CN111945448B - Waste recycling device for packaging carton processing and application method thereof - Google Patents
Waste recycling device for packaging carton processing and application method thereof Download PDFInfo
- Publication number
- CN111945448B CN111945448B CN202010808114.4A CN202010808114A CN111945448B CN 111945448 B CN111945448 B CN 111945448B CN 202010808114 A CN202010808114 A CN 202010808114A CN 111945448 B CN111945448 B CN 111945448B
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- waste
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- 239000002699 waste material Substances 0.000 title claims abstract description 77
- 238000004064 recycling Methods 0.000 title claims abstract description 39
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 31
- 238000012545 processing Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000000428 dust Substances 0.000 claims abstract description 123
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 239000010881 fly ash Substances 0.000 claims abstract description 26
- 239000000843 powder Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 34
- 239000002956 ash Substances 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 16
- 229920001131 Pulp (paper) Polymers 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 3
- 238000010298 pulverizing process Methods 0.000 claims description 2
- 238000004537 pulping Methods 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010893 paper waste Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/06—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods
- D21B1/061—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods using cutting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/06—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods
- D21B1/063—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods using grinding devices
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/06—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods
- D21B1/08—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods the raw material being waste paper; the raw material being rags
- D21B1/10—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods the raw material being waste paper; the raw material being rags by cutting actions
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/32—Defibrating by other means of waste paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
- D21B1/34—Kneading or mixing; Pulpers
- D21B1/345—Pulpers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Abstract
The invention discloses a waste recycling device for packaging carton processing and a use method thereof, wherein the waste recycling device comprises a cutting mechanism, a dust removing mechanism and a crushing and conveying mechanism, wherein the bottom of one side of the cutting mechanism is provided with the crushing and conveying mechanism, and the top of one end of the crushing and conveying mechanism close to the cutting mechanism is provided with the dust removing mechanism; according to the waste recycling device, waste materials generated in the processing process of the packaging paper boxes are automatically sheared through the cutting mechanism and the crushing conveying mechanism, so that the size of the waste materials is reduced, the obtained waste material powder is conveyed to pulping and papermaking, the crushing difficulty in the pulping process is reduced, the papermaking efficiency is improved, the paper box waste materials are effectively recycled, the automation degree of the device is high, the recycling efficiency is effectively improved, and meanwhile, the recycling effect is good; the waste recycling device sucks out and stores the fly ash through the dust removing mechanism, so that the fly ash is prevented from directly escaping into the air, the environment is polluted, and the resource waste is reduced.
Description
Technical Field
The invention relates to the field of packaging, in particular to a waste recycling device for processing a packaging carton and a using method thereof.
Background
The packaging paper box is the most widely used packaging product, and has various specifications and models such as corrugated paper boxes and single-layer paper boxes according to different materials, the paper box is manufactured without separating raw material pulp, but the environment protection and greening are advocated at present, the trees of the paper pulp are protected and cannot be cut off thoroughly, a lot of leftover materials can be cut off in the manufacturing process of the paper box, namely waste materials, the sources of the tree raw materials are reduced, a large amount of waste paper can be processed into paper pulp, and therefore, the waste materials in the paper box production process are very necessary to be recycled.
