CN111952071A - Automatic SQ inductor assembling and winding machine - Google Patents

Automatic SQ inductor assembling and winding machine Download PDF

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Publication number
CN111952071A
CN111952071A CN202010947023.9A CN202010947023A CN111952071A CN 111952071 A CN111952071 A CN 111952071A CN 202010947023 A CN202010947023 A CN 202010947023A CN 111952071 A CN111952071 A CN 111952071A
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CN
China
Prior art keywords
coil
feeding device
base
winding
foot
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CN202010947023.9A
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Chinese (zh)
Inventor
梁艺光
黎家建
邓火盛
潘立总
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Zhuhai Liming Yunlu New Energy Technology Co ltd
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Zhuhai Liming Yunlu New Energy Technology Co ltd
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Priority to CN202010947023.9A priority Critical patent/CN111952071A/en
Publication of CN111952071A publication Critical patent/CN111952071A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

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  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The application discloses SQ inductance automatic assembly twines foot machine, include, be used for carrying treat the assembly and be the solenoid material feeding unit of vertical solenoid, be used for carrying treat the base material feeding unit of assembly, be used for carrying the pre-bending device that the angle was reverse buckled is predetermine to the stub end on the solenoid, be used for turning into the solenoid of buckling horizontal and assemble the upset assembly quality of base on base material feeding unit and be used for twining the foot device with the corresponding stitch of the base that the stub winding of the solenoid of assembling self belonged to. Through the cooperation of these devices, realized SQ inductance assembly and twined the automatic operation of foot, improved production efficiency greatly, reduced intensity of labour and cost of labor, also avoided the instability of manual work, guaranteed the product uniformity.

Description

Automatic SQ inductor assembling and winding machine
Technical Field
The application relates to the technical field of inductor production, in particular to an automatic SQ inductor assembling and winding machine.
Background
The SQ (flat wire) inductor mainly comprises a base which is manually assembled and wound with a foot, a wire end of an inductor coil is pulled out and bent towards a stitch by means of a tool such as a pliers, an arc-shaped structure capable of hooking the stitch of the base is formed, and finally the arc-shaped structure is clamped, so that the purpose of connecting the wound foot is achieved. When the base is assembled, the inductance coil needs to be horizontally taken and placed, and then the inductance coil is aligned with the base to be installed. In the case of the stitch winding process, it is necessary to pull out the end of the thread package with a tool such as a pincer, and then to perform the bending and clamping processes. Whole assembly and twine foot course of treatment get off, can only move one by one and go on, because there are two stub ends in the solenoid and correspond the stitch opposite direction on the base moreover, still need reverse buckle stub end to the assembly time can be leaned on adjacent base and correspond the stitch, lead to the product to accomplish inefficiency, intensity of labour is big, and the cost of labor is high. And the consistency of the finished product is poor due to the manual operation.
Disclosure of Invention
In view of this, the purpose of this application is to provide an SQ inductance automatic assembly twines foot machine, can realize SQ inductance automatic assembly twine the foot, improves production efficiency, reduces intensity of labour, practices thrift the cost of labor, also the uniformity of the product of assurance.
In order to achieve the above technical object, the present application provides an automatic assembling and winding machine for an SQ inductor, comprising: the device comprises a coil feeding device, a base feeding device, a pre-bending device, a turnover assembly device and a foot winding device;
the coil feeding device is used for conveying vertical coils to be assembled;
the base feeding device is used for conveying a base to be assembled;
the pre-bending device is used for reversely bending the short thread head on the thread packet at a preset angle;
the overturning assembly device is used for overturning the bent coil into a horizontal type and is assembled on the base feeding device;
and the foot winding device is used for winding the thread end of the assembled thread packet around the corresponding stitch of the base where the thread end is positioned.
Further, the pre-bending device is arranged in the middle of the coil feeding device;
the base feeding device is arranged on one side of the coil feeding device in parallel, and the conveying starting end is positioned on one side of the pre-bending device close to the conveying tail end of the coil feeding device;
the overturning assembly device is arranged at the tail end of the coil feeding device;
the foot winding device is arranged at the position, close to the tail end, of the base feeding device and is positioned at one side, close to the conveying tail end, of the base feeding device, of the turnover device.
Further, the coil feeding device comprises a first conveyor and a plurality of coil fixing jigs;
the plurality of the coil fixing jigs are arranged on the first conveyor at intervals along the conveying direction of the first conveyor, and a vertical mounting cavity for fixing the coil is arranged at the top of each coil fixing jig.
Further, the base feeding device comprises a second conveyor and a plurality of base fixing jigs;
the base fixing jigs are arranged on the second conveyor at intervals along the conveying direction of the second conveyor, and the top of the base fixing jigs is provided with a fixing station for fixing the base.
Further, the pre-bending device comprises two bending mechanisms;
the two bending mechanisms are symmetrically arranged on two sides of the coil feeding device along the conveying direction of the coil feeding device;
the bending mechanism comprises a first clamping mechanism, a horizontal displacement adjusting mechanism and a turnover adjusting mechanism;
the first clamping mechanism is arranged on the overturning adjusting mechanism, and the clamping end is used for clamping the short thread head of the thread packet;
the overturning adjusting mechanism is mounted on the horizontal displacement adjusting mechanism, is connected with the first clamping mechanism and is used for driving the first clamping mechanism to overturn so as to reversely bend the short thread ends on the thread packet at a preset angle;
the horizontal displacement adjusting mechanism is connected with the overturning adjusting mechanism and used for driving the overturning adjusting mechanism to move in the horizontal direction.
Further, the pre-bending device also comprises a first pressing mechanism;
the first pressing mechanism is erected between the two bending mechanisms and used for vertically pressing the solenoid downwards.
Further, the pre-bending device further comprises a correcting mechanism;
the correcting mechanism is arranged on one side, close to the conveying tail end of the coil feeding device, of the bending mechanism and used for pressing the short thread ends of the bent coils.
Furthermore, the overturning assembly device comprises an overturning assembly support frame, a transfer coil overturning mechanism, a first assembly displacement adjusting mechanism, a second clamping mechanism and a third clamping mechanism;
the second clamping mechanism and the third clamping mechanism are arranged on the second assembly displacement adjusting mechanism at intervals and are respectively used for clamping the coil of the coil feeding device and the transfer coil on the transfer coil overturning mechanism;
the second assembly displacement adjusting mechanism is mounted on the first assembly displacement adjusting mechanism and is used for driving the second clamping mechanism and the third clamping mechanism to move up and down in the vertical direction;
the first assembling displacement adjusting mechanism is arranged on the overturning assembling support frame and is used for driving the second assembling displacement adjusting mechanism to move along the horizontal direction;
the transfer coil overturning mechanism is arranged at the same side position of the second clamping mechanism and the third clamping mechanism relative to the overturning assembly support frame and is used for overturning the vertical transfer coil clamped by the second clamping mechanism into the horizontal transfer coil.
