CN111941592A - Sleeper concrete vibrating and leveling device - Google Patents
Sleeper concrete vibrating and leveling device Download PDFInfo
- Publication number
- CN111941592A CN111941592A CN202010904332.8A CN202010904332A CN111941592A CN 111941592 A CN111941592 A CN 111941592A CN 202010904332 A CN202010904332 A CN 202010904332A CN 111941592 A CN111941592 A CN 111941592A
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- China
- Prior art keywords
- vibrating
- support
- cross rod
- connecting cross
- carrier roller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a sleeper concrete vibrating and trowelling device, which comprises a vibrating unit and a trowelling unit, wherein the vibrating unit comprises a vibrating table, a carrier roller support is arranged on the vibrating table, and a carrier roller of a conveying mould is arranged on the carrier roller support; the floating unit comprises a support, a connecting cross rod is arranged at the lower end of the support, a cylinder for driving the connecting cross rod to ascend and descend is arranged at the two ends of the connecting cross rod, guide rods are arranged along the direction of the ascending and descending track of the connecting cross rod, the upper portion of each guide rod is connected with the support in an axial sliding mode, a sliding sleeve is sleeved at the lower end of each guide rod, the sliding sleeve is elastically connected with the connecting cross rod, a cutter mounting seat is mounted on the sliding sleeve, and floating cutters corresponding to all die cavities of a die are. The automatic leveling device can automatically level the concrete while vibrating the sleeper concrete, not only avoids manual auxiliary operation, but also directly synchronizes leveling and vibrating, shortens the time required by the whole production process, is beneficial to improving the production efficiency and reducing the production cost.
Description
Technical Field
The invention relates to the field of sleeper production equipment, in particular to an automatic vibrating and leveling device for sleeper concrete.
Background
In the production process of the sleeper, concrete needs to be vibrated and leveled after being poured, the vibration is realized by a special vibrating platform, the leveling is usually performed by manual auxiliary operation after the vibration, the time required for leveling is different from person to person, and even if the leveling speed of workers is improved, the influence of the leveling process on the whole production process can not be fundamentally solved.
Disclosure of Invention
The invention aims to provide an automatic vibrating and leveling device for sleeper concrete.
In order to achieve the purpose, the technical scheme of the invention is as follows: a concrete vibrating and trowelling device for sleepers comprises a vibrating unit and a trowelling unit, wherein the vibrating unit comprises a vibrating table, a carrier roller support is arranged on the vibrating table, and a carrier roller of a conveying mould is arranged on the carrier roller support; the floating unit comprises cross beams arranged on two sides of a carrier roller support, and stand columns supporting the cross beams, the cross beams are arranged along the conveying direction of a mold, a support is arranged between the cross beams, a transverse translation mechanism moving along the length direction of the cross beams is ordered by the support, a connecting cross rod is arranged at the lower end of the support, a cylinder lifting by the connecting cross rod is ordered by the support, guide rods are arranged at two ends of the connecting cross rod respectively, the guide rods are arranged along the lifting track direction of the connecting cross rod, the upper portions of the guide rods are connected with the support in an axial sliding mode, a sliding sleeve is sleeved at the lower end of each guide rod, the sliding sleeve is elastically connected with the connecting cross rod, a.
As an optimal scheme of this scheme, the platform that vibrates includes the support that vibrates, and the support below that vibrates is equipped with the base, is connected with vibrating spring between base and the support that vibrates, still is equipped with vibrating motor on the support that vibrates, and the support that vibrates under vibrating spring's restraint when receiving the exciting force that vibrating motor applyed to drive the vibration of bearing roller support.
As a preferable scheme of the scheme, the floating cutter and the connecting cross rod are connected through a spring.