Therefore, the patent of application number CN201820261288.1 discloses a waste recycling device for carton production, including unable adjustment base, all weld mobile device on the outer wall of unable adjustment base bottom both sides, the welding has the agitator tank on the outer wall at unable adjustment base top, and the position of agitator tank and unable adjustment base contact is provided with the waterproof layer, open the intermediate position of agitator tank bottom outer wall has the relief hole, and the welding has the relief hopper on the inner wall of relief hole, it has the mounting groove to open on one side inner wall of agitator tank, and there is the electron thermometer through bolted connection on the inner wall of mounting groove, there is temperature controller on one side outer wall of agitator tank through bolted connection. This waste recycling device can be abundant smash the processing to the carton waste material, helps processing the carton waste material into paper pulp, and the utilization of the follow-up carton waste material of being convenient for can reach the better crushing environment of carton waste material, novel structure, design benefit is reasonable, and input device is few, can the abandonment volume of effectual waste paper, still has following shortcoming: (1) The waste recycling device has poor crushing effect and low crushing efficiency, and influences the efficiency of subsequent pulping and papermaking; (2) A large amount of fly ash generated in the crushing process of the waste recycling device is directly dissipated into the air, so that the environment is polluted, and the resources are wasted.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide a waste recycling device for processing a packaging carton and a using method thereof: (1) The waste produced in the process of processing the packaging paper box is placed in the charging box, the cutting motor runs and drives the linkage shaft to rotate through the first driving belt pulley and the first driven belt pulley, so that a plurality of slitting blades are driven to rotate, the waste is divided into small blocks by the plurality of rotating slitting blades, the small blocks fall into the shifting hopper from the positions between the adjacent slitting blades, the small blocks enter the receiving box from the dust box, the transmission rod is driven to rotate through the operation of the reducing motor, so that the conveying belt is driven to rotate, meanwhile, the driving gear and the driven gear are driven to rotate through the second driving belt pulley and the second driven belt pulley, so that the first stranding roller and the second stranding roller are driven to rotate and mutually bite, the small blocks are meshed through the first stranding roller and the second stranding roller and crushed into powder, the powder falls onto the conveying belt through the bottom of the receiving box, the powder is conveyed forward through the belt plate on the conveying belt, and falls into the pulper through the tail end of the conveying belt, and the pulp is used for subsequent papermaking, so that the problem that the crushing effect of the existing waste recovery device is poor, and the crushing efficiency is affected is solved; (2) The waste material produces the flying dust at the in-process of smashing, starts the air-blower, and the air-blower operation produces suction in dust absorption dish department, and the flying dust in the dust collection box is filtered the back suction through the filter screen, and in the dust collection pipe was carried to the dust collection box to fall to store in the ash storage box, solved current waste material recovery device and smashed in-process and produced a large amount of flying dust and directly dissipated to the air, polluted the environment, wasted the problem of resource simultaneously.
The aim of the invention can be achieved by the following technical scheme:
the waste recycling device for processing the packaging cartons comprises a cutting mechanism, a dust removing mechanism and a crushing and conveying mechanism, wherein the bottom of one side of the cutting mechanism is provided with the crushing and conveying mechanism, and the dust removing mechanism is arranged at the top of one end of the crushing and conveying mechanism, which is close to the cutting mechanism;
the cutting mechanism comprises a feeding box, a mounting frame, a moving hopper, a dust box, a cutting motor, a bearing seat, a first driving belt pulley, a first driven belt pulley, a linkage shaft, a slitting blade, a counterweight wheel and an ash outlet, wherein the feeding box is mounted at the top of the mounting frame, the moving hopper is mounted at the bottom of the feeding box, the moving hopper is mounted in an inner cavity of the mounting frame, one side of the moving hopper is communicated to the top of one side of the dust box, and the ash outlet is formed in the axial center of the top of the dust box;
the dust removing mechanism comprises a dust collecting pipe, a dust removing box, an ash discharging door, a dust collecting disc, a blower, a dust storing box and a filter screen, wherein the dust collecting pipe is arranged at the top of the dust removing box, the dust collecting disc is arranged at one end, far away from the dust removing box, of the dust collecting pipe, the ash discharging door is arranged on one side face of the dust removing box, and the ash discharging door is arranged on the ash discharging door;
the crushing and conveying mechanism comprises a conveyor frame, a conveying belt, a belt material plate, a material receiving box, a gear motor, a supporting plate, a transmission rod, a second driving belt pulley, a second driven belt pulley, a first rotating main shaft, a second rotating main shaft, a first twisting roller, a second twisting roller, a driving gear and a driven gear, wherein the conveying belt is arranged in an inner cavity of the conveyor frame through a roller shaft, a plurality of belt material plates are arranged on the conveying belt at equal intervals, the two ends of the conveyor frame are different in height, the material receiving box is arranged at one end of the conveyor frame with low height, the gear motor is arranged at one side of the material receiving box, and the supporting plate is arranged at one side of the gear motor away from the material receiving box.