Further, the foot winding device comprises a foot winding mechanism group, two foot winding displacement adjusting mechanisms and second pressing mechanisms which correspond to the foot winding mechanism group one by one;
the two winding pin displacement adjusting mechanisms are symmetrically arranged on two sides of the base feeding device along the conveying direction of the base feeding device;
the foot winding mechanism group consists of two foot winding mechanisms;
the two foot winding mechanisms are respectively arranged on the foot winding displacement adjusting mechanism;
the foot winding displacement adjusting mechanism is used for driving the foot winding mechanism to move along the direction vertical to the conveying direction of the base feeding device;
the second pressing mechanism is arranged between the two winding pin displacement adjusting mechanisms and is used for vertically and downwards pressing the solenoid assembled on the base.
Furthermore, the foot winding device also comprises a plurality of clamping mechanisms which correspond to the foot winding mechanisms one by one;
each clamping mechanism is respectively arranged on the foot winding displacement adjusting mechanism and is sequentially arranged on one side, close to the conveying tail end of the base feeding device, of the foot winding mechanism along the conveying direction of the base feeding device.
According to the technical scheme, the automatic SQ inductor assembling and foot winding machine comprises a coil feeding device, a base feeding device, a pre-bending device, a turnover assembling device and a foot winding device, wherein the coil feeding device is used for conveying a coil to be assembled and is vertical, the base feeding device is used for conveying a base to be assembled, the pre-bending device is used for conducting reverse bending on a short wire end on the coil at a preset angle, the turnover assembling device is used for turning the bent coil into a horizontal base and assembling the base on the base feeding device, and the foot winding device is used for winding the wire end of the assembled coil on corresponding pins of the base where the wire end is located. Through carrying vertical solenoid, cooperate the preflex device to carry out the preflex processing again, can buckle the stub end that has certain contained angle and have certain angle difference between the vertical plane of stitch place with the base earlier and predetermine the angle to during making the assembly, the stub end can be leaned on adjacent base and correspond the stitch. And then the bent coil is turned over from the vertical position to the horizontal position and assembled on the base, and then the foot winding treatment is completed through the foot winding device. Through the cooperation of these devices, realized SQ inductance assembly and twined the automatic operation of foot, improved production efficiency greatly, reduced intensity of labour and cost of labor, also avoided the instability of manual work, guaranteed the product uniformity.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 is an overall axial schematic view of an SQ inductor automatic assembly leg winder provided in the present application;
fig. 2 is a partial schematic view of an SQ inductor automatic assembly foot winder straightening mechanism provided in the present application;
fig. 3 is an overall top view of an SQ inductor automatic assembly leg winder provided in the present application;
fig. 4 is a schematic partial structural diagram of a wire pack feeding device of an SQ inductor automatic assembly foot winder provided in the present application;
fig. 5 is a schematic structural diagram of a pre-bending device of an automatic SQ inductor assembling and winding machine provided in the present application, which is matched with a coil feeding device;
fig. 6 is a partial schematic axial view of a pre-bending device of an SQ inductor automatic assembly leg winder provided in the present application;
fig. 7 is a partial top view of a pre-bending apparatus of an SQ inductor automatic assembly leg winder provided in the present application;
fig. 8 is a partial schematic view of a first clamping mechanism of a pre-bending device of an SQ inductor automatic assembly leg winder provided in the present application;
fig. 9 is a partial schematic view of a first pressing mechanism of a pre-bending device of an SQ inductor automatic assembly leg winder provided in the present application;
fig. 10 is a schematic view of a matching structure of an automatic SQ inductor assembling and winding machine overturning assembly device, a coil feeding device and a base feeding device provided in the present application;
fig. 11 is a schematic partial structural view of an apparatus for overturning and assembling an SQ inductor automatic assembling and winding machine provided in the present application;
fig. 12 is a schematic view of a fitting structure of a winding device and a base feeding device of an SQ inductor automatic assembly winding machine provided in the present application;
fig. 13 is a schematic partial structural view of a winding device of an SQ inductor automatic assembly winding machine provided in the present application;
in the figure: 11. a first conveyor; 111. a conveyor frame; 112. a driving gear; 113. a driven gear; 114. a conveying motor; 115. a conveying chain; 12. a coil fixing jig; 121. a vertical mounting cavity; 122. an avoidance groove; 13. a second conveyor; 14. a base fixing jig;
21. a bending mechanism; 211. a first clamping mechanism; 2111. a support; 2112. a fourth driver; 2113. a connecting rod; 2114. a compression spring; 2115. a thread end chuck; 2115a, a lower holder; 2115b, a movable clamp block; 2115c, an upper jaw portion; 2115d, lower clip portion; 2115f, connecting arm; 2116. a limiting part; 212. a roll-over adjustment mechanism; 2121. a fixed mount; 2122. a third driver; 2123. a rack; 2124. a cylindrical gear; 2125. a limit stop block; 2126. connecting sleeves; 213. a second horizontal displacement adjustment mechanism; 2131. a second slider; 2132. a second driver; 214. a first horizontal displacement adjustment mechanism; 2141. a first fixed seat; 2142. a first driver; 2143. a first slider; 22. a first hold-down mechanism; 221. a first hold-down support; 222. a fifth driver; 223. a first pressing jig; 23. a correction mechanism; 231. a correcting jig;
31. assembling a support frame in a turning way; 32. a first assembly displacement adjustment mechanism; 33. a second assembly displacement adjustment mechanism; 331. a second fixed seat; 332. a sixth driver; 333. a third slider; 34. a second clamping mechanism; 35. a third clamping mechanism; 36. a transfer coil overturning mechanism; 361. a third fixed seat; 362. a seventh driver; 363. turning over the jig; 37. an eighth driver;
41. a foot winding mechanism; 411. eleven drivers; 412. a foot winding jig; 42. a foot-winding displacement adjustment mechanism; 421. a fourth fixed seat; 422. a ninth driver; 423. a slide plate; 43. a twelfth driver; 44. a clamping mechanism; 441. a third clamping cylinder; 442. a clamping head; 45. a second hold-down mechanism; 451. a second pressing support frame; 452. an eleventh driver; 453. a second pressing jig;
5. a base feeding device; 6. and (4) taking out the device.
Detailed Description
The technical solutions of the embodiments of the present application will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application without any creative effort belong to the protection scope of the embodiments in the present application.
In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the embodiments of the present application and simplifying the description, but do not indicate or imply that the referred devices or elements must have specific orientations, be configured in specific orientations, and operate, and thus, should not be construed as limiting the embodiments of the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present application, it should be noted that the terms "mounted," "connected," and "connected" are used broadly and are defined as, for example, a fixed connection, an exchangeable connection, an integrated connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, and a communication between two elements, unless otherwise explicitly stated or limited. Specific meanings of the above terms in the embodiments of the present application can be understood in specific cases by those of ordinary skill in the art.
The embodiment of the application discloses SQ inductance automatic assembly twines foot machine.
Referring to fig. 1 and fig. 3, an embodiment of an SQ inductor automatic assembly winding machine provided in the present application includes:
the device comprises a coil feeding device, a base feeding device, a pre-bending device, a turnover assembly device and a foot winding device; the coil feeding device is used for conveying vertical coils to be assembled; the base feeding device is used for conveying a base to be assembled; the pre-bending device is used for reversely bending the short wire ends on the wire package at a preset angle; the overturning and assembling device is used for overturning the bent coil into a horizontal type and assembling the coil on the base feeding device; and the foot winding device is used for winding the thread end of the assembled thread packet around the corresponding stitch of the base where the thread end is located.