The invention has the beneficial effects that: the automatic leveling device can automatically level the concrete while vibrating the sleeper concrete, not only avoids manual auxiliary operation, but also directly synchronizes leveling and vibrating, shortens the time required by the whole production process, is beneficial to improving the production efficiency and reducing the production cost.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the vibrator unit;
fig. 3 is a schematic structural diagram of a troweling unit.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1-3, a sleeper concrete vibrating and leveling device comprises a vibrating unit 100 and a leveling unit 200, wherein the vibrating unit 100 comprises a vibrating table 101, a carrier roller bracket 102 is arranged on the vibrating table 101, and a carrier roller 103 of a conveying mould is arranged on the carrier roller bracket 102; the floating unit 200 comprises cross beams 201 arranged on two sides of a carrier roller support 102, and upright columns 202 supporting the cross beams 201, the cross beams 201 are arranged along the conveying direction of a mold, supports 203 are arranged between the cross beams 201, and transverse translation mechanisms 204 driving the supports 203 to move along the length direction of the cross beams 201, the lower ends of the supports 203 are provided with connecting cross rods 205, and cylinders 206 driving the connecting cross rods 205 to ascend and descend are arranged, two ends of each connecting cross rod 205 are respectively provided with guide rods 207, the guide rods 207 are arranged along the ascending and descending track direction of the connecting cross rod 205, the upper parts of the guide rods 207 are connected with the supports 203 in an axial sliding mode, the lower ends of the guide rods 207 are sleeved with sliding sleeves 208, the sliding sleeves 208 are connected with the connecting cross rods 205 through springs 211, cutter mounting seats 209 are mounted on.
The vibrating table 101 comprises a vibrating support 1011, a base 1012 is arranged below the vibrating support 1011, a vibrating spring 1013 is connected between the base 1012 and the vibrating support 1011, a vibrating motor 1014 is further arranged on the vibrating support 1011, and the vibrating support 1011 vibrates under the restraint of the vibrating spring 1013 when receiving an exciting force applied by the vibrating motor 1014 and drives the carrier roller support 102 to vibrate.
When the mould is conveyed to the carrier roller bracket 102, the vibration table 101 drives the carrier roller bracket 102 to vibrate, and concrete vibration is realized. In the concrete vibrating process, the air cylinder 206 lowers the guide rod 207 through the connecting cross rod 205, so that the trowelling cutter 210 is in contact with the upper surface of the concrete, and then the transverse translation mechanism 204 is used for moving the support 203, so that the trowelling cutter 210 transversely translates to finish the trowelling action. In the floating process, due to the influence of the vibrating table 101, the mould slightly jolts, the floating cutter 210 slightly moves along the guide rod 207 through the sliding sleeve 208 when receiving vertical force, self-adjustment is realized, and the floating cutter is reset under the action of the spring 211 when the vertical force disappears.
The automatic leveling device can automatically level the concrete while vibrating the sleeper concrete, not only avoids manual auxiliary operation, but also directly synchronizes leveling and vibrating, shortens the time required by the whole production process, is beneficial to improving the production efficiency and reducing the production cost.
On the basis of the embodiment, a scheme of simulating big data simulation analysis and reducing vibration noise can be applied, and the vibration frequency and time are adjusted by combining multiple vibrations of strong vibration and weak vibration to achieve the best vibration effect.
The described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Claims (3)
1. A sleeper concrete vibration trowelling device is characterized by comprising a vibration unit and a trowelling unit, wherein the vibration unit comprises a vibration table, a carrier roller support is arranged on the vibration table, and a carrier roller of a conveying mould is arranged on the carrier roller support; the floating unit comprises cross beams arranged on two sides of a carrier roller support, and stand columns supporting the cross beams, the cross beams are arranged along the conveying direction of a mold, a support is arranged between the cross beams, a transverse translation mechanism moving along the length direction of the cross beams is ordered by the support, a connecting cross rod is arranged at the lower end of the support, a cylinder lifting by the connecting cross rod is ordered by the support, guide rods are arranged at two ends of the connecting cross rod respectively, the guide rods are arranged along the lifting track direction of the connecting cross rod, the upper portions of the guide rods are connected with the support in an axial sliding mode, a sliding sleeve is sleeved at the lower end of each guide rod, the sliding sleeve is elastically connected with the connecting cross rod, a.