As a further scheme of the invention: the utility model discloses a feeding box, including the hopper, the junction of charging box and moving the hopper is run through and is installed the universal driving axle, cup jointed two bearing frames on the universal driving axle, two bearing frames are installed respectively on the both sides of mounting bracket, cup jointed first driven pulley and counter weight wheel respectively on the both ends of universal driving axle, the universal driving axle has cup jointed a plurality of between two bearing frames and has cut the blade, and a plurality of cut the blade and all be located the inner chamber of charging box and moving the hopper, first driven pulley is connected to first driving pulley through the belt, first driving pulley cup joints on the output shaft of cutting the motor.
As a further scheme of the invention: the dust collection device is characterized in that the top of the inner cavity of the dust collection box is provided with a blower, an air inlet of the blower is communicated to one end of the dust collection pipe, the bottom of the inner cavity of the dust collection box is provided with a dust storage box, the inner cavity of the dust collection disc is provided with a filter screen, and the bottom of the dust collection disc is communicated to a dust outlet.
As a further scheme of the invention: the gear box is characterized in that a transmission rod is installed on the gear box in a penetrating mode, the transmission rod is an output end of the gear box, a second driving pulley is sleeved on one end of the transmission rod and is connected to the supporting plate in a rotating mode, the other end of the transmission rod is connected to a roll shaft in an inner cavity of the conveyor frame, the second driving pulley is connected to a second driven pulley through a belt, the second driven pulley is sleeved on one end of a first rotating main shaft, one end, close to the second driven pulley, of the first rotating main shaft is connected to the supporting plate in a rotating mode, a first twisting roller and a driving gear are sleeved on the other end of the first rotating main shaft, a second twisting roller is connected between the first twisting roller and the driving gear in a welding mode, a driven gear is welded on one end of the second twisting roller, the second twisting roller and the driven gear are sleeved on the second rotating main shaft in a meshed mode, the driving gear and the driven gear are located on the outer wall of the material box, the first twisting roller and the second twisting roller are located in the inner cavity of the material box, and the top of the first twisting roller and the second twisting roller are connected to the bottom of the dust box.
As a further scheme of the invention: the application method of the waste recycling device for packaging carton processing comprises the following steps:
step one: placing the waste materials generated in the process of processing the packaging paper boxes in a feeding box, starting a cutting motor, and driving a linkage shaft to rotate by the cutting motor through a first driving belt pulley and a first driven belt pulley, so that a plurality of slitting blades are driven to rotate, and the plurality of rotating slitting blades divide the waste materials into small pieces;
step two: the small blocks fall into the material moving hopper from the adjacent slitting blades, enter the material receiving box from the dust collecting box, start the gear motor, drive the transmission rod to rotate by the operation of the gear motor, thereby driving the conveying belt to rotate, and simultaneously drive the driving gear and the driven gear to rotate by the second driving belt pulley and the second driven belt pulley, thereby driving the first stranding roller and the second stranding roller to rotate and mutually mesh;
step three: the small pieces are meshed by the first twisting roller and the second twisting roller and crushed into powder, fly ash is generated in the crushing process, a blower is started, the blower operates at a dust collection disc to generate suction force, the fly ash in the dust collection box is sucked out after being filtered by a filter screen, and the fly ash is conveyed into the dust collection box through a dust collection pipe and falls into a dust storage box for storage;
step four: powder falls onto a conveyor belt through the bottom of the material receiving box, and a material plate on the conveyor belt conveys the powder forwards, and falls into a pulper through the tail end of the conveyor belt to prepare paper pulp for subsequent papermaking.