Particularly, the coil is conveyed in a vertical state, and the stub end of the coil is positioned at the upper end, so that the pre-bending device can conveniently pre-bend the stub. The reverse bending processing of the preset angle can also make the stub bend the preset angle towards the direction of increasing the included angle between the stub and the coil part adjacent to the lower part. The bending track can be formed in a vertical plane where the center line of the stub length direction is located, namely, the bending in the vertical direction. The specific bending angle can be summarized by historical test data, for example, 15-265 degrees, and the bent short stub can be ensured to be downwards close to the corresponding stitch of the adjacent base when the wire package is assembled. Taking the bending angle as 180 degrees as an example, the short thread end after bending is in the same direction as the long thread end. And when the wire package is turned into a horizontal type through the turning assembly device and assembled on the base, the short wire head and the long wire head of the wire package assembled on the base can vertically lean against the corresponding stitch, so that the subsequent foot winding device can conveniently wind the feet.
Generally speaking, through carrying vertical solenoid, cooperate the preflex device to carry out the preflex processing again, can have the stub head of certain angle difference with base stitch direction and buckle earlier and predetermine the angle to during making the assembly, the stub head can be leaned on adjacent base and correspond the stitch. And then the bent coil is turned over from the vertical position to the horizontal position and assembled on the base, and then the foot winding treatment is completed through the foot winding device. Through the cooperation of these devices, realized SQ inductance assembly and twined the automatic operation of foot, improved production efficiency greatly, reduced intensity of labour and cost of labor, also avoided the instability of manual work, guaranteed the product uniformity.
The above is a first embodiment of an SQ inductor automatic assembly and winding machine provided in the present application, and the following is a second embodiment of an SQ inductor automatic assembly and winding machine provided in the present application, specifically please refer to fig. 1 to 13.
An automatic SQ inductor assembling and winding machine, comprising: the device comprises a coil feeding device, a base feeding device, a pre-bending device, a turnover assembly device and a foot winding device; the coil feeding device is used for conveying vertical coils to be assembled; the base feeding device is used for conveying a base to be assembled; the pre-bending device is used for reversely bending the short wire ends on the wire package at a preset angle; the overturning and assembling device is used for overturning the bent coil into a horizontal type and assembling the coil on the base feeding device; and the foot winding device is used for winding the thread end of the assembled thread packet around the corresponding stitch of the base where the thread end is located.
Further, as for the installation and distribution of each device, the pre-bending device can be installed in the middle of the coil feeding device, so that a sufficient feeding space is reserved in the front of the pre-bending device, a sufficient space is reserved in the rear of the pre-bending device for installing other devices, and certainly, the pre-bending device is not limited to be installed in the middle, the middle can be close to the front, the middle can be close to the rear, and the pre-bending device is not limited specifically.
The base feeding device is arranged on one side of the coil feeding device in parallel, and the conveying starting end is positioned on one side of the pre-bending device close to the conveying tail end of the coil feeding device; the overturning assembly device is arranged at the tail end of the coil feeding device; the base feeding device and the coil feeding device are arranged in parallel, so that coils can be conveniently transferred from the coil feeding device to the base feeding device, and certain installation space can be saved by the parallel arrangement mode. The conveying starting end of the base feeding device is close to the tail end of the coil feeding device, and a certain device section is arranged between the two feeding devices in parallel without being arranged side by side integrally. Partial parallel device sections can realize the transfer of materials through the overturning assembly device, and the overturning assembly device is utilized to transfer the coil on the coil feeding device to the base feeding device for assembly. The arrangement of the front pre-bending device and the rear foot winding device is not influenced by the matching mode. The coil feeding device and the base feeding device can realize staggered conveying, and the staggered time for transferring the coil is reserved, so that the coil can be conveniently transferred and assembled to the base synchronously, and the coil can be properly changed according to actual needs. And then the foot winding device is arranged at the position close to the tail end of the base feeding device and is positioned at one side of the turnover device close to the conveying tail end of the base feeding device.
In the above description, the installation and distribution of the devices are not limited to the specific embodiments, and those skilled in the art can make appropriate changes based on the above embodiments.
Further, the thread package feeding device may comprise a first conveyor 11 and a plurality of thread package fixing jigs 12; the plurality of the coil fixing jigs 12 are installed on the first conveyor 11 at intervals along the conveying direction of the first conveyor 11, and a vertical installation cavity 121 for fixing the coil is arranged at the top of the coil fixing jig 12. The vertical type state of the solenoid to be assembled can be achieved through the solenoid fixing jig 12, the vertical type installation cavity 121 is matched with the solenoid structure in shape, an avoiding groove 122 which avoids the long thread end of the solenoid and is communicated with the vertical type installation cavity 121 can be further formed in one side of the solenoid fixing jig 12, and proper transformation can be specifically conducted according to actual needs.
Further, the base feeding device may include a second conveyor 13 and a plurality of base fixing jigs 14; the base fixing jigs 14 are installed on the second conveyor 13 at intervals along the conveying direction of the second conveyor 13, and the top of the base fixing jigs is provided with a fixing station for fixing a base.
Further, the first conveyor 11 and the second conveyor 13 may be a belt conveyor, a chain plate conveyor, a chain conveyor, or the like, and may be selected appropriately according to actual needs; taking the first conveyor 11 and the second conveyor 13 as chain conveyors as an example; each of the first conveyor 11 and the second conveyor 13 may include a conveyor frame 111, a driving gear 112, a driven gear 113, a conveyor motor 114, and a conveyor chain 115; the driven gear 113 is mounted on a first end of the conveyor frame 111; the driving gear 112 is mounted at the second end of the conveying frame 111 and is in transmission connection with the driven gear 113 through a conveying chain 115; the conveying motor 114 is installed at one side of the second end of the conveying frame 111 and is synchronously and rotatably connected with the driven gear 113; a plurality of the coil fixing jigs 12 are installed on the conveying chain 115 of the first conveyor 11 at intervals; the plurality of base fixing jigs 14 are mounted on the conveying chain 115 of the second conveyor 13 at intervals. Because the volume of the coil and the base is not large, a single conveying chain 115 can be used for conveying, and the conveying chain 115 is more convenient for fixing the coil fixing jig 12 and the base fixing jig 14.
Further, the pre-bending device comprises two bending mechanisms 21; the two bending mechanisms 21 are symmetrically arranged on two sides of the coil feeding device along the conveying direction of the coil feeding device; the bending mechanism 21 comprises a first clamping mechanism 211, a horizontal displacement adjusting mechanism and a turnover adjusting mechanism 212; the first clamping mechanism 211 is arranged on the overturning adjusting mechanism 212, and the clamping end is used for clamping the short thread head of the thread packet; the overturning adjusting mechanism 212 is mounted on the horizontal displacement adjusting mechanism, is connected with the first clamping mechanism 211, and is used for driving the first clamping mechanism 211 to overturn so as to reversely bend the stub on the wire package at a preset angle; the horizontal displacement adjusting mechanism is connected with the turnover adjusting mechanism 212 and is used for driving the turnover adjusting mechanism 212 to move in the horizontal direction.
