Even glazing device of ceramic spraying formula
Technical Field
The invention relates to the technical field of ceramic processing, in particular to a ceramic spraying type uniform glazing device.
Background
The ceramic material is an inorganic non-metallic material prepared by forming and high-temperature sintering natural or synthetic compounds. Has the advantages of high melting point, high hardness, high wear resistance, oxidation resistance and the like. Can be used as structural material, cutter material and mould material. The glazing process is mainly used for enhancing the ornamental and artistic quality of the ceramic and protecting the ceramic. The traditional manual glazing mode is that a professional brush is used for brushing glaze liquid on the ceramic, so that the process is complex, and the ceramic glazing efficiency is low; the existing ceramic glazing equipment improves the ceramic glazing efficiency to a certain extent and reduces the labor intensity of workers, but has the problem of uneven glazing and is easy to cause great adverse effects on the quality of the ceramic; and the existing equipment can not carry out glazing operation on ceramics with different sizes and heights, has poor functionality and can not meet the requirements of glazing ceramics with various specifications.
Disclosure of Invention
The invention aims to provide a ceramic spraying type uniform glazing device which can carry out rapid, comprehensive and uniform glazing operation on ceramic, effectively improve the glazing quality of the ceramic and meet the glazing requirements of the ceramic with different sizes and heights so as to solve the problems in the background technology.
The technical scheme is as follows: the utility model provides an even glazing device of ceramic spraying formula, is including base, base plate, mounting panel, servo motor, mounting bracket, place board, lifting unit, chucking subassembly, rotating assembly, adjusting part and locating component, the fixed one end of locating the base of base plate, the fixed side of going up of locating base plate one end of mounting panel, servo motor fixes the side of locating the mounting panel, the fixed side of locating the base plate of mounting bracket, lifting unit locates on the mounting panel, rotating assembly locates on the mounting bracket, place the board and locate on the rotating assembly, adjusting part locates on the mounting panel and is connected with lifting unit, chucking subassembly and locating component all locate on the adjusting part.
As a further preferred scheme, the lifting assembly comprises a first pinion, a long rack and a guide block, the first pinion is arranged on an output shaft of the servo motor through a rotating shaft, the guide block is fixedly arranged on one side face of the mounting plate and provided with a guide hole, the long rack is slidably arranged in the guide hole in the guide block and meshed with the first pinion, and the base plate is provided with a sliding hole and the long rack can enter the sliding hole.
As a further preferable scheme, the rotating assembly includes a first rotating shaft, a first bevel gear, a second pinion gear, and a second rotating shaft, the first rotating shaft is disposed on the mounting frame through a bearing, and one end of the first rotating shaft is fixedly connected to one side surface of the placing plate, the first bevel gear is fixedly disposed at the other end of the first rotating shaft, the second rotating shaft is disposed on the mounting frame through a bearing and located above the substrate, the second bevel gear is fixedly disposed at one end of the second rotating shaft and engaged with the first bevel gear, and the second pinion gear is fixedly disposed at the other end of the second rotating shaft and engaged with the long rack.
As further preferred scheme, the adjusting part includes chute board, regulating plate, bolt and deflector, first guide way has been seted up on the mounting panel, the first guide way is located to the deflector slidingtype, the fixed one end of locating on the deflector and the one end of rectangular rack and a side rigid coupling of chute board, a bolt hole has been seted up on the chute board, the bolt hole is located to the bolt rotary type, the second guide way has been seted up on the deflector, the regulating plate slidingtype is located in the second guide way and the lower extreme of regulating plate is connected with the one end rotary type of bolt, the material of regulating plate is iron.
As further preferred scheme, the chucking subassembly is located on the regulating plate, the chucking subassembly includes connecting block, carriage release lever, first elastic component, fixture block and fixed block, set up a round hole on a side and the connecting block of regulating plate are located to the connecting block is fixed, the material of connecting block is iron, the round hole on the connecting block is located to the carriage release lever slidingtype, the fixture block is fixed locate the one end of carriage release lever and contact with connecting block slidingtype, be equipped with first elastic component and carriage release lever between a side of fixture block and the connecting block and pass first elastic component, a side and the fixture block ability and the fixed block contact of fixed locating the connecting block.
As further preferred scheme, the one end of regulating plate is located to locating component, locating component includes sleeve, second elastic component, vertical pole, nut, screw rod, universal seat, universal ball and pendulum rod, the one end of regulating plate is located to the sleeve slidingtype, guiding hole and sleeve slidingtype are located in the guiding hole have been seted up to the one end of deflector, the second elastic component is fixed to be located in the sleeve, the fixed one end of locating the second elastic component of vertical pole, the one end rigid coupling of screw rod and vertical pole, the nut spiro union is on the screw rod, the last rotation type of vertical pole is equipped with two pendulum rods and nut and two pendulum rod contacts, two the one end of pendulum rod and the other end of screw rod are all fixed and are equipped with universal seat, universal ball is fixed to be located on the universal seat.