The invention has the beneficial effects that:
(1) According to the waste recycling device for packaging paper box processing, waste generated in the packaging paper box processing process is placed in a feeding box, a cutting motor is operated to drive a linkage shaft to rotate through a first driving belt pulley and a first driven belt pulley, so that a plurality of slitting blades are driven to rotate, the rotating slitting blades divide the waste into small blocks, the small blocks fall into a shifting hopper from between adjacent slitting blades, the small blocks enter a receiving box from a dust box, a transmission rod is driven to rotate through the operation of a reducing motor, so that a conveying belt is driven to rotate, and meanwhile, a driving gear and a driven gear are driven to rotate through a second driving belt pulley and a second driven belt pulley, so that a first twisting roller and a second twisting roller are driven to rotate and are meshed with each other, the small blocks are meshed through the first twisting roller and the second twisting roller, crushed into powder, the powder falls onto the conveying belt through the bottom of the receiving box, and the powder is conveyed forwards through a belt plate on the conveying belt, and falls into a pulper through the tail end of the conveying belt, so that the paper pulp is used for subsequent papermaking; according to the waste recycling device, waste generated in the processing process of the packaging paper box is automatically sheared through the cutting mechanism, so that the size of the waste is reduced, the size of the waste is further reduced through the crushing conveying mechanism, and the obtained waste powder is conveyed to pulping and papermaking, so that the difficulty in crushing in the pulping process is reduced, the papermaking efficiency is improved, the paper box waste is effectively recycled, the automation degree of the device is high, the recycling efficiency is effectively improved, and meanwhile, the recycling effect is good;
(2) According to the waste recycling device for packaging paper box processing, fly ash is generated in the process of crushing waste, the blower is started, the blower operates at the dust collection disc to generate suction, the fly ash in the dust collection box is sucked out after being filtered by the filter screen, and the fly ash is conveyed into the dust collection box through the dust collection pipe and falls into the ash storage box for storage; the waste recycling device sucks out and stores the fly ash through the dust removing mechanism, so that the fly ash is prevented from being directly dissipated into the air to pollute the environment, and meanwhile, the stored fly ash can be used for pulping and papermaking, and the resource waste is reduced.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of a waste recycling apparatus for processing a packaging box according to the present invention;
FIG. 2 is a first connection view of the cutting mechanism and the dust removing mechanism in the present invention;
FIG. 3 is a second connection view of the cutting mechanism and the dust removing mechanism in the present invention;
FIG. 4 is a schematic view showing the internal structure of a transfer hopper and a suction box in the present invention;
FIG. 5 is a connection view of the transfer hopper and the suction box in the present invention;
FIG. 6 is a schematic view of the internal structure of the dust removing mechanism of the present invention;
FIG. 7 is a perspective view of the comminution feed mechanism of the present invention;
FIG. 8 is a second perspective view of the comminution feed mechanism of the present invention;
fig. 9 is a schematic view of the internal structure of the receiving box in the present invention.
In the figure: 100. a cutting mechanism; 200. a dust removing mechanism; 300. a crushing and conveying mechanism; 101. a charging box; 102. a mounting frame; 103. a material transferring hopper; 104. a dust suction box; 105. cutting a motor; 106. a bearing seat; 107. a first driving pulley; 108. a first driven pulley; 109. a linkage shaft; 110. a slitting blade; 111. a counterweight wheel; 112. an ash outlet; 201. a dust collection pipe; 202. a dust removal box; 203. an ash discharge door; 204. a dust collection tray; 205. a blower; 206. a storage ash bin; 207. a filter screen; 301. a conveyor frame; 302. a conveyor belt; 303. a material carrying plate; 304. a material receiving box; 305. a speed reducing motor; 306. a support plate; 307. a transmission rod; 308. a second driving pulley; 309. a second driven pulley; 310. a first rotating spindle; 311. a second rotating spindle; 312. a first capstan; 313. a second capstan; 314. a drive gear; 315. a driven gear.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1:
referring to fig. 1-9, the present embodiment is a waste recycling device for processing packaging cartons, which includes a cutting mechanism 100, a dust removing mechanism 200, and a crushing and conveying mechanism 300, wherein the bottom of one side of the cutting mechanism 100 is provided with the crushing and conveying mechanism 300, and the dust removing mechanism 200 is installed at the top of one end of the crushing and conveying mechanism 300 close to the cutting mechanism 100;
the cutting mechanism 100 comprises a feeding box 101, a mounting frame 102, a moving hopper 103, a dust box 104, a cutting motor 105, a bearing seat 106, a first driving belt pulley 107, a first driven belt pulley 108, a linkage shaft 109, a slitting blade 110, a counterweight wheel 111 and an ash outlet 112, wherein the feeding box 101 is mounted at the top of the mounting frame 102, the moving hopper 103 is mounted at the bottom of the feeding box 101, the moving hopper 103 is mounted in an inner cavity of the mounting frame 102, one side of the moving hopper 103 is communicated to the top of one side of the dust box 104, and the ash outlet 112 is formed in the axial center of the top of the dust box 104;
the dust removing mechanism 200 comprises a dust collecting pipe 201, a dust collecting box 202, an ash discharging door 203, a dust collecting disc 204, a blower 205, a dust storing box 206 and a filter screen 207, wherein the dust collecting pipe 201 is arranged at the top of the dust collecting box 202, the dust collecting disc 204 is arranged at one end of the dust collecting pipe 201 far away from the dust collecting box 202, an ash discharging opening is formed in one side surface of the dust collecting box 202, and the ash discharging door 203 is arranged on the ash discharging opening;
the crushing and conveying mechanism 300 comprises a conveyor rack 301, a conveyor belt 302, a belt material plate 303, a material receiving box 304, a gear motor 305, a supporting plate 306, a transmission rod 307, a second driving belt pulley 308, a second driven belt pulley 309, a first rotating main shaft 310, a second rotating main shaft 311, a first twisting roller 312, a second twisting roller 313, a driving gear 314 and a driven gear 315, wherein the conveyor belt 302 is arranged in an inner cavity of the conveyor rack 301 through a roller shaft, a plurality of belt material plates 303 are equidistantly arranged on the conveyor belt 302, the heights of two ends of the conveyor rack 301 are different, the material receiving box 304 is arranged at one end of the conveyor rack 301 with low height, the gear motor 305 is arranged at one side of the material receiving box 304, and the supporting plate 306 is arranged at one side of the gear motor 305 far away from the material receiving box 304; the waste recycling device automatically shears waste generated in the process of processing the packaging paper boxes through the cutting mechanism 100, so that the volume of the waste is reduced, the volume of the waste is further reduced through the crushing conveying mechanism 300, and the obtained waste powder is conveyed to pulping and papermaking, so that the difficulty of crushing in the pulping process is reduced, the papermaking efficiency is improved, the paper box waste is effectively recycled, the automation degree of the device is high, the recycling efficiency is effectively improved, and meanwhile, the recycling effect is good; the waste recycling device sucks out and stores the fly ash through the dust removing mechanism 200, so that the fly ash is prevented from being directly dissipated into the air to pollute the environment, and meanwhile, the stored fly ash can be used for pulping and papermaking, and the resource waste is reduced.
The junction of charging box 101 and moving hopper 103 runs through and installs universal driving shaft 109, cup jointed two bearing frames 106 on the universal driving shaft 109, two bearing frames 106 are installed respectively on the both sides of mounting bracket 102, cup jointed first driven pulley 108 and counter weight wheel 111 respectively on the both ends of universal driving shaft 109, the universal driving shaft 109 cup joints a plurality of and cuts blade 110 between two bearing frames 106, a plurality of cut blade 110 all is located the inner chamber of charging box 101 and moving hopper 103, first driven pulley 108 is connected to first driving pulley 107 through the belt, first driving pulley 107 cup joints on the output shaft of cutting motor 105.
The air blower 205 is installed at the top of the inner cavity of the dust collection box 202, the air inlet of the air blower 205 is communicated to one end of the dust collection pipe 201, the ash storage box 206 is installed at the bottom of the inner cavity of the dust collection box 202, the filter screen 207 is installed in the inner cavity of the dust collection tray 204, and the bottom of the dust collection tray 204 is communicated to the ash outlet 112.