Specifically, the two bending mechanisms 21 are symmetrically provided, and can simultaneously bend two stubs on the thread packet. During bending treatment, the horizontal displacement adjusting mechanism is used for adjusting the displacement of the first clamping mechanism 211 in the horizontal direction and matching with the opening and closing of the first clamping mechanism 211, so that the clamping end of the first clamping mechanism 211 can be inserted into the proper position of the short thread end of the thread packet and clamps the short thread end. When the stub is clamped, the turning adjusting mechanism 212 can be controlled to control the first clamping mechanism 211 to bend the stub with a certain included angle between the vertical planes of the pins corresponding to the base by a preset angle, so that the stub can be close to the adjacent base to correspond to the pins during subsequent assembly. The quick bending treatment of the stub of the wire packet is integrally realized, and the processing efficiency is further improved. In order to match with the coil feeding device, in order to enable the coil on the coil feeding device to accurately reach the position between the two bending mechanisms 21, the conveying interval of the coil feeding device can be set, that is, when the coil travels a preset distance to reach the position between the bending mechanisms 21, the preset time is kept, so that the bending mechanism 21 can bend the coil. The bending mechanism 21 may be provided with a positioning sensor, such as a radio frequency identification sensor, at the position of the clamping end of the first clamping mechanism 211, and the positioning and clamping are realized by the radio frequency tag on the identification coil fixing jig 12, and the like.
Further, in terms of the structural composition of the horizontal adjustment mechanism, the horizontal adjustment mechanism may include a first horizontal displacement adjustment mechanism 214 and a second horizontal displacement adjustment mechanism 213; the turning adjustment mechanism 212 is mounted on the second horizontal displacement adjustment mechanism 213; the second horizontal displacement adjusting mechanism 213 is mounted on the first horizontal displacement adjusting mechanism 214, connected to the turning adjusting mechanism 212, and configured to drive the turning adjusting mechanism 212 to move along a first direction parallel to the conveying direction of the thread package; the first horizontal displacement adjusting mechanism 214 is connected to the second horizontal displacement adjusting mechanism 213, and is configured to drive the second horizontal displacement adjusting mechanism 213 to move along a second direction perpendicular to the first direction. The horizontal adjusting mechanism is provided with two adjusting mechanisms perpendicular to each other, so that the first clamping mechanism 211 can be adjusted flexibly in displacement.
Further, the first horizontal displacement adjusting mechanism 214 may include a first fixing seat 2141, a first sliding block 2143, and a first driver 2142; the first sliding block 2143 is slidably mounted on the top of the first fixing seat 2141; the first driver 2142 is mounted on the top of the first fixing seat 2141, and the driving end is connected to the first sliding block 2143 and is used for driving the first sliding block 2143 to slide; the second horizontal displacement adjustment mechanism 213 is mounted on top of the first slider 2143. Specifically, during control, the first driver 2142 drives the first sliding block 2143 to slide on the first fixing seat 2141, so as to realize displacement adjustment in the first direction.
Further, the second horizontal displacement adjustment mechanism 213 may include a second slider 2131 and a second driver 2132; the second sliding block 2131 is slidably mounted on the top of the second driver 2132; the second driver 2132 is installed on the top of the first sliding block 2143, and the driving end is connected with the second sliding block 2131 for driving the second sliding block 2131 to slide. The second sliding block 2131 is directly mounted on the top of the first sliding block 2143 through the second driver 2132, that is, the second sliding block 2131 may be mounted on the top of the second driver 2132 in a sliding manner, or may be in sliding fit with the first sliding block 2143 through a structure such as a guide rail portion (not shown) at the bottom, and an avoiding cavity for mounting the second driver 2132 is formed between the second sliding block 2131 and the first sliding block 2143, so that the purposes of saving the mounting space and achieving a more compact overall structure can be achieved. Of course, whether the first horizontal displacement adjustment mechanism 214 or the second horizontal displacement adjustment mechanism 213 is provided, the present application is not limited to the given installation manner, and other combinations or installation structures may be adopted, and the specific changes may be made according to the types of the first driver 2142 and the second driver 2132 used, and the like.
Further, the first driver 2142 and the second driver 2132 may be specifically a first linear cylinder, or may be an electric push rod device, a screw rod sliding table device, or the like, without limitation.
Further, in terms of the structural composition of the tumble adjustment mechanism 212, the tumble adjustment mechanism 212 may include a mount 2121, a rack 2123, a cylindrical gear 2124, and a third driver 2122; the fixing frame 2121 is installed at the top of the second sliding block 2131, and a mounting cavity is defined between the fixing frame 2121 and the top of the second sliding block 2131; the rack 2123 is slidably mounted on one side wall of the mounting cavity along the second direction; a third driver 2122 is installed on the top of the second sliding block 2131, and is connected with the rack 2123 for driving the rack 2123 to slide; the cylindrical gear 2124 is meshed with the rack 2123 and is synchronously and rotationally connected with the first clamping mechanism 211.
Specifically, the fixing frame 2121 may have three or more plates as shown in the figure, and a through mounting cavity is formed in the middle of the fixing frame, so as to facilitate the mounting and use of the third driver 2122, the rack 2123, the gear, and the like. The third driver 2122 may also be a linear cylinder, or an electric push rod device, etc., and is not limited in particular. When the horizontal displacement adjusting mechanism adjusts the first clamping mechanism 211 to be in place and the first clamping mechanism 211 clamps the stub on the thread package, the third driver 2122 can drive the straight rack 2123 to slide along the second direction, so that the cylindrical gear 2124 engaged with the straight rack is rotated, and the first clamping mechanism 211 is driven to be overturned. By adopting the matching of the rack 2123 and the cylindrical gear 2124, the linear motion can be converted into the rotary motion, and further the first clamping mechanism 211 is not directly connected with the first clamping mechanism 211 to drive the first clamping mechanism 211 to rotate, and the transmission mode can also reduce a certain installation space, so that the whole structure is more compact. Of course, the present application is not limited to the above-mentioned embodiments, and the direct driving may be realized by a driver such as a rotating motor, or the rotation of the first clamping mechanism 211 may be controlled by other transmission mechanisms, such as a pulley mechanism, a gear set, and the like. In addition, in this embodiment, in order to limit the movement of the rack 2123, a limit stop 2125 may be disposed on a side wall of the mounting cavity where the rack 2123 is mounted, for limiting the movement of the rack 2123, which is not limited specifically.
Further, first clamping mechanism 211 may include a bracket 2111, a fourth driver 2112, a link 2113, a string head cartridge 2115, and a compression spring 2114; the mounting cavity is arranged above the rack 2123 and is pivoted with a connecting sleeve 2126 along a first direction; the cylindrical gear 2124 is fixedly sleeved on the connecting sleeve 2126; the thread end clamping head 2115 is arranged at one end of the connecting sleeve 2126 facing the thread package feeding device; the connecting rod 2113 is telescopically inserted into the connecting sleeve 2126 along a first direction and synchronously rotates and is matched with the connecting sleeve 2126; one end of the connecting rod 2113 extending out of the connecting sleeve 2126 along the direction opposite to the first direction is provided with a limiting part 2116, and the other end is connected with the thread end chuck 2115; the compression spring 2114 is sleeved on the rod section of the connecting sleeve 2126, which extends out of the connecting rod 2113 along the opposite direction of the first direction, and one end of the compression spring is contacted and propped against the limiting part 2116 while the other end is contacted and propped against the connecting sleeve 2126; the fourth driver 2112 is fixed on the outer side wall of the fixed frame 2121, which is away from the coil feeding device, through a driver mounting frame and is used for movably pushing the connecting rod 2113; when the fourth driver 2112 does not push against the connecting rod 2113, the thread-end cartridge 2115 is in a clamped state.
