CN111945338A - Continuous three-roller water calender - Google Patents
Continuous three-roller water calender Download PDFInfo
- Publication number
- CN111945338A CN111945338A CN201910412085.7A CN201910412085A CN111945338A CN 111945338 A CN111945338 A CN 111945338A CN 201910412085 A CN201910412085 A CN 201910412085A CN 111945338 A CN111945338 A CN 111945338A
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- China
- Prior art keywords
- roller
- continuous
- water
- conveying
- mesh belt
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 239000000835 fiber Substances 0.000 claims abstract description 36
- 208000005156 Dehydration Diseases 0.000 claims abstract description 9
- 230000018044 dehydration Effects 0.000 claims abstract description 9
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 13
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004043 dyeing Methods 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/026—Rollers characterised by particular surface features
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a continuous three-roller water mangle, which relates to the field of textile dyeing and finishing; the water mangle comprises a continuous conveying unit and a water mangling unit, wherein the continuous conveying unit conveys loose fibers into the water mangling unit in a fiber web form, the water mangling unit comprises a first roller, a second roller and a third roller, the first roller and the second roller are matched to form a first water mangling group, and the second roller and the third roller are matched to form a second water mangling group; a conveying mesh belt in the continuous conveying unit sequentially passes through the space between two rollers of the first water squeezing group and the space between two rollers of the second water squeezing group, so that loose fibers placed on the conveying mesh belt sequentially undergo primary dehydration and secondary dehydration. The machine has the characteristics of good dehydration effect and high processing efficiency.
Description
Technical Field
The invention relates to the field of textile dyeing and finishing, in particular to a continuous three-roller water calender.
Background art:
the squeezing is one of the processes in the dyeing process and is used for squeezing and dewatering the washed loose fibers. In the water calender in the prior art, loose fibers are extruded by a group of water squeezing structures formed by an upper roller and a lower roller, and the loose fibers are only subjected to primary water squeezing treatment, so that the dewatering effect is poor, and therefore, the loose fibers subjected to primary water squeezing are subjected to secondary water squeezing treatment by the water calender again, and the overall processing efficiency is reduced.
In view of the above problems, the present invention provides a continuous three-roll water calender, and the continuous three-roll water calender is produced by the present invention.
The invention content is as follows:
the invention provides a continuous three-roller water calender which has the characteristics of good dewatering effect and high processing efficiency.
The invention is realized by the following technical scheme:
a continuous three-roller water mangle comprises a continuous conveying unit and a water mangling unit, wherein the continuous conveying unit conveys loose fibers into the water mangling unit in a fiber web form, the water mangling unit comprises a first roller, a second roller and a third roller, the first roller and the second roller are matched to form a first water mangling group, and the second roller and the third roller are matched to form a second water mangling group; a conveying mesh belt in the continuous conveying unit sequentially passes through the space between two rollers of the first water squeezing group and the space between two rollers of the second water squeezing group, so that loose fibers placed on the conveying mesh belt sequentially undergo primary dehydration and secondary dehydration.
Further, the continuous conveying unit further comprises conveying rollers, and the conveying rollers support the conveying mesh belt, so that the continuous conveying unit is circulated uninterruptedly.
Further, the conveying unit also comprises a tension roller and/or a rectification roller; the tensioning roller is sleeved on the conveying mesh belt and used for adjusting the tightness of the conveying mesh belt; the deviation rectifying roller is sleeved on the conveying mesh belt and used for adjusting the position of the conveying mesh belt.
Furthermore, a plurality of bearing seats are respectively arranged on two sides of the rack of the water mangle, namely a third bearing seat, a second bearing seat and a first bearing seat, wherein the third bearing seat is used for installing a third roller, the second bearing seat is used for installing a second roller, and the first bearing seat is used for installing a first roller.
Further, the second bearing block is fixed on a rack of the water mangle, a slide rail is arranged on the rack, and the first bearing block can slide along the slide rail; and a power cylinder is arranged between the first bearing seat and the frame and used for adjusting the squeezing pressure of the first squeezing group.
Furthermore, the spacing columns are respectively arranged between the rollers, so that the distance between the rollers is constant, and the distance between the two rollers in each water squeezing unit is ensured to be within a safety range.
Furthermore, a motor is connected to the second roller in a linkage manner, the motor drives the second roller to rotate, and the second roller further drives the third roller and the first roller to rotate respectively.