As a further preferable scheme, the device further comprises a third elastic element and a corrugated friction block, wherein a plurality of grooves are formed in the placing plate, the third elastic element is fixedly arranged in the grooves, and the corrugated friction block is fixedly arranged at one end of the third elastic element.
As a further preferable scheme, the magnetic iron block is further included, the magnet block is slidably arranged on the adjusting plate, and the bottom side surface of the connecting block is fixedly connected with the upper side surface of the magnet block.
The invention has the beneficial effects that: 1. according to the ceramic glazing machine, the clamping assembly and the positioning assembly can be driven to move up and down through the matching work of the lifting assembly and the adjusting assembly, so that the ceramic outer wall can be glazed comprehensively; and the positioning assembly can position the ceramic in the middle by placing the plate to drive the ceramic to rotate, so that the color glaze is sprayed more uniformly.
2. According to the ceramic glazing machine, the distance between the spray pipe and the ceramic can be adjusted by rotating the bolt, and the two swing rods can play a centering role in positioning the ceramics with different diameters through the nuts, so that the ceramics with different sizes can be placed on the placing plate for glazing.
3. According to the invention, the initial position of the spray pipe can be adjusted by pushing the magnet block to move up and down, so that the spray pipe can perform comprehensive and uniform glazing operation on ceramics with different heights, and the glazing requirements of the ceramics with different specifications can be better met.
Drawings
Fig. 1 is a first front view structure diagram of the present invention.
Fig. 2 is a second front view structure diagram of the present invention.
Fig. 3 is a partial perspective view of the present invention.
Fig. 4 is a partial perspective view of the adjustment assembly of the present invention.
Fig. 5 is a schematic view of a first partial front view structure according to the present invention.
Fig. 6 is a schematic view of a second partial front view structure according to the present invention.
Fig. 7 is a schematic view of a third partial front view structure according to the present invention.
Wherein the figures include the following reference numerals: 1. a base, 2, a base plate, 3, a mounting plate, 4, a servo motor, 5, a mounting frame, 6, a placing plate, 7, a lifting assembly, 71, a first pinion, 72, a long rack, 74, a guide block, 8, a clamping assembly, 81, a connecting block, 82, a moving rod, 83, a first elastic member, 84, a fixture block, 85, a fixing block, 9, a rotating assembly, 91, a first rotating shaft, 92, a first bevel gear, 93, a second bevel gear, 94, a second pinion, 95, a second rotating shaft, 10, an adjusting assembly, 101, a chute plate, 102, an adjusting plate, 103, a bolt, 104, a guide plate, 105, a first guide groove, 106, a second guide groove, 107, a bolt hole, 11, a positioning assembly, 111, a sleeve, 112, a second elastic member, 113, a vertical rod, 114, a nut, 115, a screw rod, 116, a universal seat, a swing rod, a universal ball, 118, a swing rod, 12, a third elastic member, 13. groove, 14, corrugated friction block, 15 and magnet block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows: the utility model provides an even glazing device of pottery spraying formula, as shown in fig. 1-7, including base 1, base plate 2, mounting panel 3, servo motor 4, mounting bracket 5, place board 6, lifting unit 7, chucking subassembly 8, rotating assembly 9, adjusting part 10 and locating component 11, base plate 2 is fixed to be located the upper end of base 1, the fixed side of going up that locates base plate 2 one end of mounting panel 3, servo motor 4 is fixed to be located a side of mounting panel 3 and is located base plate 2's top, mounting bracket 5 is fixed to be located base plate 2's side of going up and keeps away from mounting panel 3, lifting unit 7 is located on mounting panel 3, rotating assembly 9 is located on mounting bracket 5, be used for placing ceramic place board 6 and locate on rotating assembly 9, adjusting part 10 is located on mounting panel 3 and is connected with lifting unit 7, be used for playing the chucking subassembly 8 of chucking effect and being used for the locating component 11 of leg pottery support positioning effect to the spray tube Are provided on the adjustment assembly 10.
Specifically, the lifting assembly 7 includes a first pinion 71, a long rack 72 and a guide block 74, the first pinion 71 is disposed on an output shaft of the servo motor 4 through a rotating shaft, the guide block 74 is fixedly disposed on a side surface of the mounting plate 3, a guide hole is disposed on the guide block 74, the guide block 74 is located below the servo motor 4, the long rack 72 is slidably disposed in the guide hole of the guide block 74 and engaged with the first pinion 71, a sliding hole is disposed on the substrate 2, and the long rack 72 can enter the sliding hole.