Specifically, in order to realize gripping control of the first gripping mechanism 211 and to realize turning control without affecting the first gripping mechanism 211, the fourth driver 2112 is detachably mounted to the gripping portion. Therefore, a clamping design that the connecting rod 2113 can movably extend and retract to drive the thread end clamping head 2115 to open and close is adopted, so that the clamping parts can be independently opened, initial closing power is provided by the compression spring 2114, and in an initial state, the connecting rod 2113 is driven to be pulled by the reset elastic force provided by the compression spring 2114, and the thread end clamping head 2115 is in a closed state. When the thread needs to be clamped, the fourth driver 2112 can be controlled to push the connecting rod 2113, so that the thread end clamping head 2115 is loosened, and the short thread end of the thread packet can be clamped and fixed. In order to enable the cylindrical gear 2124 and the connecting rod 2113 to be in a better synchronous rotation fit, in this embodiment, a connecting sleeve 2126 is pivotally disposed in the fixing frame 2121, and the connecting rod 2113 is movably disposed through the connecting sleeve 2126, so as to achieve telescopic movement in the axial direction, but fixed fit in the radial direction, and a corresponding key slot may be correspondingly disposed in the connecting sleeve 2126, so that the connecting rod 2113 can only move in the axial direction and cannot rotate with the connecting sleeve 2126. Further, it is ensured that the fourth driver 2112 can drive the link 2113 to open and close the thread end cartridge 2115, and the rotation of the link 2113 and the thread end cartridge 2115 as a whole is not affected.
Further, the thread-end cartridge 2115 may include a lower cartridge 2115a and a movable cartridge 2115 b; one end of the lower clamping seat 2115a is fixedly connected with the connecting sleeve 2126, and the other end is provided with a lower clamping piece portion 2115 d; the movable clamping block 2115b is hinged on the lower clamping seat 2115a, one end of the movable clamping block is connected with the connecting rod 2113 through a connecting arm 2115f, and the other end of the movable clamping block is provided with an upper clamping piece portion 2115c matched with the lower clamping piece portion 2115d in a clamping mode; one end of the connecting arm 2115f is hinged to the movable clamp block 2115b, and the other end is hinged to the connecting rod 2113. With such a structure design, the connecting rod 2113 can be extended and retracted to drive the string head chuck 2115 to open and close, when the connecting rod 2113 tensions the connecting arm 2115f under the action of the compression spring 2114, the connecting arm 2115f forms an upward tensioning force on the movable clamp block 2115b, so that the upper clip portion 2115c of the movable clamp block 2115b presses the lower clip portion 2115d towards the lower clip portion 2115d, thereby closing the movable clamp block 2115 b. When the fourth driver 2112 pushes the connecting rod 2113, the connecting arm 2115f is driven to pull the movable clamp block 2115b downwards, so that the upper jaw portion 2115c of the movable clamp block 2115b is far away from the lower jaw portion 2115d, and the opening is realized. The upper clip portion 2115c and the lower clip portion 2115d may be designed to be a thin sheet structure, so as to facilitate insertion of the stub into a proper position, and the design is not limited.
Further, the fourth driver 2112 may be, specifically, a second linear air cylinder, and may also be, of course, an electric push rod device, and the like, and is not limited specifically.
Further, since bending the short thread end of the thread packet can generate a force on the thread packet, if the thread packet is not fixed well, the risk that the thread packet is not bent or falls off the thread packet fixing jig 12 is likely to occur, and therefore, in this embodiment, the pre-bending device may further include a first pressing mechanism 22; the first pressing mechanism 22 is erected between the two bending mechanisms 21 and used for vertically pressing the coil downwards so as to improve the bending stability.
Further, the first pressing mechanism 22 may include a first pressing support frame 221, a fifth driver 222, and a first pressing jig 223; the first pressing support frame 221 is provided with an avoiding cavity for avoiding the coil feeding device; the fifth driver 222 is inversely arranged on the top of the first pressing support frame 221, and the driving end vertically extends downwards into the avoidance cavity; the first pressing jig 223 is mounted on a driving end of the fifth driver 222.
Specifically, the first pressing support frame 221 may be configured as shown in the figure, and may be configured to support and fix the fifth driver 222 without affecting the normal feeding of the coil feeding device, and the configuration is not limited. When the coil is conveyed to the position right below the first pressing jig 223, the fifth driver 222 can be controlled to drive the first pressing jig 223 to press the coil downwards, wherein the structure of the first pressing jig 223 can be adaptively designed according to the specific structure of the coil, so that the coil can be pressed without damaging the coil and clamping and overturning of the first clamping mechanism 211 are not affected, and the limitation is not specifically made. Referring to the foregoing, the fifth driver 222 in the present embodiment may also be a linear air cylinder or an electric push rod device, and is not limited in particular.
Further, since the bent stub may not be bent in place, the pre-bending device in this embodiment further includes a straightening mechanism 23; the correcting mechanism 23 is arranged on one side of the bending mechanism 21 close to the conveying tail end of the coil feeding device and used for pressing the short thread head of the bent coil. Wherein the design of aligning gear 23 and first hold-down mechanism 22 can be similar, and aligning gear 23 also can drive through corresponding driver and correct tool 231, pushes down the correction to the stub end of solenoid for the stub end can be in accurate angle of buckling, and the person of skill in the art can do appropriate transform on this basis, specifically does not do the restriction.
Further, the overturning assembly device comprises an overturning assembly support frame 31, a transfer coil overturning mechanism 36, a first assembly displacement adjusting mechanism 32, a second assembly displacement adjusting mechanism 33, a second clamping mechanism 34 and a third clamping mechanism 35; the second clamping mechanism 34 and the third clamping mechanism 35 are arranged on the second assembly displacement adjusting mechanism 33 at intervals and are respectively used for clamping the coil of the coil feeding device and the transfer coil on the transfer coil overturning mechanism 36; the second assembling displacement adjusting mechanism 33 is mounted on the first assembling displacement adjusting mechanism 32 and is used for driving the second clamping mechanism 34 and the third clamping mechanism 35 to move up and down in the vertical direction; the first assembling displacement adjusting mechanism 32 is mounted on the overturning assembling support frame 31 and is used for driving the second assembling displacement adjusting mechanism 33 to move along the horizontal direction; the transfer coil overturning mechanism 36 is mounted on the same side position of the second clamping mechanism 34 and the third clamping mechanism 35 with respect to the overturning assembly support frame 31, and is configured to overturn the vertical coil clamped by the second clamping mechanism 34 into a horizontal transfer coil.