The gear motor 305 is provided with a transmission rod 307 in a penetrating manner, the transmission rod 307 is an output end of the gear motor 305, one end of the transmission rod 307 is sleeved with a second driving pulley 308 and is rotationally connected to the supporting plate 306, the other end of the transmission rod 307 is connected to a roll shaft in an inner cavity of the conveyor frame 301, the second driving pulley 308 is connected to a second driven pulley 309 through a belt, the second driven pulley 309 is sleeved on one end of a first rotating main shaft 310, one end of the first rotating main shaft 310, close to the second driven pulley 309, is rotationally connected to the supporting plate 306, the other end of the first rotating main shaft 310 is sleeved with a first wringing roller 312 and a driving gear 314, the first wringing roller 312 is in welded connection with the driving gear 314, the first wringing roller 312 is in meshed connection with a second wringing roller 313, one end of the second wringing roller 313 is welded with a driven gear 315, the second wringing roller 313 and the driven gear 315 are both sleeved on the second rotating main shaft 311, the driving gear 314 and the driven gear 315 are in meshed connection with each other, the driving gear 314 and the driven gear 315 are in meshed connection with the driven gear 315, the first wringing roller 304 and the inner cavity 304 are connected to the top of the first wringing roller 304, and the first wringing roller 304 are connected to the top portion of the first wringing roller 304.
Example 2:
referring to fig. 1-9, a method for using a waste recycling device for processing a packaging carton of the present embodiment includes the following steps:
step one: placing the waste materials generated in the process of processing the packaging cartons in a feeding box 101, starting a cutting motor 105, and driving a linkage shaft 109 to rotate by the operation of the cutting motor 105 through a first driving belt pulley 107 and a first driven belt pulley 108, so that a plurality of slitting blades 110 are driven to rotate, and the plurality of rotating slitting blades 110 divide the waste materials into small pieces;
step two: the small blocks fall into the moving hopper 103 from the positions between the adjacent slitting blades 110, the small blocks enter the receiving box 304 from the dust box 104, the gear motor 305 is started, the gear motor 305 operates to drive the transmission rod 307 to rotate, so that the conveying belt 302 is driven to rotate, and meanwhile, the driving gear 314 and the driven gear 315 are driven to rotate through the second driving belt pulley 308 and the second driven belt pulley 309, so that the first stranding roller 312 and the second stranding roller 313 are driven to rotate and are meshed with each other;
step three: the small pieces are meshed through a first twisting roller 312 and a second twisting roller 313, pulverized into powder, fly ash is generated in the pulverizing process, a blower 205 is started, the blower 205 operates to generate suction force at a dust collection disc 204, the fly ash in the dust collection box 104 is filtered by a filter screen 207 and then sucked out, and the fly ash is conveyed into a dust collection box 202 through a dust collection pipe 201 and falls into a dust storage box 206 for storage;
step four: the powder falls onto the conveyor belt 302 through the bottom of the receiving bin 304, and the powder is conveyed forward by the belt plate 303 on the conveyor belt 302, falls into the pulper through the end of the conveyor belt 302, and is made into pulp for subsequent papermaking.
The working principle of the waste recycling device for processing the packaging cartons is as follows:
one aspect of the present disclosure is: placing the waste generated in the process of processing the packaging paper box into a feeding box 101, driving a linkage shaft 109 to rotate through a first driving pulley 107 and a first driven pulley 108 by the operation of a cutting motor 105, so as to drive a plurality of slitting blades 110 to rotate, dividing the waste into small blocks by the plurality of rotating slitting blades 110, enabling the small blocks to fall into a material moving hopper 103 from between adjacent slitting blades 110, enabling the small blocks to enter a material receiving box 304 from a dust collecting box 104, driving a transmission rod 307 to rotate through the operation of a speed reducing motor 305, so as to drive a conveying belt 302 to rotate, simultaneously driving a driving gear 314 and a driven gear 315 to rotate through a second driving pulley 308 and a second driven pulley 309, so as to drive a first twisting roller 312 and a second twisting roller 313 to rotate and mutually engage, enabling the small blocks to be engaged through the first twisting roller 312 and the second twisting roller 313, crushing the small blocks into powder, enabling the powder to fall onto the conveying belt 302 through the bottom of the material receiving box 304, enabling the powder to be conveyed forward through a belt plate 303 on the conveying belt 302, and enabling the tail end of the conveying belt 302 to fall into a pulper for subsequent papermaking; the waste recycling device automatically shears waste generated in the process of processing the packaging paper boxes through the cutting mechanism 100, so that the volume of the waste is reduced, the volume of the waste is further reduced through the crushing conveying mechanism 300, and the obtained waste powder is conveyed to pulping and papermaking, so that the difficulty of crushing in the pulping process is reduced, the papermaking efficiency is improved, the paper box waste is effectively recycled, the automation degree of the device is high, the recycling efficiency is effectively improved, and meanwhile, the recycling effect is good;
another aspect of the present disclosure is: the waste generates fly ash in the process of crushing, a blower 205 is started, the blower 205 operates to generate suction force at a dust collection disc 204, the fly ash in the dust collection box 104 is filtered by a filter screen 207 and then sucked out, and the fly ash is conveyed to a dust collection box 202 through a dust collection pipe 201 and falls into a dust storage box 206 for storage; the waste recycling device sucks out and stores the fly ash through the dust removing mechanism 200, so that the fly ash is prevented from being directly dissipated into the air to pollute the environment, and meanwhile, the stored fly ash can be used for pulping and papermaking, and the resource waste is reduced.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.
