cutter disc; the diamond saw blade II is attached to the right end of the middle sleeve cutter head, the diamond saw blade II is clamped by the right end of the middle sleeve cutter head and the left end of the outer clamping cutter head, and then the outer clamping cutter head is fixed on the short shaft through the flat gasket, the elastic gasket and the screw.
2. The saw blade device of the combined rock breaking bit of claim 1, wherein the saw blade driving device comprises a motor, a fixing bolt and a diaphragm coupling; the saw blade structure is connected with the motor through the diaphragm coupling, and the motor is installed on the lower box body through the fixing bolt.
CN202010684913.5A 2020-07-16 2020-07-16 Saw blade device of combined rock breaking tool bit Active CN111958840B (en)

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CN111958840B true CN111958840B (en) 2022-04-22

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113351935A (en) * 2021-07-03 2021-09-07 埃华路(芜湖)机器人工程有限公司 Structure for increasing axial length of saw blade spindle motor

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203584314U (en) * 2013-12-14 2014-05-07 山东省煤田地质钻探工具厂 Abrasive water jet rock breaking drill bit
JP6464396B1 (en) * 2018-05-17 2019-02-06 株式会社神島組 Split rock tool and crushing method using the tool
CN209369819U (en) * 2018-12-10 2019-09-10 山东科技大学 A kind of cutting part of heading machine and development machine
CN209533856U (en) * 2018-11-02 2019-10-25 泉州市华兴超硬工具有限公司 A kind of combined semi connects tooth diamond saw blade
CN210500856U (en) * 2019-06-17 2020-05-12 江苏乐泰超硬材料有限公司 Combined diamond saw blade

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203584314U (en) * 2013-12-14 2014-05-07 山东省煤田地质钻探工具厂 Abrasive water jet rock breaking drill bit
JP6464396B1 (en) * 2018-05-17 2019-02-06 株式会社神島組 Split rock tool and crushing method using the tool
CN209533856U (en) * 2018-11-02 2019-10-25 泉州市华兴超硬工具有限公司 A kind of combined semi connects tooth diamond saw blade
CN209369819U (en) * 2018-12-10 2019-09-10 山东科技大学 A kind of cutting part of heading machine and development machine
CN210500856U (en) * 2019-06-17 2020-05-12 江苏乐泰超硬材料有限公司 Combined diamond saw blade

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