Specifically, the first assembly displacement adjusting mechanism 32 is arranged to realize reciprocating motion of the second clamping mechanism 34 and the third clamping mechanism 35 between the coil feeding device and the base feeding device, so that a coil on the coil feeding device is transferred to a base on the base feeding device for assembly. A transfer coil overturning mechanism 36 is further arranged between the coil feeding device and the base feeding device, and is used for overturning the vertical coil conveyed by the second clamping mechanism 34 to enable the vertical coil to be horizontal, and then conveying the vertical coil to the base feeding device through the third clamping mechanism 35 to be assembled on the corresponding base. Adopt two fixture's purpose in this embodiment, when realizing that the solenoid on the solenoid material feeding unit presss from both sides and gets, can realize simultaneously that the solenoid with upset to the horizontal state gets on the transfer solenoid tilting mechanism 36 presss from both sides, and then when second fixture 34 moved to transfer solenoid tilting mechanism 36, third fixture 35 can synchronous motion to the base top that corresponds on the base material feeding unit, realize shifting going on in step with the assembly, can effectually realize the synchronous cooperation between solenoid material feeding unit and the base material feeding unit, and the production efficiency is improved.
The working process may be, for example, that the first assembly displacement adjusting mechanism 32 drives the second assembly displacement adjusting movement until the second clamping mechanism 34 and the third clamping mechanism 35 are respectively located above the coil feeding device and above the transfer coil overturning mechanism 36. At this time, the second assembling displacement adjusting mechanism 33 is controlled, so that the second clamping mechanism 34 and the second clamping mechanism 34 are lowered to a specified height, and the second clamping mechanism 34 and the third clamping mechanism 35 are controlled to be opened in the lowering process. After the device is lowered to the proper position, the second clamping mechanism 34 is controlled to clamp the solenoid on the solenoid feeding device, and the third clamping mechanism 35 is controlled to clamp the solenoid which is turned over on the solenoid turning mechanism 36. And then controls the second assembly displacement adjusting mechanism 33 to reset and controls the first assembly displacement adjusting mechanism 32 to move along the direction towards the base feeding device. This process allows the turn-around thread package reversing mechanism 36 to perform an operation such as resetting to wait for the next thread package reversing process. When the first assembly displacement adjusting mechanism 32 to the second clamping mechanism 34 and the third clamping mechanism 35 are controlled to be respectively positioned above the transfer coil overturning mechanism 36 and the base feeding device, the second assembly displacement adjusting mechanism 33 to the second clamping mechanism 34 and the third clamping mechanism 35 are controlled to descend to a certain height, and then the second clamping mechanism 34 and the third clamping mechanism 35 are respectively opened, so that the coil clamped by the second clamping mechanism 34 is placed on the transfer coil overturning mechanism 36, the transfer coil clamped by the third clamping mechanism 35 is placed on the corresponding base on the base feeding device, the assembly is completed, and when the second clamping mechanism 34 and the third clamping mechanism 35 return, the transfer coil overturning mechanism 36 can be controlled to overturn the vertical coil to form a horizontal transfer coil to be clamped by the third clamping mechanism 35 next time.
Further, the overturning assembly support frame 31 may be a gantry structure, and of course, may be of other structures, and can play a role in stably supporting and fixing without affecting the normal operation of the coil feeding device and the base feeding device.
Further, the first assembling displacement adjusting mechanism 32 may specifically be a rodless cylinder mechanism; the second fitting displacement adjusting mechanism 33 is mounted to the cylinder block of the rodless cylinder mechanism. Specifically, in order to ensure the bearing capacity, the first assembly displacement adjusting mechanism 32 may be a mechanical rodless cylinder mechanism, or may also be a screw rod sliding table device, and the like, and specifically, without limitation, a person skilled in the art may make appropriate conversion applications according to actual situations. Of course, in order to reduce the load of the second assembling displacement adjusting mechanism 33 on the first assembling displacement adjusting mechanism 32, the second assembling displacement adjusting mechanism 33 may also be slidably fitted with the flip assembling support frame 31, and is not limited in particular.
Further, the second assembly displacement adjustment mechanism 33 may include a second fixing seat 331, a third slider 333, and a sixth driver 332; the second fixed seat 331 is vertically arranged and connected with the cylinder sliding block; the third slider 333 is slidably mounted on the second fixing seat 331 in the vertical direction; the sixth driver 332 is mounted on the top of the second fixing seat 331, and the driving end is connected with the third slider 333 and is used for driving the third slider 333 to move up and down; the second clamping mechanism 34 and the third clamping mechanism 35 are attached to the third slider 333. Specifically, during control, the sixth driver 332 controls the third slider 333 to move up and down and slide on the second fixing base 331 in the vertical direction, so as to control the lifting of the second clamping mechanism 34 and the third clamping mechanism 35. In this embodiment, the sixth driver 332 may be a third linear cylinder, or may be an electric push rod device, and the like, and is not limited specifically. Of course, the second fitting displacement adjustment mechanism 33 may also employ a screw slide device, a mechanical rodless cylinder device, or the like.
Further, the second clamping mechanism 34 may include a first clamping cylinder and a first coil clamp; the driving end of the first clamping cylinder is connected with the first line bag chuck and used for driving the first line bag chuck to open and close. The opening and closing of the first coil clamp head are controlled by the first clamping cylinder. Of course, other types of jaw mechanisms are possible, not specifically limited.
Similarly, the third clamping mechanism 35 may also include a second clamping cylinder and a second wire wrapping head; the driving end of the second clamping cylinder is connected with the second wire bag clamping head and used for driving the second wire bag clamping head to open and close.
Further, the transfer coil overturning mechanism 36 includes a third fixing seat 361, a seventh driver 362 and an overturning jig 363; the seventh driver 362 is installed on the third fixing seat 361, and the driving end is connected with the turnover fixture 363 and is used for driving the turnover fixture 363 to turn over; a semi-open type turning station is arranged on the turning jig 363.
Specifically, the turnover fixture 363 may be an L-shaped structure, and a horizontal mounting station is disposed on the vertical side, and a vertical mounting station is disposed on the horizontal side; in an initial state, the coil can be in a positive L shape, that is, the vertical installation station faces upward, and when the second clamping mechanism 34 clamps the coil and is placed on the turnover fixture 363 and then leaves, the seventh driver 362 controls the turnover fixture 363 to rotate 90 ° counterclockwise, so that the horizontal installation station of the turnover fixture 363 faces upward, and at this time, the coil is in a horizontal state. When the turning jig 363 is designed, the horizontal mounting station in the turning jig 363 can be an inner concave cavity, and the thickness of the turning jig 363 can be smaller than the distance between two short wire ends of a wire package, that is, the turning jig 363 is ensured not to interfere with the wire ends of the wire package in the turning process, and the turning jig 363 can be properly adjusted according to actual conditions without limitation.
Further, since the turned-over coil may have a certain displacement deviation, the coil turning mechanism 36 may further include an eighth driver 37; the eighth driver 37 is installed below the seventh driver 362 on the third fixing seat 361, and the driving end is connected with the baffle; and the baffle is used for adjusting the position of the solenoid when the solenoid is in a horizontal state. The baffle sets up with the position of upset tool 363 relatively, when upset tool 363 overturns, the baffle can keep away from upset tool 363 under the control of eighth driver 37, avoids forming the interference to upset tool 363, after upset tool 363 overturns, can pass through the control of eighth driver 37 and move toward upset tool 363 direction to form slight clamp to being horizontal solenoid, correct the solenoid position, make the solenoid be in accurate position department, improve subsequent assembly precision, guarantee the stability of assembly. Taking the conveying direction of the coil feeding device and the base feeding device as an example, the surface formed by the overturning track of the overturning jig 363 is parallel to the conveying direction of the coil feeding device and the coil feeding device or the base feeding device, and the adjusting direction of the first assembling displacement adjusting mechanism 32 is perpendicular to the conveying direction of the coil feeding device or the base feeding device.