Claims (5)
1. The waste recycling device for processing the packaging cartons is characterized by comprising a cutting mechanism (100), a dust removing mechanism (200) and a crushing conveying mechanism (300), wherein the crushing conveying mechanism (300) is arranged at the bottom of one side of the cutting mechanism (100), and the dust removing mechanism (200) is arranged at the top of one end, close to the cutting mechanism (100), of the crushing conveying mechanism (300);
the cutting mechanism (100) comprises a feeding box (101), a mounting frame (102), a moving hopper (103), a dust suction box (104), a cutting motor (105), a bearing seat (106), a first driving belt pulley (107), a first driven belt pulley (108), a linkage shaft (109), a slitting blade (110), a counterweight wheel (111) and a dust outlet (112), the feeding box (101) is mounted at the top of the mounting frame (102), the moving hopper (103) is mounted at the bottom of the feeding box (101), the moving hopper (103) is mounted in an inner cavity of the mounting frame (102), one side of the moving hopper (103) is communicated to the top of one side of the dust suction box (104), and the dust outlet (112) is formed in the axial center of the top of the dust suction box (104);
the dust collection mechanism (200) comprises a dust collection pipe (201), a dust collection box (202), an ash discharge door (203), a dust collection disc (204), a blower (205), a dust storage box (206) and a filter screen (207), wherein the dust collection pipe (201) is installed at the top of the dust collection box (202), the dust collection disc (204) is installed at one end, far away from the dust collection box (202), of the dust collection pipe (201), an ash discharge opening is formed in one side face of the dust collection box (202), and the ash discharge door (203) is installed on the ash discharge opening;
wherein, smash conveying mechanism (300) include conveyer frame (301), conveyer belt (302), take flitch (303), connect workbin (304), gear motor (305), backup pad (306), transfer line (307), second driving pulley (308), second driven pulley (309), first rotation main shaft (310), second rotation main shaft (311), first hank roller (312), second hank roller (313), driving gear (314), driven gear (315), conveyer belt (302) are installed through the roller to the inner chamber of conveyer frame (301), equidistance is installed a plurality of on conveyer belt (302) and is taken flitch (303), the both ends difference in height of conveyer frame (301), connect workbin (304) are installed on the one end that conveyer frame (301) height is low, connect workbin (304) one side to be provided with gear motor (305), gear motor (305) are kept away from and are provided with backup pad (306) on one side of connecing workbin (304).
2. The waste recycling device for packaging carton processing according to claim 1, characterized in that a joint of the feeding box (101) and the moving hopper (103) is provided with a linkage shaft (109) in a penetrating mode, two bearing seats (106) are sleeved on the linkage shaft (109), the two bearing seats (106) are respectively arranged on two sides of the mounting frame (102), a first driven belt wheel (108) and a counterweight wheel (111) are respectively sleeved on two ends of the linkage shaft (109), a plurality of slitting blades (110) are sleeved between the two bearing seats (106) by the linkage shaft (109), the slitting blades (110) are located in inner cavities of the feeding box (101) and the moving hopper (103), the first driven belt wheel (108) is connected to the first driving belt wheel (107) through a belt, and the first driving belt wheel (107) is sleeved on an output shaft of the cutting motor (105).