Further, the third roller and the first roller respectively comprise a roller core and a wrapping layer wrapping the outside of the roller core; the roller core is made of rigid materials, has stronger torsional strength and is harder in texture; the wrapping layer is made of flexible materials, so that rolled loose fibers are not easy to damage, and the loose fibers are not easy to adhere to the surface of the wrapping layer.
Further, a groove for draining water is formed in the surface of the wrapping layer of the first roller; or the wrapping layer surfaces of the first roller and the third roller are both provided with grooves for draining water.
Furthermore, the second roller is made of rigid materials, has strong torsional strength and is hard in texture.
The invention has the beneficial effects that: the loose fibers are subjected to twice water squeezing treatment by two groups of water squeezing groups, and grooves are formed in the related rollers, so that water drainage is facilitated, and the loose fiber dewatering effect is good; two groups of continuous type water squeezing groups formed by the third roller, the second roller and the first roller are adopted, and the continuous conveying unit is arranged, so that the two-time water squeezing process is continuous, the time consumption of the two-time water squeezing is reduced, and the efficiency is high.
Drawings
FIG. 1 is a schematic view of one embodiment of the present invention;
FIG. 2 is a schematic view of a mangle unit according to one embodiment of the present invention;
fig. 3 is a front view of a mangling unit according to an embodiment of the present invention.
Wherein: 1. a frame; 2. a water squeezing unit; 21. a first roll; 22. a second roll; 23. a third roll; 3. a spacer pillar; 4. a bearing seat; 41. a first bearing housing; 42. a second bearing housing; 43. a third bearing seat; 5. a power cylinder; 6. a continuous conveying unit; 61. a conveying mesh belt; 62. a conveying roller; 63. a tension roller; 64. a deviation rectifying roller; 7. a slide rail; 8. and (4) a groove.
The specific implementation mode is as follows:
the invention is further described with reference to the following figures and detailed description.
As shown in fig. 1, a continuous three-roll water calender includes a continuous conveying unit 6, a water squeezing unit 2. The water squeezing unit 2 comprises a plurality of rollers, and every two adjacent rollers are matched to form a group of water squeezing groups, so that the plurality of rollers form a plurality of groups of water squeezing groups; the continuous conveying unit 6 comprises a conveying mesh belt 61, the conveying mesh belt 61 sequentially passes through the space between two rollers of each group of the water squeezing groups, and the conveying mesh belt 61 is used for conveying loose fibers into each group of the water squeezing groups.
The continuous conveying unit 6 further comprises a conveying roller 62, and the conveying roller 62 supports the conveying mesh belt 61, so that the continuous conveying unit 6 can circulate continuously and convey loose fibers to the water squeezing unit 2; the loose fibers are guided by the continuous conveying unit 6 and sequentially pass through a plurality of water squeezing groups to complete the water squeezing process.
The continuous conveying unit 6 further comprises a tension roller 63, the tension roller 63 is used for adjusting the tightness of the conveying mesh belt 61, and the tension roller 63 is matched with the conveying mesh belt 61.
Considering that the mesh belt 61 is easily deviated from the original position during the transfer process, so that the loose fibers are not easily conveyed, a correcting roller 64 is further sleeved on the mesh belt 61, and the correcting roller 64 is used for correcting the position of the mesh belt 61.
The material of the conveying net belt 61 can be Teflon net or steel wire net.
As shown in fig. 2 and 3, two sides of the frame 1 of the water mangle are respectively provided with a slide rail 7, and the slide rail 7 is provided with a plurality of bearing blocks 4 for mounting the rollers. The chocks 4 of one roll of each mangle group are fixed to the stand 1, and the chocks 4 of the other roll are movable with respect to the stand 1 or fixed to the stand 1.
And the spacing columns 3 are respectively arranged between the rollers, so that the distance between the rollers is constant, and the distance between the two rollers in each water squeezing group is within a safe range.
A slide rail 7 is arranged on the frame 1; a power cylinder 5 is arranged on the frame 1, one end of the power cylinder 5 is connected with the frame 1, and the other end of the power cylinder 5 is connected with a bearing block 4 which can move relative to the frame 1; the power cylinder 5 is used for driving the movable chock 4 to move on the slide rail 7, and adjusting the distance between the two rollers of the corresponding rolling group, thereby adjusting the pressure between the two rollers.