Specifically, the rotating assembly 9 includes a first rotating shaft 91, a first bevel gear 92, a second bevel gear 93, a second pinion gear 94, and a second rotating shaft 95, the first rotating shaft 91 is disposed on the mounting frame 5 through a bearing, and an upper end of the first rotating shaft 91 is fixedly connected to a bottom side surface of the placement plate 6, the first bevel gear 92 is fixedly disposed at a lower end of the first rotating shaft 91 and located in the mounting frame 5, the second rotating shaft 95 is disposed on the mounting frame 5 through a bearing and located above the substrate 2, the second bevel gear 93 is fixedly disposed at one end of the second rotating shaft 95 and engaged with the first bevel gear 92, and the second pinion gear 94 is fixedly disposed at the other end of the second rotating shaft 95 and engaged with the long rack 72.
Specifically, adjusting part 10 for adjusting chucking subassembly 8 includes spout board 101, regulating plate 102, bolt 103 and deflector 104, first guide way 105 has been seted up on mounting panel 3, first guide way 105 is located to deflector 104 slidingtype, spout board 101 is fixed to be located on deflector 104 and the bottom flank rigid coupling of the upper end of long rack 72 and spout board 101, spout board 101 is located servo motor 4's top, a bolt 103 hole has been seted up on spout board 101, bolt 103 is located in the bolt 103 hole to the bolt 103 rotary type, second guide way 106 has been seted up on deflector 104, regulating plate 102 slidingtype is located in second guide way 106 and the lower extreme of regulating plate 102 is connected with the one end rotary type of bolt 103, the material of regulating plate 102 is iron, bolt 103 is used for adjusting regulating plate 102's position.
Specifically, the clamping assembly 8 is arranged on the adjusting plate 102, the clamping assembly 8 comprises a connecting block 81, a moving rod 82, a first elastic member 83, a clamping block 84 and a fixing block 85, the connecting block 81 is fixedly arranged on one side surface of the adjusting plate 102, a round hole is arranged on the connecting block 81, the connecting block 81 is positioned above the chute plate 101, the connecting block 81 is made of iron, the moving rod 82 is slidably disposed in a circular hole of the connecting block 81, the latch 84 is fixedly disposed at one end of the moving rod 82 and slidably contacts with the connecting block 81, a first elastic member 83 is arranged between one side surface of the latch 84 and the connecting block 81, and the moving rod 82 passes through the first elastic member 83, the elastic members in the present invention are springs, the fixing block 85 is fixedly arranged on the upper side surface of the connecting block 81, the clamping block 84 can be contacted with the fixing block 85, the fixture block 84 and the fixing block 85 work together to clamp and fix the spray pipe for glazing the ceramic.
Specifically, the positioning assembly 11 is disposed at one end of the adjusting plate 102, the positioning assembly 11 includes a sleeve 111, a second elastic member 112, a vertical rod 113, a nut 114, a screw 115, a universal seat 116, a universal ball 117, and a swing rod 118, the sleeve 111 is slidably disposed at one end of the adjusting plate 102, one end of the guide plate 104 is provided with a guide hole, the sleeve 111 is slidably disposed in the guide hole, the second elastic member 112 is fixedly disposed in the sleeve 111, the vertical rod 113 is fixedly disposed at a lower end of the second elastic member 112, the screw 115 is fixedly connected with a lower end of the vertical rod 113, the nut 114 is screwed on the screw 115, the vertical rod 113 is rotatably disposed with two swing rods 118, the nut 114 is in contact with the two swing rods 118, the nut 114 is used for adjusting positions of the two swing rods 118, the lower ends of the swing rods 118 and the lower end of the screw 115 are both fixedly disposed with the universal seat 116, the universal ball 117 is fixedly disposed on, the swing rod 118 and the universal ball 117 work together to support and position the ceramic in the rotating process.
When needing to carry out the spraying glazing to pottery man-hour, the staff places pottery and places on board 6, then the pulling movable rod 82 makes fixture block 84 and fixed block 85 separate, and the spray tube that will carry out the glaze spraying is placed between fixture block 84 and the fixed block 85, and the staff loosens movable rod 82 after putting, and first elastic component 83 can drive movable rod 82 and fixture block 84 and reset, and at this moment, fixture block 84 and fixed block 85 can be fixed the spray tube chucking. After all preparation work is done, the worker starts the servo motor 4 to rotate clockwise, and starts the nozzle, the servo motor 4 drives the long rack 72 to move downwards through the first pinion 71, the long rack 72 drives the chute plate 101 and the adjusting plate 102 to move downwards, and the adjusting plate 102 drives the whole clamping assembly 8 and the whole positioning assembly 11 to move downwards.