3. The waste recycling device for packaging carton processing according to claim 1, wherein a blower (205) is installed at the top of the inner cavity of the dust collection box (202), an air inlet of the blower (205) is communicated to one end of a dust collection pipe (201), a dust storage box (206) is installed at the bottom of the inner cavity of the dust collection box (202), a filter screen (207) is installed in the inner cavity of the dust collection plate (204), and the bottom of the dust collection plate (204) is communicated to a dust outlet (112).
4. The waste recycling device for packaging carton processing according to claim 1, wherein a transmission rod (307) is installed on the speed reducing motor (305) in a penetrating manner, the transmission rod (307) is an output end of the speed reducing motor (305), a second driving pulley (308) is sleeved on one end of the transmission rod (307) and is rotationally connected to the supporting plate (306), the other end of the transmission rod (307) is connected to a roll shaft in an inner cavity of the conveyor frame (301), the second driving pulley (308) is connected to a second driven pulley (309) through a belt, the second driven pulley (309) is sleeved on one end of a first rotating main shaft (310), one end, close to the second driven pulley (309), of the first rotating main shaft (310) is rotationally connected to the supporting plate (306), a first wringing roller (312) and a driving gear (314) are sleeved on the other end of the first rotating main shaft (310), the first wringing roller (312) is in welding connection with the driving gear (314), the second driven roller (313) is in welding connection with the first driven gear (313) and the second driven gear (315) is in a welding manner, the driving gear (314) and the driven gear (315) are both positioned on the outer wall of the material receiving box (304), the first stranding roller (312) and the second stranding roller (313) are both positioned in the inner cavity of the material receiving box (304), and the top of the material receiving box (304) is connected to the bottom of the dust collecting box (104).
5. The method of using a waste recycling apparatus for packaging carton processing according to claim 1, comprising the steps of:
step one: placing waste materials generated in the process of processing the packaging paper boxes in a feeding box (101), starting a cutting motor (105), and driving a linkage shaft (109) to rotate through a first driving belt pulley (107) and a first driven belt pulley (108) by the operation of the cutting motor (105), so that a plurality of slitting blades (110) are driven to rotate, and the waste materials are divided into small pieces by the plurality of rotating slitting blades (110);
step two: the small blocks fall into the material moving hopper (103) from the adjacent slitting blades (110), enter the material receiving box (304) from the dust suction box (104), start the gear motor (305), drive the transmission rod (307) to rotate by the operation of the gear motor (305), drive the conveying belt (302) to rotate, and simultaneously drive the driving gear (314) and the driven gear (315) to rotate by the second driving belt pulley (308) and the second driven belt pulley (309), so as to drive the first stranding roller (312) and the second stranding roller (313) to rotate and be meshed with each other;
step three: the small pieces are meshed through a first twisting roller (312) and a second twisting roller (313), pulverized into powder, fly ash is generated in the pulverizing process, a blower (205) is started, the blower (205) operates at a dust collection disc (204) to generate suction, the fly ash in a dust collection box (104) is filtered by a filter screen (207) and then sucked out, is conveyed into a dust collection box (202) through a dust collection pipe (201), and falls into a dust storage box (206) for storage;
step four: powder falls onto a conveyor belt (302) through the bottom of a receiving box (304), and a material plate (303) on the conveyor belt (302) conveys the powder forward, and falls into a pulper through the tail end of the conveyor belt (302) to prepare paper pulp for subsequent papermaking.
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| DE212019000062U1 (en) * | 2019-10-24 | 2019-11-26 | Suzhou Green Rulan Environmental Protection Technology Co., Ltd. | An environmental protection device with dedusting function |
| CN111266150A (en) * | 2020-03-12 | 2020-06-12 | 中启胶建集团有限公司 | Engineering construction waste treatment device with environment-friendly dust removal function and processing method thereof |
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