Further, in the above embodiment, the seventh driver 362 may be specifically a rotary cylinder, a rotary motor, or the like; similarly, the eighth driver 37 may be a fourth linear cylinder or an electric push rod device.
Further, the foot winding device comprises a foot winding mechanism group, two foot winding displacement adjusting mechanisms 42 and second pressing mechanisms 45 corresponding to the foot winding mechanism group one by one; the two winding pin displacement adjusting mechanisms 42 are symmetrically arranged on two sides of the base feeding device along the conveying direction of the base feeding device; the foot winding mechanism group consists of two foot winding mechanisms; the two winding leg mechanisms 41 are respectively arranged on the winding leg displacement adjusting mechanism 42; the foot winding displacement adjusting mechanism 42 is used for driving the foot winding mechanism 41 to move along the direction vertical to the conveying direction of the base feeding device; the second pressing mechanism 45 is installed between the two winding pin displacement adjusting mechanisms 42, and is used for vertically pressing the wire packet assembled on the base downwards.
Specifically, two foot winding mechanisms are symmetrically arranged to form a foot winding mechanism group, so that a solenoid assembled on a base is subjected to foot winding treatment. And the foot winding position adjusting mechanism is used for respectively adjusting the foot winding mechanism 41 to move in the direction close to or far away from the base feeding device, so that the proper position can be conveniently adjusted and the foot winding treatment can be conveniently carried out. And, still set up second hold-down mechanism 45 for compress tightly the solenoid of assembling on the base, in order to guarantee to twine the condition such as the solenoid can not take place the skew in the foot processing procedure, guarantee to twine the stability and the effect of foot.
Furthermore, the foot winding mechanism groups are two groups; the foot winding mechanisms 41 of each foot winding mechanism group are sequentially arranged at intervals along the conveying direction of the base feeding device. Under will twining the condition that foot mechanism 41 set to two sets of, two sets of stitch that can be to the difference respectively twine the foot and handle, also be that a set of foot mechanism 41 twines when carrying out preceding two stitches to a base and twine the foot and handle, another group also twines the foot to two other stitches of next base simultaneously to can further improve the efficiency of twining the foot. Of course, the number of the foot winding mechanism groups in the present application may also be two or more, for example, four, and those skilled in the art can make appropriate selection and application based on the above, and the present application is not limited specifically.
Further, the winding pin displacement adjusting mechanism 42 includes a ninth driver 422, a fourth fixing seat 421 and a sliding plate 423; the sliding plate 423 is installed on the fixed seat 421, and is perpendicular to the conveying direction of the base feeding device; the foot winding mechanism 41 is arranged at the top of the sliding plate 423; the ninth driver 422 is mounted on the fixing plate, and the driving end is connected to the sliding plate 423 for driving the sliding plate 423 to move. Specifically, the ninth driver 422 may be a linear cylinder, or a servo motor and an electric push rod device, and if the linear cylinder is connected to the sliding plate 423 directly, if the servo motor is connected to the sliding plate 423 through a screw rod transmission mechanism, the details are not limited.
Further, the foot winding mechanism 41 may include a tenth driver 411 and a foot winding jig 412; the tenth driver 411 is installed on the top of the sliding plate 423, and the driving end is connected to the foot winding jig 412 for driving the foot winding jig 412 to rotate. The winding mode can be to dial and lean on the winding, and stir the end of a thread through twining foot tool 412 and wind base stitch and buckle to the realization twines the foot. The tenth driver 411 may be a servo motor capable of rotating forward and backward, and the like, and is not limited in particular.
Further, regarding the structure of the winding jig 412, the winding jig 412 may include a jig main body rotationally connected to the driving end of the tenth driver 411; a positioning part for movably inserting the pin pins of the base is arranged at the central position of one end of the jig main body facing the base feeding device; a foot winding column (not shown) is also arranged on one side of the center position of one end of the jig main body facing the base feeding device; a foot winding gap for the thread head of the thread packet to movably pass through is formed between the foot winding column and the stitch. The tool main part can be the cylinder structure, can be equipped with location portion towards the tip center of base for the location stitch position for twine the rotation axis of foot tool 412 and the stitch coincidence that corresponds, thereby can stir the end of a thread of solenoid to twine on the stitch of base through the rotational stability who twines the socle when the pivoted, realize quick and accurate winding processing.
Furthermore, the positioning portion can be specifically a positioning guide hole for inserting the base pin movably, and the positioning depth can be adjusted according to actual needs, so that when the foot winding jig 412 is matched with the base pin in a positioning manner, the winding of the thread end of the thread packet cannot be interfered, and the limitation is not particularly made.
Further, the second pressing mechanism 45 may include a second pressing support frame 451, an eleventh driver 452, and a second pressing jig 453; the eleventh driver 452 is arranged on the top of the second pressing support frame 451 in an inverted mode, and the driving end of the eleventh driver vertically extends downwards into the second pressing support frame to form a second avoidance cavity of the avoidance base feeding device; the second pressing jig 453 is mounted on the driving end of the eleventh driver 452. The design of the second pressing support frame 451 can be as shown in the figure, and can play a supporting role, and will not interfere with the normal operation of the base feeding device, and is not limited in particular. When there are a plurality of second pressing mechanisms 45, one second pressing support frame 451 may be shared, that is, the eleventh actuator 452 may be mounted on the same second pressing support frame 451. The eleventh driver 452 may be a linear cylinder or an electric push rod device, etc., and is not limited in particular.
Further, the short thread end or the long thread end after the foot winding process may be not wound in place, and for this purpose, a plurality of clamping mechanisms 44 corresponding to the foot winding mechanisms 41 one to one may be further included; each clamping mechanism 44 is respectively installed on the foot-winding displacement adjusting mechanism 42, and is sequentially arranged on one side of the foot-winding mechanism 41 close to the conveying end of the base feeding device along the conveying direction of the base feeding device. The clamping mechanism 44 is used for clamping the wound stitches so as to further ensure the foot winding effect. In this application, the second pressing tool 453 of the second pressing mechanism 45 corresponds to the foot winding mechanism 41 and may also correspond to the clamping mechanism 44, and when the eleventh driver 452 drives the second pressing tool 453 to press down, not only the wire package and the base which need to be wound with the foot but also the wire package and the base which need to be clamped can be pressed simultaneously.
Further, the clamping mechanism 44 may include a third clamping cylinder 441 and a clamping head 442; the clamping head 442 is mounted to the driving end of the third clamping cylinder 441; the third clamping cylinder 441 is used to drive the clamp head 442 to open and close.
Further, the foot winding device may further include a plurality of twelfth drivers 43 in one-to-one correspondence with the foot winding mechanisms 41; each leg winding mechanism 41 is mounted on the twelfth driver 43; the twelfth driver 43 is mounted to the slide plate 423 for driving the foot winding mechanism 41 to move in a direction parallel to the feeding direction of the base feeder. Specifically, the twelfth driver 43 may be a linear air cylinder or an electric push rod device, and the like, without limitation. The twelfth driver 43 is provided to drive the foot winding mechanism 41, so that the adjustment and alignment of the foot winding mechanism 41 can be facilitated.