The water squeezing groups are preferably three water squeezing groups; namely, the squeezing unit 2 includes a third roller 23, a second roller 22 and a first roller 21, the second roller 22 cooperates with the first roller 21 to form a first squeezing group, and the third roller 23 cooperates with the second roller 22 to form a second squeezing group.
The bearing block 4 comprises a third bearing block 43 for mounting the third roller 23, a first bearing block 41 for mounting the first roller 21 and a second bearing block 42 for mounting the second roller 22, wherein the first bearing block 41 can move relative to the frame 1, and the second bearing block 42 is fixed on the frame 1; the third bearing block 43 is fixed to the frame 1 or is movable relative to the frame 1. A power cylinder 5 is arranged between the frame 1 and the first bearing seat 41, and the power cylinder 5 enables the first bearing seat 41 to move relative to the frame 1, so that the distance between the first roller 21 and the second roller 22 can be adjusted, and further the pressure between the two rollers in the first water squeezing group can be adjusted.
When the third bearing seat 43 moves relative to the frame 1, a power cylinder 5 is arranged between the frame 1 and the third bearing seat 43, and is used for moving the third bearing seat 43 relative to the frame, adjusting the distance between the second roller 22 and the third roller 23, and further adjusting the pressure between the two rollers in the second rolling set.
The spacing columns 3 are arranged between the first roller 21 and the second roller 22, and between the second roller 22 and the third roller 23
The second roller 22 is linked with a motor, the motor drives the second roller 22 to rotate, and the second roller 22 further drives the third roller 23 and the first roller 21 to rotate respectively.
The third roller 23 and the first roller 21 both comprise a roller core and a wrapping layer wrapping the outside of the roller core;
the roller core is made of rigid materials, has stronger torsional strength and is harder in texture; stainless steel or 45 steel may be selected as the material for the roll core.
The wrapping layer is made of flexible materials, so that rolled loose fibers are not easy to damage, and the loose fibers are not easy to adhere to the surface of the wrapping layer; rubber may be selected as the wrapping material.
Along the bulk fiber conveying direction, when the first roller 21 is positioned at the input end, the surface of the wrapping layer of the first roller 21 is provided with a groove 8 for draining water;
when the third roller 23 is positioned at the input end along the bulk fiber conveying direction, the surface of the wrapping layer of the third roller 23 is provided with grooves 8 for draining water.
The second roller 22 is made of rigid material, has stronger torsional strength and is harder in texture; stainless steel or 45 steel may be selected as the material for the second roll 22.
And a conveying mesh belt 61 is arranged between the two rollers of each water squeezing group, and the conveying mesh belt 61 is used for conveying loose fibers.
Along the loose fiber conveying direction, when the first water squeezing group is positioned at the input end, the loose fibers are conveyed into the water squeezing unit 2 by the continuous conveying unit 6, and after the loose fibers are primarily dehydrated by the first water squeezing group, the loose fibers enter the second water squeezing group for secondary dehydration.
Along the loose fiber conveying direction, when the second water squeezing group is positioned at the input end, the loose fibers are conveyed into the water squeezing unit 2 by the continuous conveying unit 6, and after the loose fibers are primarily dehydrated by the second water squeezing group, the loose fibers enter the first water squeezing group for secondary dehydration.
The above is the preferred embodiment of the present invention, and several other simple substitutions and modifications made on the premise of the inventive concept should be considered as falling into the protection scope of the present invention.
Claims (10)
1. A continuous three-roller water calender is characterized in that: the device comprises a continuous conveying unit and a water squeezing unit, wherein the continuous conveying unit conveys loose fibers into the water squeezing unit in a fiber web mode, the water squeezing unit comprises a first roller, a second roller and a third roller, the first roller and the second roller are matched to form a first water squeezing group, and the second roller and the third roller are matched to form a second water squeezing group; a conveying mesh belt in the continuous conveying unit sequentially passes through the space between two rollers of the first water squeezing group and the space between two rollers of the second water squeezing group, so that loose fibers placed on the conveying mesh belt sequentially undergo primary dehydration and secondary dehydration.
2. The continuous three-roll calender according to claim 1, wherein: the continuous conveying unit further comprises conveying rollers which support the conveying mesh belt, so that the continuous conveying unit is circulated uninterruptedly.
3. The continuous three-roll calender according to claim 2, wherein: the conveying unit further comprises a tension roller and/or a deviation correcting roller; the tensioning roller is sleeved on the conveying mesh belt and used for adjusting the tightness of the conveying mesh belt; the deviation rectifying roller is sleeved on the conveying mesh belt and used for adjusting the position of the conveying mesh belt.