2. A sleeper concrete vibrating and leveling device as claimed in claim 1 wherein said vibrating table includes a vibrating support, a base is provided below the vibrating support, a vibrating spring is connected between the base and the vibrating support, a vibrating motor is provided on the vibrating support, the vibrating support vibrates under the restraint of the vibrating spring when receiving the exciting force applied by the vibrating motor, and drives the carrier roller support to vibrate.
3. A sleeper concrete leveling apparatus as claimed in claim 1 wherein said upper and lower slide sleeves are connected by springs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010904332.8A CN111941592A (en) | 2020-09-01 | 2020-09-01 | Sleeper concrete vibrating and leveling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010904332.8A CN111941592A (en) | 2020-09-01 | 2020-09-01 | Sleeper concrete vibrating and leveling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111941592A true CN111941592A (en) | 2020-11-17 |
Family
ID=73367771
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010904332.8A Pending CN111941592A (en) | 2020-09-01 | 2020-09-01 | Sleeper concrete vibrating and leveling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111941592A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112809879A (en) * | 2021-02-19 | 2021-05-18 | 滁州学院 | Production process of heat-insulating concrete wallboard |
| CN113290671A (en) * | 2021-05-24 | 2021-08-24 | 荣华(青岛)建设科技有限公司 | Green energy-saving building assembled wall body pouring forming supporting template |
| CN113322961A (en) * | 2021-06-17 | 2021-08-31 | 中冶建工集团有限公司 | Full-automatic concrete vibration face-collecting construction method |
| CN113696301A (en) * | 2021-08-06 | 2021-11-26 | 南通鑫华混凝土制品有限公司 | Automatic vibration system |
| CN114083662A (en) * | 2021-08-03 | 2022-02-25 | 青岛市房屋建设集团股份有限公司 | Prefabricated wallboard preparation equipment of assembly type structure |
| CN114179198A (en) * | 2021-12-15 | 2022-03-15 | 湖南东方红新型建材有限公司 | Prefabricated staircase component production line and production method thereof |
| CN117588060A (en) * | 2023-12-08 | 2024-02-23 | 江苏希捷新能源工程技术有限公司 | HIC grouting trowelling equipment with self-adaptation lifting function |
| CN117588060B (en) * | 2023-12-08 | 2024-07-02 | 江苏希捷新能源工程技术有限公司 | HIC grouting trowelling equipment with self-adaptation lifting function |
-
2020
- 2020-09-01 CN CN202010904332.8A patent/CN111941592A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112809879A (en) * | 2021-02-19 | 2021-05-18 | 滁州学院 | Production process of heat-insulating concrete wallboard |
| CN113290671A (en) * | 2021-05-24 | 2021-08-24 | 荣华(青岛)建设科技有限公司 | Green energy-saving building assembled wall body pouring forming supporting template |
| CN113322961A (en) * | 2021-06-17 | 2021-08-31 | 中冶建工集团有限公司 | Full-automatic concrete vibration face-collecting construction method |
| CN114083662A (en) * | 2021-08-03 | 2022-02-25 | 青岛市房屋建设集团股份有限公司 | Prefabricated wallboard preparation equipment of assembly type structure |
| CN114083662B (en) * | 2021-08-03 | 2022-05-17 | 青岛市房屋建设集团股份有限公司 | Prefabricated wallboard preparation equipment of assembly type structure |
| CN113696301A (en) * | 2021-08-06 | 2021-11-26 | 南通鑫华混凝土制品有限公司 | Automatic vibration system |
| CN114179198A (en) * | 2021-12-15 | 2022-03-15 | 湖南东方红新型建材有限公司 | Prefabricated staircase component production line and production method thereof |
| CN117588060A (en) * | 2023-12-08 | 2024-02-23 | 江苏希捷新能源工程技术有限公司 | HIC grouting trowelling equipment with self-adaptation lifting function |
| CN117588060B (en) * | 2023-12-08 | 2024-07-02 | 江苏希捷新能源工程技术有限公司 | HIC grouting trowelling equipment with self-adaptation lifting function |
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