Further, the device can also comprise a base feeding device 5; the base feeding device 5 is installed on one side of the base feeding device and used for feeding the base feeding device, and the base feeding device 5 can be a manipulator feeding device and is not limited specifically. The coil material of the coil feeding device can be obtained from the previous coil preparation device, and is fed through the corresponding manipulator feeding device, which is not limited specifically.
Further, a grabbing device 6 is also included; the claw-out device is arranged on one side of the conveying tail end of the base feeding device and used for sequentially grabbing out the base and the coil which are wound by the feet. The product after the winding is completed can be picked out by the picking device 6, wherein the picking device 6 may also be a manipulator device, and is not limited in particular.
While the above detailed description has been directed to the automatic SQ inductor assembling and winding machine provided in the present application, it will be apparent to those skilled in the art that various changes and modifications can be made in the embodiments and applications of the invention.

Claims (10)

1. An automatic SQ inductor assembling and winding machine is characterized by comprising: the device comprises a coil feeding device, a base feeding device, a pre-bending device, a turnover assembly device and a foot winding device;
the coil feeding device is used for conveying vertical coils to be assembled;
the base feeding device is used for conveying a base to be assembled;
the pre-bending device is used for reversely bending the short thread head on the thread packet at a preset angle;
the overturning assembly device is used for overturning the bent coil into a horizontal type and is assembled on the base feeding device;
and the foot winding device is used for winding the thread end of the assembled thread packet around the corresponding stitch of the base where the thread end is positioned.
2. The automatic SQ inductor assembling and winding machine as claimed in claim 1, wherein the pre-bending device is installed at the middle position of the coil feeding device;
the base feeding device is arranged on one side of the coil feeding device in parallel, and the conveying starting end is positioned on one side of the pre-bending device close to the conveying tail end of the coil feeding device;
the overturning assembly device is arranged at the tail end of the coil feeding device;
the foot winding device is arranged at the position, close to the tail end, of the base feeding device and is positioned at one side, close to the conveying tail end, of the base feeding device, of the turnover device.
3. The automatic SQ inductor assembling and winding machine as claimed in claim 1, wherein the coil feeding device comprises a first conveyor and a plurality of coil fixing jigs;
the plurality of the coil fixing jigs are arranged on the first conveyor at intervals along the conveying direction of the first conveyor, and a vertical mounting cavity for fixing the coil is arranged at the top of each coil fixing jig.
4. The SQ inductor automatic assembly foot winding machine according to claim 1, wherein the base feeding device comprises a second conveyor and a plurality of base fixing jigs;
the base fixing jigs are arranged on the second conveyor at intervals along the conveying direction of the second conveyor, and the top of the base fixing jigs is provided with a fixing station for fixing the base.
5. The automatic SQ inductor assembly leg winder of claim 1, wherein said pre-bending device comprises two bending mechanisms;
the two bending mechanisms are symmetrically arranged on two sides of the coil feeding device along the conveying direction of the coil feeding device;
the bending mechanism comprises a first clamping mechanism, a horizontal displacement adjusting mechanism and a turnover adjusting mechanism;
the first clamping mechanism is arranged on the overturning adjusting mechanism, and the clamping end is used for clamping the short thread head of the thread packet;
the overturning adjusting mechanism is mounted on the horizontal displacement adjusting mechanism, is connected with the first clamping mechanism and is used for driving the first clamping mechanism to overturn so as to reversely bend the short thread ends on the thread packet at a preset angle;
the horizontal displacement adjusting mechanism is connected with the overturning adjusting mechanism and used for driving the overturning adjusting mechanism to move in the horizontal direction.
6. The automatic SQ inductor assembling and winding machine as claimed in claim 5, wherein said pre-bending device further comprises a first pressing mechanism;
the first pressing mechanism is erected between the two bending mechanisms and used for vertically pressing the solenoid downwards.
7. The SQ inductor automatic assembly foot winder of claim 5, wherein the pre-bending device further comprises a straightening mechanism;
the correcting mechanism is arranged on one side, close to the conveying tail end of the coil feeding device, of the bending mechanism and used for pressing the short thread ends of the bent coils.
8. The automatic SQ inductor assembling and winding machine according to claim 1, wherein the overturning assembly device comprises an overturning assembly support frame, a transfer coil overturning mechanism, a first assembly displacement adjusting mechanism, a second clamping mechanism and a third clamping mechanism;
the second clamping mechanism and the third clamping mechanism are arranged on the second assembly displacement adjusting mechanism at intervals and are respectively used for clamping the coil of the coil feeding device and the transfer coil on the transfer coil overturning mechanism;
the second assembly displacement adjusting mechanism is mounted on the first assembly displacement adjusting mechanism and is used for driving the second clamping mechanism and the third clamping mechanism to move up and down in the vertical direction;
the first assembling displacement adjusting mechanism is arranged on the overturning assembling support frame and is used for driving the second assembling displacement adjusting mechanism to move along the horizontal direction;
the transfer coil overturning mechanism is arranged at the same side position of the second clamping mechanism and the third clamping mechanism relative to the overturning assembly support frame and is used for overturning the vertical transfer coil clamped by the second clamping mechanism into the horizontal transfer coil.
9. The SQ inductor automatic assembly foot winding machine according to claim 1, wherein the foot winding device comprises a foot winding mechanism group, two foot winding displacement adjusting mechanisms and second pressing mechanisms corresponding to the foot winding mechanism group in a one-to-one manner;
the two winding pin displacement adjusting mechanisms are symmetrically arranged on two sides of the base feeding device along the conveying direction of the base feeding device;
the foot winding mechanism group consists of two foot winding mechanisms;
the two foot winding mechanisms are respectively arranged on the foot winding displacement adjusting mechanism;
the foot winding displacement adjusting mechanism is used for driving the foot winding mechanism to move along the direction vertical to the conveying direction of the base feeding device;
the second pressing mechanism is arranged between the two winding pin displacement adjusting mechanisms and is used for vertically and downwards pressing the solenoid assembled on the base.
10. The SQ inductor automatic assembly foot winder as claimed in claim 9, wherein the foot winding device further comprises a plurality of clamping mechanisms in one-to-one correspondence with the foot winding mechanisms;
each clamping mechanism is respectively arranged on the foot winding displacement adjusting mechanism and is sequentially arranged on one side, close to the conveying tail end of the base feeding device, of the foot winding mechanism along the conveying direction of the base feeding device.
CN202010947023.9A 2020-09-10 2020-09-10 Automatic SQ inductor assembling and winding machine Pending CN111952071A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010947023.9A CN111952071A (en) 2020-09-10 2020-09-10 Automatic SQ inductor assembling and winding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010947023.9A CN111952071A (en) 2020-09-10 2020-09-10 Automatic SQ inductor assembling and winding machine

Publications (1)

Publication Number Publication Date
CN111952071A true CN111952071A (en) 2020-11-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113921268A (en) * 2021-09-13 2022-01-11 广东成蔚电子科技有限公司 Device for winding pins of inductance coil and using method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113921268A (en) * 2021-09-13 2022-01-11 广东成蔚电子科技有限公司 Device for winding pins of inductance coil and using method
CN113921268B (en) * 2021-09-13 2022-04-05 广东成蔚电子科技有限公司 Device for winding pins of inductance coil and using method

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