4. The continuous three-roll calender according to claim 1, wherein: a plurality of bearing seats are respectively arranged on two sides of a rack of the water mangle, and the bearing seats are respectively a third bearing seat, a second bearing seat and a first bearing seat, the third bearing seat is used for installing a third roller, the second bearing seat is used for installing a second roller, and the first bearing seat is used for installing a first roller.
5. The continuous three-roll calender according to claim 4, wherein: the second bearing block is fixed on a rack of the water mangle, a slide rail is arranged on the rack, and the first bearing block can slide along the slide rail; and a power cylinder is arranged between the first bearing seat and the frame and used for adjusting the squeezing pressure of the first squeezing group.
6. The continuous three-roll calender according to claim 1, wherein: and the distance between the two rollers in each water squeezing group is ensured to be within a safe range.
7. The continuous three-roll calender according to claim 1, wherein: and the second roller is connected with a motor in a linkage manner, the motor drives the second roller to rotate, and the second roller further drives the third roller and the first roller to rotate respectively.
8. The continuous three-roll calender according to claim 1, wherein: the third roller and the first roller respectively comprise a roller core and a wrapping layer wrapped outside the roller core; the roller core is made of rigid materials, has stronger torsional strength and is harder in texture; the wrapping layer is made of flexible materials, so that rolled loose fibers are not easy to damage, and the loose fibers are not easy to adhere to the surface of the wrapping layer.
9. The continuous three-roll calender according to claim 8, wherein: the surface of the wrapping layer of the first roller is provided with a groove for draining water; or the wrapping layer surfaces of the first roller and the third roller are both provided with grooves for draining water.
10. The continuous three-roll calender according to claim 1, wherein: the second roller is made of rigid materials, has strong torsional strength and is hard in texture.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910412085.7A CN111945338A (en) | 2019-05-17 | 2019-05-17 | Continuous three-roller water calender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910412085.7A CN111945338A (en) | 2019-05-17 | 2019-05-17 | Continuous three-roller water calender |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111945338A true CN111945338A (en) | 2020-11-17 |
Family
ID=73336767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910412085.7A Pending CN111945338A (en) | 2019-05-17 | 2019-05-17 | Continuous three-roller water calender |
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| Country | Link |
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| CN (1) | CN111945338A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1054048B (en) * | 1956-11-02 | 1959-04-02 | Benteler Werke Ag | Three-reel foulard |
| US3254515A (en) * | 1963-08-16 | 1966-06-07 | Kleinewefers Soehne J | Three-roll wet squeezers |
| CN202023071U (en) * | 2011-03-29 | 2011-11-02 | 咸阳际华新三零印染有限公司 | Textile dyeing padder |
| CN205188608U (en) * | 2015-08-12 | 2016-04-27 | 施锦禔 | Medium counts roll three -roller padder |
| CN205821710U (en) * | 2016-07-15 | 2016-12-21 | 江阴市联达印染机械有限公司 | Three rolling cars |
| CN207484071U (en) * | 2017-11-13 | 2018-06-12 | 广东三技克朗茨机械科技有限公司 | Horizontal three rollings vehicle |
| CN210657553U (en) * | 2019-05-17 | 2020-06-02 | 绍兴国周针织科技有限公司 | Continuous three-roller water calender |
-
2019
- 2019-05-17 CN CN201910412085.7A patent/CN111945338A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1054048B (en) * | 1956-11-02 | 1959-04-02 | Benteler Werke Ag | Three-reel foulard |
| US3254515A (en) * | 1963-08-16 | 1966-06-07 | Kleinewefers Soehne J | Three-roll wet squeezers |
| CN202023071U (en) * | 2011-03-29 | 2011-11-02 | 咸阳际华新三零印染有限公司 | Textile dyeing padder |
| CN205188608U (en) * | 2015-08-12 | 2016-04-27 | 施锦禔 | Medium counts roll three -roller padder |
| CN205821710U (en) * | 2016-07-15 | 2016-12-21 | 江阴市联达印染机械有限公司 | Three rolling cars |
| CN207484071U (en) * | 2017-11-13 | 2018-06-12 | 广东三技克朗茨机械科技有限公司 | Horizontal three rollings vehicle |
| CN210657553U (en) * | 2019-05-17 | 2020-06-02 | 绍兴国周针织科技有限公司 | Continuous three-roller water calender |
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