Locating component 11 moves down earlier and fixes a position the pottery, then servo motor 4 continues to rotate, can make long rack 72 move down and the meshing of second pinion 94, because sleeve 111 can drive vertical pole 113, nut 114, screw rod 115, pendulum rod 118, universal seat 116 and universal ball 117 move down, when pendulum rod 118 drives universal seat 116 and universal ball 117 and enters into the inside and universal ball 117 of pottery and ceramic bottom contact, pendulum rod 118 can play the effect of supporting the location to the pottery, prevent to place board 6 and drive the ceramic pivoted in-process pottery and be thrown away.
When the long rack 72 moves downward to engage with the second pinion 94, the second pinion 94 rotates the second bevel gear 93 via the second rotation shaft 95, the second bevel gear 93 rotates the first rotation shaft 91 and the placing plate 6 via the first bevel gear 92, and the placing plate 6 rotates the ceramic. The long rack 72 can move downwards all the time and enter into the sliding hole on the substrate 2, and the spraying pipe can spray the color glaze on the outer wall of the ceramic when moving downwards to the right side of the ceramic to perform glazing operation.
After the glazing operation of the outer wall is completed on one ceramic, the worker closes the servo motor 4 and the spray pipe, the ceramic is taken down from the placing plate 6 by using a professional tool, the next ceramic to be glazed is placed on the placing plate 6, then the worker starts the servo motor 4 to rotate anticlockwise, the spray pipe is started again, the servo motor 4 can drive the long rack 72 to move upwards through the first pinion 71 to reset, the long rack 72 can drive the sliding chute plate 101 and the adjusting plate 102 to move upwards to reset, the adjusting plate 102 can drive the whole clamping assembly 8 and the whole positioning assembly 11 to move upwards to reset, the spray pipe can uniformly spray the color glaze on the outer wall of the next ceramic in the process of resetting upwards, and therefore the efficiency of the ceramic glazing processing can be improved. After the resetting is completed, the operator closes the servomotor 4 and the nozzle, removes the next ceramic from the placing plate 6, and repeats the above operation to complete the glazing operation of the remaining ceramic.
When placing some ceramics with a larger diameter on the placing plate 6 for glazing, the worker needs to adjust the position of the nozzle and the nut 114 first. A worker rotates the bolt 103 to enable the adjusting plate 102 to drive the whole clamping assembly 8 to move rightwards, so that the distance between the spray pipe and the ceramic can be adjusted, and the spray pipe can better perform uniform glazing processing on the ceramic with larger diameter in the downward movement process; because the sleeve 111 is slidably disposed on the adjusting plate 102, when the adjusting plate 102 moves rightwards, the whole positioning assembly 11 is always centered above the placing plate 6, and when the worker rotates the nut 114 to move upwards, the nut 114 will push the two swing rods 118 to move towards two sides, and the two swing rods 118 will drive the universal seats 116 and the universal balls 117 at two sides to move towards two sides, so as to support and position ceramics with larger diameters.
The second embodiment is as follows: in the second embodiment, as shown in fig. 6, the device further includes a third elastic member 12 and a corrugated friction block 14, five grooves 13 are formed in the placing plate 6, the third elastic member 12 is fixedly disposed in the grooves 13, and the corrugated friction block 14 is fixedly disposed at one end of the third elastic member 12.
The corrugated friction block 14 is used for increasing the friction force between the ceramic and the placing plate 6, so that the situation that the ceramic slides left and right when the ceramic is subjected to glazing operation can be prevented, and the spraying pipe is convenient for uniformly spraying the glaze on the outer wall of the ceramic.
As shown in fig. 7, the magnetic block 15 is provided for adjusting the position of the connecting block 81, the magnet block 15 is slidably mounted on the adjusting plate 102, and the bottom side surface of the connecting block 81 is fixed to the upper side surface of the magnet block 15.
The magnet block 15 is used to adjust the initial position of the connecting block 81, and thus the nozzle. When some high-height ceramics need to be glazed, in order to comprehensively and uniformly spray the outer wall of the ceramics, the glaze is colored, a worker needs to push the magnet block 15 to move upwards, and the magnet block 15 can drive the connecting block 81 to move upwards, so that the spray pipe can be positioned at a high initial position, and the spray pipe can conveniently glaze the high-height ceramics from top to bottom; in a similar way, when need glazing to some highly shorter pottery, the staff need promote magnet piece 15 and remove downwards, and magnet piece 15 can drive connecting block 81 and remove downwards to make the spray tube be in a lower initial position, can carry out comprehensive glazing to some highly shorter ceramic outer walls from this.
The above examples are merely representative of preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.